CN112537504A - Product packaging method and device and air conditioning equipment production system - Google Patents
Product packaging method and device and air conditioning equipment production system Download PDFInfo
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- CN112537504A CN112537504A CN202011467458.XA CN202011467458A CN112537504A CN 112537504 A CN112537504 A CN 112537504A CN 202011467458 A CN202011467458 A CN 202011467458A CN 112537504 A CN112537504 A CN 112537504A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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Abstract
The invention discloses a product packaging method and device and an air conditioning equipment production system. The product packaging method comprises the following steps: detecting incoming material information of a product by adopting a preset sensor; under the condition that the product incoming material information indicates that the target product reaches a first preset position, controlling a transmission device of a final assembly production line to stop running; under the condition that the transmission device is determined to stop running, the target product is conveyed to a standing cache line in a translation mode; conveying the target product stored on the standing cache line to a leak detection robot by adopting a first-in first-out principle, wherein the leak detection robot is used for detecting the target product to obtain a detection result; and packaging the products with qualified inspection results. The invention solves the technical problems that in the process of realizing standing and caching of the air conditioning equipment in the related technology, the goods are easily accumulated on site, and the potential safety hazard is large.
Description
Technical Field
The invention relates to the technical field of product packaging, in particular to a product packaging method and device and an air conditioning equipment production system.
Background
In the related art, when the assembly production line carries out equipment box sealing, production processes such as standing leak detection, offline stacking, forklift transferring and the like need to be carried out. At present, the space of a buffer memory available for equipment to stand for leak detection on a workshop production line is insufficient, and the requirement that leak detection is carried out after the air conditioner of a finished product in a buffer memory area stands for a preset time (for example, after 15 minutes) cannot be ensured due to the shortage of production scheduling tasks. For avoiding stewing the problem that there is the waiting in leak hunting in-process production line, the mode of workshop processing at present is to utilize pile up neatly machine people on the production line pile up neatly to accomplish the back, and the production line sends whole pile of neatly air conditioners to horizontal baling press station and packs the good air conditioner of pile up neatly, transports whole pile of neatly air conditioners to the vacant place by fork truck and stews buffer memory, artifical leak hunting, and the certified products are transported again by transporting fork truck loading warehouse entry after the leak hunting is accomplished, and the defective products of leak hunting are transported to bad region.
The whole stack of air conditioners are transported to a field open ground through a forklift, so that the goods of the air conditioners are easily accumulated on the field, the sequence of transporting and placing the whole stack of air conditioners by the forklift is usually from inside to outside, after the static leak detection is finished, the sequence of transporting and loading the forklift into the warehouse is from outside to inside, whether the static time meets the process requirement of first-in first-out in the static process cannot be ensured; meanwhile, the current forklift needs a driver to operate within a small range for a long time, potential safety hazards exist, and the air conditioner external package is prone to damage due to the fact that the clamp is transported for multiple times.
In view of the above problems, no effective solution has been proposed.
Disclosure of Invention
The embodiment of the invention provides a product packaging method and device and an air conditioning equipment production system, and aims to at least solve the technical problems that in the process of realizing standing caching of air conditioning equipment in the related art, on-site goods are easy to accumulate, and potential safety hazards are large.
According to an aspect of an embodiment of the present invention, there is provided a product packaging method, including: detecting incoming material information of a product by adopting a preset sensor; under the condition that the product incoming material information indicates that a target product reaches a first preset position, controlling a transmission device of a final assembly production line to stop running; under the condition that the transmission device is determined to stop running, the target product is conveyed to a standing cache line in a translation mode; conveying the target product stored on the standing cache line to a leak detection robot by adopting a first-in first-out principle, wherein the leak detection robot is used for detecting the target product to obtain a detection result; and packaging the products with qualified inspection results.
Optionally, the product packaging method is applied to a finished product cache conveying system, and the finished product cache conveying system includes: the device comprises a jacking translation machine, a leakage detection robot, a process plate off-line robot, a palletizing robot, a transverse packer, a roller conveying line, a plate chain conveying line and a final assembly production line.
