CN112497876A - Manufacturing method of waterproof friction-resistant vertical-strip bubble crumpled weft elastic fabric - Google Patents
Manufacturing method of waterproof friction-resistant vertical-strip bubble crumpled weft elastic fabric Download PDFInfo
- Publication number
- CN112497876A CN112497876A CN202011332819.XA CN202011332819A CN112497876A CN 112497876 A CN112497876 A CN 112497876A CN 202011332819 A CN202011332819 A CN 202011332819A CN 112497876 A CN112497876 A CN 112497876A
- Authority
- CN
- China
- Prior art keywords
- fabric
- weft
- desizing
- water
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 177
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 65
- 238000009990 desizing Methods 0.000 claims abstract description 41
- 238000000034 method Methods 0.000 claims abstract description 40
- 238000009941 weaving Methods 0.000 claims abstract description 32
- 238000004043 dyeing Methods 0.000 claims abstract description 31
- 230000000694 effects Effects 0.000 claims abstract description 23
- 238000005187 foaming Methods 0.000 claims abstract description 21
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 12
- 238000007493 shaping process Methods 0.000 claims abstract description 12
- 229920004933 Terylene® Polymers 0.000 claims abstract description 11
- 238000010521 absorption reaction Methods 0.000 claims abstract description 8
- 238000001514 detection method Methods 0.000 claims abstract description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 29
- 238000010438 heat treatment Methods 0.000 claims description 29
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 24
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 20
- 238000005406 washing Methods 0.000 claims description 19
- 230000009467 reduction Effects 0.000 claims description 14
- 239000004831 Hot glue Substances 0.000 claims description 12
- 229960000583 acetic acid Drugs 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- 239000012362 glacial acetic acid Substances 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 9
- 239000003995 emulsifying agent Substances 0.000 claims description 9
- 230000037303 wrinkles Effects 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 239000008367 deionised water Substances 0.000 claims description 8
- 229910021641 deionized water Inorganic materials 0.000 claims description 8
- 235000019387 fatty acid methyl ester Nutrition 0.000 claims description 8
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 8
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 8
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 8
- 230000007547 defect Effects 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 238000012360 testing method Methods 0.000 claims description 7
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 6
- 241000083869 Polyommatus dorylas Species 0.000 claims description 5
- 239000004902 Softening Agent Substances 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 125000002091 cationic group Chemical group 0.000 claims description 5
- 238000013329 compounding Methods 0.000 claims description 5
- TUXJTJITXCHUEL-UHFFFAOYSA-N disperse red 11 Chemical compound C1=CC=C2C(=O)C3=C(N)C(OC)=CC(N)=C3C(=O)C2=C1 TUXJTJITXCHUEL-UHFFFAOYSA-N 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 238000007645 offset printing Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 5
- 238000005070 sampling Methods 0.000 claims description 5
- 238000002791 soaking Methods 0.000 claims description 5
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 claims description 5
- YXZRCLVVNRLPTP-UHFFFAOYSA-J turquoise blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Cu+2].NC1=NC(Cl)=NC(NC=2C=C(NS(=O)(=O)C3=CC=4C(=C5NC=4NC=4[N-]C(=C6C=CC(=CC6=4)S([O-])(=O)=O)NC=4NC(=C6C=C(C=CC6=4)S([O-])(=O)=O)NC=4[N-]C(=C6C=CC(=CC6=4)S([O-])(=O)=O)N5)C=C3)C(=CC=2)S([O-])(=O)=O)=N1 YXZRCLVVNRLPTP-UHFFFAOYSA-J 0.000 claims description 5
- JSYPRLVDJYQMAI-ODZAUARKSA-N (z)-but-2-enedioic acid;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)\C=C/C(O)=O JSYPRLVDJYQMAI-ODZAUARKSA-N 0.000 claims description 4
- 229920002126 Acrylic acid copolymer Polymers 0.000 claims description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 239000000498 cooling water Substances 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 claims description 4
- 229910052708 sodium Inorganic materials 0.000 claims description 4
- 239000011734 sodium Substances 0.000 claims description 4
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 claims description 4
- XFRVVPUIAFSTFO-UHFFFAOYSA-N 1-Tridecanol Chemical compound CCCCCCCCCCCCCO XFRVVPUIAFSTFO-UHFFFAOYSA-N 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims description 2
- 125000005227 alkyl sulfonate group Chemical group 0.000 claims description 2
- 238000007865 diluting Methods 0.000 claims description 2
- 150000002191 fatty alcohols Chemical class 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 238000009736 wetting Methods 0.000 claims description 2
- 239000001045 blue dye Substances 0.000 claims 1
- 239000000975 dye Substances 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 26
- 238000004513 sizing Methods 0.000 abstract description 13
- 239000002131 composite material Substances 0.000 abstract description 3
- 239000004753 textile Substances 0.000 abstract description 2
- 238000009826 distribution Methods 0.000 abstract 1
- 238000007689 inspection Methods 0.000 abstract 1
- 235000014676 Phragmites communis Nutrition 0.000 description 12
- 239000003292 glue Substances 0.000 description 8
- 230000000903 blocking effect Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000004049 embossing Methods 0.000 description 4
- 238000007790 scraping Methods 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 244000273256 Phragmites communis Species 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 210000003746 feather Anatomy 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009963 fulling Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical group CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 1
- 229920004934 Dacron® Polymers 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/567—Shapes or effects upon shrinkage
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
- D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
- D06L1/14—De-sizing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
- D06M23/04—Processes in which the treating agent is applied in the form of a foam
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
- B32B2037/1215—Hot-melt adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
- B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/73—Hydrophobic
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/527—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads waterproof or water-repellent
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/10—Repellency against liquids
- D06M2200/12—Hydrophobic properties
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/35—Abrasion, pilling or fibrillation resistance
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/04—Heat-responsive characteristics
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/14—Dyeability
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/03—Shape features
- D10B2403/033—Three dimensional fabric, e.g. forming or comprising cavities in or protrusions from the basic planar configuration, or deviations from the cylindrical shape as generally imposed by the fabric forming process
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Coloring (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a manufacturing method of a waterproof friction-resistant vertical-bar bubble crumpled weft elastic fabric, and belongs to the technical field of textile dyeing and finishing. The manufacturing method of the 3D three-dimensional vertical bar bubble wrinkled weft elastic fabric comprises the steps of grey cloth weaving → inspection → cloth distribution → desizing → overflow dyeing → vacuum water absorption → water splashing sizing → middle detection → 3D foaming → composite TPU black film; the grey cloth is woven by two warps and one weft, wherein the two warps are 75D terylene semi-gloss low-elasticity and 75D terylene T400-like, and the weft is 75D terylene T400-like. According to the grey cloth weaving process, the fabric presents vertical stripes, meanwhile, the weft direction can keep good elasticity and recoverability, the fabric can present micro-wrinkle feeling after desizing, dyeing, vacuum water absorption and water splashing and shaping, 3D foaming enables the fabric to have a 3D stereoscopic effect locally, and finally, the fabric can be endowed with excellent waterproof and windproof effects through a composite TPU black film, so that 3D patterns are more uniform.
