CN111161951A - Automatic winding production line of integrated inductor - Google Patents
Automatic winding production line of integrated inductor Download PDFInfo
- Publication number
- CN111161951A CN111161951A CN202010007474.4A CN202010007474A CN111161951A CN 111161951 A CN111161951 A CN 111161951A CN 202010007474 A CN202010007474 A CN 202010007474A CN 111161951 A CN111161951 A CN 111161951A
- Authority
- CN
- China
- Prior art keywords
- winding
- station platform
- coil
- platform
- along
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/066—Winding non-flat conductive wires, e.g. rods, cables or cords with insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
Abstract
The invention relates to an automatic winding production line of an integrally formed inductor, which comprises an assembly line workbench, wherein two ends of the assembly line workbench are respectively provided with a circulation conversion workbench, a pre-winding station platform, a detection station platform, a material belt assembly station platform, a laser welding station platform and a material separation station platform are sequentially arranged on the assembly line workbench, a transmission chain of a coil jig for transmitting load is arranged on the upper part of the assembly line workbench along the length direction of the assembly line workbench, and a first transmission belt for transmitting a no-load coil jig is arranged on the lower part of the assembly line workbench along the length direction of the assembly line workbench. The invention automatically finishes the operations of coil winding, quality detection, material belt assembly, laser welding and the like in a flow line mode, improves the production efficiency of the integrally formed inductor and meets the requirement of large-scale production of the integrally formed inductor.
Description
Technical Field
The invention relates to the technical field of inductor production, in particular to an automatic winding production line of an integrally formed inductor.
Background
At present, in the production process of an inductance coil, generally, an electric wire is wound on a coil support to form the inductance coil, then the coil support is placed into a cold press, a chip blank for coating the inductance coil is formed after powder coating and cold pressing, the chip blank and the coil support are transferred to a hot press together, then the chip blank is hot-pressed and molded by the hot press, and the chip blank is taken out and cooled after hot-pressing and molding, so that the encapsulation of the inductance coil is completed, and the whole production process of the finished inductance is completed. The winding process of the inductance coil and the assembly process of the material belt are the most important process steps, and the efficiency of the whole production line and the quality of inductance winding are directly influenced.
In the prior art, most of inductance coil winding, welding and detection equipment is semi-automatic operation or pure manual operation, the problems of poor winding consistency of the inductance coil, poor resistance and inductance consistency and the like exist, insufficient welding and false welding phenomena are easy to occur in welding, the use requirement of the high-quality inductance coil is difficult to achieve, the production efficiency of the whole inductance coil production process is low, the labor cost is high, and the requirement of large-scale production of integrated formed inductors is not met. Therefore, it is necessary to develop and design an automatic winding production line for integrally formed inductors.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an automatic winding production line of an integrally formed inductor, which automatically finishes the operations of coil winding, quality detection, material belt assembly, laser welding and the like in a flow line mode, improves the production efficiency of the integrally formed inductor and meets the requirement of large-scale production of the integrally formed inductor.
The above object of the present invention is achieved by the following technical solutions:
the automatic winding production line of the integrally formed inductor comprises an assembly line workbench, wherein two ends of the assembly line workbench are respectively provided with a circulation conversion workbench, a pre-winding station platform, a detection station platform, a material belt assembling station platform, a laser welding station platform and a material separating station platform are sequentially arranged on the assembly line workbench, a transmission chain of a coil jig for transmitting load is arranged on the upper part of the assembly line workbench along the length direction of the assembly line workbench, and a first transmission belt for transmitting a no-load coil jig is arranged on the lower part of the assembly line workbench along the length direction of the assembly line workbench;
the pre-winding station platform is provided with a strip-shaped gap, a plurality of rows of winding column groups are inserted into the coil jig, the coil jig moves to the position below the pre-winding station platform along a transmission chain, one row of winding column groups is positioned under the strip-shaped gap, a first air cylinder is arranged below the pre-winding station platform, a piston rod of the first air cylinder faces upwards and is connected with a top block, the extended piston rod drives the top block to be arranged at the lower end of the row of winding column groups in a propping mode and pushes the upper end of each winding column of the row of winding column groups to extend into the strip-shaped gap, and the vertical resistance formed between each winding column and the coil jig is larger than the gravity of the winding column;
the winding station platform is provided with a winding opening, one side of the winding station platform is provided with a multi-axis coil automatic winding machine, a coil jig moves below the winding station platform along a transmission chain, a plurality of winding chucks of the multi-axis coil automatic winding machine respectively and correspondingly move above each row of winding column groups on the coil jig, and enameled wires led out from each winding chuck are sequentially wound on each winding column of the row of winding column groups to form an inductance coil;
the coil jig is moved to the position below the detection station table along the transmission chain, and the high-definition industrial camera collects image signals of the wound inductance coils on each row of winding column groups and inputs the image signals to the image display for real-time display;
the coil jig is arranged below the material belt assembly station platform along a transmission chain, the material belt automatic shearing machine is used for shearing a strip-shaped material belt to form a plurality of single material belts, and the single material belts are correspondingly placed on each row of winding column groups on the coil jig;
the coil jig moves to the position below the laser welding station table along the transmission chain, and a laser head of the laser welding machine is used for fixing the two ends of the inductance coil to the single material strap in a laser welding mode;
vertical slidable mounting has lift switching-over platform in the circulation conversion workstation, lift switching-over platform below is equipped with cylinder two, and the piston rod of cylinder two drives lift switching-over platform and upwards slides or the lapse along circulation conversion workstation, installs the transmission band two that is used for the unloaded coil tool of conversion on the lift switching-over platform, and two rebound of transmission band of installation on the lift switching-over platform can dock with assembly line workstation upper portion transmission chain looks parallel and level, and two lapse of transmission band removals of installation on the lift switching-over platform can dock with assembly line workstation lower part transmission band one looks parallel and level.
