CN112548038A - Hydraulic casting system and method - Google Patents
Hydraulic casting system and method Download PDFInfo
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- CN112548038A CN112548038A CN202011319966.3A CN202011319966A CN112548038A CN 112548038 A CN112548038 A CN 112548038A CN 202011319966 A CN202011319966 A CN 202011319966A CN 112548038 A CN112548038 A CN 112548038A
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- fixedly connected
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/06—Permanent moulds for shaped castings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/02—Turning or transposing moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/04—Bringing together or separating moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
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- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention relates to the technical field of hydraulic casting, in particular to a hydraulic casting system and a hydraulic casting method, which can clamp and fix a gap between an upper die and a lower die. The device comprises a pouring inlet and outlet mechanism, a hydraulic cantilever beam mechanism, a linkage transition mechanism, a supporting force arm mechanism, a clamping and righting mechanism, a side anti-skidding mechanism and a cooling acceleration mechanism; the method comprises the following steps: the method comprises the following steps: a motor is used for driving a screw rod to rotate, and the screw rod drives a water storage tank, a lower die, an upper die and a pouring gate to reach a pouring position; step two: the two hydraulic cylinders are used for driving the funnel and the pouring nozzle to descend and be attached in the pouring gate, meanwhile, the two vertical racks drive the two clamping plates to clamp the left side and the right side of the lower die and the upper die, and the two clamping plates can drive the two attaching plates to clamp the front side and the rear side of the lower die and the front side and the rear side of the upper die; step three: after pouring, spraying and watering the lower die and the upper die by using a plurality of spraying nozzles to accelerate the cooling of the lower die and the upper die; step four: the motor is rotated reversely to drive the lower die and the upper die to move out.
Description
Technical Field
The invention relates to the technical field of hydraulic casting, in particular to a hydraulic casting system and a hydraulic casting method.
Background
The publication number CN109079118A discloses a high-efficiency hydraulic casting device, which comprises a base, a top plate, a top die, a bottom die, two hydraulic cylinders, a temperature control mechanism and an air exhaust mechanism, wherein the temperature control mechanism comprises a second housing, a first driving component and two heat dissipation components, each heat dissipation component comprises a second connecting rod, a first fixed pulley, a cover plate, a fan, two first connecting rods and two springs, the air exhaust mechanism comprises a second driving component, an air exhaust cylinder, a piston, a first transmission rod and a vent pipe, in the high-efficiency hydraulic casting device, the temperature of the top die and the bottom die can be kept by the temperature control mechanism, the heat dissipation speed of the top die and the bottom die can be improved, the quality of casting finished products of the casting device is improved, the casting efficiency of the casting device is also improved, the air in the top die is exhausted by the air exhaust mechanism driving piston, thereby reducing the content of air in the metal solution and further improving the quality of the casting finished product of the casting equipment; however, this invention cannot clamp and fix the gap between the upper and lower dies.
Disclosure of Invention
The invention provides a hydraulic casting system and a hydraulic casting method, which have the beneficial effect that a gap between an upper die and a lower die can be clamped and fixed.
The invention relates to the technical field of hydraulic casting, in particular to a hydraulic casting system which comprises a pouring in-out mechanism, a hydraulic cantilever beam mechanism, a linkage transition mechanism, supporting force arm mechanisms, clamping and centering mechanisms, side anti-slip mechanisms and a cooling acceleration mechanism.
As a further optimization of the technical scheme, the pouring inlet and outlet mechanism of the hydraulic casting system comprises a working underframe, a screw rod, a motor, a water storage tank, a lower die, an upper die and a pouring gate, wherein the pouring gate is fixedly connected to the upper die, the upper die is arranged on the lower die, the lower die is arranged on the water storage tank, the water storage tank is in threaded connection with the screw rod, the screw rod is rotatably connected to the working underframe, the screw rod is fixedly connected to an output shaft of the motor, the motor is fixedly connected to the working underframe, and a water outlet is formed in the water storage tank.
As a further optimization of the technical scheme, the hydraulic cantilever beam mechanism of the hydraulic casting system comprises upright columns, hydraulic cylinders, cross beams, a funnel, a pouring nozzle and vertical racks, wherein the two vertical racks are respectively and fixedly connected to the two cross beams, the two cross beams are both fixedly connected to the funnel, the two cross beams are respectively and fixedly connected to hydraulic rods of the two hydraulic cylinders, the two hydraulic cylinders are respectively and fixedly connected to the two upright columns, the funnel is provided with the pouring nozzle, and the two upright columns are both fixedly connected to a working underframe.