Description
The application is a divisional application of an invention patent application named as a manufacturing method of a 3D three-dimensional vertical strip bubble crumpled weft elastic fabric, and the application date of the original application is 2018-10-24, and the application number is 201811245831. X.
Technical Field
The invention belongs to the technical field of textile dyeing and finishing, and particularly relates to a manufacturing method of a waterproof friction-resistant vertical-bar bubble crumpled weft elastic fabric.
Background
Early people can form the third dimension at the surface fabric back through the flocking technology, but the flocking technology easily falls hair, and formaldehyde easily exceeds standard moreover, and the third dimension of surface fabric can be relatively poor because of the hardness is not enough in addition. The existing chemical fiber fabric with stereoscopic impression is woven with stereoscopic impression patterns by jacquard weaving equipment or is formed with stereoscopic impression patterns by embossing and tucking equipment under high pressure, and the fabric manufactured by the two processes has the following defects: firstly, the method comprises the following steps: the jacquard fabric with large stereoscopic impression has large staple amount and longer production period, and is not beneficial to development and survival of enterprises; secondly, the method comprises the following steps: the embossing and the pleating are carried out to manufacture the stereoscopic fabric, and because the embossing process needs high temperature, the high-temperature embossing can cause the fabric surface to be shiny, so that the fabric grade is not high; thirdly, the method comprises the following steps: the stereoscopic effect of the jacquard stereoscopic fabric and the embossed tucking fabric is still not ideal. The existing bubble wrinkle three-dimensional fabric has good three-dimensional sense, but the waterproof and windproof effects are not good.
Therefore, the development of a high-quality bubble wrinkle fabric with strong stereoscopic impression and good waterproof and windproof effects becomes a technical problem to be solved in the field.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a manufacturing method of a waterproof friction-resistant vertical-strip bubble crumpled weft elastic fabric, and the 3D three-dimensional vertical-strip bubble crumpled weft elastic fabric manufactured by the method has strong stereoscopic impression and has good waterproofness and friction resistance.
The invention adopts the following technical scheme:
the method for manufacturing the 3D three-dimensional vertical-bar bubble crumpled weft elastic fabric comprises the following steps:
weaving gray fabric and inspecting;
step two, cloth preparation;
step three, desizing: after the grey cloth is uncoiled, desizing is carried out by a long vehicle at the temperature of 90-97 ℃, the vehicle speed of 25-35M/min and the padder pressure of 1.5-2.5kg, wherein the desizing liquid comprises the following components in percentage by weight: 35-45g/L of caustic soda flakes, 10-15g/L of desizing agent, 8-12g/L of deoiling emulsifier and 2-8g/L of penetrating agent, and testing the desizing effect after desizing is finished;
step four, overflow dyeing: according to the mass of the fabric, 3.5-4% of disperse black (200% of dye strength), 1-2% of disperse red (100% of dye strength), 0.5-1% of disperse blue (100% of dye strength), 6-7% of leveling agent and 0.5-0.8% of glacial acetic acid are fully and uniformly stirred, and the bath ratio is 1: 10, putting the desized grey cloth into a dye vat for dyeing; sampling and contrasting after dyeing, and carrying out reduction washing after contrasting;
step five, absorbing water in vacuum;
step six, water sprinkling and shaping: according to the water amount, diluting and uniformly mixing 25-35g/L of water splashing agent, 2-7g/L of hydrophilic softening agent and 0.05-0.15g/L of glacial acetic acid with water, placing the mixture in a trough, wetting the blank cloth subjected to vacuum water absorption by the trough, fully extruding the blank cloth by a padder under the pressure of 2-3kg, drying the blank cloth by an oven, and cooling the blank cloth by a cooling roller; and (4) testing the waterproof effect and comparing hand feeling.
Step seven, middle detection: checking whether the fabric after water splashing and shaping has defects or not, and conveying the defect-free fabric to the next procedure;
step eight, 3D foaming: offset printing the aqueous foaming glue on the fabric to form patterns, drying at high temperature, and shrinking the aqueous foaming glue to form a three-dimensional shape;
step nine, compounding a TPU black film: and (3) scraping the water-based hot melt adhesive on a TPU black film through a hot melt adhesive machine at 50-60 ℃, laminating the fabric obtained in the step (eight) and the TPU black film through a large wheel, and standing for 10-15 hours to obtain the 3D vertical strip bubble crumpled weft elastic fabric.
Further, the weaving of the grey cloth in the first step comprises fabric design, warping, sizing, warp doubling, drafting and denting and weaving, wherein the grey cloth is woven by two warps and a weft, and the two warps are: the 75D terylene semi-gloss low stretch fabric is 75D terylene T400 imitated, and the weft yarn is 75D terylene T400 imitated.
Further, the sizing agent used in the sizing in the first step is polyvinyl alcohol PVA 2088.
Furthermore, the desizing agent in the third step is a Z-9 desizing agent prepared by the applicant, the deoiling emulsifier is a Z-22 deoiling emulsifier prepared by the applicant, and the penetrating agent is a Deltao JFC-31 penetrating agent.
Furthermore, the test desizing effect after the desizing is completed in the third step is specifically as follows: according to the mass of the fabric, soaking the desized fabric for 5min by using a cationic turquoise blue (100% of dye strength) dye solution with the mass concentration of 3%, and taking out the grey cloth to check whether the cloth cover effect is uniform.
Further, the temperature rise curve during dyeing in the fourth step is as follows: heating to 75-85 deg.C at 3.5-4.5 deg.C/min, heating to 115 deg.C at 1.5-2.5 deg.C/min, heating to 140 deg.C at 0.5-1.5 deg.C/min, and keeping the temperature constant for 55-65 min.