Optionally, in the case that the transmission device is determined to stop operating, the step of translating and conveying the target product to a standing cache line comprises the following steps: and controlling the jacking of an air cylinder of a jacking translation machine so as to translate and convey the target product to a standing cache line.
Optionally, the step of translating and conveying the target product to a stationary cache line in case that the transmission device is determined to stop running further comprises: and conveying the target product to a preset cache position of a standing cache line by using the roller conveying line.
Optionally, the step of packaging the product whose inspection result indicates qualification includes: conveying the products with qualified inspection results to a second preset position through the plate chain conveying line, wherein a stacking robot is arranged around the second preset position; stacking the finished products placed at the second preset position by using the stacking robot; conveying the stacked finished product to a third preset position; and packaging the whole stack at the third preset position.
Optionally, after the palletizing robot is used to palletize the finished product placed at the second preset position, the product packing method further includes: and controlling the process plate off-line robot to convey the product process plates subjected to stacking treatment to a process plate stacking area, wherein the process plates are used for placing the target products.
Optionally, the step of packaging the whole stack at the third preset position includes: and performing transverse packaging processing on the stacked finished products at the third preset position, and conveying the packaged finished products to a target area.
According to another aspect of the embodiments of the present invention, there is also provided a product packaging apparatus, including: the detection unit is used for detecting the incoming material information of the product by adopting a preset sensor; the control unit is used for controlling the transmission device of the final assembly production line to stop running under the condition that the product incoming material information indicates that the target product reaches a first preset position; the first conveying unit is used for conveying the target product to a standing cache line in a translation mode under the condition that the transmission device is determined to stop running; the second conveying unit is used for conveying the target product stored on the standing cache line to a leak detection robot by adopting a first-in first-out principle, wherein the leak detection robot is used for detecting the target product to obtain a detection result; and the packaging unit is used for packaging the products qualified by the inspection result indication.
Optionally, the product packaging apparatus is applied to a finished product buffer conveying system, and the finished product buffer conveying system includes: the device comprises a jacking translation machine, a leakage detection robot, a process plate off-line robot, a palletizing robot, a transverse packer, a roller conveying line, a plate chain conveying line and a final assembly production line.
Optionally, the first conveying unit comprises: and the first control module is used for controlling the jacking of the air cylinder of the jacking translation machine so as to translate and convey the target product to the standing cache line.
Optionally, the first conveying unit further comprises: and the first conveying module is used for conveying the target product to a preset cache position of the standing cache line by adopting the roller conveying line.
Optionally, the packing unit includes: the second conveying module is used for conveying the products with qualified inspection results to a second preset position through the plate chain conveying line, wherein a stacking robot is arranged around the second preset position; the stacking module is used for stacking the finished products placed at the second preset position by adopting the stacking robot; the third conveying module is used for conveying the stacked finished product to a third preset position; and the packaging module is used for packaging the whole stack product at the third preset position.
Optionally, the product packaging apparatus further comprises: and the second control module is used for controlling the process plate off-line robot to convey the process plates of the products subjected to stacking treatment to a process plate stacking area after the finished products placed at the second preset position are stacked by the stacking robot, wherein the process plates are used for placing the target products.
Optionally, the packing module includes: and the packaging sub-module is used for transversely packaging the stacked finished products at the third preset position and conveying the packaged finished products to a target area.
According to another aspect of the embodiments of the present invention, there is also provided an air conditioner production system including: a system processor; and a memory for storing executable instructions of the system processor; wherein the system processor is configured to perform any of the above product packaging methods via execution of the executable instructions.
According to another aspect of the embodiments of the present invention, there is also provided a computer-readable storage medium, where the computer-readable storage medium includes a stored computer program, and when the computer program runs, the apparatus where the computer-readable storage medium is located is controlled to execute any one of the above product packaging methods.