By adopting the technical scheme, the transmission chain on the assembly line workbench drives the coil jig to sequentially pass through the pre-winding station table, the detection station table, the material strip assembly station table, the laser welding station table and the material separation station table so as to automatically complete the operation of ejection of the winding posts on the coil jig, winding of the enameled wires on the winding posts, detection of the winding condition of the inductance coil, assembly of the single material strip, laser welding of the single material strip and the inductance coil and material separation. A piston rod of a first air cylinder below the pre-winding station table extends out to drive a top block to be arranged at the lower end of the winding column group in a propping mode, so that the upper end of the winding column group extends out, and an enameled wire can be wound on the extending winding column in the subsequent process; the single material belt and the inductance coil are welded into a whole by laser and then are moved to a material separation station platform together with the coil jig, the single material belt and the inductance coil which are welded into a whole are manually taken away and separated from each row of winding post groups on the coil jig, the unloaded coil jig is moved to a second transmission belt arranged on a lifting reversing platform from a transmission chain on the upper part of the assembly line workbench, the unloaded coil jig and the lifting reversing platform move downwards together, the second transmission belt arranged on the lifting reversing platform transmits the unloaded coil jig to a first transmission belt on the lower part of the assembly line workbench and reversely transmits the same to the lifting reversing platform at the other end along the first transmission belt on the lower part of the assembly line workbench, the unloaded coil jig moves to the second transmission belt arranged on the lifting reversing platform, and the lifting reversing platform moves upwards and transmits the unloaded coil jig to the transmission chain on the upper part of the assembly line workbench, the next inductor winding cycle is started. The production line realizes the automatic winding of the integrally formed inductance coil, improves the production efficiency of the integrally formed inductance, and meets the requirement of large-scale production of the integrally formed inductance.
The present invention in a preferred example may be further configured to: the assembly line workstation is provided with the photoelectric switch who is located wire winding station platform, detection station platform, material area assembly station platform, laser welding station platform, material separation station platform rear side in advance on the assembly line workstation respectively, and photoelectric switch is used for detecting the position along the coil tool that transmission chain removed.
By adopting the technical scheme, when the front end of the coil jig is close to the photoelectric switch at the rear side of the pre-winding station table, the detection station table, the material belt assembly station table or the laser welding station table, the photoelectric switch sends a position signal to the control system, and after the position signal is processed by the control system, the control system sends a control signal to control the power source for driving the transmission chain to stop working.
The present invention in a preferred example may be further configured to: the wire winding station platform is characterized in that a third air cylinder is fixedly arranged on the outer side of the wire winding station platform, a piston rod of the third air cylinder is connected with a pressing block, a plurality of parallel pressing rods transversely penetrate through the side wall of the wire winding station platform, the front ends of the pressing rods are arranged on the outer side wall of the coil jig in a propping mode, the rear ends of the pressing rods are fixedly connected onto the pressing block, springs are sleeved on the pressing rods, and the two ends of each spring are respectively arranged on the side wall.
Through adopting above-mentioned technical scheme, when the coil tool removed the below to wire winding station platform along the transmission chain, the three start-up work of cylinder, the piston rod of cylinder three stretches out and drives briquetting, depression bar synchronous motion, and the lateral wall of coil tool is arranged in on the front end top of depression bar for coil tool position is stable, has guaranteed the degree of accuracy of coiling inductance coils on each wrapping post.
The present invention in a preferred example may be further configured to: detect station platform one side and be equipped with the stand, high definition industry camera slidable mounting is equipped with the scale mark on the stand along its length direction on the stand.
Through adopting above-mentioned technical scheme, high definition industry camera reciprocates along the stand, can be used for adjusting the object distance between high definition industry camera and the coil tool.
The present invention in a preferred example may be further configured to: two strip-shaped gaps are formed in the pre-winding station table, and eight rows of winding columns are arranged on the coil jig.