Furthermore, the reduction washing in the fourth step is specifically: reducing and washing the dyed fabric by using a reducing solution, heating to 80-90 ℃ according to a heating rate of 3-5 ℃/min during reducing and washing, and keeping the temperature for 20 min; the reducing solution comprises, by mass, 2% -3% of sodium hydrosulfite, 0.2% -0.8% of caustic soda, and the balance of water. Reduction washing can impart good color fastness to the fabric.
Furthermore, the process parameters during drying in the sixth step are as follows: temperature, velocity, air volume and overfeed at 170 ℃ 30M/min 1000M3/h*4%。
Furthermore, the aqueous foaming adhesive in the eighth step is polyurethane foaming adhesive, the coating amount of the factory creative chemical engineering and aqueous foaming adhesive is 40 g/square meter, and the temperature during high-temperature drying is 165-175 ℃.
Furthermore, the water-based hot melt adhesive in the ninth step is PES hot melt adhesive, the manufacturer builds the positive chemical industry, the adhesive strength is 2.0-2.51g/25mm, and the viscosity is better after washing. The coating weight of the aqueous hot melt adhesive was 6 g/m.
Compared with the prior art, the invention has the following beneficial effects:
according to the grey cloth weaving process, the fabric presents vertical stripes, meanwhile, the weft direction can keep good elasticity and recoverability, the fabric can present micro-wrinkle feeling after desizing, dyeing, vacuum water absorption and water splashing and shaping, 3D foaming enables the fabric to have a 3D stereoscopic effect locally, and finally, the fabric can be endowed with excellent waterproof and windproof effects through a composite TPU black film, so that 3D patterns are more uniform.
Drawings
FIG. 1 is a view showing a structure of a gray fabric according to the present invention.
Detailed Description
The present invention is described in further detail below by way of specific embodiments, but those skilled in the art will appreciate that the following examples are only illustrative of the present invention and should not be construed as limiting the scope of the present invention.
The number of warp yarns for producing the grey cloth is 2, and the first yarn is as follows: 75D dacron half light low stretch, second yarn is: the 75D terylene T400 is imitated, and the weft yarns are 1 type, namely the 75D terylene T400.
The desizing agent Z-9 preferably comprises the following components in percentage by mass: 5% of secondary alkyl sodium sulfonate, 8% of isomeric tridecanol polyoxyethylene ether (9EO), 30% of sodium polyacrylate and the balance of deionized water. The manufacturing process comprises the following steps: adding metered deionized water into a reaction kettle, heating to 85-90 ℃, adding sodium secondary alkyl sulfonate and isotridecanol polyoxyethylene ether, stirring and dissolving, keeping the temperature for 30min, starting cooling water to 40 ℃, adding sodium polyacrylate, stirring for 30min, filtering and packaging.
The oil-removing emulsifier disclosed by the invention preferably comprises the following components in percentage by mass: 12% of fatty acid methyl ester ethoxylate sulfonate, 20% of fatty acid methyl ester ethoxylate, 8% of fatty alcohol polyoxyethylene ether (9EO), 15% of maleic acid-acrylic acid copolymer and the balance of deionized water. The manufacturing process comprises the following steps: adding metered deionized water into a reaction kettle, heating to 80 ℃, adding fatty alcohol-polyoxyethylene ether, fatty acid methyl ester ethoxylate sulfonate and fatty acid methyl ester ethoxylate, stirring for dissolving, keeping the temperature for 30min, starting cooling water to cool to 40 ℃, adding maleic acid-acrylic acid copolymer, stirring for 30min, filtering and packaging.
Example 1
The method for manufacturing the 3D three-dimensional vertical-bar bubble crumpled weft elastic fabric comprises the following steps:
step one, weaving gray fabric: designing a fabric:
a. designing a fabric: firstly, a process table of a 3D vertical bubble wrinkle weft elastic fabric is designed, firstly, the total number of the yarn heads is calculated to be 140 multiplied by 208 divided by 2.54 divided by 11456 (the calculation formula is the warp density multiplied by the full width divided by 2.54), then, the upper weft density is calculated to be 99 multiplied by (1-3%). about.96 (gray fabric weft density multiplied by (1-weaving shrinkage)), if the upper width is 226CM, the reed number is 11456 divided by 226 divided by 3 divided by 16.9 feather, the gray fabric process is shown in the table 1, and the structure diagram is shown in the figure 1.
b. Warping: the number of yarns and the yarn consumption required for weaving 1000 meters of grey cloth are calculated in advance, the warping length is 1000 x (1+ 10% (loss)) -1100 meters, the number of warps which need to be warped is 11456 ÷ 8 (warp according to 8 turns) and 1432, and the yarn consumption of the warp: if the required yarn amount per meter of the first yarn on the grey cloth process is 71.6g, the total yarn amount of the warp yarn and the first yarn is 71.6g multiplied by 1100 m-76760 g-76.76 kg. The required yarn amount of the yarn B per meter in the grey cloth process is 23.8g, and the total yarn amount of the warp yarn A is 23.8g multiplied by 1100 m-26180 g-26.18 kg. Because the ratio of the warp yarn a to the warp yarn b is 12:3 to 3:1, and the warp yarn a and the warp yarn b have 8 pan heads, the warp yarn a has 6 pan heads, that is, the pan head of 1.2.3.4.5.6 is the yarn a pan head, the warp yarn b has 2 pan heads, that is, the warp yarn b has 7.8 pan heads, and after 8 pan heads are completed according to 1432 pan heads.