In the embodiment of the invention, a preset sensor is adopted to detect product incoming material information, a transmission device of a final assembly production line is controlled to stop running under the condition that the product incoming material information indicates that a target product reaches a first preset position, the target product is conveyed to a standing cache line in a translation mode under the condition that the transmission device is determined to stop running, the target product stored on the standing cache line is conveyed to a leak detection robot by adopting a first-in first-out principle, wherein the leak detection robot is used for detecting the target product to obtain a detection result, and the product qualified by the detection result is packaged. In this embodiment, the buffer memory that stews of first-in first-out can be adopted, set for and carry the beat and satisfy production scheduling and the buffer memory time that stews, and can leak hunting screening bad product automatically, can optimize equipment production line like this, make equipment production process more reasonable, reduce manual operation, improve production efficiency, and need not fork truck and transport to press from both sides and embrace, reduce the potential safety hazard, thereby realize the buffer memory in-process that stews at air conditioning equipment among the solution correlation technique, cause the on-the-spot goods to pile up easily, the great technical problem of potential safety hazard.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:
FIG. 1 is a flow diagram of an alternative method of packaging products in accordance with an embodiment of the present invention;
FIG. 2 is a schematic diagram of an alternative finished goods cache delivery system according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of an alternative finished air conditioner feed according to an embodiment of the present invention;
FIG. 4 is a schematic view of an alternative product packaging apparatus according to an embodiment of the present invention.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The embodiment of the invention can be applied to the production bus of air conditioning equipment, the finished product air conditioner standing caching conveying line is planned by adjusting the existing production assembly line, a jacking translation machine, a leakage detection robot, a process plate offline robot, a palletizing robot, a transverse packing machine and the like are used, and the automatic information interaction is completed by adopting multiple sets of sensors in cooperation with a roller line, a plate chain line and a field assembly production line, so that the automatic packing of multiple air conditioner finished products is realized, the conveying beat is set to meet the production scheduling and standing caching time, the defective products are automatically detected and screened, and the technological requirements of palletizing, packing, process plate offline and whole stack finished product automatic offline are completed. The present invention will be described in detail with reference to examples.
Example one
In accordance with an embodiment of the present invention, there is provided an embodiment of a method for packaging a product, it being noted that the steps illustrated in the flowchart of the figure may be performed in a computer system such as a set of computer-executable instructions and that, although a logical order is illustrated in the flowchart, in some cases, the steps illustrated or described may be performed in an order different than presented herein.
Fig. 1 is a flow chart of an alternative product packaging method according to an embodiment of the present invention, as shown in fig. 1, the method includes the following steps:
step S102, detecting incoming material information of a product by adopting a preset sensor;
step S104, controlling a transmission device of a final assembly production line to stop running under the condition that the product incoming material information indicates that the target product reaches a first preset position;
step S106, under the condition that the transmission device is determined to stop running, the target product is conveyed to a standing cache line in a translation mode;
step S108, conveying the target product stored on the standing cache line to a leak detection robot by adopting a first-in first-out principle, wherein the leak detection robot is used for detecting the target product to obtain a detection result;
and step S110, packaging the products qualified by the inspection result indication.
Through the steps, the preset sensor can be used for detecting the product incoming material information, the transmission device of the assembly production line is controlled to stop running under the condition that the product incoming material information indicates that the target product reaches the first preset position, the target product is conveyed to the standing cache line in a translation mode under the condition that the transmission device is determined to stop running, the target product stored on the standing cache line is conveyed to the leakage detection robot by adopting the first-in first-out principle, wherein the leakage detection robot is used for detecting the target product to obtain a detection result, and the qualified product is packaged according to the detection result indication. In this embodiment, the buffer memory that stews of first-in first-out can be adopted, set for and carry the beat and satisfy production scheduling and the buffer memory time that stews, and can leak hunting screening bad product automatically, can optimize equipment production line like this, make equipment production process more reasonable, reduce manual operation, improve production efficiency, and need not fork truck and transport to press from both sides and embrace, reduce the potential safety hazard, thereby realize the buffer memory in-process that stews at air conditioning equipment among the solution correlation technique, cause the on-the-spot goods to pile up easily, the great technical problem of potential safety hazard.
Optionally, the product packaging method is applied to a finished product cache conveying system, and the finished product cache conveying system includes: the device comprises a jacking translation machine, a leakage detection robot, a process plate off-line robot, a palletizing robot, a transverse packer, a roller conveying line, a plate chain conveying line and a final assembly production line.
Fig. 2 is a schematic diagram of an alternative finished product buffer delivery system according to an embodiment of the present invention, as shown in fig. 2, the delivery system includes: jacking transplanter (indicating jacking transplanter), standing buffer line, maintenance channel, leakage detection conveying line, leakage detection robot qualified product line, stacking robot, process plate stacking area, stacking area and automatic packing machine.
The finished goods buffer conveying system shown in fig. 2 can realize finished goods air-conditioning feeding of a general assembly line from the upper right side (a single finished goods on the right side in fig. 2 indicates a feeding area), when finished product equipment is stopped and the first jacking transplanter on the right side is stopped, the finished product equipment can be jacked to the standing cache line through the jacking transplanter, then, conveying the corresponding finished product to the position of the next jacking transplanter through a channel by a first-in first-out principle, and conveying the finished product to a leakage detection conveying line through the channel, then a leak detection robot is used for detecting whether the product is qualified or not, the unqualified product is conveyed to a defective product line, the qualified product is conveyed to a stacking area, and placing the process plate for conveying the air conditioner in a process plate stacking area through a process plate off-line robot, stacking the product in a stacking area through a stacking robot, packaging the whole stack of product through an automatic packaging machine, and then finishing off-line of the qualified product.
In the embodiment of the invention, a plurality of sets of jacking translation machines are used, and the line body can realize multiple turn-back in a limited space, so that the time required by standing leak detection in the caching process is met.
The standing cache line, the leakage detection conveying line, the defective product line and the qualified product line in the figure 2 are drum-type conveying lines, a jacking translation machine is arranged below the turning-back position of the drum-type conveying line, and the qualified finished product line is a plate chain type conveying line.
The present invention will be described in detail below with reference to the above-described embodiments.
And S102, detecting the incoming material information of the product by adopting a preset sensor.
In the embodiment of the present invention, the packaged device products may be of various types, for example, finished air conditioner devices, finished washing machine devices, and the like. In the processes of standing, caching, screening and packaging of finished air conditioner finished products, a process plate and a wood base can be arranged below the finished products, so that the finished air conditioner can conveniently slide on a product conveying line. Fig. 3 is a schematic diagram of an optional finished air conditioner incoming material according to an embodiment of the present invention, as shown in fig. 3, a wood base is placed above a process plate, and a finished air conditioner is carried by the wood base, so that the flow of the standing buffer, the finished product screening and the stacking is ensured to be smoothly performed by the process plate sliding forward on a conveying line (sliding forward by a drum-type conveying line and a plate chain type conveying line as shown in fig. 2).
Through setting up the slip of technology board and advancing on the transfer chain, reduce the potential safety hazard that the fork truck process probably exists, reduce pressing from both sides of finished product air conditioner and embrace the number of times, reduce because of pressing from both sides the damaged problem of extranal packing that embraces and lead to.
In the embodiment of the invention, a plurality of sensors can be arranged, and the work of induction stop, information interaction and the like is completed through the plurality of sensors, so that the single finished product flows into the assembly line.
Types of sensors provided include, but are not limited to: electromagnetic inductors, infrared inductors, acoustic wave inductors, and the like. The plurality of sensors are utilized, whether finished product equipment is supplied or not can be detected in real time, and when finished products are supplied, the corresponding transmission device and the corresponding jacking device are informed in time, so that the operations of standing caching, leakage detection screening, finished product stacking, transverse packaging and the like of the products are realized, and the process flow of automatically unloading the qualified finished products in the whole stack is completed.
And step S104, controlling a transmission device of the final assembly production line to stop running under the condition that the product incoming material information indicates that the target product reaches the first preset position.
The first preset position may be an entry position of the stationary cache line, and it is required to ensure that the length and width of the product are aligned with the entry of the stationary cache line, so as to facilitate the lifting of the lifting and translating machine or the lifting and transplanting machine.
And step S106, under the condition that the transmission device is determined to stop running, the target product is conveyed to the standing cache line in a translation mode.
Optionally, in a case where it is determined that the transmission device stops operating, the step of transferring the target product to the stationary cache line in a translation manner includes: and controlling the cylinder of the jacking translation machine to jack so as to translate and convey the target product to the standing cache line.
In a final assembly workshop, a single finished air conditioner on a finished product final assembly line is placed on a process plate for feeding, the feeding is detected through a sensor at a jacking translation machine, a final assembly line roller stops running, the air conditioner is conveyed to a standing cache line in a translation mode through the jacking of an air cylinder, the air cylinder descends, and therefore the finished air conditioner is conveyed in a stepping mode through the jacking translation machine on the roller line.
Alternatively, in the case that the transmission device is determined to stop operating, the step of translating and conveying the target product to the standing cache line further includes: and conveying the target product to a preset cache position of the standing cache line by using a roller conveying line.
And S108, conveying the target product stored on the standing cache line to a leak detection robot by adopting a first-in first-out principle, wherein the leak detection robot is used for detecting the target product to obtain a detection result.
As shown in fig. 2, after the first lift-up transplanter pushes the single finished product downward to the stationary cache line, the single finished product may be transferred to another cache line below, and the single finished product is first conveyed out through the another cache line, so as to implement the first-in first-out principle of the finished product. The single finished product is conveyed to a leakage detection robot through a leakage detection conveying line, whether the product is qualified or not can be detected through the leakage detection robot, if the product is unqualified, the product is stacked to another unqualified product line, and if the product is qualified, the product is conveyed to a palletizing robot and a process board offline robot through the qualified product line. The leakage detection robot replaces manual leakage detection, so that labor is saved, and the leakage detection efficiency and detection quality are improved.
By the first-in first-out principle, the phenomenon that the standing time is insufficient due to the stacking and transferring sequence is solved, and the production requirement of first-in first-out in the standing process is met.
And step S110, packaging the products qualified by the inspection result indication.
Optionally, the step of packaging the product whose inspection result indicates qualification includes: conveying the products qualified by the inspection result indication to a second preset position through a plate chain conveying line, wherein a stacking robot is arranged around the second preset position; stacking the finished products placed at the second preset position by using a stacking robot; conveying the stacked finished product to a third preset position; and packaging the whole stack at the third preset position.
As shown in fig. 2, the finished products conveyed by the qualified product line may be palletized by the palletizing robot, and the second preset position may be a bottom position of the qualified product line, which is convenient for the palletizing robot to take the products and is convenient for the process plate off-line robot to stack the process plates into the preset process plate stacking area.
After a plurality of products are stacked, a stacked finished product can be obtained, and then the stacked finished product is packaged, where the third preset position may be a middle position of a qualified finished product downline shown in fig. 2, so as to facilitate packaging of the stacked finished product.
In the embodiment of the invention, the conveying takt can be set according to the size of a product and a size diagram of a production line and the production scheduling requirement, for example, a common station is set, wherein the takt is 2m/min for calculation, and the moving distance of a single air conditioner is 0.75m, so that the arrival time of the single common station is about 22.5S; the jacking translation beat is 23.5S; wherein, 1, the process plate enters the station: 7S (calculated according to 6M/min, the moving distance is 0.75M); 2. jacking the air cylinder: 2.5S; 3. translation by 1.3 m: 13S (calculated according to 6M/min, the moving distance is 1.3M); 4. jacking translation and descending: and 1S.
In an embodiment of the present invention, after the palletizing robot is used to palletize the finished product placed at the second preset position, the product packing method further includes: and controlling the process plate off-line robot to convey the product process plates subjected to stacking treatment to a process plate stacking area, wherein the process plates are used for placing target products.
Alternatively, the step of packaging the whole stack at the third preset position includes: and performing transverse packaging processing on the finished product in the third preset position, and conveying the packaged finished product to the target area.
The single finished products are conveyed to a position of a leakage detection robot through a general assembly line, after the leakage detection robot finishes leakage detection, defective products are conveyed to defective product lines in a stepping mode through jacking translation and then are to be reworked, after the defective products enter the stacking position of the qualified products, the stacking robot stacks the qualified finished products off the production line, the production board off-line robot places the production board stacking area after the production board flows into a next station, the production board off-line robot flows into an automatic packaging position after stacking is finished, transverse packaging is finished, stepping conveying is finished when the qualified finished products are off the production line, and the qualified finished products are abutted to a goods elevator and then convey the whole stack of the finished products to an appointed floor or area.
According to the embodiment of the invention, qualified products are delivered to the planar three-dimensional warehouse by off-line butting on-site finished product warehouse conveying lines or elevator mouths, so that the transportation clamping of a forklift is not needed, the potential safety hazard is reduced, the on-site production line is optimized, the line body layout and production are more reasonable, the manual operation is reduced, and the automatic production concept is conformed.
Through the embodiment, the finished product air conditioner standing caching conveying line can be planned, the existing old general assembly line is optimized and improved, the jacking translation machine, the leakage detection robot, the process board off-line robot, the palletizing robot, the transverse packing machine and the like are used, the roller line, the plate chain line and the field general assembly production line are matched, multiple sets of sensors are adopted to complete automatic information interaction, single finished products automatically flow in, the conveying rhythm is set to meet the production scheduling and standing caching time, defective products are automatically detected and screened, and the process requirements of stacking, packing, process board off-line and whole stack finished product automatic off-line are met. Not only can solve because of stacking the transportation order and have long not enough phenomenon when stewing, satisfy the production requirement of the in-process "first in first out" that stews, bear the finished product mode through the drum-type moreover, reduce the potential safety hazard that the fork truck process probably exists, reduce the clamp of finished product air conditioner and embrace the number of times, reduce because of pressing from both sides the damaged problem of extranal packing that embraces the result in, improve the packing efficiency of product.
The invention is described below in connection with an alternative embodiment.
Example two
The embodiment of the invention provides a product packaging device, which relates to implementation units corresponding to implementation steps in the first embodiment.
Fig. 4 is a schematic diagram of an alternative product packaging apparatus according to an embodiment of the present invention, which may include, as shown in fig. 4: a detection unit 41, a control unit 43, a first conveying unit 45, a second conveying unit 47, a packing unit 49, wherein,
the detection unit 41 is used for detecting the incoming material information of the product by adopting a preset sensor;
a control unit 43, configured to control the transmission device of the final assembly line to stop operating in a case that the product incoming material information indicates that the target product has reached the first preset position;
the first conveying unit 45 is used for conveying the target product to the standing cache line in a translation mode under the condition that the transmission device is determined to stop running;
the second conveying unit 47 is configured to convey the target product stored on the standing cache line to a leak detection robot by using a first-in first-out principle, where the leak detection robot is configured to inspect the target product to obtain an inspection result;
and a packing unit 49 for packing the product whose inspection result indicates qualification.
The product packaging device can detect product incoming material information through the detection unit 41 by adopting a preset sensor, the control unit 43 controls the transmission device of the assembly production line to stop running under the condition that the product incoming material information indicates that a target product reaches a first preset position, the first conveying unit 45 conveys the target product to the standing cache line in a translation mode under the condition that the transmission device is determined to stop running, the second conveying unit 47 conveys the target product stored on the standing cache line to the leak detection robot by adopting a first-in first-out principle, the leak detection robot is used for detecting the target product to obtain a detection result, and the packaging unit 49 is used for packaging the product qualified by the detection result indication. In this embodiment, the buffer memory that stews of first-in first-out can be adopted, set for and carry the beat and satisfy production scheduling and the buffer memory time that stews, and can leak hunting screening bad product automatically, can optimize equipment production line like this, make equipment production process more reasonable, reduce manual operation, improve production efficiency, and need not fork truck and transport to press from both sides and embrace, reduce the potential safety hazard, thereby realize the buffer memory in-process that stews at air conditioning equipment among the solution correlation technique, cause the on-the-spot goods to pile up easily, the great technical problem of potential safety hazard.
