CN112475866A - Automatic carbon brush installing equipment for multi-station motor - Google Patents
Automatic carbon brush installing equipment for multi-station motor Download PDFInfo
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- CN112475866A CN112475866A CN202110045220.6A CN202110045220A CN112475866A CN 112475866 A CN112475866 A CN 112475866A CN 202110045220 A CN202110045220 A CN 202110045220A CN 112475866 A CN112475866 A CN 112475866A
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- carbon brush
- feeding
- motor
- blanking
- moving mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
Abstract
The invention discloses a multi-station motor automatic carbon brush loading device which comprises a main frame, a connecting conveyor line, an automatic feeding mechanism, a station rotating mechanism, a motor tool clamp, a feeding vibration disc, a carbon brush positioning device, a carbon brush loading and unloading mechanism, a synchronous top loading mechanism and an overturning and blanking mechanism. Conveying a motor needing to be assembled with a carbon brush to a feeding position through a connecting conveying line, grabbing and moving the motor to a position on a station rotating mechanism by an automatic feeding mechanism, and moving the motor to a position where the carbon brush is inserted by the station rotating mechanism; grabbing the carbon brush on the carbon brush positioning device through a carbon brush taking and assembling mechanism, inserting the carbon brush into front and rear carbon brush sockets of a motor tooling fixture, and then jacking and assembling the carbon brush on the motor through a synchronous jacking and assembling mechanism; then, inserting the terminal manually; and finally, the motor provided with the carbon brush is grabbed and overturned for 90 degrees by the overturning and blanking mechanism and then is placed at a preset position, so that the purpose of blanking is realized, the whole assembly process is simple and convenient, and the assembly work efficiency of the carbon brush is effectively improved.
Description
Technical Field
The invention relates to the technical field of motors, in particular to automatic carbon brush installing equipment of a multi-station motor.
Background
In recent years, the development speed of the micro motor manufacturing industry in China is high as being pulled by the requirements of the downstream application industry, and the motor with the carbon brush is widely applied to the industry.
In the prior art, the carbon brush is installed on the motor manually, so that the installation efficiency is low, the labor intensity of workers is high, and the operating cost of motor manufacturing enterprises is greatly stressed along with the continuous increase of labor cost.
Disclosure of Invention
In view of the above disadvantages, the invention aims to provide an automatic carbon brush mounting device for a multi-station motor, which has the advantages of ingenious and reasonable structural design and high carbon brush mounting efficiency.
In order to achieve the purpose, the technical scheme provided by the invention is as follows:
the utility model provides an automatic carbon brush equipment of adorning of multistation motor, its includes the main frame, plugs into transfer chain, automatic feeding mechanism, station rotary mechanism, motor frock clamp, feed vibrations dish, carbon brush positioner, carbon brush and gets dress mechanism, synchronous top dress mechanism and upset unloading mechanism, station rotary mechanism sets up on the main frame, and a plurality of motor frock clamps are centre of a circle symmetry and set up on station rotary mechanism, automatic feeding mechanism, carbon brush positioner, synchronous top dress mechanism and upset unloading mechanism set up station rotary mechanism's peripheral position, plug into the transfer chain setting one side position at automatic feeding mechanism.
As a preferred scheme of the invention, the connection conveying line comprises a connection frame, a product placing belt and a connection driving motor, wherein the product placing belt is arranged on the connection frame through a belt wheel, and the connection driving motor is arranged on the connection frame and can drive the product placing belt to operate through the belt wheel.
As a preferable scheme of the invention, the station rotating mechanism comprises a turntable, a driving divider and a motor, the turntable is arranged on the driving divider, the motor drives the turntable to rotate through the driving divider, and the plurality of motor tool fixtures are symmetrically arranged on the turntable in a circle center manner.
As a preferred scheme of the present invention, the automatic feeding mechanism includes a feeding frame, a feeding horizontal moving mechanism, a feeding lifting mechanism and a feeding gripper, the feeding horizontal moving mechanism is disposed on the feeding frame, the feeding lifting mechanism is disposed on the feeding horizontal moving mechanism and is driven by the feeding horizontal moving mechanism to perform a horizontal linear reciprocating motion, and the feeding gripper is disposed on the feeding lifting mechanism and is driven by the feeding lifting mechanism to perform a lifting reciprocating motion.
