CN108889637A - sorting device and method - Google Patents

sorting device and method Download PDF

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Publication number
CN108889637A
CN108889637A CN201810842284.7A CN201810842284A CN108889637A CN 108889637 A CN108889637 A CN 108889637A CN 201810842284 A CN201810842284 A CN 201810842284A CN 108889637 A CN108889637 A CN 108889637A
Authority
CN
China
Prior art keywords
air
detection zone
finished product
product
sorting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201810842284.7A
Other languages
Chinese (zh)
Inventor
杨静
王晓彬
周锴
古湘龙
蒋泽亮
于文毫
熊杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changsha Geli Heating And Ventilating Equipment Co Ltd
Gree Electric Appliances Inc of Zhuhai
Original Assignee
Changsha Geli Heating And Ventilating Equipment Co Ltd
Gree Electric Appliances Inc of Zhuhai
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changsha Geli Heating And Ventilating Equipment Co Ltd, Gree Electric Appliances Inc of Zhuhai filed Critical Changsha Geli Heating And Ventilating Equipment Co Ltd
Priority to CN201810842284.7A priority Critical patent/CN108889637A/en
Publication of CN108889637A publication Critical patent/CN108889637A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups

Abstract

The invention discloses a kind of sorting device and methods, wherein, air-conditioning finished product is parked in detection zone by sorting device, bar code state and/or coolant leakage state are detected by detection device, judge qualified product and non-qualified product, sorting equipment is connect with the detection device, for sorting out qualified product and non-qualified product in air-conditioning finished product in the detection zone.Full automatic qualified product and non-qualified product can be sorted, in order to avoid non-qualified product is mixed into qualified product, cause batch quality problems, save artificial, raising sorting efficiency, reduction sorting error probability.