Through adopting above-mentioned technical scheme, two last winding post groups of coil tool are located two bar notches under, and the piston rod extension of cylinder one promotes two upper ends of two winding post groups simultaneously and stretches into two bar notches respectively.
The present invention in a preferred example may be further configured to: the multi-axis coil automatic winding machine is provided with eight winding chucks, the eight winding chucks correspond to eight rows of winding column groups on the coil jig respectively, one side of each winding chuck is provided with a hot air nozzle facing an enameled wire, and the hot air nozzle is connected with a hot air source.
Through adopting above-mentioned technical scheme, multiaxis coil automatic coil winding machine has eight winding chucks, can eight rows of winding post groups of coiling simultaneously, has greatly improved the coiling efficiency of enameled wire, sprays steam to hot gas nozzle looks enameled wire simultaneously for the enameled wire is heated and is softened, thereby has improved the quality of inductance coils coiling.
The present invention in a preferred example may be further configured to: the material belt automatic shearing machine is characterized in that a material receiving plate is arranged below a discharge port of the material belt automatic shearing machine, the bottom of the material receiving plate is slidably mounted on a transverse guide rail parallel to an assembly line workbench, a longitudinal guide rail vertical to the transverse guide rail is arranged above the transverse guide rail, a material belt clamping plate is slidably mounted on the longitudinal guide rail, the material belt clamping plate slides backwards along the longitudinal guide rail and can move to the position right above the material receiving plate, the material belt clamping plate slides forwards along the longitudinal guide rail and can move to the position right above an opening opened in an assembling mode, eight shelving grooves used for placing single-sheet material belts are formed in the upper surface of the material receiving plate, eight gas claws corresponding to the shelving grooves in the material receiving plate are arranged on the bottom surface of the material belt clamping plate, and the eight gas.
Through adopting above-mentioned technical scheme, the material area monolithic after the material area automatic cutout machine cuts falls to every row of winding post group top of connecing the flitch from the discharge gate, and eight gas claws of material area grip block bottom surface centre gripping are in step in eight monolithic material area both sides on connecing the flitch to place in step on eight rows of winding post groups on the coil tool, improved the assembly efficiency and the quality of material area monolithic greatly, realized the function of automatic assembly.
The present invention in a preferred example may be further configured to: and one end of the longitudinal guide rail is provided with a longitudinal cylinder for driving the material belt clamping plate to slide along the longitudinal guide rail.
By adopting the technical scheme, the transverse cylinder and the longitudinal cylinder can respectively and accurately control the front and back movement positions of the material receiving plate and the material belt clamping plate.
In summary, the invention includes at least one of the following beneficial technical effects:
the transmission chain on the assembly line workbench drives the coil jig to sequentially pass through the pre-winding station table, the detection station table, the material belt assembly station table, the laser welding station table and the material separation station table so as to automatically complete the operations of ejecting a winding post on the coil jig, winding an enameled wire on the winding post, detecting the winding condition of an inductance coil, assembling a single material belt, performing laser welding on the single material belt and the inductance coil and separating materials. The no-load coil jig can realize the closed-loop circulating operation through the circulating conversion working tables at the two ends of the assembly line working table, the production line realizes the automatic winding of the integrally formed inductance coil, the production efficiency of the integrally formed inductance is improved, and the requirement of large-scale production of the integrally formed inductance is met;
the material belt single piece sheared by the automatic material belt shearing machine disclosed by the invention falls to the upper part of each row of winding column group of the material receiving plate from the discharge port, the eight air claws at the bottom surface of the material belt clamping plate are synchronously clamped at two sides of the eight single piece material belts on the material receiving plate and are synchronously placed on the eight rows of winding column groups on the coil jig, the assembly efficiency and the quality of the material belt single piece are greatly improved, and the automatic assembly function is realized;
the automatic winding machine for the multi-axis coil is provided with eight winding chucks, can simultaneously wind eight rows of winding column groups, greatly improves the winding efficiency of the enameled wire, and simultaneously sprays hot air to the hot air nozzle phase enameled wire to ensure that the enameled wire is heated and softened, thereby improving the winding quality of the inductance coil. When the coil jig moves to the lower side of the winding station table along the transmission chain, the three cylinders start to work, the piston rods of the three cylinders stretch out and drive the pressing block and the pressing rod to move synchronously, and the front ends of the pressing rods are arranged on the outer side wall of the coil jig in a jacking mode, so that the position of the coil jig is stable, and the accuracy of winding inductance coils on each winding post is guaranteed.
Drawings
Fig. 1 is a schematic structural view of an automatic winding production line of the present invention.
FIG. 2 is an operational schematic of the winding station of the present invention.
Fig. 3 is an operational view of the tape assembly station of the present invention.
Fig. 4 is a schematic structural diagram of the coil jig of the present invention.