As a preferred scheme of the present invention, the motor tooling fixture includes a tooling bottom plate, a rotating device and a motor fixture, wherein the rotating device is arranged on the tooling bottom plate, and the motor fixture is arranged on the rotating device and is driven by the rotating device to rotate; the motor fixture is provided with a motor clamping opening, two sides of the motor clamping opening are protruded to form a front limiting part and a rear limiting part correspondingly, a front carbon brush socket or a rear carbon brush socket is correspondingly arranged on the front limiting part and the rear limiting part, and positioning magnets are arranged on the side walls of the front carbon brush socket and the rear carbon brush socket. The rotating device is preferably a rotating cylinder, and is simple in structure and easy to implement.
As a preferred scheme of the invention, the carbon brush positioning device comprises a feeding plate, a linear driving device, a feeding pushing bar and a positioning seat, wherein the positioning seat is arranged on the feeding plate, a transverse sliding groove is arranged on the positioning seat, a feeding hole communicated with the transverse sliding groove is arranged on the side wall of the positioning seat, the feeding hole is in butt joint with a conveying groove of the feeding vibration disc, the feeding pushing bar is movably positioned in the transverse sliding groove, a product position matched with the carbon brush is arranged at the front part of the feeding pushing bar, and the linear driving device is arranged on the feeding plate and can drive the feeding pushing bar to reciprocate in the transverse sliding groove; the linear driving device is preferably an air cylinder, an oil cylinder or a linear motor, and is simple in structure and easy to realize.
As a preferred scheme of the invention, the carbon brush taking and assembling mechanism comprises a support, a taking and assembling rotating motor, an output shaft, a swing arm, a guide plate, a sliding shaft, a rotating seat, a sliding seat, a supporting arm and a cylinder clamp, wherein the guide plate is arranged on the support, the output shaft is arranged on the support through a bearing, the front end of the output shaft extends out of the center of the front surface of the guide plate, the taking and assembling rotating motor is arranged on a frame and can drive the output shaft to rotate, one end of the swing arm is fixed on the output shaft, the other end of the swing arm is provided with a long hole, the front surface of the guide plate is provided with a C-shaped guide rail, the rotating seat is arranged on the guide plate corresponding to the middle position of two ends of the C-shaped guide rail, the sliding seat is arranged on the rotating seat and can rotate along with the rotating seat, the sliding seat is provided with a telescopic sliding chute matched with the supporting arm, and, one end of the sliding shaft is positioned in the C-shaped guide rail to slide, the other end of the sliding shaft penetrates through the strip hole and is rotatably arranged at the tail end of the supporting arm, and the cylinder tong is arranged at the front end of the supporting arm.
As a preferable aspect of the present invention, the synchronous top-loading mechanism includes a front top-loading assembly and a rear top-loading assembly disposed opposite to the front top-loading assembly.
Preceding top dress subassembly includes preceding mounting panel, preceding slip table cylinder, preceding needle frame and preceding thimble, preceding slip table cylinder sets up on preceding mounting panel, preceding needle frame sets up on preceding slip table cylinder, is equipped with the preceding double-layered needle mouth that is used for installing preceding thimble on this preceding needle frame, the one end of preceding thimble is fixed on this preceding double-layered needle mouth, the other end orientation preceding carbon brush socket.
The back top dress subassembly includes portal frame, back slip table cylinder, back needle frame, back thimble, mirror holder and mirror, back slip table cylinder sets up on the portal frame, back needle frame sets up on back slip table cylinder, is equipped with the back needle mouth that presss from both sides that is used for installing the back thimble on this back needle frame, the one end of back thimble is fixed on this back needle mouth that presss from both sides, the other end orientation back carbon brush socket, the mirror passes through on the mirror holder, and the orientation back carbon brush socket.