c. Sizing: sizing 8 pan heads by using a polyester sizing agent PVA2088 (note that the tension of the warp is uniform);
d. and the process is as follows: combining 8 pan heads into one pan head by using a doubling machine (note that the tension of the warp is uniform), arranging and doubling yarns A and B according to the proportion of 12A 4B during doubling, namely 1.2.3.4.5.6 pan heads circulate for 2 times, namely 12, and then 7.8 pan heads circulate for 2 times, namely 4;
e. drafting and denting: if the technical drafting is carried out according to 1.2.3.4.5.6, the yarns A and B are required to be pressed according to 12A 4B during drafting, and the yarns A and B cannot be wrongly drafted, and the reed is drafted according to 3 reeds 11456/3-3919;
f. weaving:
firstly, drawing the healed and reed coiled head to a water jet loom for weaving;
inputting the pattern plate, inputting the pattern plate on the process sheet into a weaving machine;
adjusting the machine, namely adjusting the machine data of the machine table, such as a water spraying angle, the machine loading weft density and the like;
weaving, all the previous processes are not problematic, and weaving can be realized;
g. inspecting gray fabric: inspecting the woven grey cloth to see whether the phenomena of broken warp, weft shedding, weft blocking and the like exist;
step two, cloth preparation: arranging according to the cloth type, batch number and quantity specified by dyeing and finishing engineering control detail card;
step three, desizing: after the grey cloth is uncoiled, desizing is carried out by a long vehicle, the temperature is 95 ℃, the vehicle speed is 30M/min, the padder pressure is 2kg, and the desizing liquid comprises the following components in percentage by weight: 40g/L of Tianquan caustic soda flakes, 912 g/L of desizing agent, 2210 g/L of deoiling emulsifier and 5g/L of penetrating agent, wherein the desizing effect is tested after desizing is finished by paying attention to the fact that the cloth surface cannot be creased and is elastic: according to the mass of the fabric, soaking the desized fabric for 5min by using a cationic turquoise blue (100% of dye strength) dye solution with the mass concentration of 3%, and taking out the grey cloth to check whether the cloth cover effect is uniform;
step four, overflow dyeing: according to the mass of the fabric, 3.7% of disperse black (200% of dye strength), 1.5% of disperse red (100% of dye strength), 0.8% of disperse blue (100% of dye strength), 6.5% of leveling agent and 0.6% of glacial acetic acid are fully stirred uniformly, and the bath ratio is 1: and 10, dyeing the desized grey cloth in a dye vat, wherein the temperature rise curve during dyeing is as follows: heating to 80 ℃ at a speed of 4 ℃/min, heating to 110 ℃ at a speed of 2 ℃/min, heating to 135 ℃ at a speed of 1 ℃/min, keeping the temperature for 60min, sampling for color matching after dyeing, carrying out reduction washing after color matching, heating to 85 ℃ at a heating rate of 4 ℃/min during reduction washing, and keeping the temperature for 20 min; according to the mass percentage, the reducing solution comprises 2.5% of sodium hydrosulfite, 0.5% of caustic soda and the balance of water. Reduction washing can impart good color fastness to the fabric.
Step five, absorbing water in vacuum;
step six, water sprinkling and shaping: according to the water content, 30g/L of water repellent, 5g/L of hydrophilic softening agent and 0.1g/L of glacial acetic acid are diluted and mixed uniformly by water, 100L of the mixture is placed in a material tank, the gray fabric after vacuum water absorption is wetted by the material tank and then fully extruded by a padder, the pressure is 2.5kg, and the gray fabric is dried by an oven (the temperature, the speed, the air volume and the overfeed are 170 ℃ 30M/min 1000M34%) and cooling by a cooling roller; and (4) testing the waterproof effect and comparing hand feeling.
Step seven, middle detection: checking whether the fabric after water sprinkling and shaping has defects (such as broken warp, weft shedding, weft blocking, dyeing point and the like) or not, and conveying the defect-free fabric to the next procedure;
step eight, 3D foaming: installing a pattern roller on a gilding press, offset-printing the aqueous foaming glue on the fabric by operating the pattern roller at normal temperature, instantly forming patterns, drying at high temperature by using a high-temperature oven at 170 ℃, and shrinking the aqueous foaming glue to form a three-dimensional shape;
step nine, compounding a TPU black film: and (3) coating the water-based hot melt adhesive on a TPU black film by a hot melt adhesive machine in a scraping manner at the temperature of 55 ℃, attaching the fabric obtained in the step (eight) and the TPU black film by a large wheel, and standing for 12 hours to obtain the 3D three-dimensional vertical bar bubble wrinkle weft elastic fabric.
The weight of the grey cloth in square meter is 75G/square meter, the warp density is 140T, the weft density is 99T, the width of the grey cloth is 208cm, the weight of the finished product in square meter is 130G/square meter, the warp density is 190T, the weft density is 114T, and the width of the finished product (in-needle) is 145 cm.
Example 2
The method for manufacturing the 3D three-dimensional vertical-bar bubble crumpled weft elastic fabric comprises the following steps:
step one, weaving gray fabric: designing a fabric:
a. designing a fabric: firstly, a process table of a 3D vertical bubble wrinkle weft elastic fabric is designed, firstly, the total number of the yarn heads is calculated to be 140 multiplied by 208 divided by 2.54 divided by 11456 (the calculation formula is the warp density multiplied by the full width divided by 2.54), then, the upper weft density is calculated to be 99 multiplied by (1-3%). about.96 (gray fabric weft density multiplied by (1-weaving shrinkage)), if the upper width is 226CM, the reed number is 11456 divided by 226 divided by 3 divided by 16.9 feather, the gray fabric process is shown in the table 1, and the structure diagram is shown in the figure 1.
b. Warping: the number of yarns and the yarn consumption required for weaving 1000 meters of grey cloth are calculated in advance, the warping length is 1000 x (1+ 10% (loss)) -1100 meters, the number of warps which need to be warped is 11456 ÷ 8 (warp according to 8 turns) and 1432, and the yarn consumption of the warp: if the required yarn amount per meter of the first yarn on the grey cloth process is 71.6g, the total yarn amount of the warp yarn and the first yarn is 71.6g multiplied by 1100 m-76760 g-76.76 kg. The required yarn amount of the yarn B per meter in the grey cloth process is 23.8g, and the total yarn amount of the warp yarn A is 23.8g multiplied by 1100 m-26180 g-26.18 kg. Because the ratio of the warp yarn a to the warp yarn b is 12:3 to 3:1, and the warp yarn a and the warp yarn b have 8 pan heads, the warp yarn a has 6 pan heads, that is, the pan head of 1.2.3.4.5.6 is the yarn a pan head, the warp yarn b has 2 pan heads, that is, the warp yarn b has 7.8 pan heads, and after 8 pan heads are completed according to 1432 pan heads.