Description

Sorting device and method
Technical field
The present invention relates to packing technique fields, and in particular to arrives a kind of sorting device and method.
Background technique
Traditional air-conditioning scanning palletizing apparatus need to manually be swept in air-conditioning finished product bar code by the scanner of hand-held Retouch air-conditioning finished product bar code storage;In air-conditioning finished product stacking, it need to manually pass through the length and width high selection pair of air-conditioning finished product extranal packing box The robot palletizer program answered;Due to the function that traditional scanning palletizing apparatus does not detect, air-conditioning finished product bar code can not be obtained State and secondary refrigerant leakage state are posted, needs manually on the conveyor line to inspect air-conditioning finished product by random samples, including checks that bar code posts State and secondary refrigerant leakage state furthermore, it is desirable to which qualified product and defective products classification are manually carried out stacking again, however are inspected by random samples, may It will cause qualified kind and be mixed into defective products, bring quality problems, if full inspection, a large amount of manpower, also, artificial inspection can be expended Surveying meeting, there is a certain error, cannot prevent defective products and be mixed into qualified product.
Summary of the invention
For this purpose, according in a first aspect, present example provides a kind of sorting device, including:Switch sensor, setting exist It on the pipeline of air-conditioning finished product, connect with the first driving mechanism of pipeline, when detecting that air-conditioning finished product enters detection zone, closes Disconnected first driving mechanism;The detection zone on air-conditioning finished product pipeline is arranged in, for detecting the bar code of air-conditioning finished product in detection device State and/or coolant leakage state;Sorting equipment is connect with detection device, for sorting out in air-conditioning finished product in detection zone Qualified product and non-qualified product.
Optionally, sorting equipment includes:Robot palletizer is put for non-qualified product to be transferred to non-qualified product from detection zone It sets area and/or qualified product is transferred to qualified product rest area from detection zone and carry out stacking.
Optionally, sorting equipment includes:Rejecting mechanism is set to the side of detection zone, the setting of the other side of detection zone There is the channel towards non-qualified product rest area;Rejecting mechanism includes:Push plate, for non-qualified product to be pushed into non-qualification from detection zone Product rest area;Second driving mechanism, for driving push plate campaign.
Optionally, detection device includes:Scanner is arranged in detection zone, for scanning the bar code state of air-conditioning finished product.
Optionally, detection device includes:Leak detector, for going deep into the packing case of air-conditioning finished product, to cold in packing case Matchmaker's concentration detects.
Optionally, switch sensor includes first switch sensor and second switch sensor;Detection zone includes along finished product The first detection zone and the second detection zone that air-conditioning transmission direction is set gradually;The first detection zone is arranged in first switch sensor At least one of any position in the side of pipeline, bottom or top;Second switch sensor is arranged in the second detection zone The side of pipeline, at least one of any position in bottom or top;Detection device further includes:Leak detector;Scanner It is arranged in the first detection zone, for scanning the bar code state of air-conditioning finished product;Leak detector is arranged in the second detection zone, for deeply leading to In the packing case for over-scanning the air-conditioning finished product of device detection, the refrigerant concentration in packing case is detected.
Optionally, sorting device further includes:Barrier plate is arranged along pipeline, for stopping air-conditioning finished product, makes air-conditioning Finished product is parked in detection zone;Third driving mechanism, driving barrier plate move up and down.
Optionally, barrier plate include first stop version and second stop version, first blocking version be set to the first detection zone and Between second detection zone, side of second detection zone far from the first detection zone is arranged in the second barrier plate;Third driving mechanism is used Stop and the up and down motion of the second barrier plate in first.
According to second aspect, the embodiment of the invention provides a kind of method for sorting, including:Obtain pipeline on air-conditioning at The bar code state and/or coolant leakage state of product;According to the conjunction in bar code state and/or coolant leakage state sorting air-conditioning finished product Lattice product and non-qualified product.
Optionally, according to the qualified product and non-qualified product packet in bar code state and coolant leakage state sorting air-conditioning finished product It includes:Judge whether bar code state meets preset standard state;When bar code state does not meet preset standard state, by current air-conditioning Finished product is sorted to non-qualified product rest area;When bar code state meets default bar code state, judge in air-conditioning finished packaging box Whether refrigerant concentration is less than preset concentration;When refrigerant concentration is greater than preset concentration, current air-conditioning finished product is sorted to non-conjunction Lattice product rest area;When refrigerant concentration is less than preset concentration, current air-conditioning finished product is sorted to qualified product rest area.
