CN218435848U

CN218435848U - Quenching equipment for gear shaft machining

Info

Publication number: CN218435848U
Application number: CN202221996462.XU
Authority: CN
Inventors: 刘智建
Original assignee: Chongqing Meikaixin Machinery Manufacturing Co ltd
Current assignee: Chongqing Meikaixin Machinery Manufacturing Co ltd
Priority date: 2022-06-20
Filing date: 2022-06-20
Publication date: 2023-02-03
Anticipated expiration: 2032-06-20

Abstract

The utility model provides a be used for gear shaft class processing to use quenching equipment belongs to gear shaft processing equipment technical field to solve prior art's gear shaft class processing and use quenching equipment structure complicated, the problem of mechanical fault appears easily, a be used for gear shaft class processing to use quenching equipment, include: the steel chain conveyor belt is used for conveying the gears; the cooling oil tank is arranged at one end of the steel chain conveyor belt, which outputs the gear, and cooling liquid is contained in the cooling oil tank; and the cooling conveying mechanism is used for picking up the gear and sending the gear into the cooling liquid.

Description

Quenching equipment for gear shaft machining

Technical Field

The utility model belongs to the technical field of gear shaft processing equipment, more specifically say, in particular to be used for gear shaft class processing to use quenching equipment.

Background

The gear is as the essential original piece of mechanical operation in the industrial production, its stability, stationarity all receive attention, the gear needs in production through quenching technology to strengthen the hardness, intensity etc. of work piece, the work piece after the traditional quenching needs the manual work to take out the operation of going on the next process again, the reliance to the labour is higher, the production efficiency is low, simultaneously get the piece immediately after quenching, burn the operator easily, and the existence of current quenching machine is most, the shortcoming that the workman of not being convenient for after the quenching is accomplished collects.

As in application No.: CN202110662246.5.

Based on the search of the above patent and the discovery of the equipment in the prior art, the quenching equipment for gear shaft machining in the prior art has a complex structure and is easy to have mechanical failure.

In view of the above, the present invention provides a quenching apparatus for processing gear shafts, which is improved in view of the conventional structure and defects, and aims to achieve higher practical value.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides a be used for gear shaft class processing to use quenching equipment structure is complicated to the gear shaft class processing of solving prior art, mechanical failure's problem appears easily.

The utility model relates to a purpose and efficiency that is used for gear shaft class processing to reach with quenching equipment by following concrete technological means:

a quenching equipment for gear shaft machining comprises:

the steel chain conveyor belt is used for conveying the gears;

the cooling oil tank is arranged at one end of the steel chain conveyor belt, which outputs the gear, and cooling liquid is contained in the cooling oil tank;

and the cooling conveying mechanism is used for picking up the gear and sending the gear into the cooling liquid.

Further, cooling conveying mechanism includes mounting bracket, beam barrel, driving belt, first motor, magnet, mounting bracket fixed connection is on the cooling oil tank, and is a plurality of the beam barrel rotates to be connected in the mounting bracket with one side, and is a plurality of around being equipped with driving belt on the beam barrel, driving belt can drive a plurality of magnet cyclic motion of arranging above that, the driving belt minimum is not below the liquid level of coolant liquid.

Further, still include blanking mechanism, blanking mechanism includes curb plate, motor mounting panel, slide rail, slider, second motor, lead screw, movable block, sucking disc, curb plate fixed connection keeps away from on the mounting bracket one side of steel chain conveyer belt, fixedly connected with slide rail on the curb plate, sliding connection has the slider on the slide rail, fixedly connected with movable block on the slider, fixedly connected with motor mounting panel on the curb plate, motor mounting panel and second motor fixed connection, second motor power output shaft and lead screw one end fixed connection, lead screw and movable block threaded connection, be provided with the sucking disc towards cooling conveyor mechanism one side on the movable block.

Further, still include the conveyer belt, the conveyer belt sets up in cooling oil tank lateral part, blanking mechanism passes through the sucking disc is lived the gear absorption to place on the conveyer belt.

Furthermore, the cooling oil tank is close to steel chain conveyer belt one side is provided with the feeding layer board, feeding layer board and cooling oil tank fixed connection, be provided with a plurality of gyro wheels on the feeding layer board.

Compared with the prior art, the utility model discloses following beneficial effect has:

the quenching equipment for gear shafts of the utility model has simple structure, is easy to realize industrialization, and greatly improves the quenching efficiency of gear shaft parts.

Drawings

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a schematic diagram of the explosion structure of the present invention.

Fig. 3 is a schematic diagram of the explosion structure of the present invention.

In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:

a steel chain conveyor belt 1, a conveyor belt 2, a cooling oil tank 3, a feeding supporting plate 31, a roller 32,

The cooling and conveying mechanism 4, the mounting frame 41, the shaft roller 42, the transmission belt 43, the first motor 44, the magnet 45, the blanking mechanism 5, the side plate 51, the motor mounting plate 52, the slide rail 53, the slide block 54, the second motor 55, the lead screw 56, the moving block 57, the suction cup 58 and the gear 6.

Detailed Description

The following describes embodiments of the present invention in further detail with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like indicate orientations or positional relationships that are based on the orientations or positional relationships shown in the drawings, and are merely for convenience of description and simplicity of description, rather than to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example (b):

as shown in figures 1 to 3:

the utility model provides a be used for gear shaft class processing to use quenching equipment, include:

the steel chain conveyor belt 1 is used for conveying the gear 6;

the cooling oil tank 3 is arranged at one end of the steel chain conveyor belt 1, which outputs the gear 6, and cooling liquid is contained in the cooling oil tank 3;

and the cooling conveying mechanism 4 is used for picking up the gear 6 and sending the gear into the cooling liquid.

In the embodiment, the gear 6 is conveyed by the steel chain conveyor belt 1 to move, and the high-frequency induction heating coil is arranged on the upper part of the gear 6 while moving, so that the gear 6 is heated, and after the gear reaches a certain temperature, the gear 6 is conveyed into cooling liquid by the cooling conveying mechanism 4 to be cooled.

The cooling conveying mechanism 4 comprises an installation frame 41, a plurality of shaft rollers 42, a transmission belt 43, a first motor 44 and magnets 45, the installation frame 41 is fixedly connected to the cooling oil tank 3, the shaft rollers 42 are rotatably connected to the same side of the installation frame 41, the transmission belt 43 is wound on the shaft rollers 42, the transmission belt 43 can drive the magnets 45 arranged on the transmission belt 43 to circularly move, and the lowest point of the transmission belt 43 is not below the liquid level of the cooling liquid.

The first motor 44 of the cooling conveying mechanism 4 provides power for the circular rotation of the transmission belt 43, the transmission belt 43 drives the magnet 45 to move circularly, the gear 6 is adsorbed when approaching the magnet 45 and is brought below the liquid level of the cooling liquid to be cooled, and the effect of rapid cooling is achieved.

Still include blanking mechanism 5, blanking mechanism 5 includes curb plate 51, motor mounting panel 52, slide rail 53, slider 54, second motor 55, lead screw 56, movable block 57, sucking disc 58, curb plate 51 fixed connection keeps away from one side of steel chain conveyer belt 1 on mounting bracket 41, fixedly connected with slide rail 53 on the curb plate 51, sliding connection has slider 54 on the slide rail 53, fixedly connected with movable block 57 on the slider 54, fixedly connected with motor mounting panel 52 on the curb plate 51, motor mounting panel 52 and second motor 55 fixed connection, second motor 55 power output shaft and lead screw 56 one end fixed connection, lead screw 56 and movable block 57 threaded connection, be provided with on the movable block 57 towards the sucking disc 58 of cooling conveyor 4 one side.

The blanking mechanism 5 is used for taking off the cooled gear 6 from the magnet 45, the second motor 55 drives the lead screw 56 to rotate, the lead screw 56 rotates to drive the moving block 57 to move, and the sucker 58 moves to contact with the cooled gear 6, adsorbs the cooled gear 6, and takes off the gear 6 through the movement of the moving block 57. The suction cup 58 of which is in communication with a vacuum pump.

The automatic blanking device is characterized by further comprising a conveying belt 2, wherein the conveying belt 2 is arranged on the side portion of the cooling oil tank 3, and the blanking mechanism 5 adsorbs the gear 6 through a sucking disc 58 and is placed on the conveying belt 2. The conveyor belt 2 is used to convey the removed cooling gear to the next process.

Cooling oil tank 3 is close to 1 one side of steel chain conveyer belt and is provided with feeding layer board 31,

feeding layer board

31 and 3 fixed connection of cooling oil tank, is provided with a plurality of gyro wheels 32 on the feeding layer board 31.

Wherein the feeding support plate 31 is used for guiding the gear 6 to the cooling oil tank 3 and is attracted by the magnet 45, thereby cooling, the arrangement of the roller 32 reduces the possibility of collision between the gear 6 and the tip of the feeding support plate 31, and the gear 6 can be more smoothly conveyed to the cooling oil tank 3.

The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to practitioners skilled in this art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.

Claims

1. The utility model provides a be used for gear shaft class processing to use quenching equipment which characterized in that: the method comprises the following steps:

the steel chain conveyor belt (1), the steel chain conveyor belt (1) is used for conveying the gear (6);

the cooling oil tank (3) is arranged at one end, where the steel chain conveyor belt (1) outputs the gear (6), of the steel chain conveyor belt (1), and cooling liquid is contained in the cooling oil tank (3);

and the cooling conveying mechanism (4) is used for picking up the gear (6) and sending the gear into the cooling liquid.

2. The quenching equipment for processing the gear shafts as claimed in claim 1, wherein: cooling conveying mechanism (4) include mounting bracket (41), beam barrel (42), driving belt (43), first motor (44), magnet (45), mounting bracket (41) fixed connection is on cooling oil tank (3), and is a plurality of beam barrel (42) rotate to be connected in mounting bracket (41) with one side, and is a plurality of around being equipped with driving belt (43) on beam barrel (42), driving belt (43) can drive a plurality of magnet (45) cyclic motion of arranging on it, driving belt (43) minimum does not under the liquid level of coolant liquid.

3. The quenching equipment for processing the gear shafts as claimed in claim 2, wherein: the steel chain conveying belt cooling device is characterized by further comprising a blanking mechanism (5), the blanking mechanism (5) comprises a side plate (51), a motor mounting plate (52), a sliding rail (53), a sliding block (54), a second motor (55), a lead screw (56), a moving block (57) and a sucking disc (58), the side plate (51) is fixedly connected to one side, far away from the steel chain conveying belt (1), of the mounting frame (41), the sliding rail (53) is fixedly connected to the side plate (51), the sliding block (54) is connected to the sliding rail (53) in a sliding mode, the moving block (57) is fixedly connected to the sliding block (54), the motor mounting plate (52) is fixedly connected to the side plate (51), the motor mounting plate (52) is fixedly connected to the second motor (55), a power output shaft of the second motor (55) is fixedly connected to one end of the lead screw (56), the lead screw (56) is in threaded connection with the moving block (57), and the sucking disc (58) facing one side of the cooling conveying mechanism (4) is arranged on the moving block (57).

4. The quenching equipment for processing the gear shafts as claimed in claim 3, wherein: the blanking device is characterized by further comprising a conveying belt (2), wherein the conveying belt (2) is arranged on the side portion of the cooling oil tank (3), and the blanking mechanism (5) adsorbs the gear (6) through the sucking disc (58) and is placed on the conveying belt (2).

5. The quenching equipment for processing the gear shafts as claimed in claim 1, wherein: the cooling oil tank (3) is close to a feeding supporting plate (31) is arranged on one side of the steel chain conveyor belt (1), the feeding supporting plate (31) is fixedly connected with the cooling oil tank (3), and a plurality of rollers (32) are arranged on the feeding supporting plate (31).