As a further optimization of the technical scheme, the linkage transition mechanism of the hydraulic casting system comprises a shaft sleeve, a rotating shaft, a main gear and a pinion, wherein the main gear and the pinion are respectively and fixedly connected to two ends of the rotating shaft, the rotating shaft is rotatably connected in the shaft sleeve, and the two main gears are respectively in meshing transmission with the two vertical racks.
As a further optimization of the technical scheme, the support force arm mechanism of the hydraulic casting system comprises support rods, horizontal slideways, T-shaped racks and limit blocks, wherein the limit blocks are arranged on the T-shaped racks, the T-shaped racks are slidably connected in the horizontal slideways, the horizontal slideways are fixedly connected to the support rods, the two support rods are fixedly connected to a working underframe, the two pinions are respectively in meshing transmission with the two T-shaped racks, and the two shaft sleeves are respectively fixedly connected to the two horizontal slideways.
As a further optimization of the technical scheme, the clamping and centering mechanism of the hydraulic casting system comprises a rectangular plate, sleeves, slide rods and a clamping plate, wherein the clamping plate is fixedly connected to the two slide rods, the two slide rods are respectively and slidably connected to the two sleeves, the two sleeves are fixedly connected to the rectangular plate, tension springs are fixedly connected between the two slide rods and the two sleeves, and the two rectangular plates are respectively and fixedly connected to the two T-shaped racks.
As a further optimization of the technical scheme, the lateral anti-slip mechanism of the hydraulic casting system comprises a base, a sliding groove, a clamping rod and an attaching plate, wherein the sliding groove is formed in the base, the attaching plate is rotatably connected to the clamping rod, the clamping rod is slidably connected in the sliding groove, the four bases are respectively and fixedly connected to four sliding rods, and the four clamping rods are respectively and rotatably connected to two ends of two rectangular plates.
As a further optimization of the technical scheme, the cooling acceleration mechanism of the hydraulic casting system comprises a water tank, water feeding ports, spraying beams, suspension plates and spraying nozzles, wherein the spraying nozzles are all arranged on the spraying beams, the spraying beams are connected and communicated with the water tank through water pipes, the spraying beams are fixedly connected to the suspension plates, the water tank is provided with the water feeding ports, the two suspension plates are respectively and fixedly connected to the two rectangular plates, and the two water tanks are both fixedly connected to a working underframe.
A method of using a hydraulic casting system as described above, the method comprising the steps of:
the method comprises the following steps: a motor is used for driving a screw rod to rotate, and the screw rod drives a water storage tank, a lower die, an upper die and a pouring gate to reach a pouring position;
step two: the two hydraulic cylinders are used for driving the funnel and the pouring nozzle to descend and be attached in the pouring gate, meanwhile, the two vertical racks drive the two clamping plates to clamp the left side and the right side of the lower die and the upper die, and the two clamping plates can drive the two attaching plates to clamp the front side and the rear side of the lower die and the front side and the rear side of the upper die;
step three: after pouring, spraying and watering the lower die and the upper die by using a plurality of spraying nozzles to accelerate the cooling of the lower die and the upper die;
step four: and a motor is used for driving the screw rod to rotate reversely, and driving the lower die and the upper die to move out.
The hydraulic casting system has the beneficial effects that:
the hydraulic casting system can drive the funnel to descend through the two hydraulic cylinders together, so that the pouring nozzle is attached to a pouring gate for pouring, meanwhile, the funnel descends to drive the two vertical racks to descend, the two vertical rack main gears and the two pinion gears rotate, the two T-shaped racks simultaneously drive the two clamping plates to clamp the left end and the right end of the upper die and the lower die closely, a gap between the upper die and the lower die is fixed, and the phenomenon that the poured product has deviation due to the fact that the upper die and the lower die slide left and right in the pouring process is avoided; meanwhile, the two clamping plates can drive the four clamping rods to rotate, so that the four clamping rods clamp the upper die and the lower die from front to back, and a gap between the upper die and the lower die is fixed, so that the phenomenon that a poured product has deviation due to the fact that the upper die and the lower die slide from front to back in the pouring process is avoided; and utilize the funnel to compress tightly mould and lower mould, avoid being pushed up to open by the pouring liquid of pouring and go up the mould and make and go up the mould and the lower mould between appear the space, the edges and corners appear in the product of avoiding leading to pouring out.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a schematic structural diagram of a hydraulic casting system according to the present invention.
Fig. 2 is a schematic structural diagram of another direction of a hydraulic casting system.
Fig. 3 is a partial structure schematic diagram of a hydraulic casting system.
FIG. 4 is a schematic view of the structure of the weed collecting assembly.
FIG. 5 is a schematic structural view of the sway brace assembly.
FIG. 6 is a schematic structural view of a slosh transition assembly.
