CN210722749U - Full-automatic T-shaped iron core inductance winding machine - Google Patents
Full-automatic T-shaped iron core inductance winding machine Download PDFInfo
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- CN210722749U CN210722749U CN201922157131.1U CN201922157131U CN210722749U CN 210722749 U CN210722749 U CN 210722749U CN 201922157131 U CN201922157131 U CN 201922157131U CN 210722749 U CN210722749 U CN 210722749U
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Abstract
The utility model discloses a full-automatic T type iron core inductance coiling machine, including the frame that is used for fixed whole equipment, the upper end of frame is close to one side surface and is provided with the control box, the top of control box is provided with feed dish group, one side surface of control box is provided with automatic wire feeding mechanism and presss from both sides line wire cutting mechanism, and the below of automatic wire feeding mechanism position and pressing from both sides line wire cutting mechanism, the top that presss from both sides line wire cutting mechanism is provided with wire winding mechanism, one side surface of automatic wire feeding mechanism is provided with down wire winding mechanism, one side of going up wire winding mechanism is provided with rotary mechanism, one side of wire winding mechanism sets up clamping jaw mechanism and grindstone mechanism down, and clamping jaw mechanism is located the upper end of grindstone mechanism. A full-automatic T type iron core inductance coiling machine, when inductance and iron core wire winding, realize full-automatic operation, can replace the manual work, save the cost, improve work efficiency, can control the winding displacement clearance, bring better use prospect.
Description
Technical Field
The utility model relates to an inductance coiling machine field, in particular to full-automatic T type iron core inductance coiling machine.
Background
The inductance winding machine is a machine for winding a linear object on a specific workpiece, and along with the development of the society and the improvement of science and technology, the existing inductance winding machine can not meet the requirements of people, so that people need the inductance winding machine which can realize full-automatic operation, replace manpower, save cost, improve working efficiency and control winding displacement gaps when an inductor and an iron core are wound; there is certain drawback when using in current inductance coiling machine, at first when inductance and iron core wire winding, at present often manual or semi-automatic operation state, secondly, its inductance volume is more hour, hand or manipulator are inconvenient in narrow and small space use, simultaneously, can ' T realize automatic line action of turning over after the iron core wire winding, the production efficiency is low can ' T be guaranteed to the quality, and finally, during the iron core wire winding, the clearance is arranged to the uncontrollable lead wire, lead to the product to scrap easily, certain influence has been brought for people's use, for this reason, we provide a full-automatic T type iron core inductance coiling machine.
SUMMERY OF THE UTILITY MODEL
A primary object of the present invention is to provide a full-automatic T-shaped core inductor winding machine, which can effectively solve the problems of the background art.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a full-automatic T-shaped iron core inductance winding machine comprises a machine frame for fixing the whole equipment, a feeding disc group arranged at the upper end of the machine frame, an automatic wire feeding mechanism which is arranged on the feeding disc group and is uniformly arranged on the circumference, a control box which is arranged at the upper end of the machine frame and close to the outer surface of one side and can control the operation of a machine, the feeding disc group is arranged above the control box and is convenient for providing wire materials, an automatic wire feeding mechanism and a wire clamping and cutting mechanism are arranged on the outer surface of one side of the control box, the automatic wire feeding mechanism and the wire clamping and cutting mechanism are arranged below the automatic wire feeding mechanism, an upper winding mechanism is arranged above the wire clamping and cutting mechanism, a lower winding mechanism is arranged on the outer surface of one side of the automatic wire feeding mechanism, a rotating mechanism is arranged on one side of the upper winding mechanism, a clamping jaw mechanism and a grinding stone mechanism are arranged on one side of the, an operation monitoring mechanism is arranged above the feeding disc group, and an automatic blanking mechanism is arranged on one side of the spot welding structure.
Preferably, the feed tray group comprises a vibration tray arranged on the base support and a straight vibration horizontally arranged at an outlet of the vibration tray.
Preferably, automatic send line mechanism to include the stand, vertically set up at the stand spout and carry out the connection slide that slides and link to each other inside the spout, the wool felt is installed to automatic send line mechanism's ejection of compact axle department, and automatic send line mechanism's defeated material axle rear end to be connected with driving motor.
Preferably, the wire clamping and cutting mechanism comprises a wire clamping head, a clamping cylinder for clamping the wire clamping head, a lifting cylinder arranged in the middle and used for moving the wire clamping head up and down, and a moving cylinder located at the tail end mounting seat and used for horizontally moving the wire clamping head.
Preferably, the upper winding mechanism comprises an XZ adjusting module, an upper winding pile for winding operation and an upper winding motor for assisting the upper winding pile in winding.
Preferably, the lower winding mechanism comprises a lower winding pile arranged at the top of the lower winding pile, pneumatic scissors arranged on one side of the lower winding pile for cutting the wire, and a lower winding motor for driving the lower winding pile.
Preferably, the rotating mechanism comprises an XY servo module arranged on the movable feeding rack and a clamping piece arranged on one side of the movable feeding rack and used for material clamping and conveying.
Preferably, the clamping jaw mechanism comprises a mounting seat, a rotating motor arranged on the mounting seat as a power source top, and a clamping jaw of which the top end is used for clamping a copper wire.
Preferably, the spot welding structure comprises an electric welding machine and an electric welding head inside, and the spot welding control process is realized through a PLC (programmable logic controller) inside the control box.
Preferably, the automatic blanking mechanism comprises a material taking suction nozzle arranged at the bottom end of the automatic blanking mechanism and used for absorbing materials, a driving motor for driving the material taking suction nozzle to work, and an up-down lifting cylinder used for controlling the movement of the suction nozzle.
Compared with the prior art, the utility model discloses following beneficial effect has: this full-automatic T type iron core inductance coiling machine, when inductance and iron core wire winding, can realize full-automatic operation, and simultaneously, its inductance volume ratio is more hour, use and turn over line mechanism and wire winding mechanism and replace the manual work, improve work efficiency, use automatic line that turns over after the iron core wire winding, save the cost of labor, promote product quality and output, during the iron core wire winding, use automatic winding displacement mechanism, control the winding displacement clearance, reduce the spoilage of product, whole full-automatic T type iron core inductance coiling machine simple structure, the effect of using is better for traditional mode.
Drawings
Fig. 1 is a schematic view of the overall structure of a full-automatic T-shaped iron core inductor winding machine according to the present invention;
fig. 2 is a schematic view of a partial structure of a full-automatic T-shaped core inductor winding machine according to the present invention;
fig. 3 is a schematic structural view of the control box of the full-automatic T-shaped iron core inductance winding machine of the present invention;
fig. 4 is a schematic structural view of a feeding disc set of the full-automatic T-shaped iron core inductance winding machine of the present invention;
fig. 5 is a schematic structural view of an automatic wire feeding mechanism of a full-automatic T-shaped core inductor winding machine according to the present invention;
fig. 6 is a schematic structural view of the wire clamping and cutting mechanism of the full-automatic T-shaped iron core inductor winding machine of the present invention;
fig. 7 is a schematic structural view of a winding mechanism of the full-automatic T-shaped core inductor winding machine of the present invention;
fig. 8 is the utility model discloses a structural schematic diagram of winding mechanism under full-automatic T type iron core inductance coiling machine
Fig. 9 is a schematic structural view of the rotating mechanism of the full-automatic T-shaped core inductor winding machine of the present invention;
fig. 10 is a schematic structural view of a jaw mechanism of a full-automatic T-shaped core inductor winding machine according to the present invention;
fig. 11 is the utility model discloses a structural schematic diagram of full-automatic T type iron core inductance coiling machine spot welding structure
Fig. 12 is a schematic structural view of an operation monitoring mechanism of a full-automatic T-shaped core inductor winding machine according to the present invention;
fig. 13 is a schematic structural view of an automatic blanking mechanism of the full-automatic T-shaped core inductor winding machine of the present invention;
fig. 14 is a schematic structural view of a middle frame of the full-automatic T-shaped core inductor winding machine of the present invention;
fig. 15 is a configuration diagram of a PLC controller in a control box of a full-automatic T-shaped core inductance winding machine according to the present invention;
fig. 16 is an AVIO wiring diagram in the full-automatic T-shaped core inductor winding machine of the present invention;
fig. 17 is a main circuit wiring diagram of the full-automatic T-shaped core inductor winding machine of the present invention;
fig. 18 is a diagram of a PLC controller ID261-1 wiring in a control box of a full-automatic T-type core inductor winding machine according to the present invention;
fig. 19 is a diagram of a PLC controller ID261-2 wiring in a control box of a full-automatic T-type core inductor winding machine according to the present invention;
fig. 20 is a wiring diagram of a PLC controller OD262-1 in a control box of a full-automatic T-shaped core inductor winding machine according to the present invention;
fig. 21 is a wiring diagram of a PLC controller OD262-2 in a control box of a full-automatic T-shaped core inductor winding machine according to the present invention;
fig. 22 is a wiring diagram of the PLC controller MSA1 in the control box of the full-automatic T-shaped core inductor winding machine of the present invention;
fig. 23 is a wiring diagram of the PLC controller MSA2 in the control box of the full-automatic T-shaped core inductor winding machine of the present invention;
fig. 24 is a wiring diagram of the PLC controller MSA3 in the control box of the full-automatic T-shaped core inductor winding machine of the present invention;
fig. 25 is a wiring diagram of a PLC controller MSB1 in a control box of a full-automatic T-type core inductor winding machine according to the present invention;
fig. 26 is a wiring diagram of a PLC controller MSD1 in a full-automatic T-shaped core inductance winder control box according to the present invention;
fig. 27 is a wiring diagram of a PLC controller MSD2 in a full-automatic T-shaped core inductance winder control box according to the present invention;
fig. 28 is a wiring diagram of a PLC controller MSG1 in a control box of a full-automatic T-shaped core inductor winding machine according to the present invention;
fig. 29 is a wiring diagram of a PLC controller MSG2 in a control box of a full-automatic T-shaped core inductor winding machine according to the present invention;
fig. 30 is a wiring diagram of a PLC controller MSC1 in a control box of a full-automatic T-shaped core inductor winding machine according to the present invention;
fig. 31 is a wiring diagram of a PLC controller MDE1 in a control box of a full-automatic T-shaped core inductor winding machine according to the present invention.
In the figure: 1. a control box; 2. a feed tray set; 21. a base support; 22. a vibration motor; 23. performing direct vibration; 24. a vibrating pan; 3. an automatic wire feeding mechanism; 31. connecting a sliding plate; 32. a chute; 33. a drive motor; 34. wool felt; 35. a column; 4. a wire clamping and cutting mechanism; 41. a clamping cylinder; 42. a lifting cylinder; 43. a wire clamping head; 44. a moving cylinder; 5. an upper winding mechanism; 51. winding piles are arranged; 52. winding the wire rack; 53. winding the motor; 54. an XZ adjusting module; 6. a lower winding mechanism; 61. winding the pile downwards; 62. pneumatic scissors; 63. a lower winding motor; 7. a rotation mechanism; 71. an XY servo module; 72. a clip; 73. moving the feeding rack; 8. a jaw mechanism; 81. a clamping jaw; 82. a rotating electric machine; 83. a mounting seat; 9. spot welding a structure; 91. an electric welding machine; 92. an electric welding head; 10. a grindstone mechanism; 11. an operation monitoring mechanism; 12. an automatic blanking mechanism; 121. a material taking suction nozzle; 122. a drive motor; 123. an up-down lifting cylinder; 13. and a frame.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
As shown in fig. 1-31, a full automatic T-shaped iron core inductance winding machine comprises a frame 13 for fixing the whole equipment, a feeding disc set 2 arranged at the upper end of the frame 1, an automatic wire feeding mechanism 3 arranged on the feeding disc set 2 and uniformly placed in the circumference, a control box 1 arranged at the upper end of the frame 13 near the outer surface of one side, an operation button and a display screen arranged on the outer surface of the upper end of the control box 1, the operation button positioned at one side of the display screen, a PLC controller arranged inside the control box 1 for controlling the whole machine, a feeding disc set 2 arranged above the control box 1 for providing wire, an automatic wire feeding mechanism 3 and a wire clamping and cutting mechanism 4 arranged on the outer surface of one side of the control box 1, an upper winding mechanism 5 arranged below the automatic wire feeding mechanism 3 and the wire clamping and cutting mechanism 4, the outer surface of one side of the automatic wire feeding mechanism 3 is provided with a lower wire winding mechanism 6, one side of the upper wire winding mechanism 5 is provided with a rotating mechanism 7, one side of the lower wire winding mechanism 6 is provided with a clamping jaw mechanism 8 and a grinding stone mechanism 10, the clamping jaw mechanism 8 is positioned at the upper end of the grinding stone mechanism 10, a spot welding structure 9 is arranged below the rotating mechanism 7, an operation monitoring mechanism 11 is arranged above the feeding disc group 2, and an automatic blanking mechanism 12 is arranged at one side of the spot welding structure 9.
The feeding disc group 2 comprises an oscillating motor 22 arranged on a base support 21 and an oscillating disc 24 horizontally arranged at the output end of the upper end of the oscillating motor 21, and a straight oscillator 23 for conveying materials is horizontally arranged at the edge of one side of the feeding disc group 2.
The automatic wire feeding mechanism 3 comprises a stand column 35, a connecting sliding plate 31 vertically arranged on a chute 32 of the stand column 35 and connected with the chute 32 in a sliding mode, a wool felt 34 is installed at a discharging shaft of the automatic wire feeding mechanism 3, and a driving motor 33 is connected to the rear end of the feeding shaft of the automatic wire feeding mechanism 3.
The thread clamping and cutting mechanism 4 comprises a thread clamping head 43, a clamping air cylinder 41 for clamping the thread clamping head 43, a lifting air cylinder 42 which is arranged in the middle and used for enabling the thread clamping head 42 to move up and down, and a moving air cylinder 44 which is arranged at the position of a tail end mounting seat and used for enabling the thread clamping head 42 to move horizontally.
The upper winding mechanism 5 comprises an XZ adjusting module 54, an upper winding pile 51 for winding operation and an upper winding motor 53 for assisting the upper winding pile 51 to perform winding operation.
The lower winding mechanism 6 includes a lower winding peg 61 provided at the top thereof, pneumatic scissors 62 installed at one side of the lower winding peg 61 for cutting the wire, and a lower winding motor 63 for driving the lower winding peg 61.
The rotating mechanism 7 comprises an XY servo module 71 arranged on a movable feeding rack 73 and a clamping piece 72 arranged on one side of the movable feeding rack 73 and used for material clamping and conveying.
The clamping jaw mechanism 8 comprises a mounting seat 83, a rotating motor 82 which is arranged on the mounting seat 83 and is used as a power source top, and a clamping jaw 81 of which the top end is used for clamping a copper wire.
The spot welding structure 9 comprises an electric welding machine 91 and an electric welding head 92, and the spot welding control process is realized through a PLC (programmable logic controller) inside the control box 1.
The automatic blanking mechanism 12 includes a material taking suction nozzle 121 arranged at the bottom end thereof for material suction, a driving motor 122 for driving the material taking suction nozzle 121 to work, and an up-down lifting cylinder 123 for controlling the movement of the suction nozzle 121.
It should be noted that the utility model relates to a full-automatic T-shaped iron core inductance winding machine, when in use, the operator, through control box 1 start the machine, put the T-shaped iron core into the vibration dish on the feeding dish group 2, through mechanical overturn and inductor screening complete the selection action, guarantee the product to be the T-shaped direction, send into the feed place, automatic thread feeding mechanism 3, equipped with the thread feeding motor equipped with the adjustable tension of the extension spring, automatic operation, complete the automatic thread feeding action, and through the adjustment of the roller wheel into the thread direction, simultaneously, when passing wool felt 34, the foreign matter on the copper wire is cleaned automatically, thread clamping and cutting mechanism 4, can match the transmission servo under the effect of clamping cylinder 41, pull the copper wire from the thread feeding mechanism to the winding mechanism, simultaneously upper winding mechanism 5 and lower winding mechanism 6 wind the copper wire, after the winding is finished, thread clamping and cutting mechanism 4 cuts the copper wire, then the rotating mechanism 7 cooperates with the clamping jaw mechanism 8 to clamp the copper wire and then cooperates with the rotating motor 82 to rotate the copper wire by one hundred eighty degrees, after the wire turning action is completed, the clamping jaw 81 breaks the copper wire to cooperate with the action to complete the wire pulling forming action, the electric welding machine 91 on the spot welding structure 9 works, the electric welding head 92 is heated, the copper wire after the reversal is fixed on the back of the product, after the spot welding action is completed, the stone grinding mechanism 10 automatically polishes the oxide layer on the welding head, when the machine runs, the operation monitoring mechanism 11 passes through the installed direction-going equipment, the running state of the whole machine table is monitored in real time through the display during installation, after the winding processing work is completed, the material taking suction nozzle 121 on the automatic blanking mechanism 12 cooperates with the driving motor 122 to suck the product, the product is moved to the blanking area to complete the automatic blanking action, and the whole, improve its stability, comparatively practical.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a full-automatic T type iron core inductance coiling machine, includes the frame that is used for fixed whole equipment, sets up the feed dish group in the frame upper end, sets up the automatic wire feeding mechanism that is the circumference and evenly places on the feed dish group, its characterized in that: the utility model discloses a wire winding machine, including frame, feed tray group, control box, automatic wire feeding mechanism, clamping line and stone grinding mechanism, the upper end of frame is close to one side surface and is provided with the control box, and the top of control box is provided with feed tray group, one side surface of control box is provided with automatic wire feeding mechanism and clamping line wire cutting mechanism, and the below of automatic wire feeding mechanism position and clamping line wire cutting mechanism, the top of clamping line wire cutting mechanism is provided with winding mechanism, one side surface of automatic wire feeding mechanism is provided with down winding mechanism, one side of going up winding mechanism is provided with rotary mechanism, one side of winding mechanism sets up clamping jaw mechanism and stone grinding mechanism down, and clamping jaw mechanism is located the upper end of stone grinding mechanism, rotary mechanism's below is provided with the spot welding structure, the top of feed tray group is provided with operation.
2. The full-automatic T-shaped iron core inductance winding machine according to claim 1, characterized in that: the feeding disc group comprises a vibration disc arranged on the base support and a vertical vibration horizontally arranged at the outlet of the vibration disc.
3. The full-automatic T-shaped iron core inductance winding machine according to claim 1, characterized in that: the automatic wire feeding mechanism comprises a stand column, a connecting sliding plate which is vertically arranged on a stand column sliding groove and is connected with the stand column sliding groove in a sliding mode, a wool felt is installed at a discharging shaft of the automatic wire feeding mechanism, and a driving motor is connected to the rear end of a material conveying shaft of the automatic wire feeding mechanism.
4. The full-automatic T-shaped iron core inductance winding machine according to claim 1, characterized in that: the wire clamping and cutting mechanism comprises a wire clamping head, a clamping cylinder for clamping the wire clamping head, a lifting cylinder arranged at the middle part and used for moving the wire clamping head up and down, and a moving cylinder located at the position of the tail end mounting seat and used for horizontally moving the wire clamping head.
5. The full-automatic T-shaped iron core inductance winding machine according to claim 1, characterized in that: go up winding mechanism and include that XZ adjusts the module, be used for the winding operation go up the winding stake and assist and go up winding stake and carry out winding work's last winding motor.
6. The full-automatic T-shaped iron core inductance winding machine according to claim 1, characterized in that: the lower winding mechanism comprises a lower winding pile arranged at the top of the lower winding mechanism, pneumatic scissors arranged on one side of the lower winding pile for cutting wires, and a lower winding motor for driving the lower winding pile.
7. The full-automatic T-shaped iron core inductance winding machine according to claim 1, characterized in that: the rotating mechanism comprises an XY servo module arranged on the movable feeding rack and a clamping piece arranged on one side of the movable feeding rack and used for the material clamping and conveying process.
8. The full-automatic T-shaped iron core inductance winding machine according to claim 1, characterized in that: the clamping jaw mechanism comprises a mounting seat, a rotating motor and a clamping jaw, wherein the rotating motor is arranged on the mounting seat and used as a power source top, and the clamping jaw is used for clamping a copper wire at the top end.
9. The full-automatic T-shaped iron core inductance winding machine according to claim 1, characterized in that: the spot welding structure comprises an electric welding machine and an electric welding head inside, and the spot welding control process is realized through a PLC (programmable logic controller) inside the control box.
10. The full-automatic T-shaped iron core inductance winding machine according to claim 1, characterized in that: the automatic blanking mechanism comprises a material taking suction nozzle arranged at the bottom end of the automatic blanking mechanism and used for absorbing materials, a driving motor for driving the material taking suction nozzle to work, and an up-down lifting cylinder used for controlling the movement of the suction nozzle.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2019203719397 | 2019-03-23 | ||
| CN201920371939 | 2019-03-23 |
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| Publication Number | Publication Date |
|---|---|
| CN210722749U true CN210722749U (en) | 2020-06-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922157131.1U Active CN210722749U (en) | 2019-03-23 | 2019-12-05 | Full-automatic T-shaped iron core inductance winding machine |
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| CN (1) | CN210722749U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112489992A (en) * | 2020-11-12 | 2021-03-12 | 苏州进德电子科技有限公司 | Integrated into one piece inductance T-core is outer around line machine |
-
2019
- 2019-12-05 CN CN201922157131.1U patent/CN210722749U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112489992A (en) * | 2020-11-12 | 2021-03-12 | 苏州进德电子科技有限公司 | Integrated into one piece inductance T-core is outer around line machine |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201201 Address after: Group 6, Youyi village, East Taihu Lake ecotourism Resort (Taihu new town), Wujiang District, Suzhou City, Jiangsu Province (in Wujiang Mingxing Machinery Co., Ltd.) Patentee after: Suzhou passive components Seiko Co., Ltd Address before: 215000 south of Ganquan West Road, Wujiang Economic and Technological Development Zone, Suzhou City, Jiangsu Province Patentee before: Suzhou Zhongjia Electronic Technology Co.,Ltd. |
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| TR01 | Transfer of patent right |