The reference numbers in the figures are: 1. a pipeline workbench; 11. a pre-winding station table; 111. a strip-shaped notch; 12. a winding station table; 121. a third air cylinder; 122. briquetting; 123. a pressure lever; 124. the winding is opened; 13. detecting a station table; 131. detecting the open hole; 14. a material belt assembling station platform; 141. the assembly opening is opened; 15. a laser welding station table; 151. welding the open hole; 16. a material separation station platform; 17. a transmission chain; 18. a first conveying belt; 19. a photoelectric switch; 2. a cyclic conversion workbench; 21. a lifting reversing table; 22. a second air cylinder; 23. a second conveying belt; 3. a coil jig; 31. a winding post; 4. a multi-axis coil automatic winding machine; 41. a winding chuck; 42. a hot gas nozzle; 5. a high definition industrial camera; 6. an automatic shearing machine for the material belt; 61. a material receiving plate; 62. a transverse guide rail; 63. a longitudinal guide rail; 64. a material belt clamping plate; 65. a pneumatic claw; 66. a transverse cylinder; 67. a longitudinal cylinder; 68. a single-piece material belt; 7. laser welding machine.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1 and 4, the automatic winding production line of the integrally formed inductor disclosed by the invention comprises an assembly line workbench 1, wherein two ends of the assembly line workbench 1 are respectively provided with a circulation conversion workbench 2, the assembly line workbench 1 is sequentially provided with a pre-winding station platform 11, a winding station platform 12, a detection station platform 13, a material belt assembly station platform 14, a laser welding station platform 15 and a material separation station platform 16, the upper part of the assembly line workbench 1 is provided with a transmission chain 17 of a coil jig 3 for transmitting load along the length direction, the lower part of the assembly line workbench 1 is provided with a transmission belt 18 for transmitting a no-load coil jig 3 along the length direction, the assembly line workbench 1 is respectively provided with a photoelectric switch 19 positioned at the rear side of the pre-winding station platform 11, the winding station platform 12, the detection station platform 13, the material belt assembly station platform 14, the laser welding station platform 15 and the material separation station platform 16, the photoelectric switch 19 is used for detecting the position of the coil jig 3 moving along the transmission chain 17;
two strip-shaped notches 111 are formed in the pre-winding station platform 11, eight rows of winding posts 31 are inserted into the coil jig 3, the coil jig 3 moves to the position below the pre-winding station platform 11 along the transmission chain 17, one row of winding posts 31 is located right below the strip-shaped notches 111, a first air cylinder is arranged below the pre-winding station platform 11, a piston rod of the first air cylinder faces upwards and is connected with a top block, the extended piston rod drives the top block to be arranged at the lower end of the row of winding posts 31 in a propping mode and pushes the upper end of each winding post 31 of the row of winding posts 31 to extend into the strip-shaped notches 111, and the vertical resistance formed between each winding post 31 and the coil jig 3 is larger than the gravity of the winding post 31;
referring to fig. 2, a winding opening 124 is formed in the winding station table 12, a multi-axis coil automatic winding machine 4 is mounted on one side of the winding station table 12, the multi-axis coil automatic winding machine 4 has eight winding chucks 41, the eight winding chucks 41 respectively correspond to the eight winding post groups 31 on the coil jig 3, a hot air nozzle 42 facing the enameled wire is arranged on one side of each winding chuck 41, and the hot air nozzle 42 is connected with a hot air source; the coil jig 3 moves to the lower part of the winding station table 12 along the transmission chain 17, the eight winding chucks 41 of the multi-axis coil automatic winding machine 4 respectively and correspondingly move to the upper parts of the winding columns 31 of the rows on the coil jig 3, and the enameled wires led out from each winding chuck 41 are sequentially wound on the winding columns 31 of the rows to form inductance coils; the outer side of the winding station table 12 is fixedly provided with a third air cylinder 121, a piston rod of the third air cylinder 121 is connected with a pressing block 122, the side wall of the winding station table 12 transversely penetrates through a plurality of parallel pressing rods 123, the front end of each pressing rod 123 is arranged on the outer side wall of the coil jig 3 in an abutting mode, the rear end of each pressing rod 123 is fixedly connected to the corresponding pressing block 122, each pressing rod 123 is sleeved with a spring, and two ends of each spring are respectively arranged on the side wall of the winding station table 12 and the corresponding pressing block.
The detection station platform 13 is provided with a detection open hole 131, one side of the detection station platform 13 is provided with a high-definition industrial camera 5, the high-definition industrial camera 5 is connected with an image display, the coil jig 3 moves to the lower part of the detection station platform 13 along the transmission chain 17, and the high-definition industrial camera 5 collects image signals of the wound induction coils on each row of winding post 31 groups and inputs the image signals to the image display for real-time display; detect station platform 13 one side and be equipped with the stand, high definition industrial camera 5 slidable mounting is equipped with the scale mark on the stand along its length direction.