Optionally, the product packaging device is applied to a finished product buffer conveying system, and the finished product buffer conveying system includes: the device comprises a jacking translation machine, a leakage detection robot, a process plate off-line robot, a palletizing robot, a transverse packer, a roller conveying line, a plate chain conveying line and a final assembly production line.
Alternatively, the first conveying unit includes: and the first control module is used for controlling the jacking of the air cylinder of the jacking translation machine so as to translate and convey the target product to the standing cache line.
In an embodiment of the present invention, the first conveying unit further includes: and the first conveying module is used for conveying the target product to a preset cache position of the standing cache line by adopting a roller conveying line.
Optionally, the packing unit includes: the second conveying module is used for conveying the products with qualified inspection results to a second preset position through a plate chain conveying line, wherein the periphery of the second preset position is provided with a stacking robot; the stacking module is used for stacking the finished products placed at the second preset position by adopting a stacking robot; the third conveying module is used for conveying the stacked finished product to a third preset position; and the packaging module is used for packaging the whole stack product at the third preset position.
In an embodiment of the present invention, the product packaging apparatus further includes: and the second control module is used for controlling the process plate off-line robot to convey the process plates of the products subjected to stacking treatment to the process plate stacking area after the finished products placed at the second preset position are stacked by the stacking robot, wherein the process plates are used for placing target products.
Optionally, the packing module includes: and the packaging sub-module is used for transversely packaging the stacked finished products at the third preset position and conveying the packaged finished products to the target area.
The above-mentioned product packaging device may further include a processor and a memory, and the above-mentioned detecting unit 41, the control unit 43, the first conveying unit 45, the second conveying unit 47, the packaging unit 49, and the like are all stored in the memory as program units, and the processor executes the above-mentioned program units stored in the memory to implement the corresponding functions.
The processor comprises a kernel, and the kernel calls a corresponding program unit from the memory. The kernel can be set to be one or more than one, and the packing processing of the air conditioner product is realized by adjusting the kernel parameters.
The memory may include volatile memory in a computer readable medium, Random Access Memory (RAM) and/or nonvolatile memory such as Read Only Memory (ROM) or flash memory (flash RAM), and the memory includes at least one memory chip.
According to another aspect of the embodiments of the present invention, there is also provided an air conditioner production system including: a system processor; and a memory for storing executable instructions for the system processor; wherein the system processor is configured to perform any of the above-described product packaging methods via execution of executable instructions.
According to another aspect of the embodiments of the present invention, there is also provided a computer-readable storage medium, which includes a stored computer program, wherein when the computer program runs, the apparatus on which the computer-readable storage medium is located is controlled to execute any one of the above-mentioned product packaging methods.
The present application further provides a computer program product adapted to perform a program for initializing the following method steps when executed on a data processing device: detecting incoming material information of a product by adopting a preset sensor; under the condition that the product incoming material information indicates that the target product reaches a first preset position, controlling a transmission device of a final assembly production line to stop running; under the condition that the transmission device is determined to stop running, the target product is conveyed to a standing cache line in a translation mode; conveying the target product stored on the standing cache line to a leak detection robot by adopting a first-in first-out principle, wherein the leak detection robot is used for detecting the target product to obtain a detection result; and packaging the products with qualified inspection results.
The above-mentioned serial numbers of the embodiments of the present invention are merely for description and do not represent the merits of the embodiments.
In the above embodiments of the present invention, the descriptions of the respective embodiments have respective emphasis, and for parts that are not described in detail in a certain embodiment, reference may be made to related descriptions of other embodiments.