The embodiment of the invention provides a kind of sorting device and methods, and air-conditioning finished product is parked in detection zone, are filled by detection Detection bar code state and/or coolant leakage state are set, judges that qualified product and non-qualified product, sorting equipment connect with detection device It connects, for sorting out qualified product and non-qualified product in air-conditioning finished product in detection zone.It can be full automatic by qualified product and non-conjunction Lattice product are sorted, in order to avoid non-qualified product is mixed into qualified product, cause batch quality problems, are saved manually, are improved sorting efficiency, subtract Small sorting error probability.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 shows the schematic diagram of the sorting device of the present embodiment;
Fig. 2 shows the schematic diagrames of another sorting device of the present embodiment;
Fig. 3 shows the schematic diagram of another sorting device of the present embodiment;
Fig. 4 shows the schematic diagram of the method for sorting of the present embodiment;
Fig. 5 shows the schematic diagram of another method for sorting of the present embodiment;
Fig. 6 shows the PLC control strategy schematic diagram of the present embodiment.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
The embodiment of the invention provides a kind of sorting devices, and such as Fig. 1, the sorting device may include:Switch sensor 10, It is arranged on the pipeline of air-conditioning finished product 1, is connect with the first driving mechanism of pipeline, is examined detecting that air-conditioning finished product 1 enters When surveying area, the first driving mechanism is turned off;The detection zone on 1 pipeline of air-conditioning finished product is arranged in, for detecting sky in detection device 20 It is tuned into the bar code state and/or coolant leakage state of product 1;Sorting equipment 30 is connect with detection device 20, for distinguishing in detection Sort out the qualified product and non-qualified product in air-conditioning finished product 1.
In the present embodiment, sorting device is used for assembly line, i.e., the air-conditioning finished product 1 on 1 pipeline of air-conditioning finished product into Row sorting, is mainly used for sorting qualified product and non-qualified product, in order to avoid non-qualified product is mixed into qualified product, causes batch quality Problem.In the particular embodiment, switch sensor 10 can be optoelectronic switch, be delivered at optoelectronic switch in air-conditioning finished product 1 When, the light of the transmitting terminal transmitting of optoelectronic switch is kept off, and receiving end cannot receive light, can control driving pipeline movement First driving mechanism stops, specifically, the setting of the photoelectric sensor can be the detection zone of air-conditioning finished product 1, when air-conditioning finished product 1 When triggering optoelectronic switch, air-conditioning finished product 1 can rest on detection zone, and detection device 20 detects air-conditioning finished product 1.In this implementation In example, switch sensor 10 can also be inductive switch sensor 10, be passed by measurement air-conditioning finished product 1 apart from inductive switch The distance of sensor 10 turns off the first driving mechanism when distance reaches preset value, so that air-conditioning finished product 1 is parked in detection zone receiving Detection.
Air-conditioning finished product is parked in detection zone, bar code state and/or coolant leakage state are detected by detection device, judged Qualified product and non-qualified product, sorting equipment are connect with detection device, for sorting out the qualified product in air-conditioning finished product in detection zone With non-qualified product.Full automatic qualified product and non-qualified product can be sorted, in order to avoid non-qualified product is mixed into qualified product, be caused Batch quality problems save artificial, raising sorting efficiency, reduction sorting error probability.
In the present embodiment, alleged detection device 20 can be fixed on detection zone pipeline, can also pass through manipulator It is controlled, when air-conditioning finished product 1 is transported to detection zone, manipulator will test device 20 and be moved to detection zone, carry out to product Detection, upon completion of the assays, manipulator will test device 20 and remove.In the present embodiment, alleged bar code state can be bar code Mounted state, can be the print state of bar code or the integrated degree of bar code, such as some bar codes occur is 14 digits (normal bar code is 13 digits) either some bar codes are damaged, paste situations such as askew or strap shelters from.It is twisted into the present embodiment Secondary refrigerant leakage state may include whether refrigerant has leakage.There is above-mentioned abnormal condition in bar code, i.e., it is believed that the air-conditioning finished product 1 It is leaked for non-qualified product and/or refrigerant, i.e., it is believed that the air-conditioning finished product 1 is non-qualified product.Refrigerant does not leak and bar code It normally can be qualified for air-conditioning finished product 1.The qualified product and non-qualified product that sorting equipment 30 detected for detection device 20 into Row sorting.For example, qualified product and non-qualified product can be carried out stacking respectively.Non- qualified product can also be returned directly to upper one Process or other processes before.Qualified products are directly put in storage.
As optional embodiment, sorting device can also include controller, controller respectively with sorting equipment 30 and inspection Device 20 is surveyed to connect.In the bar code state and/or coolant leakage state for receiving the air-conditioning finished product 1 that detection device 20 detects Afterwards, judge whether finished devices are qualified, if qualified, control sorting equipment 30, qualified product is sorted out, if unqualified, Control sorting mounted box sorts out non-qualified product.
As optional embodiment, sorting equipment 30 may include robot palletizer, for by non-qualified product from detection zone It is transferred to non-qualified product rest area 50 and/or qualified product is transferred to qualified product rest area 40 from detection zone and carry out stacking.