c. Sizing: sizing 8 pan heads by using a polyester sizing agent PVA2088 (note that the tension of the warp is uniform);
d. and the process is as follows: combining 8 pan heads into one pan head by using a doubling machine (note that the tension of the warp is uniform), arranging and doubling yarns A and B according to the proportion of 12A 4B during doubling, namely 1.2.3.4.5.6 pan heads circulate for 2 times, namely 12, and then 7.8 pan heads circulate for 2 times, namely 4;
e. drafting and denting: if the technical drafting is carried out according to 1.2.3.4.5.6, the yarns A and B are required to be pressed according to 12A 4B during drafting, and the yarns A and B cannot be wrongly drafted, and the reed is drafted according to 3 reeds 11456/3-3919;
f. weaving:
firstly, drawing the healed and reed coiled head to a water jet loom for weaving;
inputting the pattern plate, inputting the pattern plate on the process sheet into a weaving machine;
adjusting the machine, namely adjusting the machine data of the machine table, such as a water spraying angle, the machine loading weft density and the like;
weaving, all the previous processes are not problematic, and weaving can be realized;
g. inspecting gray fabric: inspecting the woven grey cloth to see whether the phenomena of broken warp, weft shedding, weft blocking and the like exist;
step two, cloth preparation: arranging according to the cloth type, batch number and quantity specified by dyeing and finishing engineering control detail card;
step three, desizing: after the grey cloth is uncoiled, desizing is carried out by a long vehicle, the temperature is 90 ℃, the vehicle speed is 25M/min, the padder pressure is 2.5kg, and the desizing liquid comprises the following components in percentage by weight: 35g/L of Tianquan tablet alkali, Z-910 g/L of desizing agent, Z-228 g/L of deoiling emulsifier and 2g/L of penetrating agent, wherein the cloth surface is not creased and elastic edge is noticed, and the desizing effect is tested after desizing is finished: according to the mass of the fabric, soaking the desized fabric for 5min by using a cationic turquoise blue (100% of dye strength) dye solution with the mass concentration of 3%, and taking out the grey cloth to check whether the cloth cover effect is uniform;
step four, overflow dyeing: according to the mass of the fabric, 3.5% of disperse black (200% of dye strength), 1% of disperse red (100% of dye strength), 0.5% of disperse blue (100% of dye strength), 6% of leveling agent and 0.5% of glacial acetic acid are fully stirred uniformly, and the bath ratio is 1: and 10, dyeing the desized grey cloth in a dye vat, wherein the temperature rise curve during dyeing is as follows: heating to 75 ℃ at a speed of 3.5 ℃/min, heating to 105 ℃ at a speed of 1.5 ℃/min, heating to 130 ℃ at a speed of 0.5 ℃/min, keeping the temperature for 65min, sampling and color matching after dyeing, carrying out reduction washing after color matching, heating to 80 ℃ at a heating rate of 3 ℃/min when carrying out reduction washing, and keeping the temperature for 20 min; according to the mass percentage, the reducing solution comprises 2% of sodium hydrosulfite, 0.2% of caustic soda and the balance of water. Reduction washing can impart good color fastness to the fabric.
Step five, absorbing water in vacuum;
step six, water sprinkling and shaping: according to the water amount, 25g/L of water splashing agent, 2g/L of hydrophilic softening agent and 0.05g/L of glacial acetic acid are diluted and mixed uniformly by water, 100L of the mixture is placed in a material groove, the gray fabric after vacuum water absorption is wetted by the material groove and then is fully extruded by a padder, the pressure is 2kg, and the mixture is dried by an oven (the temperature is the speed, the air volume is 170 ℃ 30M/min 1000M34%) and cooling by a cooling roller; and (4) testing the waterproof effect and comparing hand feeling.
Step seven, middle detection: checking whether the fabric after water sprinkling and shaping has defects (such as broken warp, weft shedding, weft blocking, dyeing point and the like) or not, and conveying the defect-free fabric to the next procedure;
step eight, 3D foaming: installing a pattern roller on a gilding press, offset-printing the aqueous foaming glue on the fabric by operating the pattern roller at normal temperature, instantly forming patterns, drying at high temperature by using a high-temperature oven at 165 ℃ and shrinking the aqueous foaming glue to form a three-dimensional shape;
step nine, compounding a TPU black film: and (3) coating the water-based hot melt adhesive on a TPU black film by a hot melt adhesive machine in a scraping manner at 50 ℃, attaching the fabric obtained in the step (eight) and the TPU black film by a large wheel, and standing for 10 hours to obtain the 3D three-dimensional vertical bar bubble wrinkle weft elastic fabric.
Example 3
The method for manufacturing the 3D three-dimensional vertical-bar bubble crumpled weft elastic fabric comprises the following steps:
step one, weaving gray fabric: designing a fabric:
a. designing a fabric: firstly, a process table of a 3D vertical bubble wrinkle weft elastic fabric is designed, firstly, the total number of the yarn heads is calculated to be 140 multiplied by 208 divided by 2.54 divided by 11456 (the calculation formula is the warp density multiplied by the full width divided by 2.54), then, the upper weft density is calculated to be 99 multiplied by (1-3%). about.96 (gray fabric weft density multiplied by (1-weaving shrinkage)), if the upper width is 226CM, the reed number is 11456 divided by 226 divided by 3 divided by 16.9 feather, the gray fabric process is shown in the table 1, and the structure diagram is shown in the figure 1.
b. Warping: the number of yarns and the yarn consumption required for weaving 1000 meters of grey cloth are calculated in advance, the warping length is 1000 x (1+ 10% (loss)) -1100 meters, the number of warps which need to be warped is 11456 ÷ 8 (warp according to 8 turns) and 1432, and the yarn consumption of the warp: if the required yarn amount per meter of the first yarn on the grey cloth process is 71.6g, the total yarn amount of the warp yarn and the first yarn is 71.6g multiplied by 1100 m-76760 g-76.76 kg. The required yarn amount of the yarn B per meter in the grey cloth process is 23.8g, and the total yarn amount of the warp yarn A is 23.8g multiplied by 1100 m-26180 g-26.18 kg. Because the ratio of the warp yarn a to the warp yarn b is 12:3 to 3:1, and the warp yarn a and the warp yarn b have 8 pan heads, the warp yarn a has 6 pan heads, that is, the pan head of 1.2.3.4.5.6 is the yarn a pan head, the warp yarn b has 2 pan heads, that is, the warp yarn b has 7.8 pan heads, and after 8 pan heads are completed according to 1432 pan heads.
c. Sizing: sizing 8 pan heads by using a polyester sizing agent PVA2088 (note that the tension of the warp is uniform);
d. and the process is as follows: combining 8 pan heads into one pan head by using a doubling machine (note that the tension of the warp is uniform), arranging and doubling yarns A and B according to the proportion of 12A 4B during doubling, namely 1.2.3.4.5.6 pan heads circulate for 2 times, namely 12, and then 7.8 pan heads circulate for 2 times, namely 4;
e. drafting and denting: if the technical drafting is carried out according to 1.2.3.4.5.6, the yarns A and B are required to be pressed according to 12A 4B during drafting, and the yarns A and B cannot be wrongly drafted, and the reed is drafted according to 3 reeds 11456/3-3919;
f. weaving:
firstly, drawing the healed and reed coiled head to a water jet loom for weaving;
inputting the pattern plate, inputting the pattern plate on the process sheet into a weaving machine;
adjusting the machine, namely adjusting the machine data of the machine table, such as a water spraying angle, the machine loading weft density and the like;
weaving, all the previous processes are not problematic, and weaving can be realized;
g. inspecting gray fabric: inspecting the woven grey cloth to see whether the phenomena of broken warp, weft shedding, weft blocking and the like exist;
step two, cloth preparation: arranging according to the cloth type, batch number and quantity specified by dyeing and finishing engineering control detail card;
step three, desizing: after the grey cloth is uncoiled, desizing is carried out by a long vehicle, the temperature is 97 ℃, the vehicle speed is 35M/min, the padder pressure is 1.5kg, and the desizing liquid comprises the following components in percentage by weight: 45g/L of Tianquan tablet alkali, Z-915 g/L of desizing agent, Z-2212 g/L of deoiling emulsifier and 8g/L of penetrating agent, wherein the cloth surface is not creased and elastic edge is noticed, and the desizing effect is tested after desizing is finished: according to the mass of the fabric, soaking the desized fabric for 5min by using a cationic turquoise blue (100% of dye strength) dye solution with the mass concentration of 3%, and taking out the grey cloth to check whether the cloth cover effect is uniform;
step four, overflow dyeing: according to the mass of the fabric, 4% of disperse black (200% of dye strength), 2% of disperse red (100% of dye strength), 1% of disperse blue (100% of dye strength), 7% of leveling agent and 0.8% of glacial acetic acid are fully stirred uniformly, and the bath ratio is 1: and 10, dyeing the desized grey cloth in a dye vat, wherein the temperature rise curve during dyeing is as follows: heating to 85 ℃ at a speed of 4.5 ℃/min, heating to 115 ℃ at a speed of 2.5 ℃/min, heating to 140 ℃ at a speed of 1.5 ℃/min, keeping the temperature for 55min, sampling and color matching after dyeing, carrying out reduction washing after color matching, heating to 90 ℃ at a heating rate of 5 ℃/min when carrying out reduction washing, and keeping the temperature for 20 min; according to the mass percentage, the reducing solution comprises 3% of sodium hydrosulfite, 0.8% of caustic soda and the balance of water. Reduction washing can impart good color fastness to the fabric.
Step five, absorbing water in vacuum;
step six, water sprinkling and shaping: according to the water amount, 35g/L of water splashing agent, 7g/L of hydrophilic softening agent and 0.15g/L of glacial acetic acid are diluted and mixed uniformly by water, 100L of the mixture is placed in a material groove, the gray fabric after vacuum water absorption is wetted by the material groove and then is fully extruded by a padder, the pressure is 3kg, and the mixture is dried by an oven (the temperature is the speed, the air volume is 170 ℃ 30M/min 1000M34%) and cooling by a cooling roller; the water-proof effect is tested after that,the hand feeling was compared.
Step seven, middle detection: checking whether the fabric after water sprinkling and shaping has defects (such as broken warp, weft shedding, weft blocking, dyeing point and the like) or not, and conveying the defect-free fabric to the next procedure;
step eight, 3D foaming: installing a pattern roller on a gilding press, offset-printing the aqueous foaming glue on the fabric by operating the pattern roller at normal temperature, instantly forming patterns, drying at high temperature by using a high-temperature oven at 175 ℃, and shrinking the aqueous foaming glue to form a three-dimensional shape;
step nine, compounding a TPU black film: and (3) coating the water-based hot melt adhesive on a TPU black film by a hot melt adhesive machine in a scraping manner at 60 ℃, attaching the fabric obtained in the step (eight) and the TPU black film by a large wheel, and standing for 15 hours to obtain the 3D three-dimensional vertical bar bubble wrinkle weft elastic fabric.
TABLE 1 Grey cloth art table
Table 2 performance test of 3D vertical stripe bubble wrinkled weft elastic fabric obtained in example 1
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The manufacturing method of the waterproof friction-resistant vertical-strip bubble crumpled weft elastic fabric is characterized by comprising the following steps of:
step one, weaving and inspecting grey cloth, wherein the grey cloth is woven by two warp yarns and one weft yarn, and the two warp yarns are as follows: the 75D terylene semi-gloss low stretch fabric is 75D terylene T400 imitated, and the weft yarn is 75D terylene T400 imitated;
step two, cloth preparation;
step three, desizing: after the grey cloth is uncoiled, desizing is carried out by a long vehicle at the temperature of 90-97 ℃, the vehicle speed of 25-35M/min and the padder pressure of 1.5-2.5kg, wherein the desizing liquid comprises the following components in percentage by weight: 35-45g/L of caustic soda flakes, 10-15g/L of desizing agent Z-9, 8-12g/L of deoiling emulsifier Z-22 and 2-8g/L of penetrating agent, and testing the desizing effect after desizing is finished;
step four, overflow dyeing: according to the mass of the fabric, 3.5-4% of disperse black, 1-2% of disperse red, 0.5-1% of disperse blue, 6-7% of leveling agent and 0.5-0.8% of glacial acetic acid are fully stirred uniformly, the bath ratio is 1: 10, putting the desized grey cloth into a dye vat for dyeing; sampling and contrasting after dyeing, and carrying out reduction washing after contrasting;
step five, absorbing water in vacuum;
step six, water sprinkling and shaping: according to the water amount, diluting and uniformly mixing 25-35g/L of water splashing agent, 2-7g/L of hydrophilic softening agent and 0.05-0.15g/L of glacial acetic acid with water, placing the mixture in a trough, wetting the blank cloth subjected to vacuum water absorption by the trough, fully extruding the blank cloth under the pressure of 2-3kg, drying and cooling;
step seven, middle detection: checking whether the fabric after water splashing and shaping has defects or not, and conveying the defect-free fabric to the next procedure;
step eight, 3D foaming: forming patterns on the fabric by using the aqueous polyurethane foaming offset printing, wherein the coating amount is 40 g/square meter, drying at high temperature of 165-175 ℃, and shrinking the aqueous foaming adhesive to form a three-dimensional shape;
step nine, compounding a TPU black film: and (3) coating PES hot melt adhesive on a TPU black film at the temperature of 50-60 ℃, wherein the coating amount is 6 g/square meter, attaching the fabric obtained in the step eight to the TPU black film, and placing for 10-15h to obtain the 3D vertical strip bubble wrinkle weft elastic fabric.