Figure 7 is a schematic view of a screen frame assembly configuration.
Figure 8 is a schematic diagram of a screen conditioning assembly.
Fig. 9 is a schematic structural diagram of the movable slider.
Fig. 10 is a schematic structural view of the shaking driving assembly.
In the figure: a soil turning and weeding component 1; 1-1 parts of a soil adding basket; a rotating shaft 1-2; 1-3 of a rotating electrical machine; 1-4 parts of a grass picking fork; 1-5 of a guide rod; a weed collecting assembly 2; a support beam 2-1; 2-2 parts of a grass collecting basket; 2-3 parts of hooked grass teeth; shaking the support assembly 3; an inclined frame 3-1; a limiting suspension arm 3-2; 3-3 of support legs; 3-4 of a flow guide platform; hiding the sliding groove 3-5; shaking the transition assembly 4; 4-1 of a transition sliding plate; 4-2 of arc edge groove; a connecting arm 4-3; a screening frame assembly 5; a blocking frame 5-1; two wing plates 5-2; adjusting a slide way 5-3; 5-4 of an anti-rotation sliding chute; 5-5 of an adjusting motor; a screen conditioning assembly 6; screening railings 6-1; moving the sliding block 6-2; connecting a tension spring 6-3; a male gear 6-4; 6-5 parts of a circular gear; a rocking drive assembly 7; a shaking rod 7-1; shaking the slideway 7-2; shaking the connecting rod 7-3; 7-4 of an eccentric wheel; shaking a motor 7-5; a sorting basket 8.
Detailed Description
The first embodiment is as follows:
the embodiment is described below with reference to the accompanying drawings, and the invention relates to the technical field of hydraulic casting, in particular to a hydraulic casting system, which comprises a pouring inlet and outlet mechanism 1, a hydraulic cantilever beam mechanism 2, a linkage transition mechanism 3, a support arm mechanism 4, a clamping and righting mechanism 5, a side anti-skid mechanism 6 and a cooling acceleration mechanism 7, the two supporting force arm mechanisms 4 are symmetrically arranged on the pouring in-out mechanism 1, the hydraulic cantilever beam mechanism 2 is connected to the pouring in-out mechanism 1, the two linkage transition mechanisms 3 are respectively connected to the two supporting force arm mechanisms 4, the two clamping and centering mechanisms 5 are respectively connected with two side anti-skid mechanisms 6, the two linkage transition mechanisms 3 are respectively in meshing transmission with the hydraulic cantilever beam mechanism 2, and the two linkage transition mechanisms 3 are respectively in meshing transmission with the two supporting force arm mechanisms 4.
The die during pouring is automatically positioned through the pouring inlet and outlet mechanism 1, so that the die can automatically move, and the die can automatically move out after pouring, so that a worker can conveniently take out a poured product, and can conveniently maintain and clean the die, meanwhile, the hydraulic cantilever beam mechanism 2 can drive the two supporting force arm mechanisms 4 through the linkage transition mechanism 3, so that the two supporting force arm mechanisms 4 drive the two clamping and centering mechanisms 5 to clamp the die, and the two clamping and centering mechanisms 5 can drive the four side anti-slip mechanisms 6 to clamp the die together, so that the die is prevented from sliding during pouring, deviation or edges and corners of the poured product are avoided, defective products or waste pouring raw materials are avoided, and meanwhile, the die during pouring can be cooled by spraying water through the two cooling acceleration mechanisms 7 to accelerate the cooling of the die, therefore, the forming speed of the cast product is accelerated, the cooling time of the mold and the cast product is shortened, and the casting work efficiency is improved.
The second embodiment is as follows:
the present embodiment will be described with reference to the accompanying drawings, which are for further explanation, the pouring inlet-outlet mechanism 1 comprises a working underframe 1-1, a screw rod 1-2, a motor 1-3, a water storage tank 1-4, a lower die 1-5, an upper die 1-6 and a pouring gate 1-7, wherein the pouring gate 1-7 is fixedly connected to the upper die 1-6, the upper die 1-6 is arranged on the lower die 1-5, the lower die 1-5 is arranged on the water storage tank 1-4, the water storage tank 1-4 is in threaded connection with the screw rod 1-2, the screw rod 1-2 is rotatably connected to the working underframe 1-1, the screw rod 1-2 is fixedly connected to an output shaft of the motor 1-3, the motor 1-3 is fixedly connected to the working underframe 1-1, and the water storage tank 1-4 is provided with a water outlet.
