CN112497298A - Full-automatic PCBA circular tooth sword board separator equipment - Google Patents
Full-automatic PCBA circular tooth sword board separator equipment Download PDFInfo
- Publication number
- CN112497298A CN112497298A CN201911086749.1A CN201911086749A CN112497298A CN 112497298 A CN112497298 A CN 112497298A CN 201911086749 A CN201911086749 A CN 201911086749A CN 112497298 A CN112497298 A CN 112497298A
- Authority
- CN
- China
- Prior art keywords
- fixed
- track
- automatic
- frame
- pcba
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- RVCKCEDKBVEEHL-UHFFFAOYSA-N 2,3,4,5,6-pentachlorobenzyl alcohol Chemical compound OCC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl RVCKCEDKBVEEHL-UHFFFAOYSA-N 0.000 title claims abstract description 55
- 230000007246 mechanism Effects 0.000 claims abstract description 87
- 238000005520 cutting process Methods 0.000 claims abstract description 62
- 230000001681 protective effect Effects 0.000 claims description 36
- 238000010009 beating Methods 0.000 claims description 32
- 230000000694 effects Effects 0.000 claims description 12
- 239000002699 waste material Substances 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 8
- 238000010521 absorption reaction Methods 0.000 claims description 7
- 239000000428 dust Substances 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 238000012360 testing method Methods 0.000 claims description 7
- 230000033228 biological regulation Effects 0.000 claims description 6
- 238000012545 processing Methods 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 5
- 238000012937 correction Methods 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 235000008429 bread Nutrition 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/141—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/22—Safety devices specially adapted for cutting machines
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0044—Mechanical working of the substrate, e.g. drilling or punching
- H05K3/0052—Depaneling, i.e. dividing a panel into circuit boards; Working of the edges of circuit boards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D2007/0012—Details, accessories or auxiliary or special operations not otherwise provided for
- B26D2007/0018—Trays, reservoirs for waste, chips or cut products
Abstract
The invention discloses full-automatic PCBA circular knife board separator equipment, and particularly relates to the technical field of PCBA processing. The automatic width adjusting and clamping plate correcting device has the functions of automatic width adjusting and clamping plate correcting through the rail mechanism, the cutting mechanism absorbs the PCBA by adopting a vacuum suction principle, the grabbing mechanism adopts double-head cutting, parts such as an inlet circular tooth blade, a Y-axis linear motor and the like are selected, the PCBA is sent out by the plate outlet cylinder of the plate outlet mechanism, the functions of automatic plate feeding, automatic jacking positioning, automatic grabbing and fixing, automatic turning, automatic correcting and cutting, automatic plate outlet and the like can be realized, and meanwhile, the cutting speed is high, and the noise is low.
Description
Technical Field
The invention relates to the technical field of PCBA processing, in particular to full-automatic PCBA circular tooth cutter plate separator equipment.
Background
PCBA is that PCB blank board is through SMT upper part, the whole process of going through DIP plug-in components, short PCBA printed circuit board, the printed circuit board is an important electronic part, it is the supporter of the electronic component, the provider of the electronic component circuit connection, because it is made by adopting the electronic printing technology, so called printed circuit board, before the printed circuit board appears, the interconnection among the electronic component relies on the direct connection of the electric wire to make up the complete circuit, at present, the circuit bread board exists only as the effective experimental tool, and the printed circuit board has already become the position of absolute dominance in the electronic industry, PCBA needs to cut and separate PCBA while producing.
The existing manual PCBA cutting machine has large workload and low efficiency and safety, so that the invention is necessary for inventing the full-automatic PCBA circular-tooth cutter plate dividing machine.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides full-automatic PCBA circular-tooth cutter plate dividing machine equipment, which has the functions of automatic width adjustment and clamping plate correction through a rail mechanism, a cutting mechanism absorbs PCBA by adopting a vacuum suction principle to realize rotation at any angle, a grabbing mechanism adopts double-head cutting, parts such as an inlet circular-tooth blade, a Y-axis linear motor and the like are selected, a plate outlet cylinder of a plate outlet mechanism drives a tray to move to send out PCBA, and the functions of automatic plate feeding, automatic lifting and positioning, automatic grabbing and fixing, automatic corner turning, automatic correction cutting, automatic plate outlet and the like are realized, and meanwhile, the cutting speed is high, and the noise is low.
In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic PCBA circular knife board separator device comprises a rack, a metal plate protection shell and a support frame, wherein the metal plate protection shell and the support frame are fixedly arranged at the top end of the rack;
the track mechanism comprises a fixed track, a movable track is arranged on the rear side of the fixed track, two lead screws are arranged between the fixed track and the movable track, the lead screws are movably connected with the fixed track and the movable track through bearings, bearing blocks are sleeved at the outer ends of the two lead screws, the bearing blocks are connected with the lead screws through ball nut pairs, the two bearing blocks are fixedly arranged at the front end of the movable track, and the fixed track is fixedly arranged at the top end of the rack;
cutting mechanism includes the fixed plate, the fixed first tank chain that is equipped with in fixed plate top, first tank chain top is equipped with Y axle linear electric motor, be equipped with the slide on the Y axle linear electric motor, the slide is fixed to be established on first tank chain top, the slide top is equipped with two cutting motors, two the output of cutting motor is all fixed and is equipped with the circular teeth sword, cutting motor bottom mounting is equipped with the lift cylinder, the lift cylinder is fixed to be established in slide one side.
In a preferred embodiment, the rear end of the movable track is fixedly provided with a regulation motor, the rear end of one of the screw rods passes through the movable track to be fixedly connected with the output end of the regulation motor, the inner walls of the movable track and the fixed track are respectively provided with a conveying belt and two rotating rollers, the four rotating rollers are respectively movably connected with the fixed track and the movable track through rotating shafts, the two conveying belts are respectively sleeved at the outer ends of the four rotating rollers, the conveying belts are arranged at the top of the bearing seat, the front ends of the two rotating rollers penetrate through the fixed track, the outer ends of the two screw rods are respectively fixedly provided with belt pulleys, the belt pulleys are arranged at the front end of the fixed track, a synchronous belt is sleeved between the two belt pulleys, the front end of the fixed track is fixedly provided with a conveying belt motor, the conveying belt motor is arranged at the bottom of the synchronous belt, and the output, the fixed track and the movable track are both fixedly provided with inductors at the inner sides, and the inductors are both arranged at the top end of the frame.
In a preferred embodiment, the fixing plate is fixedly arranged at the bottom end inside the frame, and the Y-axis linear motor is fixedly arranged on a side wall inside the frame.
In a preferred embodiment, the inside top of support frame is equipped with snatchs the mechanism, it establishes at track mechanism and cutting mechanism top to snatch the mechanism, it includes X axle linear electric motor to snatch the mechanism, be equipped with the sliding seat on the X axle linear electric motor, the fixed servo motor that is equipped with in sliding seat front end, X axle linear electric motor's output shaft is fixed and is equipped with rotary platform, rotary platform bottom mounting is equipped with the tool fixed plate, tool fixed plate bottom mounting is equipped with the sucking disc tool, X axle linear electric motor is fixed to be established on the inside top of support frame.
In a preferred embodiment, the frame top is equipped with out the board mechanism, it establishes in cutting mechanism one side to go out the board mechanism, it establishes inside the panel beating protective housing and extends panel beating protective housing one side to go out the board mechanism, it includes out the board cylinder to go out the board mechanism, it establishes on the frame top to go out the board cylinder and fix, it is fixed and is equipped with the tray to go out board cylinder top, the tray is established inside the panel beating protective housing, it establishes inside the panel beating protective housing and extends panel beating protective housing one side to go out the board cylinder.
In a preferred embodiment, fixed track and activity track one side all are fixed to be equipped with and block the piece, the support frame top is equipped with the second tank chain, the second tank is even the fixed vacuum test table that is equipped with in top, vacuum test table and second tank chain are all established inside the panel beating protective housing.
In a preferred embodiment, the inside bottom of frame is equipped with the dump bin, the dump bin is established in cutting mechanism one side, the frame front end is inlayed and is had the window, the window is established directly in the place ahead at the dump bin, the inside fixed switch board that is equipped with of frame, the switch board is established in dump bin and window one side, the fixed circuit breaker that is equipped with in switch board front end.
In a preferred embodiment, the inside fixed jacking cylinder that is equipped with of frame, the jacking cylinder is established in rail mechanism bottom, the inside bottom mounting of frame is equipped with the vacuum pump, the vacuum pump is established at jacking cylinder rear side, the vacuum pump is connected with the sucking disc tool through the hose, the fixed dust absorption pipe that is equipped with on the vacuum pump.
In a preferred embodiment, frame both sides are all inlayed and are had two radiator fan, the inlet plate mouth has been seted up to panel beating protective housing opposite side, the inlet plate mouth is established between trapped orbit and activity track, panel beating protective housing front end is inlayed and is had the qianmen, the qianmen inner wall is inlayed and is had the observation window, the fixed handle that is equipped with in qianmen front end, the handle is established in the observation window bottom, frame bottom end is fixed and is equipped with four truckles and four foot cups, the foot cup is established in truckle one side, the fixed three-colour alarm lamp that is equipped with in panel beating protective housing top.
In a preferred embodiment, the front end of the rack is provided with an embedded keyboard through a hinge, the front end of the rack is embedded with a capacitive touch screen and a plurality of operating buttons, the capacitive touch screen is arranged on the top of the embedded keyboard, the operating buttons are arranged between the embedded keyboard and the capacitive touch screen, the embedded keyboard, the capacitive touch screen and the operating buttons are arranged on one side of the front door, and the embedded keyboard, the operating buttons and the capacitive touch screen are all connected with an external MES (manufacturing execution system), an IMS (IP multimedia subsystem) or a PMS (permanent magnet system).
The invention has the technical effects and advantages that:
1. the automatic width adjusting and clamping plate correcting device has the functions of automatic width adjusting and clamping plate correcting through the rail mechanism, the cutting mechanism absorbs PCBA by adopting a vacuum absorption principle, the automatic width adjusting and clamping plate correcting device has an absorption detection function and can rotate any angle, the grabbing mechanism adopts double-head cutting, an inlet circular tooth blade, a Y-axis linear motor and other parts are selected, and a plate discharging cylinder of the plate discharging mechanism drives the tray to move to send out the PCBA;
2. according to the invention, equipment such as an automatic loading and plate placing machine or an automatic Tray and plate placing machine can be butted according to the requirement of a production line, compared with the prior art, the plate discharging mode is diversified, the automation of the production line is realized, the contact of personnel with the product is reduced, the product quality is improved, the labor is saved, and the safety is improved;
3. compared with the prior art, the invention brings convenience to customers through a series of humanized designs such as the built-in keyboard, the capacitive touch screen and the like.
Drawings
Fig. 1 is an overall external view of the present invention.
Fig. 2 is an internal structural view of the present invention.
Fig. 3 is an internal structural view of the present invention.
Fig. 4 is a structural view of a rail mechanism of the present invention.
Fig. 5 is a structural view of the cutting mechanism of the present invention.
Fig. 6 is a structural view of a grasping mechanism of the present invention.
The reference signs are: 1 rack, 2 sheet metal protective shell, 3 support frame, 4 track mechanism, 5 cutting mechanism, 6 grabbing mechanism, 7 plate discharging mechanism, 8 fixed track, 9 movable track, 10 screw rod, 11 bearing seat, 12 regulating motor, 13 conveying belt, 14 rotating roller, 15 belt pulley, 16 synchronous belt, 17 conveying belt motor, 18 sensor, 19 fixed plate, 20 first tank chain, 21 lifting cylinder, 22Y-axis linear motor, 23 sliding seat, 24 cutting motor, 25 circular cutter, 26 CCD assembly, 27X-axis linear motor, 28 movable seat, 29 servo motor, 30 rotating platform, 31 jig fixed plate, 32 sucking disc jig, 33 plate discharging cylinder, 34 tray, 35 blocking piece, 36 vacuum detection meter, 37 waste bin, 38 jacking cylinder, 39 vacuum pump, 40 heat dissipation fan, 41 window, 42 plate inlet, 43 front door, 44 handle, 45 power distribution cabinet, 46 circuit breaker, 47 built-in keyboard, 48 operation buttons and 49 capacitance touch screen.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The full-automatic PCBA circular knife plate separator equipment shown in the figures 1-6 comprises a rack 1, a sheet metal protective shell 2 and a support frame 3, wherein the sheet metal protective shell 2 and the support frame 3 are fixedly arranged at the top end of the rack 1, the support frame 3 is arranged inside the sheet metal protective shell 2, a track mechanism 4 is arranged at the top end of the rack 1, a cutting mechanism 5 is arranged inside the rack 1, the cutting mechanism 5 is arranged on one side of the track mechanism 4, and the track mechanism 4 and the cutting mechanism 5 are both arranged inside the sheet metal protective shell 2;
the track mechanism 4 comprises a fixed track 8, a movable track 9 is arranged on the rear side of the fixed track 8, two lead screws 10 are arranged between the fixed track 8 and the movable track 9, the lead screws 10 are movably connected with the fixed track 8 and the movable track 9 through bearings, bearing blocks 11 are sleeved at the outer ends of the two lead screws 10, the bearing blocks 11 are connected with the lead screws 10 through ball nut pairs, the two bearing blocks 11 are fixedly arranged at the front end of the movable track 9, and the fixed track 8 is fixedly arranged at the top end of the rack 1;
The rear end of the movable track 9 is fixedly provided with a regulation motor 12, one of the screw rods 10 penetrates through the movable track 9 and is fixedly connected with the output end of the regulation motor 12, the inner walls of the movable track 9 and the fixed track 8 are respectively provided with a conveying belt 13 and two rotary rollers 14, the four rotary rollers 14 are respectively movably connected with the fixed track 8 and the movable track 9 through rotating shafts, the conveying belts 13 are respectively sleeved at the outer ends of the four rotary rollers 14, the conveying belts 13 are arranged at the top of the bearing block 11, the front ends of the two rotary rollers 14 all penetrate through the fixed track 8, the outer ends of the screw rods 10 are respectively fixedly provided with belt pulleys 15, the belt pulleys 15 are arranged at the front end of the fixed track 8, a synchronous belt 16 is sleeved between the two belt pulleys 15, the front end of the fixed track 8 is fixedly provided with a conveying belt motor 17, and the conveying belt motor, the output end of the conveyer belt motor 17 penetrates through the fixed rail 8 to be fixedly connected with one roller 14 inside the fixed rail 8, inductors 18 are fixedly arranged on the inner sides of the fixed rail 8 and the movable rail 9, and the inductors 18 are arranged on the top end of the frame 1.
The fixed plate 19 is fixedly arranged at the bottom end inside the frame 1, and the Y-axis linear motor 22 is fixedly arranged on one side wall inside the frame 1.
The inside top of support frame 3 is equipped with snatchs mechanism 6, snatch mechanism 6 and establish at 5 tops of track mechanism 4 and cutting mechanism, it includes X axle linear electric motor 27 to snatch mechanism 6, be equipped with sliding seat 28 on the X axle linear electric motor 27, the fixed servo motor 29 that is equipped with in sliding seat 28 front end, X axle linear electric motor 27's the fixed rotary platform 30 that is equipped with of output shaft, the fixed tool fixed plate 31 that is equipped with in rotary platform 30 bottom, the fixed sucking disc tool 32 that is equipped with in tool fixed plate 31 bottom, X axle linear electric motor 27 is fixed to be established on the inside top of support frame 3, it realizes automatic fixed and automatic corner function of snatching to snatch mechanism 6.
The utility model discloses a panel beating machine, including frame 1, play board mechanism 7, cutting mechanism 5, play board mechanism 7 establishes in panel beating protective housing 2 inside and extend panel beating protective housing 2 one side, it includes out board cylinder 33 to go out board mechanism 7, it establishes on frame 1 top to go out board cylinder 33 is fixed, it is fixed and is equipped with tray 34 to go out board cylinder 33 top, tray 34 is established inside panel beating protective housing 2, it establishes inside panel beating protective housing 2 and extends panel beating protective housing 2 one side to go out board cylinder 33, it realizes the automatic board function of going out to go out board mechanism 7.
Fixed track 8 and movable track 9 one side are all fixed to be equipped with and block piece 35, 3 tops of support frame are equipped with the second tank chain, the second tank is equipped with vacuum test table 36 even the top is fixed, vacuum test table 36 and second tank chain are all established inside panel beating protective housing 2, it is spacing to PCBA to be convenient for block piece 35, vacuum test table 36 realizes vacuum detection.
1 inside bottom of frame is equipped with waste bin 37, waste bin 37 is established in 5 one sides of cutting mechanism, 1 front end of frame is inlayed and is had window 41, window 41 is established in waste bin 37 dead ahead, 1 inside fixed switch board 45 that is equipped with of frame, switch board 45 establishes in waste bin 37 and window 41 one side, switch board 45 front end is fixed and is equipped with circuit breaker 46, is convenient for accept the flange of cutting and is convenient for clear up.
The inside fixed jacking cylinder 38 that is equipped with of frame 1, jacking cylinder 38 establishes in 4 bottoms of track mechanism, the inside bottom mounting of frame 1 is equipped with vacuum pump 39, vacuum pump 39 establishes in jacking cylinder 38 rear side, vacuum pump 39 is connected with sucking disc tool 32 through the hose, the fixed dust absorption pipe that is equipped with on the vacuum pump 39 realizes vacuum dust absorption, and dust removal effect is good.
1 both sides of frame are all inlayed and are had two radiator fan 40, board inlet 42 has been seted up to 2 opposite sides of panel beating protective housing, board inlet 42 is established between trapped orbit 8 and activity track 9, 2 front ends of panel beating protective housing are inlayed and are had qianmen 43, qianmen 43 inner wall is inlayed and is had the observation window, qianmen 43 front end is fixed and is equipped with handle 44, handle 44 is established in the observation window bottom, 1 bottom mounting in frame is equipped with four truckles and four foot cups, the foot cup is established in truckle one side, the fixed three-colour alarm lamp that is equipped with in 2 tops of panel beating protective housing, the 1 inside heat dissipation of frame of being convenient for is convenient for simultaneously observe panel beating.
The implementation mode is specifically as follows: before the automatic plate feeding device is actually used, according to the requirement of a production line, the plate discharging mechanism 7 is butted with equipment such as an automatic carrier plate feeding machine or an automatic Tray plate feeding machine, PCBA to be cut is fed onto the track mechanism 4 from a plate inlet 42, the PCBA is positioned between the fixed track 8 and the movable track 9, the sensor 18 senses the PCBA and then the conveyer belt motor 17 is started to rotate the rotary roller 14, so that the conveyer belt 13 on the rotary roller 14 is driven to rotate to convey the PCBA, automatic plate feeding is realized, meanwhile, the motor 12 is regulated to work to drive the screw rod 10 to rotate, the bearing seat 11 connected with the ball nut pair on the screw rod 10 is driven to move, so that the fixed track 8 is driven to move towards the movable track 9, automatic width adjustment and clamping plate correction of the track are realized, then the jacking cylinder 38 works to jack the PCBA above the jacking cylinder upwards onto the sucker jig 32 of the grabbing mechanism 6, and simultaneously, the vacuum pump 39 works to enable the sucker jig 32, thereby adsorbing and fixing the PCBA, simultaneously performing suction detection by the vacuum detection meter 36, then enabling the X-axis linear motor 27 to work and simultaneously driving the movable seat 28, the servo motor 29, the rotary platform 30, the jig fixing plate 31, the sucker jig 32 and the PCBA to move, simultaneously enabling the servo motor 29 to drive the rotary platform 30 to rotate, thereby enabling the jig fixing plate 31, the sucker jig 32 and the PCBA to rotate, realizing automatic rotation angle, when the X-axis linear motor 27 stops after moving to a cutting area of the cutting mechanism 5, at the moment, the CCD assembly 26 is corrected, then enabling the lifting cylinder 21 to work and driving the cutting motor 24 and the circular-tooth cutter 25 to ascend, simultaneously enabling the cutting motor 24 to drive the circular-tooth cutter 25 to rotate to cut the PCBA, enabling the two circular-tooth cutters 25 to simultaneously rotate to perform double-head cutting, and also enabling one circular-tooth cutter 25 to rotate to perform single-head independent cutting, having high cutting efficiency and low noise, and, dust removal effect is good, cutting mechanism 5 loses the good flange of cutting earlier in the dump bin 37 after the cutting is accomplished, then put into PCBA on the Tray 34 of play board mechanism 7, then drive Tray 34 by play board cylinder 33 and see out the PCBA on it, and get into the automatic carrier of butt joint and put in equipment such as trigger or automatic Tray put in trigger, realize production line automation, reduce personnel's contact product, improve the product quality, the manpower is saved, the security is improved, this embodiment has specifically solved the work load that current manual work carries out the cutting to PCBA great, and efficiency and the equal lower problem of security.
According to the full-automatic PCBA circular knife board separator equipment shown in the figure 1, the front end of the rack 1 is provided with an embedded keyboard 47 through a hinge, the front end of the rack 1 is embedded with a capacitive touch screen 49 and a plurality of operating buttons 48, the capacitive touch screen 49 is arranged at the top of the embedded keyboard 47, the operating buttons 48 are arranged between the embedded keyboard 47 and the capacitive touch screen 49, the embedded keyboard 47, the capacitive touch screen 49 and the operating buttons 48 are arranged on one side of the front door 43, and the embedded keyboard 47, the operating buttons 48 and the capacitive touch screen 49 are all connected with an external MES (manufacturing execution system), an IMS (IP multimedia subsystem) or a PMS (permanent magnet system) management system.
The implementation mode is specifically as follows: the appearance design of the built-in keyboard 47 and the capacitive touch screen 49 is more humanized, great convenience is brought to customers, the embedded keyboard with the code reading function can be connected with management systems such as MES, IMS or PMS, and the implementation mode specifically solves the problem that the existing board separator equipment is lack of humanized design.
The working principle of the invention is as follows:
referring to the attached drawings 1-6 of the specification, the PCBA to be cut is conveyed to the track mechanism 4 from the plate inlet 42, the track mechanism 4 conveys the PCBA to achieve automatic plate feeding, automatic track width adjustment and clamp plate correction are carried out simultaneously, then the lifting cylinder 38 lifts the PCBA upwards to the grabbing mechanism 6, the grabbing mechanism 6 is placed into the sucker jig 32 to generate vacuum suction to adsorb the PCBA, then the X-axis linear motor 27 works to drive the PCBA to move, meanwhile, the servo motor 29 can drive the rotary platform 30 to rotate to drive the PCBA to rotate to achieve automatic rotation angle, further, the PCBA moves to a cutting area, then the lifting cylinder 21 drives the cutting motor 24 and the circular-tooth cutters 25 to ascend, meanwhile, the cutting motor 24 drives the circular-tooth cutters 25 to rotate to cut the PCBA, two circular-tooth cutters 25 can rotate simultaneously to perform double-head cutting, or one of the circular-tooth cutters 25 can rotate to perform single-head independent cutting, cutting and dust absorption by a vacuum pump 39, throwing the cut board edges into a waste box 37 by the cutting mechanism 5 after cutting, then putting the PCBA on the board discharging mechanism 7, and sending the PCBA out by the board discharging mechanism 7;
referring to the attached figure 1 of the specification, the appearance design of the built-in keyboard 47 and the capacitive touch screen 49 of the invention is more humanized, has a code reading function and can be connected with management systems such as MES, IMS or PMS.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the invention can be combined with each other without conflict;
and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic PCBA circular teeth sword board separator equipment, includes frame (1), panel beating protective housing (2) and support frame (3), fixed panel beating protective housing (2) and support frame (3) of being equipped with in frame (1) top, establish inside panel beating protective housing (2) support frame (3), its characterized in that: the cutting machine is characterized in that a track mechanism (4) is arranged at the top end of the rack (1), a cutting mechanism (5) is arranged inside the rack (1), the cutting mechanism (5) is arranged on one side of the track mechanism (4), and the track mechanism (4) and the cutting mechanism (5) are both arranged inside the metal plate protective shell (2);
the track mechanism (4) comprises a fixed track (8), a movable track (9) is arranged on the rear side of the fixed track (8), two screw rods (10) are arranged between the fixed track (8) and the movable track (9), the screw rods (10) are movably connected with the fixed track (8) and the movable track (9) through bearings, bearing blocks (11) are sleeved at the outer ends of the two screw rods (10), the bearing blocks (11) are connected with the screw rods (10) through ball nut pairs, the two bearing blocks (11) are fixedly arranged at the front end of the movable track (9), and the fixed track (8) is fixedly arranged at the top end of the rack (1);
cutting mechanism (5) are including fixed plate (19), fixed plate (19) top is fixed and is equipped with first tank chain (20), first tank chain (20) top is equipped with Y axle linear electric motor (22), be equipped with slide (23) on Y axle linear electric motor (22), slide (23) are fixed to be established on first tank chain (20) top, slide (23) top is equipped with two cutting motor (24), two the output of cutting motor (24) is all fixed and is equipped with circular teeth sword (25), cutting motor (24) bottom mounting is equipped with lift cylinder (21), lift cylinder (21) are fixed to be established in slide (23) one side.
2. The full-automatic PCBA circular knife board separator device according to claim 1, wherein: the utility model discloses a synchronous belt conveyor, including activity track (9), activity track (9) rear end is fixed and is equipped with regulation and control motor (12), one of them the rear end of lead screw (10) passes the output fixed connection of activity track (9) and regulation and control motor (12), all be equipped with conveyer belt (13) and two on the inner wall of activity track (9) and fixed track (8) changes roller (14), four change roller (14) respectively through pivot and fixed track (8) and activity track (9) swing joint, two conveyer belt (13) are established respectively and are established four and are changeed roller (14) outer end, conveyer belt (13) are established at bearing frame (11) top, two the front end of changeing roller (14) all runs through fixed track (8), two lead screw (10) outer end all is fixed and is equipped with belt pulley (15), establish at fixed track (8) front end belt (15), two the cover is equipped with synchronous belt (16) between belt pulley (15), fixed track (8) front end is fixed and is equipped with conveyor belt motor (17), conveyor belt motor (17) are established in synchronous belt (16) bottom, the output of conveyor belt motor (17) passes fixed track (8) and changes roller (14) fixed connection rather than inside, fixed track (8) and movable track (9) inboard are all fixed and are equipped with inductor (18), two inductor (18) are all established on frame (1) top.
3. The full-automatic PCBA circular knife board separator device according to claim 1, wherein: the fixed plate (19) is fixedly arranged at the bottom end inside the rack (1), and the Y-axis linear motor (22) is fixedly arranged on one side wall inside the rack (1).
4. The full-automatic PCBA circular knife board separator device according to claim 1, wherein: the inside top of support frame (3) is equipped with snatchs mechanism (6), it establishes at track mechanism (4) and cutting mechanism (5) top to snatch mechanism (6), it includes X axle linear electric motor (27) to snatch mechanism (6), be equipped with sliding seat (28) on X axle linear electric motor (27), sliding seat (28) front end is fixed and is equipped with servo motor (29), the output shaft of X axle linear electric motor (27) is fixed and is equipped with rotary platform (30), rotary platform (30) bottom mounting is equipped with tool fixed plate (31), tool fixed plate (31) bottom mounting is equipped with sucking disc tool (32), X axle linear electric motor (27) are fixed and are established on the inside top of support frame (3).
5. The full-automatic PCBA circular knife board separator device according to claim 1, wherein: frame (1) top is equipped with out board mechanism (7), it establishes in cutting mechanism (5) one side to go out board mechanism (7), it establishes in panel beating protective housing (2) inside and extends panel beating protective housing (2) one side to go out board mechanism (7), it includes out board cylinder (33) to go out board mechanism (7), it establishes on frame (1) top to go out board cylinder (33) fixed, it is equipped with tray (34) to go out board cylinder (33) top is fixed, tray (34) are established inside panel beating protective housing (2), it establishes in panel beating protective housing (2) inside and extends panel beating protective housing (2) one side to go out board cylinder (33).
6. The full-automatic PCBA circular knife board separator device according to claim 1, wherein: fixed track (8) and movable track (9) one side are all fixed to be equipped with and block piece (35), support frame (3) top is equipped with second tank chain, the second tank is equipped with vacuum test table (36) even the top is fixed, vacuum test table (36) and second tank chain are all established inside panel beating protective housing (2).
7. The full-automatic PCBA circular knife board separator device according to claim 1, wherein: frame (1) inside bottom is equipped with waste bin (37), establish in cutting mechanism (5) one side waste bin (37), frame (1) front end is inlayed and is had window (41), establish in waste bin (37) dead ahead window (41), frame (1) inside is fixed and is equipped with switch board (45), establish in waste bin (37) and window (41) one side switch board (45), switch board (45) front end is fixed and is equipped with circuit breaker (46).
8. The full-automatic PCBA circular knife board separator device according to claim 4, wherein: frame (1) inside fixed jacking cylinder (38) that is equipped with, establish in rail mechanism (4) bottom jacking cylinder (38), the inside bottom mounting of frame (1) is equipped with vacuum pump (39), establish at jacking cylinder (38) rear side vacuum pump (39), vacuum pump (39) are connected with sucking disc tool (32) through the hose, the fixed dust absorption pipe that is equipped with on vacuum pump (39).
9. The full-automatic PCBA circular knife board separator device according to claim 1, wherein: frame (1) both sides are all inlayed and are had two radiator fan (40), panel beating protective housing (2) opposite side has been seted up into board mouth (42), panel mouth (42) are established between trapped orbit (8) and activity track (9), panel beating protective housing (2) front end is inlayed and is had qianmen (43), qianmen (43) inner wall is inlayed and is had the observation window, qianmen (43) front end is fixed and is equipped with handle (44), establish in the observation window bottom handle (44), frame (1) bottom mounting is equipped with four truckles and four foot cups, the foot cup is established in truckle one side, panel beating protective housing (2) top is fixed and is equipped with the three-colour alarm lamp.
10. The full-automatic PCBA circular knife board separator device according to claim 9, wherein: the front end of the rack (1) is provided with an embedded keyboard (47) through a hinge, the front end of the rack (1) is embedded with a capacitive touch screen (49) and a plurality of operating buttons (48), the capacitive touch screen (49) is arranged at the top of the embedded keyboard (47), the operating buttons (48) are arranged between the embedded keyboard (47) and the capacitive touch screen (49), the embedded keyboard (47), the capacitive touch screen (49) and the operating buttons (48) are arranged on one side of a front door (43), and the embedded keyboard (47), the operating buttons (48) and the capacitive touch screen (49) are connected with an external MES, IMS or PMS management system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911086749.1A CN112497298A (en) | 2019-11-08 | 2019-11-08 | Full-automatic PCBA circular tooth sword board separator equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911086749.1A CN112497298A (en) | 2019-11-08 | 2019-11-08 | Full-automatic PCBA circular tooth sword board separator equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112497298A true CN112497298A (en) | 2021-03-16 |
Family
ID=74924019
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911086749.1A Pending CN112497298A (en) | 2019-11-08 | 2019-11-08 | Full-automatic PCBA circular tooth sword board separator equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112497298A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113510386A (en) * | 2021-06-23 | 2021-10-19 | 柳州宏德激光科技有限公司 | Laser cutting device and method thereof |
| CN114245593A (en) * | 2021-12-31 | 2022-03-25 | 盈合(深圳)机器人与自动化科技有限公司 | Automatic board system that divides of base plate |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104440995A (en) * | 2014-12-08 | 2015-03-25 | 苏州华东橡胶工业有限公司 | Cutting device of rubber tape |
| CN106271859A (en) * | 2016-08-31 | 2017-01-04 | 苏州市凯思泰克自动化设备有限公司 | A kind of new automatic online board separator |
| CN107498695A (en) * | 2017-09-29 | 2017-12-22 | 王莎莎 | A kind of building and ornament materials plasterboard automatic forming cutting machine |
| KR20180130898A (en) * | 2017-05-30 | 2018-12-10 | 유광복 | Circular Saw Machine |
| CN109227668A (en) * | 2018-08-30 | 2019-01-18 | 安徽瑞腾塑业有限公司 | A kind of PVC frid process equipment |
| CN109392246A (en) * | 2017-08-07 | 2019-02-26 | 苏州启扬电子有限公司 | A kind of automatic board separator |
-
2019
- 2019-11-08 CN CN201911086749.1A patent/CN112497298A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104440995A (en) * | 2014-12-08 | 2015-03-25 | 苏州华东橡胶工业有限公司 | Cutting device of rubber tape |
| CN106271859A (en) * | 2016-08-31 | 2017-01-04 | 苏州市凯思泰克自动化设备有限公司 | A kind of new automatic online board separator |
| KR20180130898A (en) * | 2017-05-30 | 2018-12-10 | 유광복 | Circular Saw Machine |
| CN109392246A (en) * | 2017-08-07 | 2019-02-26 | 苏州启扬电子有限公司 | A kind of automatic board separator |
| CN107498695A (en) * | 2017-09-29 | 2017-12-22 | 王莎莎 | A kind of building and ornament materials plasterboard automatic forming cutting machine |
| CN109227668A (en) * | 2018-08-30 | 2019-01-18 | 安徽瑞腾塑业有限公司 | A kind of PVC frid process equipment |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113510386A (en) * | 2021-06-23 | 2021-10-19 | 柳州宏德激光科技有限公司 | Laser cutting device and method thereof |
| CN113510386B (en) * | 2021-06-23 | 2023-03-14 | 柳州宏德激光科技有限公司 | Laser cutting device and method thereof |
| CN114245593A (en) * | 2021-12-31 | 2022-03-25 | 盈合(深圳)机器人与自动化科技有限公司 | Automatic board system that divides of base plate |
| CN114245593B (en) * | 2021-12-31 | 2024-01-05 | 盈合(深圳)机器人与自动化科技有限公司 | Automatic board system that divides of base plate |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112497298A (en) | Full-automatic PCBA circular tooth sword board separator equipment | |
| CN208323502U (en) | A kind of PCB cutting protective device | |
| CN112706212A (en) | Full-automatic cutting board separator | |
| CN211073813U (en) | Full-automatic PCBA circular tooth sword board separator equipment | |
| CN107706835B (en) | A kind of cable laser cutting peeling equipment | |
| CN112894969A (en) | Automatic cut-off machine for electronic component plastic uptake tray | |
| CN210455309U (en) | Horizontal online packaging machine | |
| CN108214673A (en) | A kind of online cutter for cutting corners of wood composite pallet | |
| CN210475894U (en) | Automatic unloader that goes up of laser cutting | |
| CN113386197B (en) | Circuit board cutting device and method | |
| CN215395446U (en) | Full-automatic cutting board separator | |
| CN212798607U (en) | Automatic dust removal loading attachment of ceramic circuit board | |
| CN213201478U (en) | Sheet metal part automatic blanking device capable of positioning, taking and placing | |
| CN113070918A (en) | Cutting equipment with positioning structure for producing fresh-keeping cover | |
| CN210742140U (en) | Carousel formula outward appearance detects machine | |
| CN111730130A (en) | PCB copper foil rim charge cutting and board separating integrated equipment and technological method thereof | |
| CN214298402U (en) | Ink corrugated cardboard film cutting machine | |
| CN219562051U (en) | Iron plate foot rest assembly line | |
| CN213256035U (en) | Cleaning device | |
| CN216376194U (en) | Novel power front-mounted high-speed plate unloading machine | |
| CN218435848U (en) | Quenching equipment for gear shaft machining | |
| CN218618770U (en) | Automatic board rotating machine | |
| CN214326238U (en) | Automatic feeding mechanism for machining | |
| CN216859982U (en) | Take receipts board device of push pedal function | |
| CN116810927B (en) | But panel saw cuts device of self-adaptation position adjustment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20210316 |
|
| WD01 | Invention patent application deemed withdrawn after publication |