As a preferred scheme of the invention, the overturning and blanking mechanism comprises a blanking frame, a blanking X-axis moving mechanism, a blanking Y-axis moving mechanism, a blanking Z-axis moving mechanism, a turning device and a blanking gripper, wherein the blanking X-axis moving mechanism is arranged on the blanking frame, the blanking Z-axis moving mechanism is arranged on the blanking X-axis moving mechanism and driven by the blanking X-axis moving mechanism to reciprocate along an X-axis, the blanking Y-axis moving mechanism is arranged on the blanking Z-axis moving mechanism and driven by the blanking Z-axis moving mechanism to reciprocate along a Z-axis, the turning device is arranged on the blanking Y-axis moving mechanism and driven by the blanking Y-axis moving mechanism to reciprocate along a Y-axis, and the blanking gripper is arranged on the turning device and driven by the turning device to turn over for 90 degrees.
As a preferable scheme of the present invention, the flipping device includes a fixing base, a rotation shaft, a gear, a rack, and a driving cylinder, the rotation shaft is disposed on the fixing base through a bearing, the rotation base is fixed at one end of the rotation shaft, the gear is disposed at the other end of the rotation shaft, the rack is disposed on the fixing base through a sliding rail assembly and engaged with the gear, and the driving cylinder is disposed on the fixing base and can drive the rack to perform a linear reciprocating motion.
The invention has the beneficial effects that: the automatic feeding mechanism is ingenious and reasonable in structural design, the motor needing to be provided with the carbon brush is conveyed to the feeding position through the connecting conveying line, the motor at the feeding position is grabbed and moved to the motor tool clamp of the station rotating mechanism by the automatic feeding mechanism, and the motor is moved to the position where the carbon brush is inserted by the station rotating mechanism; meanwhile, the feeding vibration disc conveys the carbon brushes to the carbon brush positioning device one by one; the carbon brush on the carbon brush positioning device is grabbed by the carbon brush fetching and installing mechanism and inserted into the front and rear carbon brush sockets of the motor tooling fixture, the motor tooling fixture with the carbon brushes is moved to the carbon brush jacking position by the station rotating mechanism, and the synchronous jacking and installing mechanism simultaneously jacks the carbon brushes in the front and rear carbon brush sockets to assemble on the motor; after the top pressure is in place, the terminals are inserted manually and are inserted well; the motor with the carbon brushes is moved to a blanking position through the station rotating mechanism, the motor with the carbon brushes is grabbed and overturned for 90 degrees through the overturning blanking mechanism and then placed at a preset position, the purpose of blanking is achieved, the whole assembly process is simple and convenient, and the assembly working efficiency of the carbon brushes is effectively improved.
The invention is further described with reference to the following figures and examples.
Drawings
Fig. 1 is a schematic perspective view 1 of the present invention.
Fig. 2 is a schematic perspective view of the present invention 2.
Fig. 3 is a schematic structural diagram of the connecting conveying line, the automatic feeding mechanism and the station rotating mechanism in the invention.
Fig. 4 is a schematic structural view of a motor tool clamp according to the present invention.
FIG. 5 is a schematic view showing the structure of the feeding vibration plate and carbon brush positioning device of the present invention.
Fig. 6 is a schematic structural view 1 of an operating state of the carbon brush removing and installing mechanism according to the present invention.
Fig. 7 is a schematic structural view of an operating state of the carbon brush removing and installing mechanism of the present invention 2.
Fig. 8 is a schematic structural view 1 of the synchronous top loading mechanism of the present invention.
Fig. 9 is a schematic structural view 2 of the synchronous top loading mechanism of the present invention.
Fig. 10 is a schematic structural view 1 of the reverse blanking mechanism of the present invention.
Fig. 11 is a schematic structural view 2 of the turning and blanking mechanism of the present invention.
Detailed Description
In an embodiment, referring to fig. 1 to 11, the automatic carbon brush loading equipment for the multi-station motor provided in this embodiment includes a main frame 1, a connecting conveyor line 2, an automatic feeding mechanism 3, a station rotating mechanism 4, a motor fixture 5, a feeding vibration disc 10, a carbon brush positioning device 7, a carbon brush loading mechanism 6, a synchronous top loading mechanism 8, and an overturning blanking mechanism 9.