The motor 1-3 drives the screw rod 1-2 to rotate, the screw rod 1-2 drives the water storage tank 1-4 to move, so that the water storage tank 1-4 drives the lower die 1-5, the upper die 1-6 and the pouring gate 1-7 to move together to perform quick positioning, the positions of the lower die 1-5, the upper die 1-6 and the pouring gate 1-7 during pouring can be more accurate, and meanwhile, the water storage tank 1-4 can collect cooling water for accelerating cooling of the lower die 1-5 and the upper die 1-6, so that water resource waste is avoided, recycling is facilitated, and the pollution to a working environment is avoided.
The third concrete implementation mode:
the second embodiment is further described with reference to the following drawings, wherein the hydraulic cantilever mechanism 2 includes two vertical beams 2-1, two hydraulic cylinders 2-2, two cross beams 2-3, two funnels 2-4, two pouring nozzles 2-5 and two vertical racks 2-6, the two vertical racks 2-6 are respectively and fixedly connected to the two cross beams 2-3, the two cross beams 2-3 are respectively and fixedly connected to the funnels 2-4, the two cross beams 2-3 are respectively and fixedly connected to hydraulic rods of the two hydraulic cylinders 2-2, the two hydraulic cylinders 2-2 are respectively and fixedly connected to the two vertical columns 2-1, the funnels 2-4 are provided with the pouring nozzles 2-5, and the two vertical columns 2-1 are respectively and fixedly connected to the working underframe 1-1.
The two hydraulic cylinders 2-2 can respectively drive the two cross beams 2-3 to enable the funnel 2-4 to descend, so that the pouring nozzle 2-5 can descend into the pouring port 1-7 to pour, pouring raw materials are prevented from leaking out in pouring, meanwhile, the pouring nozzle 2-5 is used for pressing the pouring port 1-7, the pouring port 1-7 drives the upper die 1-6 to press the lower die 1-5, the upper die 1-6 is prevented from being jacked up due to the entering of the pouring raw materials in pouring, gaps between the upper die 1-6 and the lower die 1-5 are prevented from being caused, edges and corners of poured products are prevented from being caused, and the pouring raw materials are prevented from entering the gaps between the upper die 1-6 and the lower die 1-5 to cause waste of the pouring raw materials.
The fourth concrete implementation mode:
in the third embodiment, the linkage transition mechanism 3 includes a shaft sleeve 3-1, a rotating shaft 3-2, a main gear 3-3 and a pinion 3-4, the main gear 3-3 and the pinion 3-4 are respectively fixed on two ends of the rotating shaft 3-2, the rotating shaft 3-2 is rotatably connected in the shaft sleeve 3-1, and the two main gears 3-3 are respectively in meshing transmission with the two vertical racks 2-6.
The two vertical racks 2-6 respectively drive the two main gears 3-3 to rotate while lifting, so that the two main gears 3-3 respectively drive the two rotating shafts 3-2 to rotate, and the two auxiliary gears 3-4 rotate together.
The fifth concrete implementation mode:
the fourth embodiment is further described with reference to the following drawings, wherein the support force arm mechanism 4 includes a support rod 4-1, a horizontal slideway 4-2, a T-shaped rack 4-3 and a limit block 4-4, the T-shaped rack 4-3 is provided with the limit block 4-4, the T-shaped rack 4-3 is slidably connected in the horizontal slideway 4-2, the horizontal slideway 4-2 is fixedly connected to the support rod 4-1, the two support rods 4-1 are both fixedly connected to the working underframe 1-1, the two auxiliary gears 3-4 are respectively engaged with the two T-shaped racks 4-3 for transmission, and the two shaft sleeves 3-1 are respectively fixedly connected to the two horizontal slideways 4-2.
When the two pinion gears 3-4 rotate, the two T-shaped racks 4-3 are respectively driven to slide in the two horizontal slideways 4-2, and the two limiting blocks 4-4 can prevent the two T-shaped racks 4-3 from sliding out of the two horizontal slideways 4-2.
The sixth specific implementation mode:
the following describes the present embodiment with reference to the drawings, which further describes the fifth embodiment, wherein the clamping and centering mechanism 5 includes a rectangular plate 5-1, a sleeve 5-2, a sliding rod 5-3 and a clamping plate 5-4, the clamping plate 5-4 is fixedly connected to the two sliding rods 5-3, the two sliding rods 5-3 are respectively slidably connected to the two sleeves 5-2, the two sleeves 5-2 are both fixedly connected to the rectangular plate 5-1, tension springs are respectively fixedly connected between the two sliding rods 5-3 and the two sleeves 5-2, and the two rectangular plates 5-1 are respectively fixedly connected to the two T-shaped racks 4-3.
The two T-shaped racks 4-3 can respectively drive the two rectangular plates 5-1 to move when moving, the two rectangular plates 5-1 can respectively drive the two clamping plates 5-4 to move to clamp a gap between the lower die 1-5 and the upper die 1-6 when contacting, and the two clamping plates 5-4 can respectively drive the four sliding rods 5-3 to respectively slide in the four sleeves 5-2 when clamping the lower die 1-5 and the upper die 1-6 from the left side and the right side, and the four tension springs are used for driving the two clamping plates 5-4 to be always attached to the left side and the right side of the lower die 1-5 and the upper die 1-6, so that accidental sliding in the left-right direction of the lower die 1-5 and the upper die 1-6 is avoided, and deviation of poured products is avoided.
The seventh embodiment:
the sixth embodiment is further described with reference to the following drawings, in which the lateral anti-skid mechanism 6 includes a base 6-1, a sliding groove 6-2, a clamping rod 6-3 and an attachment plate 6-4, the base 6-1 is provided with the sliding groove 6-2, the attachment plate 6-4 is rotatably connected to the clamping rod 6-3, the clamping rod 6-3 is slidably connected to the sliding groove 6-2, the four bases 6-1 are respectively and fixedly connected to the four sliding rods 5-3, and the four clamping rods 6-3 are respectively and rotatably connected to two ends of the two rectangular plates 5-1.
The two clamping plates 5-4 drive the four sliding rods 5-3 to respectively slide in the four sleeves 5-2 and simultaneously drive the four bases 6-1 to move, so that the four clamping rods 6-3 slide in the four sliding grooves 6-2 and rotate on the two rectangular plates 5-1 to drive the four attaching plates 6-4 to clamp the front and rear ends of the lower die 1-5 and the upper die 1-6, the front and rear ends of the lower die 1-5 and the upper die 1-6 are clamped and fixed when in contact, the front and rear accidental sliding of the lower die 1-5 and the upper die 1-6 during pouring is prevented, and the situation that poured products are deviated and become defective products is avoided.
The specific implementation mode is eight:
the seventh embodiment is further described with reference to the following drawings, in which the cooling acceleration mechanism 7 includes a water tank 7-1, a water filling opening 7-2, a spray beam 7-3, a suspension plate 7-4 and a spray nozzle 7-5, the spray nozzles 7-5 are all disposed on the spray beam 7-3, the spray beam 7-3 is connected and communicated with the water tank 7-1 through a water pipe, the spray beam 7-3 is fixedly connected to the suspension plate 7-4, the water tank 7-1 is provided with the water filling opening 7-2, the two suspension plates 7-4 are respectively fixedly connected to the two rectangular plates 5-1, and the two water tanks 7-1 are both fixedly connected to the work chassis 1-1.
The two water tanks 7-1 are respectively provided with a water pump, after pouring, cooling water is sent to the two spraying beams 7-3 through the two water pumps, so that the plurality of spraying nozzles 7-5 spray the cooling water on the upper die 1-6 and the lower die 1-5, the cooling speed of the upper die 1-6 and the lower die 1-5 after pouring is accelerated, the cooling speed of products poured in the upper die 1-6 and the lower die 1-5 is accelerated, the pouring efficiency is improved, and the time is saved for pouring more products.
A method of using a hydraulic casting system as described above, the method comprising the steps of:
the method comprises the following steps: a motor 1-3 is used for driving a screw rod 1-2 to rotate, and the screw rod 1-2 drives a water storage tank 1-4, a lower die 1-5, an upper die 1-6 and a pouring gate 1-7 to reach a pouring position;
step two: two hydraulic cylinders 2-2 are used for driving a funnel 2-4 and a pouring nozzle 2-5 to descend and be attached to a pouring port 1-7, two vertical racks 2-6 drive two clamping plates 5-4 to clamp the left side and the right side of a lower die 1-5 and an upper die 1-6, and the two clamping plates 5-4 drive two attaching plates 6-4 to clamp the front side and the rear side of the lower die 1-5 and the upper die 1-6;
step three: after pouring, spraying and watering the lower dies 1-5 and the upper dies 1-6 by using a plurality of spraying nozzles 7-5, and accelerating the cooling of the lower dies 1-5 and the upper dies 1-6;
step four: the motor 1-3 is used for driving the screw rod 1-2 to rotate reversely, and driving the lower die 1-5 and the upper die 1-6 to move out.
The working principle of the hydraulic casting system comprises the following steps: firstly, a motor 1-3 is used for driving a screw rod 1-2 to rotate, the screw rod 1-2 drives a water storage tank 1-4 to move, so that the water storage tank 1-4 drives a lower die 1-5, an upper die 1-6 and a pouring gate 1-7 to move together to perform quick positioning, the positions of the lower die 1-5, the upper die 1-6 and the pouring gate 1-7 during pouring can be more accurate, the pouring gate 1-7 reaches the position under the pouring gate 1-7, two hydraulic cylinders 2-2 respectively drive two cross beams 2-3 to lower a funnel 2-4, so that a pouring nozzle 2-5 can be lowered into the pouring gate 1-7, then pouring raw materials are poured into the funnel 2-4 for pouring, the pouring raw materials are prevented from leaking out during pouring, and the pouring nozzle 2-5 is used for pressing the pouring gate 1-7, the pouring gate 1-7 drives the upper die 1-6 to press the lower die 1-5, so that the situation that the pouring raw material enters and jacks up the upper die 1-6 in the pouring process is avoided, a gap is prevented from being formed between the upper die 1-6 and the lower die 1-5, edges and corners of a poured product are avoided, the situation that the pouring raw material is wasted due to the fact that the pouring raw material enters the gap between the upper die 1-6 and the lower die 1-5 is avoided, the two crossbeams 2-3 can drive the two vertical racks 2-6 to descend, the two vertical racks 2-6 can drive the two main gears 3-3 to rotate respectively while descending, the two main gears 3-3 respectively drive the two rotating shafts 3-2 to rotate, the two auxiliary gears 3-4 rotate together, and the two auxiliary gears 3-4 can respectively drive the two T-shaped racks 4-3 to rotate on the two horizontal slideways 4-2, the two T-shaped racks 4-3 can respectively drive the two rectangular plates 5-1 to move when moving, the two rectangular plates 5-1 can respectively drive the two clamping plates 5-4 to move so as to clamp a gap between the lower die 1-5 and the upper die 1-6 when contacting, the two clamping plates 5-4 can respectively drive the four sliding rods 5-3 to respectively slide in the four sleeves 5-2 when clamping the lower die 1-5 and the upper die 1-6 from the left and right sides, the four tension springs are used for driving the two clamping plates 5-4 to be always attached to the left and right sides of the lower die 1-5 and the upper die 1-6, thereby avoiding the unexpected sliding in the left and right directions of the lower die 1-5 and the upper die 1-6, and the two clamping plates 5-4 drive the four sliding rods 5-3 to respectively slide in the four sleeves 5-2, the four bases 6-1 are driven to move, so that the four clamping rods 6-3 slide in the four sliding grooves 6-2 and rotate on the two rectangular plates 5-1 to drive the four attaching plates 6-4 to clamp the front and rear ends of the lower die 1-5 and the upper die 1-6, the front and rear ends of the lower die 1-5 and the upper die 1-6 are clamped and fixed when in contact, the front and rear accidental sliding of the lower die 1-5 and the upper die 1-6 during pouring is prevented, the situation that a poured product is deviated and becomes defective products is avoided, after pouring, cooling water is sent to the two spraying beams 7-3 through the two water pumps, the cooling water is sprayed on the upper die 1-6 and the lower die 1-5 by the plurality of spraying nozzles 7-5, and the cooling speed of the upper die 1-6 and the lower die 1-5 after pouring is accelerated, so as to accelerate the cooling speed of the products poured in the upper dies 1-6 and the lower dies 1-5, thereby improving the pouring efficiency and saving time for pouring more products, meanwhile, the water storage tank 1-4 can collect cooling water for accelerating the cooling of the lower dies 1-5 and the upper dies 1-6, thereby avoiding water resource waste, being beneficial to recycling and avoiding polluting the working environment, then the motor 1-3 is used for driving the screw rod 1-2 to rotate reversely to drive the lower dies 1-5 and the upper dies 1-6 to move out from the lower parts of the funnels 2-4, a worker can open the upper dies 1-6 to take out the poured products, can clean the interiors of the lower dies 1-5 and the upper dies 1-6 and maintain the lower dies 1-5 and the upper dies 1-6, the lower die 1-5 and the upper die 1-6 are kept clean, the loss is reduced, the service life of the lower die 1-5 and the upper die 1-6 is prolonged, and then the cooling water collected in the water storage tank 1-4 is discharged through the water discharge port for reuse.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (9)
1. A hydraulic casting system comprises a casting inlet and outlet mechanism (1), a hydraulic cantilever beam mechanism (2), a linkage transition mechanism (3), a support arm mechanism (4), a clamping and righting mechanism (5), a side anti-skid mechanism (6) and a cooling acceleration mechanism (7), two support arm of force mechanisms (4) symmetry set up on pouring business turn over mechanism (1), hydraulic pressure cantilever beam mechanism (2) are connected on pouring business turn over mechanism (1), two linkage transition mechanisms (3) are connected respectively on two support arm of force mechanisms (4), two press from both sides tight mechanism (5) of righting and are connected respectively on two support arm of force mechanisms (4), all be connected with two side antiskid (6) on two press from both sides tight mechanism (5) of righting, two linkage transition mechanisms (3) all mesh the transmission with hydraulic pressure cantilever beam mechanism (2), two linkage transition mechanisms (3) mesh the transmission with two support arm of force mechanisms (4) respectively.