In the embodiments provided in the present application, it should be understood that the disclosed technology can be implemented in other ways. The above-described embodiments of the apparatus are merely illustrative, and for example, the division of the units may be a logical division, and in actual implementation, there may be another division, for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, units or modules, and may be in an electrical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit can be realized in a form of hardware, and can also be realized in a form of a software functional unit.
The integrated unit, if implemented in the form of a software functional unit and sold or used as a stand-alone product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium and includes instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a removable hard disk, a magnetic or optical disk, and other various media capable of storing program codes.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. A method of packaging a product, comprising:
detecting incoming material information of a product by adopting a preset sensor;
under the condition that the product incoming material information indicates that a target product reaches a first preset position, controlling a transmission device of a final assembly production line to stop running;
under the condition that the transmission device is determined to stop running, the target product is conveyed to a standing cache line in a translation mode;
conveying the target product stored on the standing cache line to a leak detection robot by adopting a first-in first-out principle, wherein the leak detection robot is used for detecting the target product to obtain a detection result;
and packaging the products with qualified inspection results.
2. The method of claim 1, wherein the product packaging method is applied in a finished product buffer conveyor system comprising: the device comprises a jacking translation machine, a leakage detection robot, a process plate off-line robot, a palletizing robot, a transverse packer, a roller conveying line, a plate chain conveying line and a final assembly production line.
3. The method of claim 2, wherein the step of translating the target product to a stationary cache line upon determining that the actuator is out of service comprises:
and controlling the jacking of an air cylinder of a jacking translation machine so as to translate and convey the target product to a standing cache line.
4. The method of claim 2, wherein the step of translating the target product to a stationary cache line upon determining that the actuator is out of service further comprises:
and conveying the target product to a preset cache position of a standing cache line by using the roller conveying line.
5. The method of claim 2, wherein the step of packaging the product for which the inspection result indicates eligibility comprises:
conveying the products with qualified inspection results to a second preset position through the plate chain conveying line, wherein a stacking robot is arranged around the second preset position;
stacking the finished products placed at the second preset position by using the stacking robot;
conveying the stacked finished product to a third preset position;
and packaging the whole stack at the third preset position.
6. The method according to claim 5, wherein after palletizing the finished products placed at the second preset position using the palletizing robot, the product packing method further comprises:
and controlling the process plate off-line robot to convey the product process plates subjected to stacking treatment to a process plate stacking area, wherein the process plates are used for placing the target products.
7. The method of claim 5, wherein said step of packaging said stack at said third predetermined location comprises:
and performing transverse packaging processing on the stacked finished products at the third preset position, and conveying the packaged finished products to a target area.
8. A product packaging apparatus, comprising:
the detection unit is used for detecting the incoming material information of the product by adopting a preset sensor;
the control unit is used for controlling the transmission device of the final assembly production line to stop running under the condition that the product incoming material information indicates that the target product reaches a first preset position;
the first conveying unit is used for conveying the target product to a standing cache line in a translation mode under the condition that the transmission device is determined to stop running;
the second conveying unit is used for conveying the target product stored on the standing cache line to a leak detection robot by adopting a first-in first-out principle, wherein the leak detection robot is used for detecting the target product to obtain a detection result;
and the packaging unit is used for packaging the products qualified by the inspection result indication.
9. An air conditioning apparatus production system, characterized by comprising:
a system processor; and
a memory for storing executable instructions of the system processor;
wherein the system processor is configured to perform the product packaging method of any of claims 1-7 via execution of the executable instructions.
10. A computer-readable storage medium, comprising a stored computer program, wherein the computer program, when executed, controls an apparatus in which the computer-readable storage medium is located to perform the product packaging method of any of claims 1 to 7.
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| CN202011467458.XA CN112537504A (en) | 2020-12-14 | 2020-12-14 | Product packaging method and device and air conditioning equipment production system |
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| CN202011467458.XA CN112537504A (en) | 2020-12-14 | 2020-12-14 | Product packaging method and device and air conditioning equipment production system |
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Application publication date: 20210323 |