Referring to fig. 3, the connecting and conveying line 2 includes a connecting frame 21, a product placing belt 22 and a connecting and driving motor 23, the product placing belt 22 is disposed on the connecting frame 21 through a belt wheel, the connecting and driving motor 23 is disposed on the connecting frame 21, the connecting and driving motor 23 drives the belt wheel to rotate through a transmission belt, and the belt wheel drives the product placing belt 22 to operate. By the operation of the product placing belt 22, the motor to which the carbon brush is to be fitted to the loading position is realized.
The station rotating mechanism 4 comprises a rotary table 41, a driving divider 42 and a motor, wherein the rotary table 41 is arranged on the driving divider 42, the motor drives the rotary table 41 to rotate through the driving divider 42, and a plurality of motor tool fixtures 5 are symmetrically arranged on the rotary table 41 in a circle center manner.
The automatic feeding mechanism 3 comprises a feeding frame 31, a feeding horizontal moving mechanism 32, a feeding lifting mechanism 33 and a feeding clamping hand 34, the feeding horizontal moving mechanism 32 is arranged on the feeding frame 31, the feeding lifting mechanism 33 is arranged on the feeding horizontal moving mechanism 32 and driven by the feeding horizontal moving mechanism 32 to do horizontal linear reciprocating motion, and the feeding clamping hand 34 is arranged on the feeding lifting mechanism 33 and driven by the feeding lifting mechanism 33 to do lifting reciprocating motion. The feeding horizontal moving mechanism 32 and the feeding lifting mechanism 33 are matched to drive the feeding clamping hands 34 to be at the feeding position, the feeding clamping hands 34 are closed to grab the motor at the feeding position, then the feeding horizontal moving mechanism 32 and the feeding lifting mechanism 33 are matched to drive the feeding clamping hands 34 to be moved to the feeding position, and the feeding clamping hands 34 are released to place the motor needing carbon brush assembly on the motor tool clamp 5 of the station rotating mechanism 4. The motor is moved to the position of inserting the carbon brush by the station rotating mechanism 4.
The motor tool clamp 5 comprises a tool bottom plate, a rotating device 51 and a motor clamp 52, wherein the rotating device 51 is arranged on the tool bottom plate, and the motor clamp 52 is arranged on the rotating device 51 and driven by the rotating device 51 to rotate; the rotating device 51 is preferably a rotating cylinder, and has a simple structure and is easy to implement. The motor clamp 52 is provided with a motor clamping opening, two sides of the motor clamping opening are protruded to form a front limiting part and a rear limiting part correspondingly, the front limiting part and the rear limiting part are provided with a front carbon brush socket 521 and a rear carbon brush socket correspondingly, and the side walls of the front carbon brush socket 521 and the rear carbon brush socket are provided with positioning magnets 522. The positioning magnet 522 is adsorbed to the spring at the tail of the carbon brush, so that the carbon brush is prevented from being thrown out of the front carbon brush socket 521 or the rear carbon brush socket during rotation, and the stability is good.
The carbon brush positioning device 7 comprises a feeding plate 71, a linear driving device 72, a feeding pushing bar 73 and a positioning seat 74, the positioning seat 74 is arranged on the feeding plate 71, a transverse sliding groove is arranged on the positioning seat 74, a feeding hole communicated with the transverse sliding groove is arranged on the side wall of the positioning seat 74, the feeding hole is butted with a conveying groove of the feeding vibration disc 10, the feeding pushing bar 73 is movably located in the transverse sliding groove, a product position matched with a carbon brush is arranged at the front part of the feeding pushing bar 73, and the linear driving device 72 is arranged on the feeding plate 71 and can drive the feeding pushing bar 73 to reciprocate in the transverse sliding groove; in this embodiment, the linear driving device 72 is preferably an air cylinder, and in other embodiments, the linear driving device 72 may be an oil cylinder or a linear motor. The carbon brushes enter the product grade of the feeding pushing strip 73 from the feeding port, and the linear driving device 72 drives the feeding pushing strip 73 to move forward so that the carbon brushes on the product grade move to the preset feeding position of the positioning seat 74.