2. A hydraulic casting system as claimed in claim 1, wherein: the casting inlet-outlet mechanism (1) comprises a working underframe (1-1), a screw rod (1-2), a motor (1-3), a water storage tank (1-4), a lower die (1-5), an upper die (1-6) and a pouring gate (1-7), wherein the pouring gate (1-7) is fixedly connected to the upper die (1-6), the upper die (1-6) is arranged on the lower die (1-5), the lower die (1-5) is arranged on the water storage tank (1-4), the water storage tank (1-4) is in threaded connection with the screw rod (1-2), the screw rod (1-2) is rotatably connected to the working underframe (1-1), the screw rod (1-2) is fixedly connected to an output shaft of the motor (1-3), and the motor (1-3) is fixedly connected to the working underframe (1-1), the water storage tank (1-4) is provided with a water outlet.
3. A hydraulic casting system as claimed in claim 2, wherein: the hydraulic cantilever beam mechanism (2) comprises upright columns (2-1), hydraulic cylinders (2-2), cross beams (2-3), a funnel (2-4), pouring nozzles (2-5) and vertical racks (2-6), wherein the two vertical racks (2-6) are fixedly connected to the two cross beams (2-3) respectively, the two cross beams (2-3) are fixedly connected to the funnel (2-4) respectively, the two cross beams (2-3) are fixedly connected to hydraulic rods of the two hydraulic cylinders (2-2) respectively, the two hydraulic cylinders (2-2) are fixedly connected to the two upright columns (2-1) respectively, the pouring nozzles (2-5) are arranged on the funnel (2-4), and the two upright columns (2-1) are fixedly connected to a working underframe (1-1).
4. A hydraulic casting system as claimed in claim 3, wherein: the linkage transition mechanism (3) comprises a shaft sleeve (3-1), a rotating shaft (3-2), a main gear (3-3) and an auxiliary gear (3-4), wherein the main gear (3-3) and the auxiliary gear (3-4) are fixedly connected to two ends of the rotating shaft (3-2) respectively, the rotating shaft (3-2) is rotatably connected in the shaft sleeve (3-1), and the two main gears (3-3) are in meshing transmission with two vertical racks (2-6) respectively.
5. A hydraulic casting system according to claim 4, wherein: the support arm of force mechanism (4) comprises a support rod (4-1), a horizontal slide way (4-2), a T-shaped rack (4-3) and a limiting block (4-4), the limiting block (4-4) is arranged on the T-shaped rack (4-3), the T-shaped rack (4-3) is connected in the horizontal slide way (4-2) in a sliding mode, the horizontal slide way (4-2) is fixedly connected onto the support rod (4-1), the two support rods (4-1) are fixedly connected onto a working underframe (1-1), two auxiliary gears (3-4) are respectively in meshing transmission with the two T-shaped racks (4-3), and the two shaft sleeves (3-1) are fixedly connected onto the two horizontal slide ways (4-2) respectively.
6. A hydraulic casting system according to claim 5, wherein: the clamping and centering mechanism (5) comprises a rectangular plate (5-1), sleeves (5-2), slide rods (5-3) and clamping plates (5-4), the clamping plates (5-4) are fixedly connected to the two slide rods (5-3), the two slide rods (5-3) are respectively connected into the two sleeves (5-2) in a sliding mode, the two sleeves (5-2) are fixedly connected to the rectangular plate (5-1), tension springs are fixedly connected between the two slide rods (5-3) and the two sleeves (5-2), and the two rectangular plates (5-1) are respectively fixedly connected to the two T-shaped racks (4-3).
7. A hydraulic casting system as claimed in claim 6, wherein: the side anti-skid mechanism (6) comprises a base (6-1), a sliding groove (6-2), clamping rods (6-3) and attaching plates (6-4), wherein the sliding groove (6-2) is formed in the base (6-1), the attaching plates (6-4) are rotatably connected to the clamping rods (6-3), the clamping rods (6-3) are slidably connected into the sliding groove (6-2), the four bases (6-1) are fixedly connected to the four sliding rods (5-3) respectively, and the four clamping rods (6-3) are rotatably connected to two ends of the two rectangular plates (5-1) respectively.