Referring to fig. 3, an assembly open 141 is arranged on the material strip assembly station platform 14, an automatic material strip shearing machine 6 is installed on one side of the material strip assembly station platform 14, the coil jig 3 moves below the material strip assembly station platform 14 along the transmission chain 17, the automatic material strip shearing machine 6 is used for shearing a strip-shaped material strip to form a plurality of single material strips 68, and the single material strips 68 are correspondingly placed on each row of winding post 31 groups on the coil jig 3; a receiving plate 61 is arranged below a discharge port of the automatic strip shearing machine 6, the bottom of the receiving plate 61 is slidably mounted on a transverse guide rail 62 parallel to the assembly line workbench 1, a longitudinal guide rail 63 perpendicular to the transverse guide rail 62 is arranged above the transverse guide rail 62, a strip clamping plate 64 is slidably mounted on the longitudinal guide rail 63, the strip clamping plate 64 slides backwards along the longitudinal guide rail 63 and can move to the position right above the receiving plate 61, the strip clamping plate 64 slides forwards along the longitudinal guide rail 63 and can move to the position right above the assembly opening 141, eight placing grooves used for placing single strips 68 are formed in the upper surface of the receiving plate 61, eight air claws 65 corresponding to the placing grooves in the receiving plate 61 are arranged on the bottom surface of the strip clamping plate 64, and the eight air claws 65 on the bottom surface of the strip clamping plate 64 can be synchronously and respectively clamped on the side surfaces of the eight single strips 68 on the. One end of the transverse guide rail 62 is provided with a transverse cylinder 66 for driving the material receiving plate 61 to slide along the transverse guide rail 62, and one end of the longitudinal guide rail 63 is provided with a longitudinal cylinder 67 for driving the material strip clamping plate 64 to slide along the longitudinal guide rail 63.
A plurality of parallel welding open openings 151 are formed in the laser welding station platform 15, a laser welding machine 7 is installed on one side of the laser welding station platform 15, the coil jig 3 moves to the position below the laser welding station platform 15 along the transmission chain 17, and a laser head of the laser welding machine 7 is used for fixing the two ends of the inductance coil and the single material strap 68 in a laser welding mode;
a lifting reversing table 21 is vertically and slidably mounted in the circulating conversion workbench 2, a second air cylinder 22 is arranged below the lifting reversing table 21, a piston rod of the second air cylinder 22 drives the lifting reversing table 21 to slide upwards or downwards along the circulating conversion workbench 2, a second transmission belt 23 for converting an unloaded coil jig 3 is mounted on the lifting reversing table 21, the second transmission belt 23 mounted on the lifting reversing table 21 moves upwards and can be in butt joint with a transmission chain 17 on the upper portion of the assembly line workbench 1 in a parallel mode, and the second transmission belt 23 mounted on the lifting reversing table 21 moves downwards and can be in butt joint with a first transmission belt 18 on the lower portion of the assembly line workbench 1 in a parallel mode.
The implementation principle of the embodiment is as follows: the transmission chain 17 on the assembly line workbench 1 drives the coil jig 3 to sequentially pass through the pre-winding station platform 11, the winding station platform 12, the detection station platform 13, the material belt assembly station platform 14, the laser welding station platform 15 and the material separation station platform 16 so as to automatically complete the operations of ejecting the winding posts 31 on the coil jig 3, winding the enameled wires on the winding posts 31, detecting the winding condition of the inductance coil, assembling the single material belt 68, laser welding the single material belt 68 and the inductance coil and separating the materials. A piston rod of a cylinder I below the pre-winding station platform 11 extends out to drive a top block to be arranged at the lower end of the winding column 31 group, so that the upper end of the winding column 31 group extends out, and an enameled wire is wound on the extended winding column 31 in the subsequent process; eight winding chucks 41 of the multi-axis coil automatic winding machine 4 respectively correspond to the eight rows of winding posts 31 on the coil jig 3, one side of each winding chuck 41 is provided with a hot air nozzle 42 facing the enameled wire, and the hot air nozzle 42 is connected with a hot air source; the coil jig 3 moves to the lower part of the winding station table 12 along the transmission chain 17, the eight winding chucks 41 of the multi-axis coil automatic winding machine 4 respectively and correspondingly move to the upper parts of the winding columns 31 of the rows on the coil jig 3, and the enameled wires led out from each winding chuck 41 are sequentially wound on the winding columns 31 of the rows to form inductance coils; the coil jig 3 moves to the lower part of the material belt assembling station table 14 along the transmission chain 17, the automatic material belt shearing machine 6 is used for shearing a strip-shaped material belt to form a plurality of single-piece material belts 68, the single-piece material belts 68 are correspondingly placed on each row of winding post 31 groups on the coil jig 3, eight air claws 65 on the bottom surface of the material belt clamping plate 64 are synchronously clamped on the eight single-piece material belts 68 on the material receiving plate 61 and are synchronously placed on the eight rows of winding post 31 groups on the coil jig 3 to complete material belt assembling operation, and the two ends of the inductance coil are fixed with the single-piece material belts 68 through laser welding by a laser head of the laser welding machine; the single material strap 68 and the inductance coil are welded into a whole by laser and then are moved to the material separation station platform 16 together with the coil jig 3, the