In an alternate embodiment of the invention, as shown in Fig. 2, sorting equipment 30 includes:Rejecting mechanism 60 is set to the one of detection zone Side, the other side of detection zone are provided with the channel 70 towards non-qualified product rest area 5040;Rejecting mechanism 60 includes:Push plate 61, for non-qualified product to be pushed into non-qualified product rest area 50 from detection zone;Second driving mechanism, for driving push plate 61 to transport It is dynamic.Alleged second driving mechanism can be motor or cylinder.When detecting non-qualified product, the second driving mechanism driving baffle is pushed away It moves in non-qualified product to the channel 70 of non-qualified product rest area 50, non-qualified product is pushed into non-qualified product rest area from detection zone 50。
As optional embodiment, detection device 20 may include scanner 21, be arranged in detection zone, for scanning air-conditioning The bar code state of finished product 1.Alleged scanner 21 can be image acquiring device, such as camera, by shooting the state of bar code, Judge whether bar code is qualified.Alleged leak detector 22 needs to go deep into the packing case of air-conditioning finished product 1, dense to the refrigerant in packing case Degree is detected.In the particular embodiment, detection device 20 can only detect bar code state by scanner 21, Leak detector 22 can be led directly to detect secondary refrigerant leakage state.It, can also be to two kinds for the accuracy of identification for improving non-qualified product State is detected.
The present embodiment is illustrated for detecting to two states, specifically, switch sensor 10 includes the One switch sensor 10A and second switch sensor 10B;Detection zone includes first set gradually along finished product air-conditioning transmission direction Detection zone 211 and the second detection zone 221;First switch sensor 10A be arranged in the pipeline of the first detection zone 211 side, At least one of any position in bottom or top;The pipeline of the second detection zone 221 is arranged in second switch sensor 10B Side, at least one of any position in bottom or top;Scanner 21 is arranged in the first detection zone 211, for scanning The bar code state of air-conditioning finished product 1;The sky that the setting of leak detector 22 is detected in the second detection zone 221, for deeply passing through scanner 21 It is tuned into the packing case of product 1, the refrigerant concentration in packing case is detected.
In an alternate embodiment of the invention, as shown in figure 3, barrier plate 11 can also be added on the conveyor line, for stopping air-conditioning Finished product 1 makes air-conditioning finished product 1 be parked in detection zone.Specifically, stopping version that can stand on pipeline, enter detection zone in air-conditioning When, air-conditioning is stopped, when air-conditioning is delivered to subsequent processing, version is stopped to move downward, let pass to air-conditioning.Specifically, can With the driving for stopping version to move up and down by 62 pairs of third driving structure.It, can be with when being detected to two states Including two detection zones, specifically, barrier plate 11 includes the first blocking version and second stops version, the first blocking version is set to first Between detection zone 211 and the second detection zone 221, the second barrier plate 11 is arranged in the second detection zone 221 far from the first detection zone 211 Side;Third driving structure 62 is used to stop first and the second barrier plate 11 moves up and down.If bar code scan is normal, the One barrier plate 11A decline, before finished product machine flows to leak detector 22 through pipeline, the second barrier plate 11B rises, and finished product machine is in leak detector It stops before 22, carries out standing leak detection work.
The embodiment of the invention also provides a kind of method for sorting, as shown in figure 4, this method includes:
S10. the bar code state and/or coolant leakage state of the air-conditioning finished product on pipeline are obtained.
S20. according to the qualified product and non-qualified product in bar code state and/or coolant leakage state sorting air-conditioning finished product.
Specifically, step S20 as shown in Figure 5 can wrap when detecting to bar code state and coolant leakage state It includes:
S21. judge whether bar code state meets preset standard state;When bar code state does not meet preset standard state, Enter step S22.When bar code state meets default bar code state, S23 is entered step.
S22. current air-conditioning finished product is sorted to non-qualified product rest area.
S23. judge whether the refrigerant concentration in air-conditioning finished packaging box is less than preset concentration;When refrigerant concentration be greater than it is pre- If when concentration, entering step S22.When refrigerant concentration is less than preset concentration, S24 is entered step.
S24. current air-conditioning finished product is sorted to qualified product rest area.
Specifically, above-mentioned sort process can be controlled by PLC, as shown in fig. 6, wherein X014, X015, X016, X017, X004, X056 are normally off, when autoscanner and static leak test plant pass information to robot palletizer control system, If bar code and leak detection result are normal, X012 receives information, and is in closed state, and circuit circulates by X012 to X060, this When system detect automatically stack 1 allow blowing, control system control robot palletizer finished product code is waited until to plate chain line qualified product pile It is packaged normal storage;If bar code and leak detection results abnormity, X013 receive information, and be in closed state, circuit circulation by X012 to X060, system detects stack 2 automatically at this time allows blowing, and control system controls robot palletizer for finished product code to defective products Pile.
Although the embodiments of the invention are described in conjunction with the attached drawings, but those skilled in the art can not depart from this hair Various modifications and variations can be made in the case where bright spirit and scope, and such modifications and variations are each fallen within by appended claims Within limited range.