8. A hydraulic casting system as claimed in claim 7, wherein: the cooling acceleration mechanism (7) comprises a water tank (7-1), water filling ports (7-2), spraying beams (7-3), hanging plates (7-4) and spraying nozzles (7-5), wherein the spraying nozzles (7-5) are all arranged on the spraying beams (7-3), the spraying beams (7-3) are connected and communicated with the water tank (7-1) through water pipes, the spraying beams (7-3) are fixedly connected onto the hanging plates (7-4), the water tank (7-1) is provided with the water filling ports (7-2), the two hanging plates (7-4) are fixedly connected onto the two rectangular plates (5-1) respectively, and the two water tanks (7-1) are fixedly connected onto a working underframe (1-1).
9. A method of using a hydraulic casting system as claimed in claim 8, wherein: the method comprises the following steps:
the method comprises the following steps: a motor (1-3) is used for driving a screw rod (1-2) to rotate, and the screw rod (1-2) drives a water storage tank (1-4), a lower die (1-5), an upper die (1-6) and a pouring gate (1-7) to reach a pouring position;
step two: two hydraulic cylinders (2-2) are used for driving a funnel (2-4) and a pouring nozzle (2-5) to descend and be attached in a pouring port (1-7), two vertical racks (2-6) drive two clamping plates (5-4) to clamp the left side and the right side of a lower die (1-5) and an upper die (1-6), and the two clamping plates (5-4) drive two attaching plates (6-4) to clamp the front side and the rear side of the lower die (1-5) and the upper die (1-6);
step three: after pouring, a plurality of spraying nozzles (7-5) are used for spraying and watering the lower dies (1-5) and the upper dies (1-6), so that the cooling of the lower dies (1-5) and the upper dies (1-6) is accelerated;
step four: the motor (1-3) is used for driving the screw rod (1-2) to rotate reversely, and driving the lower die (1-5) and the upper die (1-6) to move out.
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| CN202011319966.3A CN112548038A (en) | 2020-11-23 | 2020-11-23 | Hydraulic casting system and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011319966.3A CN112548038A (en) | 2020-11-23 | 2020-11-23 | Hydraulic casting system and method |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113618023A (en) * | 2021-08-12 | 2021-11-09 | 江苏万阳轮毂有限公司 | Energy-saving automobile hub forming system |
| CN114210919A (en) * | 2021-12-28 | 2022-03-22 | 青岛旺升源金属科技有限公司 | Quantitative inclined pouring device for precise casting of silica sol investment mold |
| CN114535538A (en) * | 2022-01-07 | 2022-05-27 | 浙江集思铝业有限公司 | Aluminum alloy casting equipment for cooling upper die and lower die of machine body through water spraying |
| CN114653931A (en) * | 2022-04-12 | 2022-06-24 | 嘉善天晟精密铸件股份有限公司 | Automatic casting pouring equipment |
| CN115608971A (en) * | 2022-10-09 | 2023-01-17 | 太原科技大学 | Gravity type solid-liquid composite pipe blank production device and method |
| CN118003533A (en) * | 2024-03-15 | 2024-05-10 | 江苏有康健身游乐设备有限公司 | Plastic injection molding equipment and molding method thereof |
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2020
- 2020-11-23 CN CN202011319966.3A patent/CN112548038A/en not_active Withdrawn
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113618023A (en) * | 2021-08-12 | 2021-11-09 | 江苏万阳轮毂有限公司 | Energy-saving automobile hub forming system |
| CN114210919A (en) * | 2021-12-28 | 2022-03-22 | 青岛旺升源金属科技有限公司 | Quantitative inclined pouring device for precise casting of silica sol investment mold |
| CN114210919B (en) * | 2021-12-28 | 2024-02-02 | 青岛旺升源金属科技有限公司 | Quantitative inclined pouring device for precise casting of silica sol investment pattern |
| CN114535538A (en) * | 2022-01-07 | 2022-05-27 | 浙江集思铝业有限公司 | Aluminum alloy casting equipment for cooling upper die and lower die of machine body through water spraying |
| CN114653931A (en) * | 2022-04-12 | 2022-06-24 | 嘉善天晟精密铸件股份有限公司 | Automatic casting pouring equipment |
| CN115608971A (en) * | 2022-10-09 | 2023-01-17 | 太原科技大学 | Gravity type solid-liquid composite pipe blank production device and method |
| CN115608971B (en) * | 2022-10-09 | 2023-08-08 | 太原科技大学 | Gravity type solid-liquid composite tube blank production device and method |
| CN118003533A (en) * | 2024-03-15 | 2024-05-10 | 江苏有康健身游乐设备有限公司 | Plastic injection molding equipment and molding method thereof |
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Application publication date: 20210326 |