2. The manufacturing method of the waterproof friction-resistant vertical-bar bubble-wrinkle weft elastic fabric as claimed in claim 1, wherein the desizing agent Z-9 comprises the following components in percentage by mass: 5% of secondary alkyl sodium sulfonate, 8% of isomeric tridecanol polyoxyethylene ether (9EO), 30% of sodium polyacrylate and the balance of deionized water; the manufacturing process comprises the following steps: adding metered deionized water into a reaction kettle, heating to 85-90 ℃, adding sodium secondary alkyl sulfonate and isomeric tridecanol polyoxyethylene ether, stirring and dissolving, keeping the temperature for 30min, starting cooling water to 40 ℃, adding sodium polyacrylate, stirring for 30min, and filtering.
3. The manufacturing method of the waterproof friction-resistant vertical-strip bubble-wrinkle weft elastic fabric as claimed in claim 1, wherein the deoiling emulsifier Z-22 comprises the following components in percentage by mass: 12% of fatty acid methyl ester ethoxylate sulfonate, 20% of fatty acid methyl ester ethoxylate, 8% of fatty alcohol polyoxyethylene ether (9EO), 15% of maleic acid-acrylic acid copolymer and the balance of deionized water; the manufacturing process comprises the following steps: adding metered deionized water into a reaction kettle, heating to 80 ℃, adding fatty alcohol-polyoxyethylene ether, fatty acid methyl ester ethoxylate sulfonate and fatty acid methyl ester ethoxylate, stirring for dissolving, keeping the temperature for 30min, starting cooling water to cool to 40 ℃, adding maleic acid-acrylic acid copolymer, stirring for 30min, and filtering.
4. The manufacturing method of the waterproof friction-resistant vertical-bar bubble-wrinkle weft elastic fabric according to claim 1, wherein the test desizing effect after the desizing in the step three is specifically as follows: and (3) soaking the desized fabric for 5min by using a cationic turquoise blue dye solution with the mass concentration of 3%, and taking out the grey cloth to check whether the cloth cover effect is uniform.
5. The method for manufacturing the waterproof friction-resistant vertical-strip bubble-wrinkle weft elastic fabric according to claim 1, wherein the temperature rise curve during dyeing in the fourth step is as follows: heating to 75-85 deg.C at 3.5-4.5 deg.C/min, heating to 115 deg.C at 1.5-2.5 deg.C/min, heating to 140 deg.C at 0.5-1.5 deg.C/min, and keeping the temperature constant for 55-65 min.
6. The manufacturing method of the waterproof friction-resistant vertical-bar bubble-wrinkle weft elastic fabric according to claim 1, characterized in that the reduction washing in the fourth step is specifically: reducing and washing the dyed fabric by using a reducing solution, heating to 80-90 ℃ according to a heating rate of 3-5 ℃/min during reducing and washing, and keeping the temperature for 20 min; the reducing solution comprises, by mass, 2% -3% of sodium hydrosulfite, 0.2% -0.8% of caustic soda, and the balance of water.
7. The manufacturing method of the waterproof friction-resistant vertical-bar bubble-wrinkle weft elastic fabric as claimed in claim 1, wherein the technological parameters in the drying process in the sixth step are as follows: temperature, velocity, air volume and overfeed at 170 ℃ 30M/min 1000M3/h*4%。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011332819.XA CN112497876B (en) | 2018-10-24 | 2018-10-24 | Manufacturing method of waterproof friction-resistant vertical-strip bubble crumpled weft elastic fabric |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011332819.XA CN112497876B (en) | 2018-10-24 | 2018-10-24 | Manufacturing method of waterproof friction-resistant vertical-strip bubble crumpled weft elastic fabric |
CN201811245831.XA CN109501426B (en) | 2018-10-24 | 2018-10-24 | Method for manufacturing 3D three-dimensional vertical-bar bubble wrinkled weft elastic fabric |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201811245831.XA Division CN109501426B (en) | 2018-10-24 | 2018-10-24 | Method for manufacturing 3D three-dimensional vertical-bar bubble wrinkled weft elastic fabric |
Publications (2)
Publication Number | Publication Date |
---|---|
CN112497876A true CN112497876A (en) | 2021-03-16 |
CN112497876B CN112497876B (en) | 2022-09-13 |
Family
ID=65746909
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201811245831.XA Active CN109501426B (en) | 2018-10-24 | 2018-10-24 | Method for manufacturing 3D three-dimensional vertical-bar bubble wrinkled weft elastic fabric |
CN202011332819.XA Active CN112497876B (en) | 2018-10-24 | 2018-10-24 | Manufacturing method of waterproof friction-resistant vertical-strip bubble crumpled weft elastic fabric |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201811245831.XA Active CN109501426B (en) | 2018-10-24 | 2018-10-24 | Method for manufacturing 3D three-dimensional vertical-bar bubble wrinkled weft elastic fabric |
Country Status (1)
Country | Link |
---|---|
CN (2) | CN109501426B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI815490B (en) * | 2022-06-02 | 2023-09-11 | 湯姆隆實業股份有限公司 | Preparation method of three-dimensional fabric structure |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110055768A (en) * | 2019-05-09 | 2019-07-26 | 东丽酒伊织染(南通)有限公司 | A kind of preparation method with naturally irregular texture fabric |
CN112009061A (en) * | 2019-05-29 | 2020-12-01 | 苏州创同纺织科技有限公司 | Production process of terylene TPU high-function fabric |
CN112095203A (en) * | 2020-08-15 | 2020-12-18 | 晋江万兴隆染织实业有限公司 | Single-sided moisture-conducting polyester-polypropylene fabric and preparation process thereof |