Claims (10)

1. a kind of sorting device, which is characterized in that including:
Switch sensor is arranged on the pipeline of air-conditioning finished product, connect with the first driving mechanism of pipeline, is detecting sky When the product of being tuned into enter detection zone, first driving mechanism is turned off;
The detection zone on air-conditioning finished product pipeline is arranged in detection device, for detecting the bar code state of air-conditioning finished product and/or cold Matchmaker's leak condition;
Sorting equipment is connect with the detection device, for sorting out qualified product in air-conditioning finished product and non-in the detection zone Qualified product.
2. sorting device as described in claim 1, which is characterized in that the sorting equipment includes:
Robot palletizer, for the non-qualified product being transferred to non-qualified product rest area from the detection zone and/or will be described Qualified product is transferred to qualified product rest area from the detection zone and carries out stacking.
3. sorting device as described in claim 1, which is characterized in that the sorting equipment includes:
Rejecting mechanism, is set to the side of the detection zone, and the other side of the detection zone is provided with towards the non-qualification The channel of product rest area;
The rejecting mechanism includes:Push plate, for non-qualified product to be pushed into non-qualified product rest area from the detection zone;
Second driving mechanism, for driving the push plate campaign.
4. sorting device as claimed in any one of claims 1-3, which is characterized in that the detection device includes:
Scanner is arranged in the detection zone, for scanning the bar code state of the air-conditioning finished product.
5. sorting device as claimed in any one of claims 1-3, which is characterized in that the detection device includes:
Leak detector detects the refrigerant concentration in the packing case for going deep into the packing case of the air-conditioning finished product.
6. sorting device as claimed in claim 4, which is characterized in that the switch sensor include first switch sensor and Second switch sensor;
The detection zone includes the first detection zone and the second detection zone set gradually along the finished product air-conditioning transmission direction;
The first switch sensor be arranged in the side, bottom or top of the pipeline of the first detection zone it is at least any it One position;
The second switch sensor be arranged in the side, bottom or top of the pipeline of the second detection zone it is at least any it One position;
The detection device further includes:Leak detector;
The scanner is arranged in the first detection zone, for scanning the bar code state of the air-conditioning finished product;
The leak detector is arranged in the second detection zone, the packing case of the air-conditioning finished product for deeply being detected by the scanner It is interior, the refrigerant concentration in the packing case is detected.
7. sorting device as claimed in claim 6, which is characterized in that further include:
Barrier plate is arranged along the pipeline, for stopping the air-conditioning finished product, the air-conditioning finished product is made to be parked in the inspection Survey area;
Third driving mechanism drives the barrier plate to move up and down.
8. sorting device as claimed in claim 7, which is characterized in that the barrier plate includes that the first blocking version and second stop Version, the first blocking version are set between the first detection zone and second detection zone, and second barrier plate is arranged in institute State side of second detection zone far from the first detection zone;
The third driving mechanism is used to stop described first and second barrier plate moves up and down.
9. a kind of method for sorting, which is characterized in that including:
Obtain the bar code state and/or coolant leakage state of the air-conditioning finished product on pipeline;
According to the qualified product and non-qualified product in the bar code state and/or coolant leakage state sorting air-conditioning finished product.
10. method for sorting as claimed in claim 9, which is characterized in that described to be let out according to the bar code state and the refrigerant Qualified product and non-qualified product in leakage state sorting air-conditioning finished product include:
Judge whether the bar code state meets preset standard state;
When the bar code state does not meet the preset standard state, current air-conditioning finished product is sorted to non-qualified product and is placed Area;
When the bar code state meets the default bar code state, judge whether the refrigerant concentration in air-conditioning finished packaging box is small In preset concentration;
When the refrigerant concentration is greater than the preset concentration, current air-conditioning finished product is sorted to non-qualified product rest area;
When the refrigerant concentration is less than the preset concentration, current air-conditioning finished product is sorted to qualified product rest area.
CN201810842284.7A 2018-07-27 2018-07-27 sorting device and method Withdrawn CN108889637A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201810842284.7A CN108889637A (en) 2018-07-27 2018-07-27 sorting device and method

Publications (1)

Publication Number Publication Date
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CN109376560A (en) * 2018-08-21 2019-02-22 长沙格力暖通制冷设备有限公司 A kind of product scanning system and method
CN109513643A (en) * 2019-01-15 2019-03-26 广州市阿思柯物流系统有限公司 A kind of auto parts and components automated sorting delivery system
CN112537504A (en) * 2020-12-14 2021-03-23 珠海格力智能装备有限公司 Product packaging method and device and air conditioning equipment production system
CN114777700A (en) * 2022-04-07 2022-07-22 安徽龙磁金属科技有限公司 Quality detection method for metal magnetic powder core
CN115007495A (en) * 2022-07-12 2022-09-06 广东煜丰实业(集团)有限公司 Sorting line and sorting control system

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CN109513643A (en) * 2019-01-15 2019-03-26 广州市阿思柯物流系统有限公司 A kind of auto parts and components automated sorting delivery system
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CN115007495A (en) * 2022-07-12 2022-09-06 广东煜丰实业(集团)有限公司 Sorting line and sorting control system

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Application publication date: 20181127