The carbon brush taking and assembling mechanism 6 comprises a support 61, a taking and assembling rotating motor 62, an output shaft 63, a swing arm 64, a guide plate 65, a sliding shaft 66, a rotating seat 67, a sliding seat 68, a support arm 69 and a cylinder clamp 60, wherein the guide plate 65 is arranged on the support 61, the output shaft 63 is arranged on the support 61 through a bearing, the front end of the output shaft 63 extends out of the center position of the front surface of the guide plate 65, the taking and assembling rotating motor 62 is arranged on the frame and can drive the output shaft 63 to rotate, one end of the swing arm 64 is fixed on the output shaft 63, the other end of the swing arm 64 is provided with a strip hole, the front surface of the guide plate 65 is provided with a C-shaped guide rail 651, the rotating seat 67 is arranged on the guide plate 65 corresponding to the middle position of the two ends of the C-shaped guide rail 651, the sliding seat 68 is arranged on the rotating seat 67 and can rotate along with the rotating seat 67, the sliding, the tail part of the support arm 69 is movably arranged in the telescopic sliding chute, one end of the sliding shaft 66 is positioned in the C-shaped guide rail 651 to slide, the other end of the sliding shaft passes through the strip hole and is rotatably arranged at the tail end of the support arm 69, and the cylinder tong 60 is arranged at the front end of the support arm 69.
Referring to fig. 8 and 9, the synchronous roof mounting mechanism 8 includes a front roof mounting assembly and a rear roof mounting assembly disposed opposite to the front roof mounting assembly.
Preceding top-mounted subassembly includes preceding mounting panel 81, preceding slip table cylinder 82, preceding needle frame 83 and preceding thimble 84, preceding slip table cylinder 82 sets up on preceding mounting panel 81, preceding needle frame 83 sets up on preceding slip table cylinder 82, is equipped with the preceding needle mouth that presss from both sides that is used for installing preceding thimble 84 on this preceding needle frame 83, the one end of preceding thimble 84 is fixed on this preceding needle mouth that presss from both sides, and the other end orientation preceding carbon brush socket 521.
Back top-mounted subassembly includes portal frame 85, backsliding platform cylinder 86, back needle frame 87, back thimble 88, mirror holder 89 and mirror 80, backsliding platform cylinder 86 sets up on portal frame 85, back needle frame 87 sets up on backsliding platform cylinder 86, is equipped with the back double-layered needle mouth that is used for installing back thimble 88 on this backsliding platform cylinder 87, the one end of back thimble 88 is fixed on this back double-layered needle mouth, the other end orientation back carbon brush socket, mirror 80 passes through on the mirror holder 89, and the orientation back carbon brush socket.
Referring to fig. 10 and 11, the turning and blanking mechanism 9 includes a blanking frame 91, a blanking X-axis moving mechanism 92, a blanking Y-axis moving mechanism 93, a blanking Z-axis moving mechanism 94, a turning device 95 and a blanking gripper 96, the blanking X-axis moving mechanism 92 is arranged on the blanking frame 91, the blanking Z-axis moving mechanism 94 is arranged on the blanking X-axis moving mechanism 92, and driven by a blanking X-axis moving mechanism 92 to reciprocate along the X axis, the blanking Y-axis moving mechanism 93 is arranged on a blanking Z-axis moving mechanism 94, driven by a blanking Z-axis moving mechanism 94 to reciprocate along the Z axis, the turning device 95 is arranged on the blanking Y-axis moving mechanism 93, and driven by a blanking Y-axis moving mechanism 93 to reciprocate along the Y axis, and the blanking clamping hand 96 is arranged on the turning device 95 and driven by the turning device 95 to turn over for 90 degrees. Specifically, the device 95 that turns includes fixing base 951, swivel mount, pivot 952, gear 953, rack 954 and drives actuating cylinder 955, the pivot 952 passes through the bearing setting on fixing base 951, the swivel mount is fixed the one end of pivot 952, gear 953 sets up on the other end of pivot 952, rack 954 passes through slide rail assembly and sets up on fixing base 951, and with gear 953 meshes mutually, it sets up on fixing base 951 to drive actuating cylinder 955, and can drive rack 954 makes straight reciprocating motion.
When the multi-station motor automatic carbon brush installing equipment works, the working steps of the multi-station motor automatic carbon brush installing equipment are as follows:
s1: by the operation of the product placing belt 22, the motor to which the carbon brush is to be fitted to the loading position is realized. The feeding horizontal moving mechanism 32 and the feeding lifting mechanism 33 are matched to drive the feeding clamping hands 34 to be at the feeding position, the feeding clamping hands 34 are closed to grab the motor at the feeding position, then the feeding horizontal moving mechanism 32 and the feeding lifting mechanism 33 are matched to drive the feeding clamping hands 34 to be moved to the feeding position, and the feeding clamping hands 34 are released to place the motor needing carbon brush assembly on the motor tool clamp 5 of the station rotating mechanism 4. The motor is moved to the position of inserting the carbon brush by the station rotating mechanism 4. At the same time, the feeding vibration plate 10 delivers the carbon brushes one by one to the carbon brush positioning device 7.
S2: the loading and unloading rotating motor 62 drives the output shaft 63 to rotate clockwise to drive the swing arm 64 to swing, the support arm 69 is in a vertical state through the matching of the strip hole of the swing arm 64 and the sliding shaft 66, and the support arm 69 descends to a preset position under the limiting action of the first end of the C-shaped guide rail 651 because the first end of the C-shaped guide rail 651 is in a vertical line shape; the cylinder clamp 60 is closed to clamp the carbon brush located at the predetermined loading position. The loading and unloading rotating motor 62 drives the output shaft 63 to rotate anticlockwise to drive the swing arm 64 to swing, and the support arm 69 moves upwards to a preset height under the limiting action of the first end of the C-shaped guide rail 651; at any time, the swing arm 64 swings, the sliding shaft 66 slides to the middle arc position of the C-shaped guide rail 651 to correspondingly drive the tail end of the swing arm 64 to reduce the height, at this time, the support arm 69 takes the rotating seat 67 as a fulcrum, so that the front end of the support arm 69 gradually tilts and is in a horizontal shape, and because the second end of the C-shaped guide rail 651 is in a horizontal line shape, under the limiting action of the second end of the C-shaped guide rail 651, the support arm 69 moves to enable the cylinder clamp 60 to extend out of the charging opening and to load the carbon brush into the front carbon brush socket 521, the cylinder clamp 60 is released, the taking and installing rotating motor 62 drives the output shaft 63 to rotate clockwise to drive the swing arm 64 to swing, and under the limiting action of the second end of the C-shaped;
s3: the rotating device 51 drives the motor clamp 52 to rotate 180 degrees, so that the rear carbon brush socket faces the tail carbon brush socket; and repeating the step S2 to realize the installation of the carbon brush into the tail carbon brush socket.
S4: and the station rotating mechanism 4 moves the motor tooling fixture 5 provided with the carbon brush to a position for jacking the carbon brush.
S5: the front top-mounted assembly and the rear top-mounted assembly work simultaneously, correspondingly drive the front ejector pins 84 and the rear ejector pins 88 to be inserted into the front carbon brush sockets 521 and the rear carbon brush sockets to be assembled at the carbon brush positions of the motor in a jacking mode, springs of the carbon brushes are compressed, terminals are manually inserted, meanwhile, the positions of the rear carbon brush sockets can be conveniently observed through the mirror 80, and convenience is brought to terminal assembly at the positions.
S6: and the station rotating mechanism 4 moves the motor provided with the carbon brush to a blanking position.
S7: the motor with the carbon brush is grabbed and overturned for 90 degrees by the overturning and blanking mechanism 9 and then placed to a preset position, so that the blanking purpose is realized, the whole assembly process is simple and convenient, and the carbon brush assembly work efficiency is high.
Variations and modifications to the above-described embodiments may occur to those skilled in the art, which fall within the scope and spirit of the above description. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and variations of the present invention should fall within the scope of the claims of the present invention. In addition, although specific terms are used herein, they are used in a generic and descriptive sense only and not for purposes of limitation, the use of the same or similar machine tools being within the scope of the invention.
Claims (10)
1. The utility model provides an automatic carbon brush equipment of adorning of multistation motor, its includes the main frame, its characterized in that, it still includes the transfer chain of plugging into, automatic feeding mechanism, station rotary mechanism, motor frock clamp, feed vibrations dish, carbon brush positioner, carbon brush get and adorn mechanism, synchronous top dress mechanism and upset unloading mechanism, station rotary mechanism sets up on the main frame, and a plurality of motor frock clamps are centre of a circle symmetry and set up on station rotary mechanism, automatic feeding mechanism, carbon brush positioner, synchronous top dress mechanism and upset unloading mechanism set up station rotary mechanism's peripheral position, the transfer chain of plugging into sets up one side position at automatic feeding mechanism.
2. The automatic carbon brush loading and unloading equipment for the multi-station motor according to claim 1, is characterized in that: the transfer chain of plugging into puts the area and connects and drives the motor including connecing and refuting frame, product, the product is put the area and is passed through the band pulley setting on connecing and refuting the frame, connect and drive the motor setting on connecing and refuting the frame, and can pass through the band pulley drives the belt operation is put to the product.
3. The automatic carbon brush loading and unloading equipment for the multi-station motor according to claim 1, is characterized in that: the station rotating mechanism comprises a rotary table, a driving divider and a motor, the rotary table is arranged on the driving divider, the motor drives the rotary table to rotate through the driving divider, and the motor tool fixtures are symmetrically arranged on the rotary table in a circle center manner.
4. The automatic carbon brush loading and unloading equipment for the multi-station motor according to claim 1, is characterized in that: the automatic feeding mechanism comprises a feeding frame, a feeding horizontal moving mechanism, a feeding lifting mechanism and a feeding clamping hand, the feeding horizontal moving mechanism is arranged on the feeding frame, the feeding lifting mechanism is arranged on the feeding horizontal moving mechanism and driven by the feeding horizontal moving mechanism to do horizontal linear reciprocating motion, and the feeding clamping hand is arranged on the feeding lifting mechanism and driven by the feeding lifting mechanism to do lifting reciprocating motion.
5. The automatic carbon brush loading and unloading equipment for the multi-station motor according to claim 1, is characterized in that: the motor tool clamp comprises a tool bottom plate, a rotating device and a motor clamp, wherein the rotating device is arranged on the tool bottom plate, and the motor clamp is arranged on the rotating device and driven by the rotating device to rotate; the motor fixture is provided with a motor clamping opening, two sides of the motor clamping opening are protruded to form a front limiting part and a rear limiting part correspondingly, a front carbon brush socket or a rear carbon brush socket is correspondingly arranged on the front limiting part and the rear limiting part, and positioning magnets are arranged on the side walls of the front carbon brush socket and the rear carbon brush socket.
6. The automatic carbon brush loading and unloading equipment for the multi-station motor according to claim 1, is characterized in that: the carbon brush positioning device comprises a feeding plate, a linear driving device, a feeding push bar and a positioning seat, wherein the positioning seat is arranged on the feeding plate, a transverse sliding groove is formed in the positioning seat, a feeding hole communicated with the transverse sliding groove is formed in the side wall of the positioning seat, the feeding hole is in butt joint with a conveying groove of the feeding vibration disc, the feeding push bar is movably located in the transverse sliding groove, a product position matched with a carbon brush is arranged at the front part of the feeding push bar, and the linear driving device is arranged on the feeding plate and can drive the feeding push bar to reciprocate in the transverse sliding groove; the linear driving device is a cylinder, an oil cylinder or a linear motor.
7. The automatic carbon brush loading and unloading equipment for the multi-station motor according to claim 1, is characterized in that: the carbon brush taking and assembling mechanism comprises a support, a taking and assembling rotating motor, an output shaft, a swing arm, a guide plate, a sliding shaft, a rotating seat, a sliding seat, a support arm and a cylinder clamp, wherein the guide plate is arranged on the support, the output shaft is arranged on the support through a bearing, the front end of the output shaft extends out of the center of the front side of the guide plate, the taking and assembling rotating motor is arranged on a rack and can drive the output shaft to rotate, one end of the swing arm is fixed on the output shaft, the other end of the swing arm is provided with a strip hole, the front side of the guide plate is provided with a C-shaped guide rail, the middle position of the two ends of the rotating seat, corresponding to the C-shaped guide rail, is arranged on the guide plate, the sliding seat is arranged on the rotating seat and can rotate along with the rotating seat, the sliding seat is provided with a telescopic chute matched with the support arm, the tail part of the support arm is movably, the other end of the air cylinder clamp penetrates through the long hole and is rotatably arranged at the tail end of the support arm, and the air cylinder clamp is arranged at the front end of the support arm.
8. The automatic carbon brush loading and unloading equipment for the multi-station motor according to claim 5, is characterized in that: the synchronous top mounting mechanism comprises a front top mounting component and a rear top mounting component arranged opposite to the front top mounting component; the front top-mounted assembly comprises a front mounting plate, a front sliding table air cylinder, a front needle holder and a front thimble, the front sliding table air cylinder is arranged on the front mounting plate, the front needle holder is arranged on the front sliding table air cylinder, a front needle clamping opening used for mounting the front thimble is formed in the front needle holder, one end of the front thimble is fixed on the front needle clamping opening, and the other end of the front thimble faces the front carbon brush socket; the back top dress subassembly includes portal frame, back slip table cylinder, back needle frame, back thimble, mirror holder and mirror, back slip table cylinder sets up on the portal frame, back needle frame sets up on back slip table cylinder, is equipped with the back needle mouth that presss from both sides that is used for installing the back thimble on this back needle frame, the one end of back thimble is fixed on this back needle mouth that presss from both sides, the other end orientation back carbon brush socket, the mirror passes through on the mirror holder, and the orientation back carbon brush socket.
9. The automatic carbon brush loading and unloading equipment for the multi-station motor according to claim 1, is characterized in that: the overturning and blanking mechanism comprises a blanking frame, a blanking X-axis moving mechanism, a blanking Y-axis moving mechanism, a blanking Z-axis moving mechanism, a overturning device and a blanking clamping hand, wherein the blanking X-axis moving mechanism is arranged on the blanking frame, the blanking Z-axis moving mechanism is arranged on the blanking X-axis moving mechanism and driven by the blanking X-axis moving mechanism to reciprocate along an X axis, the blanking Y-axis moving mechanism is arranged on the blanking Z-axis moving mechanism and driven by the blanking Z-axis moving mechanism to reciprocate along a Z axis, the overturning device is arranged on the blanking Y-axis moving mechanism and driven by the blanking Y-axis moving mechanism to reciprocate along a Y axis, and the blanking clamping hand is arranged on the overturning device and driven by the overturning device to overturn for 90-degree.
10. The automatic carbon brush loading and unloading equipment for the multi-station motor according to claim 9, is characterized in that: the device that turns includes fixing base, swivel mount, pivot, gear, rack and drives actuating cylinder, the pivot passes through the bearing setting on the fixing base, the swivel mount is fixed the one end of pivot, the gear sets up on the other end of pivot, the rack passes through slide rail set spare and sets up on the fixing base, and with the gear meshes mutually, drive actuating cylinder setting on the fixing base, and can drive the rack makes straight reciprocating motion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110045220.6A CN112475866A (en) | 2021-01-14 | 2021-01-14 | Automatic carbon brush installing equipment for multi-station motor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110045220.6A CN112475866A (en) | 2021-01-14 | 2021-01-14 | Automatic carbon brush installing equipment for multi-station motor |
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| CN112475866A true CN112475866A (en) | 2021-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110045220.6A Pending CN112475866A (en) | 2021-01-14 | 2021-01-14 | Automatic carbon brush installing equipment for multi-station motor |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113501438A (en) * | 2021-06-07 | 2021-10-15 | 江苏省社渚轴承有限公司 | Material conveying system of full-automatic sleeve forging process robot |
| CN115837572A (en) * | 2023-02-21 | 2023-03-24 | 江苏华鹏智能仪表科技股份有限公司 | Watchcase automatic hooking device and working method thereof |
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2021
- 2021-01-14 CN CN202110045220.6A patent/CN112475866A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113501438A (en) * | 2021-06-07 | 2021-10-15 | 江苏省社渚轴承有限公司 | Material conveying system of full-automatic sleeve forging process robot |
| CN113501438B (en) * | 2021-06-07 | 2024-02-13 | 江苏省社渚轴承有限公司 | Full-automatic overlap forging process robot material conveying system |
| CN115837572A (en) * | 2023-02-21 | 2023-03-24 | 江苏华鹏智能仪表科技股份有限公司 | Watchcase automatic hooking device and working method thereof |
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