CN111945441B (en) * | 2020-08-15 | 2023-01-06 | 晋江万兴隆染织实业有限公司 | Environment-friendly waterproof breathable down-proof fabric and manufacturing method thereof |
CN114343292B (en) * | 2022-01-28 | 2023-07-07 | 安踏(中国)有限公司 | Preparation method of elastic vamp, elastic vamp and steel frame snowmobile sport shoe |
CN117026474B (en) * | 2023-10-07 | 2023-12-12 | 山东恒利纺织科技有限公司 | Embossing effect velvet thermal composite fabric and production process thereof |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103862755A (en) * | 2012-12-17 | 2014-06-18 | 青岛同冠王实业有限公司 | Production method of cellulose acetate fiber knitting composite fabric |
CN104532460A (en) * | 2014-12-26 | 2015-04-22 | 江苏工程职业技术学院 | Processing method of interval transfer printing knitting seersucker fabric |
CN105297484A (en) * | 2015-10-19 | 2016-02-03 | 绍兴市凯瑟琳墙布有限公司 | Three-dimensional foam printing technology for textile fabric |
CN105463824A (en) * | 2015-12-03 | 2016-04-06 | 晋江市龙兴隆染织实业有限公司 | Two-way stretch fabric and producing technology thereof |
CN107227637A (en) * | 2017-06-26 | 2017-10-03 | 绍兴柯桥立桐布业有限公司 | A kind of many chromatographys solid stacking foamed printing method of weaving face fabric |
CN107780257A (en) * | 2017-11-06 | 2018-03-09 | 晋江万兴隆染织实业有限公司 | The preparation method of light sensation fabric |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102605525A (en) * | 2012-03-20 | 2012-07-25 | 常熟市钟杰针织有限公司 | Polyester silk bubble velvet fabric and production method thereof |
CN203754918U (en) * | 2013-12-18 | 2014-08-06 | 东群织造(苏州)有限公司 | Polyester-polyester composite filament elastic bubble crease fabric |
CN204023097U (en) * | 2014-07-11 | 2014-12-17 | 江苏金太阳纺织科技有限公司 | The three-dimensional bed necessaries fabric of a kind of seersucker |
-
2018
- 2018-10-24 CN CN201811245831.XA patent/CN109501426B/en active Active
- 2018-10-24 CN CN202011332819.XA patent/CN112497876B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103862755A (en) * | 2012-12-17 | 2014-06-18 | 青岛同冠王实业有限公司 | Production method of cellulose acetate fiber knitting composite fabric |
CN104532460A (en) * | 2014-12-26 | 2015-04-22 | 江苏工程职业技术学院 | Processing method of interval transfer printing knitting seersucker fabric |
CN105297484A (en) * | 2015-10-19 | 2016-02-03 | 绍兴市凯瑟琳墙布有限公司 | Three-dimensional foam printing technology for textile fabric |
CN105463824A (en) * | 2015-12-03 | 2016-04-06 | 晋江市龙兴隆染织实业有限公司 | Two-way stretch fabric and producing technology thereof |
CN107227637A (en) * | 2017-06-26 | 2017-10-03 | 绍兴柯桥立桐布业有限公司 | A kind of many chromatographys solid stacking foamed printing method of weaving face fabric |
CN107780257A (en) * | 2017-11-06 | 2018-03-09 | 晋江万兴隆染织实业有限公司 | The preparation method of light sensation fabric |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI815490B (en) * | 2022-06-02 | 2023-09-11 | 湯姆隆實業股份有限公司 | Preparation method of three-dimensional fabric structure |
Also Published As
Publication number | Publication date |
---|---|
CN109501426A (en) | 2019-03-22 |
CN109501426B (en) | 2020-12-22 |
CN112497876B (en) | 2022-09-13 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN109501426B (en) | Method for manufacturing 3D three-dimensional vertical-bar bubble wrinkled weft elastic fabric | |
CN105887283A (en) | Regenerated polyester fiber fabric and production process thereof | |
CN105696385A (en) | Dyeing and finishing process for improving color fastness to light of light-colored fabric of FDY (Fully Drawn Yarn) polyester filament yarn warp and weft four-way elastic textile | |
CN106987965B (en) | A kind of production technology of the high-elastic blended yarn weaved fabric of Suo Luona cottons | |
CN103126140B (en) | Production process of cashmere lining cloth | |
CN103774327A (en) | Preparation method of high-density fine-denier double-surface double-layer PFY (Polyester Filament Yarn) fabric | |
CN104510238B (en) | A kind of heat-accumulation temperature-adjustment function woollen blanket and preparation method thereof | |
CN101956275A (en) | Process for producing controllable micropore polyester fiber fabric | |
CN110438625A (en) | A kind of production method of cool feeling foldover Fashion | |
CN104309349B (en) | Method for cold-transfer warp printing of purified cotton yarn dyed fabric | |
CN107022827A (en) | A kind of chromatography small jacquard denim fabric of warp thread three | |
AU2015101873A4 (en) | Method for processing high-count tencel fabric | |
CN109505166A (en) | A kind of ice oxygen bar summer subway takes the production technology of fabric | |
CN105002750A (en) | Production process of pure polyester hot melted and adhesive-bonded interlining used in business wear | |
CN104389075A (en) | Preparation method of antistatic radiation-proof fabric | |
CN112095203A (en) | Single-sided moisture-conducting polyester-polypropylene fabric and preparation process thereof | |
CN101748619B (en) | Process method of blind embossing jacquard satin print of towel | |
CN108708029A (en) | A kind of manufacture craft at section of dye curtain pavilion | |
CN104342822A (en) | Fabric, method for manufacturing same and application of fabric | |
CN108642647B (en) | Crumpling jacquard-like fabric and manufacturing process thereof | |
CN110629363A (en) | Memory type high-grade elastic knitted fabric and preparation method thereof | |
CN102535208B (en) | Production method of embedded type discharge print yarn-dyed printed fabric | |
CN112411213A (en) | Processing method of polyester fabric penetration printing | |
CN118127840A (en) | High-color-fastness aerogel fabric and preparation method and application thereof | |
CN110016748A (en) | A kind of denim fabric and its technique using non-cotton raw material |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |