CN112489992A - Integrated into one piece inductance T-core is outer around line machine - Google Patents
Integrated into one piece inductance T-core is outer around line machine Download PDFInfo
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- CN112489992A CN112489992A CN202011262049.6A CN202011262049A CN112489992A CN 112489992 A CN112489992 A CN 112489992A CN 202011262049 A CN202011262049 A CN 202011262049A CN 112489992 A CN112489992 A CN 112489992A
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- clamping jaw
- integrally formed
- wire
- winding machine
- rotating head
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The invention relates to an integrally formed inductance T-core external winding machine, which comprises a frame and a winding mechanism, wherein the winding mechanism is arranged in the middle of the frame, and further comprises a vibration disc, a wire outlet mechanism, a cutting mechanism and a transferring mechanism which are arranged around the winding mechanism, the winding mechanism comprises a rotary clamping seat, the vibration disc is provided with a feeding channel, the cutting mechanism comprises a welding device and a cutting knife, the transferring mechanism comprises a linear guide rail, a driving cylinder and a clamping jaw, the integrally formed inductance T-core external winding machine also comprises a control console and an industrial camera, a lens of the industrial camera is arranged opposite to the winding mechanism, the transferring mechanism is arranged on one side of the feeding channel, the integrally formed inductance T-core external winding machine is simple to operate, realizes full-automatic integrated operation through the control of the control console, improves the production efficiency, increases the tension of a copper wire by arranging a tension wheel and a wire outlet, the yield is improved, the production cost is reduced, and the enterprise development is facilitated.
Description
Technical Field
The invention relates to the technical field of inductor winding machines, in particular to an integrally formed T-core outer winding machine for an inductor.
Background
The inductor is used as an electronic component with more use amount in the prior art, and the production and processing can be completed by a plurality of procedures, wherein the inductor winding procedure is an important link, and can only be completed by winding equipment due to the small size of the inductor, but the prior winding equipment has low automation degree, so that the production efficiency is low;
the problem that current spooling equipment still exists is exactly that, the copper line is not enough in the tension before sending to winding mechanism, leads to the copper line condition of relaxing to appear when the wire winding, leads to the inductance wire winding more substandard product to appear.
Disclosure of Invention
Based on the technical defects, the invention provides the integrally formed T-core external winding machine for the inductor, which solves the technical defects in the technical problems.
The invention discloses an integrally formed inductance T-core external winding machine which comprises a rack and a winding mechanism, wherein the winding mechanism is arranged in the middle of the rack, and further comprises a vibration disc, a wire outlet mechanism, a cutting mechanism and a transfer mechanism, the vibration disc, the wire outlet mechanism, the cutting mechanism and the transfer mechanism are arranged around the winding mechanism, the winding mechanism comprises a rotary clamping seat, the vibration disc is provided with a feeding channel, the cutting mechanism comprises a welding device and a cutting knife, the transfer mechanism comprises a linear guide rail, a driving cylinder and a clamping jaw, the transfer mechanism further comprises a control console and an industrial camera, a lens of the industrial camera is arranged opposite to the winding mechanism, and the transfer mechanism is arranged on one side of the feeding.
Further, still be provided with hot air device in the frame, hot air device is equipped with the hot-blast main, the wind gap of hot-blast main is parallel with winding mechanism, outlet mechanism includes wire wheel, take-up pulley, outlet nozzle and tension display device, rotatory tight seat sub-unit connection of clamp has servo motor, rotatory tight seat top of clamp is equipped with the silo, the linear guide lower part is equipped with the support, it slips with linear guide to drive actuating cylinder, the clamping jaw is the cylindricality, the clamping jaw includes rotating head and connecting rod, the connecting rod with drive actuating cylinder and be connected, the rotating head passes through the bearing and is connected with the connecting rod.
Further, open rotating head lower extreme middle part has the air cock, the air cock link up with the connecting rod is inside, open connecting rod one side has the inlet port, the winding has the copper line on the play line wheel, the copper line encircles the tension wheel, stretches out by the mouth of being qualified for the next round of competitions, it still sets up wired claw to move on the mechanism, the line claw is driven by small-size cylinder, the line claw sets up in clamping jaw one side.
Further, the rotating head moves synchronously with the rotating clamping seat.
Further, still be provided with the shaping clamping jaw in the frame, the shaping clamping jaw sets up at the pay-off way opposite side, it still includes slide rail, slider to cut the mechanism, slider and slide rail sliding connection, welding set and cut the sword and install on the slider, the slider is driven by the cylinder, it is provided with little cylinder on the sword to cut, little cylinder is used for the drive to cut the sword.
Furthermore, a wire turning clamping jaw is further arranged on one side of the cutting mechanism and driven by a turning cylinder.
Further, the forming clamping jaw comprises a bottom plate connected with the upper surface of the rack, a mounting seat is arranged on the bottom plate, a clamping jaw cylinder is arranged in the mounting seat, grooves are formed in two sides of the mounting seat, clamping blocks are arranged in the grooves, and the lower ends of the clamping blocks are movably connected with the two side walls of the grooves through shafts.
Further, a thread end waste box is further arranged below the forming clamping jaw and is erected below the forming clamping jaw through a waste pipe.
Furthermore, scissors are further arranged on one side of the rotating head, and the scissors are used for cutting off the copper wires connected between the wire outlet mechanism and the inductor after the wire winding is completed by the rotating head.
Furthermore, the end of the feeding channel is provided with a stop block, a sensor is arranged on the stop block in the direction of the incoming material, and the feeding opening of the feeding channel is connected with the discharging opening of the vibration disc.
The integrally formed T-core external winding machine for the inductor is simple to operate, realizes full-automatic integrated operation through control of the console, improves production efficiency, increases the tension of a copper wire by arranging the tension wheel and the wire outlet nozzle on the wire outlet mechanism, improves the tightness of winding, improves yield, reduces production cost and is beneficial to enterprise development.
Drawings
FIG. 1 is a block diagram of the present invention;
figure 2 is a block diagram of the end of thread scrap box of the present invention.
Wherein: 1. a console; 2. a wire outlet mechanism; 3. rotating the head; 4. a transfer mechanism; 5. forming a clamping jaw; 6. a cutting mechanism; 7. rotating the clamping seat; 8. a vibrating pan; 9. end of a thread dump bin.
Detailed Description
The invention will be further explained with reference to the drawings.
The invention discloses an integrally formed inductance T-core external winding machine which comprises a rack and a winding mechanism, wherein the winding mechanism is arranged in the middle of the rack, and further comprises a vibration disc 8, a wire outlet mechanism 2, a cutting mechanism 6 and a transfer mechanism 4 which are arranged around the winding mechanism, the winding mechanism comprises a rotary clamping seat 7, the vibration disc 8 is provided with a feeding channel, the cutting mechanism 6 comprises a welding device and a cutting knife, the transfer mechanism 4 comprises a linear guide rail, a driving cylinder and a clamping jaw, the integrally formed inductance T-core external winding machine further comprises a control table 1 and an industrial camera, a lens of the industrial camera is arranged opposite to the winding mechanism, and the transfer mechanism 4 is arranged on one side of the feeding channel.
Further, still be provided with hot air device in the frame, hot air device is equipped with the hot-blast main, the wind gap of hot-blast main is parallel with winding mechanism, wire outgoing mechanism 2 includes wire outgoing wheel, take-up pulley, the mouth of being qualified for the next round of competitions and tension display device, 7 sub-unit connections on the rotatory tight seat of clamp have servo motor, 7 tops of the rotatory tight seat of clamp are equipped with the silo, the linear guide lower part is equipped with the support, it slides with linear guide to drive actuating cylinder, the clamping jaw is the cylindricality, the clamping jaw includes rotating head 3 and connecting rod, the connecting rod with drive actuating cylinder and be connected, rotating head 3 passes through the bearing and is.
Further, 3 lower extreme middle parts of rotating head open there is the air cock, the air cock link up with the connecting rod is inside, open connecting rod one side has the inlet port, the winding has the copper line on the play line wheel, the copper line encircles the tension pulley, stretches out by the mouth of being qualified for the next round of competitions, it still sets up wired claw on the mechanism 4 to move, the line claw is driven by small-size cylinder, the line claw sets up in clamping jaw one side.
Further, the rotating head 3 moves synchronously with the rotating clamping seat 7.
Further, still be provided with shaping clamping jaw 5 in the frame, shaping clamping jaw 5 sets up at the pay-off way opposite side, it still includes slide rail, slider to cut the mechanism, slider and slide rail smooth even, welding set and cut the sword and install on the slider, the slider is driven by the cylinder, it is provided with little cylinder on the sword to cut, little cylinder is used for the drive to cut the sword.
Furthermore, a wire turning clamping jaw is further arranged on one side of the cutting mechanism 6 and driven by a turning cylinder.
Further, the forming clamping jaw 5 comprises a bottom plate connected with the upper surface of the frame, a mounting seat is arranged on the bottom plate, a clamping jaw cylinder is arranged in the mounting seat, grooves are formed in two sides of the mounting seat, clamping blocks are arranged in the grooves, and the lower ends of the clamping blocks are movably connected with two side walls of the grooves through shafts.
Further, a thread end waste box 9 is further arranged below the forming clamping jaw 5, and the thread end waste box 9 is erected below the forming clamping jaw 5 through a waste pipe.
Further, still be provided with the scissors on 3 one sides of rotating head, the scissors is used for rotating head 3 to cut off by the copper line that is connected between mechanism 2 and the inductance of being qualified for the next round of competitions after the wire winding is accomplished.
Furthermore, the end of the feeding channel is provided with a stop block, a sensor is arranged on the stop block in the direction of the incoming material, and the feeding opening of the feeding channel is connected with the discharging opening of the vibration disc 8.
The working principle of the invention is as follows: the vibration disc 8 automatically feeds materials through a feeding channel, the transfer mechanism 4 drives the clamping jaws to suck an inductor from the feeding channel on one side, the inductor is placed on the rotary clamping seat 7, then the wire claws grab the copper wires sent by the wire outlet mechanism 2, the clamping jaws move to the position right above the rotary clamping seat 7, the height is reduced to enable the rotating head 3 to be pressed on the inductor, at the moment, the rotary clamping seat 7 starts to rotate at a high speed, due to the fact that the rotating head 3 is in contact with the rotary clamping seat 7, the rotating head 3 synchronously rotates coaxially at a high speed, the copper wires are wound on the inductor, winding is completed, the copper wires connected between the wire outlet mechanism 2 and the inductor are cut off by scissors, the clamping jaws grab the inductor after winding and transfer the inductor to the forming clamping jaws 5, and the clamping jaws reset to suck the inductor; in the winding process, the hot air pipe continuously blows hot air to the winding position;
the inductance that the wire winding was accomplished is promptly by shaping clamping jaw 5 after, cutting mechanism 6 removes to shaping clamping jaw 5 department, cuts out unnecessary end of a thread on the inductance to carry out welded fastening to the copper line, the end of a thread that cuts off falls automatically to the end of a thread dump bin 9 below shaping clamping jaw 5 in, the inductance wire winding is accomplished, carries out unloading sabot by the unloading clamping jaw.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention relates, several simple deductions or substitutions may be made without departing from the spirit of the invention, and all shall be considered as belonging to the scope of the invention.
Claims (10)
1. The utility model provides an outer wire winding machine of integrated into one piece inductance T-core which characterized in that: including frame and wire winding mechanism, wire winding mechanism sets up the frame middle part, still including surrounding vibration dish, the play line mechanism that wire winding mechanism set up, cutting mechanism and moving the year mechanism, wire winding mechanism is including rotatory tight seat that presss from both sides, the vibration dish is equipped with the pay-off way, cutting mechanism includes welding set and cuts the sword, move the year mechanism and include linear guide, drive actuating cylinder and clamping jaw, still include control cabinet and industrial camera, the camera lens of industrial camera sets up with wire winding mechanism relatively, move the setting of year mechanism in pay-off way one side.
2. The integrally formed T-core outer winding machine of claim 1, wherein: still be provided with hot air device in the frame, hot air device is equipped with the hot-blast main, the wind gap of hot-blast main is parallel with winding mechanism, outlet mechanism includes wire wheel, take-up pulley, outlet nozzle and tension display device, rotatory tight seat sub-unit connection of clamp has servo motor, rotatory tight seat top of clamp is equipped with the silo, the linear guide lower part is equipped with the support, it slides with linear guide to drive actuating cylinder, the clamping jaw is the cylindricality, the clamping jaw includes rotating head and connecting rod, the connecting rod with drive actuating cylinder and be connected, the rotating head passes through the bearing and is connected with the connecting rod.
3. The integrally formed T-core outer winding machine of claim 2, wherein: the utility model discloses a take-out mechanism, including rotating head, air cock, connecting rod, copper wire, line claw, wire outlet wheel, the air cock has been opened at rotating head lower extreme middle part, the air cock link up with the connecting rod is inside, open connecting rod one side has the inlet port, the winding has the copper line on the play line wheel, the copper line encircles tension wheel, stretches out by the mouth of being qualified for the next round of competitions, it still sets up wired claw to move in the mechanism.
4. The integrally formed T-core outer winding machine of claim 3, wherein: the rotating head and the rotary clamping seat move synchronously.
5. The integrally formed T-core outer winding machine of claim 1, wherein: still be provided with the shaping clamping jaw in the frame, the shaping clamping jaw sets up at the pay-off way opposite side, it still includes slide rail, slider to cut the mechanism, the slider slides with the slide rail even, welding set and cut the sword and install on the slider, the slider is driven by the cylinder, it is provided with little cylinder on the sword to cut, little cylinder is used for the drive to cut the sword.
6. The integrally formed inductor T-core outer winding machine of claim 5, wherein: and a wire turning clamping jaw is further arranged on one side of the cutting mechanism and driven by a turning cylinder.
7. The integrally formed inductor T-core outer winding machine of claim 5, wherein: the forming clamping jaw comprises a bottom plate connected with the upper surface of the rack, a mounting seat is arranged on the bottom plate, a clamping jaw air cylinder is arranged in the mounting seat, grooves are formed in two sides of the mounting seat, clamping blocks are arranged in the grooves, and the lower ends of the clamping blocks are movably connected with the two side walls of the grooves through shafts.
8. The integrally formed inductor T-core outer winding machine of claim 5, wherein: the forming clamping jaw is characterized in that a thread end waste box is further arranged below the forming clamping jaw and is erected below the forming clamping jaw through a waste pipe.
9. The integrally formed T-core outer winding machine of claim 3, wherein: and scissors are further arranged on one side of the rotating head and used for cutting the copper wires connected between the wire outlet mechanism and the inductor after the wire winding is finished by the rotating head.
10. The integrally formed T-core outer winding machine of claim 1, wherein: the feeding channel is characterized in that a stop block is arranged at the end of the feeding channel, a sensor is arranged on the stop block in the direction of the incoming material, and a feeding opening of the feeding channel is connected with a discharging opening of the vibration disc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011262049.6A CN112489992A (en) | 2020-11-12 | 2020-11-12 | Integrated into one piece inductance T-core is outer around line machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011262049.6A CN112489992A (en) | 2020-11-12 | 2020-11-12 | Integrated into one piece inductance T-core is outer around line machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112489992A true CN112489992A (en) | 2021-03-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011262049.6A Pending CN112489992A (en) | 2020-11-12 | 2020-11-12 | Integrated into one piece inductance T-core is outer around line machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112489992A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115331955A (en) * | 2022-10-10 | 2022-11-11 | 苏州进德电子科技有限公司 | Single-shaft winding machine of T-shaped inductor |
| CN117238660A (en) * | 2023-10-31 | 2023-12-15 | 日特机械工程（苏州）有限公司 | Winding machine for electrified welding hollow coil |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105118658A (en) * | 2015-07-09 | 2015-12-02 | 东莞市华涵电子有限公司 | Full-automatic coil winding machine |
| CN111161951A (en) * | 2020-01-04 | 2020-05-15 | 深圳感通科技有限公司 | Automatic winding production line of integrated inductor |
| CN210722749U (en) * | 2019-03-23 | 2020-06-09 | 苏州众佳电子科技有限公司 | Full-automatic T-shaped iron core inductance winding machine |
| CN111463008A (en) * | 2020-05-26 | 2020-07-28 | 江苏华磁电子科技有限公司 | Integrated high-inductance small-inductance winding machine |
| CN111668018A (en) * | 2020-06-29 | 2020-09-15 | 华萃微感电子(江苏)有限公司 | Ultrathin inductance winding and feeding device |
-
2020
- 2020-11-12 CN CN202011262049.6A patent/CN112489992A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105118658A (en) * | 2015-07-09 | 2015-12-02 | 东莞市华涵电子有限公司 | Full-automatic coil winding machine |
| CN210722749U (en) * | 2019-03-23 | 2020-06-09 | 苏州众佳电子科技有限公司 | Full-automatic T-shaped iron core inductance winding machine |
| CN111161951A (en) * | 2020-01-04 | 2020-05-15 | 深圳感通科技有限公司 | Automatic winding production line of integrated inductor |
| CN111463008A (en) * | 2020-05-26 | 2020-07-28 | 江苏华磁电子科技有限公司 | Integrated high-inductance small-inductance winding machine |
| CN111668018A (en) * | 2020-06-29 | 2020-09-15 | 华萃微感电子(江苏)有限公司 | Ultrathin inductance winding and feeding device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115331955A (en) * | 2022-10-10 | 2022-11-11 | 苏州进德电子科技有限公司 | Single-shaft winding machine of T-shaped inductor |
| CN115331955B (en) * | 2022-10-10 | 2023-01-10 | 苏州进德电子科技有限公司 | Single-shaft winding machine of T-shaped inductor |
| CN117238660A (en) * | 2023-10-31 | 2023-12-15 | 日特机械工程（苏州）有限公司 | Winding machine for electrified welding hollow coil |
| CN117238660B (en) * | 2023-10-31 | 2024-02-13 | 日特机械工程（苏州）有限公司 | Winding machine for electrified welding hollow coil |
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| PB01 | Publication | ||
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Application publication date: 20210312 |