welded single material strap and the inductance coil are manually taken away from each row of winding columns 31 on the coil jig 3 for separation, the unloaded coil jig 3 is moved to the second transmission belt 23 arranged on the lifting reversing platform 21 from the transmission chain 17 at the upper part of the assembly line workbench 1, the unloaded coil jig 3 and the lifting reversing platform 21 move downwards together, the second transmission belt 23 arranged on the lifting reversing platform 21 transmits the unloaded coil jig 3 to the first transmission belt 18 at the lower part of the assembly line workbench 1 and reversely transmits the same to the lifting reversing platform 21 at the other end along the first transmission belt 18 at the lower part of the assembly line workbench 1, the unloaded coil jig 3 moves to the second transmission belt 23 arranged on the lifting reversing platform 21, and the lifting reversing platform 21 moves upwards and transmits the unloaded coil jig 3 to the transmission chain 21 at the upper part of the assembly line workbench 1 17, the next inductor winding cycle is started.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (8)
1. An automatic winding production line of an integrally formed inductor comprises an assembly line workbench (1), wherein two ends of the assembly line workbench (1) are respectively provided with a circulation conversion workbench (2), and the automatic winding production line is characterized in that the assembly line workbench (1) is sequentially provided with a pre-winding station platform (11), a winding station platform (12), a detection station platform (13), a material belt assembly station platform (14), a laser welding station platform (15) and a material separation station platform (16), the upper part of the assembly line workbench (1) is provided with a transmission chain (17) of a coil jig (3) for transmitting load along the length direction of the assembly line workbench, and the lower part of the assembly line workbench (1) is provided with a first transmission belt (18) for transmitting a no-load coil jig (3) along the length direction of the;
the pre-winding station platform (11) is provided with a strip-shaped notch (111), a plurality of rows of winding post groups are inserted into the coil jig (3), the coil jig (3) moves to the position below the pre-winding station platform (11) along a transmission chain (17), one of the winding post groups is positioned under the strip-shaped notch (111), a first air cylinder is arranged below the pre-winding station platform (11), a piston rod of the first air cylinder faces upwards and is connected with a top block, the extended piston rod drives the top block to be arranged at the lower end of the winding post group in a jacking mode and pushes the upper end of each winding post (31) of the winding post group to stretch into the strip-shaped notch (111), and the vertical resistance formed between each winding post (31) and the coil jig (3) is larger than the gravity of the winding post (31);
the winding machine is characterized in that a winding open opening (124) is formed in the winding station table (12), a multi-axis coil automatic winding machine (4) is installed on one side of the winding station table (12), the coil jig (3) moves to the position below the winding station table (12) along the transmission chain (17), a plurality of winding chucks (41) of the multi-axis coil automatic winding machine (4) respectively and correspondingly move to the positions above each row of winding post groups on the coil jig (3), and enameled wires led out from each winding chuck (41) are sequentially wound on each winding post (31) of the row of winding post groups to form an inductance coil;
the detection station platform (13) is provided with a detection open hole (131), one side of the detection station platform (13) is provided with a high-definition industrial camera (5), the high-definition industrial camera (5) is connected with an image display, the coil jig (3) moves to the position below the detection station platform (13) along a transmission chain (17), and the high-definition industrial camera (5) collects image signals of wound inductance coils on each row of winding post groups and inputs the image signals to the image display for real-time display;
an assembly open hole (141) is formed in the material strip assembly station platform (14), an automatic material strip shearing machine (6) is installed on one side of the material strip assembly station platform (14), the coil jig (3) moves to the position below the material strip assembly station platform (14) along the transmission chain (17), the automatic material strip shearing machine (6) is used for shearing a strip-shaped material strip to form a plurality of single material strips (68), and the single material strips (68) are correspondingly placed on each row of winding post groups on the coil jig (3);
the coil jig is characterized in that a plurality of parallel welding open openings (151) are formed in the laser welding station platform (15), a laser welding machine (7) is installed on one side of the laser welding station platform (15), the coil jig (3) moves to the position below the laser welding station platform (15) along a transmission chain (17), and a laser head of the laser welding machine (7) is used for fixing two ends of an inductance coil and a single material strap (68) in a laser welding mode;
vertical slidable mounting has lift switching-over platform (21) in circulation conversion workstation (2), lift switching-over platform (21) below is equipped with cylinder two (22), the piston rod of cylinder two (22) drives lift switching-over platform (21) and upwards slides or the lapse along circulation conversion workstation (2), install two (23) of transmission band that are used for changing unloaded coil tool (3) on lift switching-over platform (21), two (23) the rebound of transmission band of installation on lift switching-over platform (21) can be with transmission chain (17) on assembly line workstation (1) upper portion looks parallel and level butt joint, two (23) the rebound of transmission band of installation on lift switching-over platform (21) can with one (18) of transmission band of assembly line workstation (1) lower part looks parallel and level butt joint.
2. The automatic winding production line of the integrated inductor as claimed in claim 1, wherein: the automatic coil winding machine is characterized in that a production line workbench (1) is provided with a photoelectric switch (19) which is located on the rear side of a pre-winding station platform (11), a winding station platform (12), a detection station platform (13), a material strip assembly station platform (14), a laser welding station platform (15) and a material separation station platform (16), and the photoelectric switch (19) is used for detecting the position of a coil jig (3) moving along a transmission chain (17).
3. The automatic winding production line of the integrated inductor as claimed in claim 1, wherein: wire winding station platform (12) outside is fixed and is equipped with cylinder three (121), the piston rod of cylinder three (121) is connected with briquetting (122), the lateral wall of wire winding station platform (12) transversely runs through there are a plurality of depression bars (123) that parallel, the lateral wall of coil tool (3) is arranged in at the front end top of depression bar (123), the rear end fixed connection of depression bar (123) is on briquetting (122), the cover is equipped with the spring on depression bar (123), the lateral wall of wire winding station platform (12), briquetting (122) are arranged in respectively in the top at the spring both ends.
4. The automatic winding production line of the integrated inductor as claimed in claim 1, wherein: detect station platform (13) one side and be equipped with the stand, high definition industry camera (5) slidable mounting is equipped with the scale mark on the stand along its length direction on the stand.
5. The automatic winding production line of the integrated inductor as claimed in claim 1, wherein: two strip-shaped notches (111) are formed in the pre-winding station table (11), and eight rows of winding columns are arranged on the coil jig (3).
6. The automatic winding production line of the integrated inductor as claimed in claim 5, wherein: the multi-axis coil automatic winding machine (4) is provided with eight winding chucks (41), the eight winding chucks (41) correspond to eight rows of winding column groups on the coil jig (3) respectively, one side of each winding chuck (41) is provided with a hot air nozzle (42) facing an enameled wire, and the hot air nozzle (42) is connected with a hot air source.
7. The automatic winding production line of the integrated inductor as claimed in claim 6, wherein: a receiving plate (61) is arranged below a discharge port of the automatic material strip shearing machine (6), the bottom of the receiving plate (61) is slidably mounted on a transverse guide rail (62) parallel to the assembly line workbench (1), a longitudinal guide rail (63) perpendicular to the transverse guide rail (62) is arranged above the transverse guide rail (62), a material strip clamping plate (64) is slidably mounted on the longitudinal guide rail (63), the material strip clamping plate (64) slides backwards along the longitudinal guide rail (63) and can move to be right above the receiving plate (61), the material strip clamping plate (64) slides forwards along the longitudinal guide rail (63) and can move to be right above an assembly opening (141), eight shelving grooves used for placing single-piece material strips (68) are formed in the upper surface of the receiving plate (61), eight air claws (65) corresponding to the shelving grooves in the receiving plate (61) are arranged on the bottom surface of the material strip clamping plate (64), and the eight air claws (65) on the bottom surface of the material strip clamping plate (64) can be synchronously clamped on the eight single- The side of the strip (68).
8. The automatic winding production line of the integrated inductor as claimed in claim 7, wherein: one end of the transverse guide rail (62) is provided with a transverse cylinder (66) used for driving the material receiving plate (61) to slide along the transverse guide rail (62), and one end of the longitudinal guide rail (63) is provided with a longitudinal cylinder (67) used for driving the material belt clamping plate (64) to slide along the longitudinal guide rail (63).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010007474.4A CN111161951B (en) | 2020-01-04 | 2020-01-04 | Automatic winding production line of integrated inductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010007474.4A CN111161951B (en) | 2020-01-04 | 2020-01-04 | Automatic winding production line of integrated inductor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111161951A true CN111161951A (en) | 2020-05-15 |
| CN111161951B CN111161951B (en) | 2021-04-16 |
Family
ID=70561279
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010007474.4A Active CN111161951B (en) | 2020-01-04 | 2020-01-04 | Automatic winding production line of integrated inductor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111161951B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111508702A (en) * | 2020-06-29 | 2020-08-07 | 广东昭信智能装备有限公司 | Inductance winding machine |
| CN112489992A (en) * | 2020-11-12 | 2021-03-12 | 苏州进德电子科技有限公司 | Integrated into one piece inductance T-core is outer around line machine |
| CN113674988A (en) * | 2021-08-25 | 2021-11-19 | 东莞市国明电子科技有限公司 | Full-automatic multi-shaft winding and welding all-in-one machine |
| CN114446634A (en) * | 2022-02-10 | 2022-05-06 | 江苏威拉里新材料科技有限公司 | Induction coil winding device and use method thereof |
| CN117012545A (en) * | 2023-06-13 | 2023-11-07 | 珠海市日创工业自动化设备有限公司 | Multi-station coil framework jig circulating conveying method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11340071A (en) * | 1998-05-29 | 1999-12-10 | Sumitomo Electric Ind Ltd | Method for winding coil and its device |
| CN106329850A (en) * | 2016-08-19 | 2017-01-11 | 深圳市三丰机电设备有限公司 | Automatic processing production line of DC fan stator |
| CN208000824U (en) * | 2018-03-16 | 2018-10-23 | 湖南瑞森可机器人科技有限公司 | Ammeter transformer automatic assembly line |
| CN209175211U (en) * | 2018-11-19 | 2019-07-30 | 东莞荣晟智能科技有限公司 | A kind of Universal coil kludge |
| CN209328709U (en) * | 2019-01-04 | 2019-08-30 | 中山市设科电子有限公司 | A kind of coil production equipment of integrated inductance |
-
2020
- 2020-01-04 CN CN202010007474.4A patent/CN111161951B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11340071A (en) * | 1998-05-29 | 1999-12-10 | Sumitomo Electric Ind Ltd | Method for winding coil and its device |
| CN106329850A (en) * | 2016-08-19 | 2017-01-11 | 深圳市三丰机电设备有限公司 | Automatic processing production line of DC fan stator |
| CN208000824U (en) * | 2018-03-16 | 2018-10-23 | 湖南瑞森可机器人科技有限公司 | Ammeter transformer automatic assembly line |
| CN209175211U (en) * | 2018-11-19 | 2019-07-30 | 东莞荣晟智能科技有限公司 | A kind of Universal coil kludge |
| CN209328709U (en) * | 2019-01-04 | 2019-08-30 | 中山市设科电子有限公司 | A kind of coil production equipment of integrated inductance |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111508702A (en) * | 2020-06-29 | 2020-08-07 | 广东昭信智能装备有限公司 | Inductance winding machine |
| CN112489992A (en) * | 2020-11-12 | 2021-03-12 | 苏州进德电子科技有限公司 | Integrated into one piece inductance T-core is outer around line machine |
| CN113674988A (en) * | 2021-08-25 | 2021-11-19 | 东莞市国明电子科技有限公司 | Full-automatic multi-shaft winding and welding all-in-one machine |
| CN114446634A (en) * | 2022-02-10 | 2022-05-06 | 江苏威拉里新材料科技有限公司 | Induction coil winding device and use method thereof |
| CN114446634B (en) * | 2022-02-10 | 2023-10-13 | 江苏威拉里新材料科技有限公司 | Induction coil winding device and use method thereof |
| CN117012545A (en) * | 2023-06-13 | 2023-11-07 | 珠海市日创工业自动化设备有限公司 | Multi-station coil framework jig circulating conveying method |
| CN117012545B (en) * | 2023-06-13 | 2024-03-12 | 珠海市日创工业自动化设备有限公司 | Multi-station coil framework jig circulating conveying method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111161951B (en) | 2021-04-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111161951B (en) | Automatic winding production line of integrated inductor | |
| CN108381168B (en) | Elevator plate type brake automatic assembly line | |
| CN201655772U (en) | Full-automatic substrate arranging machine | |
| CN202062647U (en) | Automatic fuse machine | |
| CN107377757B (en) | Hardware intelligent processing system | |
| CN211788629U (en) | Component winding machine mechanism | |
| CN105945286A (en) | Automatic material conveying device | |
| CN111091966B (en) | Automatic winding production process of integrally formed inductor | |
| CN107671879B (en) | Multifunctional furnace frame robot clamp | |
| CN209867849U (en) | Full-automatic bobbin case assembly quality | |
| CN112008287A (en) | Automatic clamping intelligent welding equipment for groove-shaped carrier roller beam assembly of belt conveyor | |
| CN212884568U (en) | Riveting device | |
| CN112355497B (en) | Efficient nail-planting spot welding machine and working method thereof | |
| CN210708018U (en) | Line end boxing system | |
| CN108620860B (en) | Screw locking device for motor flange plate | |
| CN209337479U (en) | A kind of jig circulation conveying mechanism | |
| CN108847346B (en) | Transformer steel sheet shaping device and shaping method thereof | |
| CN112059578A (en) | Press mounting production line for upper bearing and lower bearing of hub | |
| CN105337462A (en) | Two-station automatic riveting press for motor stator core | |
| CN211465404U (en) | Automatic ring-mounting device in automatic piston detection ring-mounting packaging production line | |
| CN218017311U (en) | Loading and unloading device of automatic manipulator | |
| CN114713695B (en) | Stamping equipment for sheet metal parts | |
| CN216094939U (en) | One-outlet four-air-tightness testing equipment capable of automatically taking defective products | |
| CN112802680B (en) | Automatic change coil press | |
| CN213277799U (en) | Tape wrapping mechanism for full-automatic winding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |