CN112475713A - Forming die for manufacturing cable support and using method thereof - Google Patents
Forming die for manufacturing cable support and using method thereof Download PDFInfo
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- CN112475713A CN112475713A CN202011243018.6A CN202011243018A CN112475713A CN 112475713 A CN112475713 A CN 112475713A CN 202011243018 A CN202011243018 A CN 202011243018A CN 112475713 A CN112475713 A CN 112475713A
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- positioning
- positioning rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laying Of Electric Cables Or Lines Outside (AREA)
Abstract
The invention relates to the field of protective pipelines or conduits for installing cables or electric wires, in particular to a forming die for manufacturing a cable support and a using method thereof. A forming die for making cable support, includes base (1), characterized by: the die comprises a die (2), wherein the die (2) comprises a left positioning plate (21), a longitudinal positioning rod (22), a right positioning plate (23) and a transverse positioning rod (24); the right side of the longitudinal positioning rod (22) is opposite to the left side of the right positioning plate (23); the mould (2) is fixed on the base (1). A use method of a forming die for manufacturing a cable support is characterized in that: the method is implemented in sequence according to the following steps: firstly, manufacturing a mould; and secondly, making a bracket. The invention has high working efficiency and high finished product quality.
Description
Technical Field
The invention relates to the field of protective pipelines or conduits for installing cables or electric wires, in particular to a forming die for manufacturing a cable support and a using method thereof.
Background
At present, construction areas such as cable ducts, cable tunnels and basements of cold rolling unit construction sites all relate to the manufacture of cable supports, repeated measurement in the manufacturing process of traditional cable supports costs a large amount of time, and the efficiency is low, and the quality is poor, and the analysis is mainly due to the following reasons: 1. the welding manufacture of a single bracket needs to measure the bracket distance one by one and mark the welding position by drawing a line, thereby spending a great deal of time; 2. the bracket arm and the upright post of the cable bracket are vertically measured and fixed one by one, the single measurement error is not easy to control, a large amount of time is spent, and the forming quality deviation is caused; 3. the single support is welded one by one, two persons are needed for matching construction, and the labor cost is high.
Disclosure of Invention
The invention discloses a forming die for manufacturing a cable support and a using method thereof, and aims to overcome the defects of the prior art and provide a cable protection device with high working efficiency and high finished product quality.
The invention achieves the purpose by the following technical scheme:
the utility model provides a forming die for making cable support, includes the base, characterized by: also comprises a mould which is used for preparing the mould,
the die comprises a left positioning plate, a longitudinal positioning rod, a right positioning plate and a transverse positioning rod, wherein the left side of the longitudinal positioning rod is attached and fixed on the right side of the left positioning plate; at least three protruding teeth are sequentially arranged on the left side edge of the right positioning plate at intervals, a positioning groove is formed between every two adjacent protruding teeth, and two opposite side edges of each positioning groove are sequentially attached and fixed with a transverse positioning rod; the right side edge of the longitudinal positioning rod is opposite to the left side edge of the right positioning plate; the mould is fixed on the base.
The forming die for manufacturing the cable support is characterized in that: the longitudinal positioning rod and the transverse positioning rod are both made of angle steel, the side edge of the horizontal plate of the longitudinal positioning rod is attached and fixed on the right side edge of the left positioning plate, so that the longitudinal positioning rod is just opposite to the left side edge of the right positioning plate through the outer side surface of the vertical plate, the side edge of the horizontal plate of the transverse positioning rod is attached and fixed on the side edge of the positioning groove, and two transverse positioning rods in the positioning groove are just opposite to each other through the outer side surfaces of.
The forming die for manufacturing the cable support is characterized in that: channel-section steel amalgamation welding constitutes for the base to four channel-sections splice the holding surface that constitutes a rectangle end to end in proper order, a fixed channel-section steel in the middle part of holding surface is as last stiffener, four angles of holding surface respectively fix a channel-section steel as the landing leg, and the lower part of two adjacent landing legs respectively connects as lower stiffener with an angle steel.
The using method of the forming die for manufacturing the cable support is characterized in that: the method is implemented in sequence according to the following steps:
firstly, manufacturing a mold: the die comprises a left positioning plate, a longitudinal positioning rod, a right positioning plate and a transverse positioning rod, wherein the left side of the longitudinal positioning rod is attached and fixed on the right side of the left positioning plate; at least three protruding teeth are sequentially arranged on the left side edge of the right positioning plate at intervals, a positioning groove is formed between every two adjacent protruding teeth, and a transverse positioning rod is sequentially attached and fixed on two opposite side edges of each positioning groove; the right side edge of the longitudinal positioning rod and the left side edge of the right positioning plate are oppositely arranged; fixing the mold on a base;
secondly, making a bracket: and placing the longitudinal rods into the space between the right side edge of the longitudinal positioning rod and the left side edge of the right positioning plate, respectively placing a transverse rod into the space between the two transverse positioning rods in each positioning groove, and respectively welding and fixing each transverse rod and the longitudinal rods to manufacture the cable support.
The using method of the forming die for manufacturing the cable support is characterized in that: firstly, the longitudinal positioning rod and the transverse positioning rod both adopt angle steel, so that the side edge of a horizontal plate of the longitudinal positioning rod is attached and fixed on the right side edge of the left positioning plate, the longitudinal positioning rod is opposite to the left side edge of the right positioning plate by the outer side surface of a vertical plate, the side edge of the horizontal plate of the transverse positioning rod is attached and fixed on the side edge of the positioning groove, and the two transverse positioning rods in the positioning groove are opposite to each other by the outer side surfaces of respective vertical plates;
channel-section steel amalgamation welding constitutes for the base to four channel-sections splice the holding surface that constitutes a rectangle end to end in proper order a fixed channel-section steel in the middle part of holding surface is as last stiffener four angles of holding surface respectively fix a channel-section steel as the landing leg, respectively connect as lower stiffener with an angle steel in the lower part of two adjacent landing legs.
The invention adopts a 'mould forming method' to manufacture the cable support, the basic principle is that the mould is manufactured by adopting the corresponding size of the cable support, and the cut galvanized angle steel is directly placed in the mould for welding.
The invention has the following beneficial effects: the cable support machining device has the advantages that most of manual auxiliary work is replaced, the machining is safe and reliable, the integral machining precision of the cable support can be guaranteed, meanwhile, the construction efficiency is greatly improved, the labor cost is saved, the economic effect is obvious, and the safety and the quality can be guaranteed.
Drawings
Figure 1 is a schematic view of the structure of the mold of the present invention,
figure 2 is a schematic diagram of the results of the base of the present invention,
fig. 3 is a schematic structural view of a cable holder manufactured using the present invention.
Detailed Description
The invention is further illustrated by the following specific examples.
Example 1
A forming die for manufacturing a cable support comprises a base 1 and a die 2, and as shown in fig. 1 and fig. 2, the forming die has the following specific structure:
the mould 2 is shown in figure 1: the die 2 comprises a left positioning plate 21, a longitudinal positioning rod 22, a right positioning plate 23 and a transverse positioning rod 24, wherein the left side edge of the longitudinal positioning rod 22 is attached and fixed on the right side edge of the left positioning plate 21; at least three protruding teeth 231 are sequentially arranged on the left side edge of the right positioning plate 23 at intervals, a positioning groove 232 is formed between every two adjacent protruding teeth 231, and two opposite side edges of each positioning groove 232 are sequentially attached and fixed with a transverse positioning rod 24; the right side edge of the longitudinal positioning rod 22 is opposite to the left side edge of the right positioning plate 23; the mould 2 is fixed on the base 1.
In this embodiment: the longitudinal positioning rod 22 and the transverse positioning rod 24 are both made of angle steel, the side edge of the horizontal plate of the longitudinal positioning rod 22 is attached and fixed on the right side edge of the left positioning plate 21, so that the longitudinal positioning rod 22 is just opposite to the left side edge of the right positioning plate 23 through the outer side surface of the vertical plate, the side edge of the horizontal plate of the transverse positioning rod 24 is attached and fixed on the side edge of the positioning groove 232, and the two transverse positioning rods 24 in the positioning groove 232 are just opposite to each other through the outer side surfaces.
In this embodiment, the base 1 is as shown in fig. 2: base 1 constitutes with channel-section steel amalgamation welding to four channel-sections splice the holding surface that constitutes a rectangle end to end in proper order, a fixed channel-section steel in the middle part of holding surface is as last stiffener, four angles of holding surface respectively fix a channel-section steel as the landing leg, and the lower part of two adjacent landing legs respectively connects as lower stiffener with an angle steel.
In the use of the present embodiment, the cable holder 3 shown in fig. 3 is manufactured and sequentially implemented according to the following steps:
firstly, manufacturing a mold: the die 2 comprises a left positioning plate 21, a longitudinal positioning rod 22, a right positioning plate 23 and a transverse positioning rod 24, and the left side of the longitudinal positioning rod 22 is attached and fixed on the right side of the left positioning plate 21; at least three protruding teeth 231 are sequentially arranged on the left side edge of the right positioning plate 23 at intervals, so that a positioning groove 232 is formed between two adjacent protruding teeth 231, and a transverse positioning rod 24 is sequentially attached and fixed on two opposite side edges of each positioning groove 232; the right side edge of the longitudinal positioning rod 22 and the left side edge of the right positioning plate 23 are oppositely arranged; fixing the mold 2 on the base 1, and respectively connecting the left positioning plate 21 and the base 1 and the right positioning plate 23 and the base 1 by using bolt-nut assemblies during fixing;
the longitudinal positioning rod 22 and the transverse positioning rod 24 are both made of angle steel, so that the side edge of the horizontal plate of the longitudinal positioning rod 22 is attached and fixed on the right side edge of the left positioning plate 21, the longitudinal positioning rod 22 is just opposite to the left side edge of the right positioning plate 23 through the outer side surface of the vertical plate, the side edge of the horizontal plate of the transverse positioning rod 24 is attached and fixed on the side edge of the positioning groove 232, and the two transverse positioning rods 24 in the positioning groove 232 are just opposite to each other through the outer side surfaces of the;
the base 1 is formed by splicing and welding channel steel, four channel steel are sequentially spliced end to form a rectangular supporting surface, a channel steel serving as an upper reinforcing rod is fixed in the middle of the supporting surface, four channel steel serving as supporting legs are fixed at four corners of the supporting surface respectively, and the lower parts of two adjacent supporting legs are connected through angle steel serving as lower reinforcing rods respectively;
the left positioning plate 21 and the right positioning plate 23 are made of galvanized steel plates with the length multiplied by the width multiplied by the thickness multiplied by 1000mm multiplied by 2000mm multiplied by 5mm through cutting, the longitudinal positioning rod 22 and the transverse positioning rod 24 are made of L50mm multiplied by 50mm multiplied by 5mm galvanized angle steel through cutting, and 8 sets of phi 10mm galvanized bolts are selected as bolt-nut components of the fixed die 2 and the base 1;
secondly, making a bracket: the longitudinal rod 31 is placed in the interval between the right side edge of the longitudinal positioning rod 22 and the left side edge of the right positioning plate 23, a transverse rod 32 is placed in the interval between the two transverse positioning rods 24 in each positioning groove 232, the components to form the cable support 3 are placed in the area shown by the shaded part in fig. 1, each transverse rod 32 is welded and fixed with the longitudinal rod 31, and after welding, deburring and paint supplementing are taken out to manufacture the cable support 3.
Taking the three-layer cable support as an example, the original manufacturing method is to measure and weld one by one, through observation and data statistics of two days, 12 of 32 three-layer cable supports 32 processed and manufactured need to be adjusted due to large unqualified deviation of verticality, and 65 of the three-layer cable supports are processed and manufactured by using the same operator and operation time by using the embodiment, wherein only 3 unqualified cables have small deviation, and the others are within an error allowable range. By adopting the invention, the working efficiency is more than twice of the original efficiency, and the reject ratio is reduced to 4.6% from the original 37.5%.
Claims (7)
1. A forming die for making cable support, includes base (1), characterized by: also comprises a mould (2),
the die (2) comprises a left positioning plate (21), a longitudinal positioning rod (22), a right positioning plate (23) and a transverse positioning rod (24), wherein the left side of the longitudinal positioning rod (22) is attached and fixed on the right side of the left positioning plate (21); at least three protruding teeth (231) are sequentially arranged on the left side edge of the right positioning plate (23) at intervals, a positioning groove (232) is formed between every two adjacent protruding teeth (231), and two opposite side edges of each positioning groove (232) are sequentially attached and fixed with a transverse positioning rod (24); the right side of the longitudinal positioning rod (22) is opposite to the left side of the right positioning plate (23); the mould (2) is fixed on the base (1).
2. The molding die for manufacturing a cable holder as set forth in claim 1, wherein: longitudinal positioning rod (22) and transverse positioning rod (24) all adopt the angle steel, and the side laminating of longitudinal positioning rod (22) horizontal plate is fixed on the right side edge of left locating plate (21) and is made longitudinal positioning rod (22) just to the left side of right locating plate (23) with the lateral surface of vertical plate, and the side laminating of transverse positioning rod (24) horizontal plate is fixed on the side of constant head tank (232), makes two transverse positioning rod (24) in constant head tank (232) just to each other with the lateral surface of vertical plate separately.
3. The molding die for manufacturing a cable holder as set forth in claim 1 or 2, wherein: base (1) constitutes with channel-section steel amalgamation welding to four channel-sections head and the tail concatenation constitutes the holding surface of a rectangle in proper order, a fixed channel-section steel in the middle part of holding surface is as last stiffener, four angles of holding surface respectively fix a channel-section steel as the landing leg, and the lower part of two adjacent landing legs respectively connects as lower stiffener with an angle steel.
4. Use of a forming tool for manufacturing cable holders according to claim 1 or 2, characterized in that: the method is implemented in sequence according to the following steps:
firstly, manufacturing a mold: the die (2) comprises a left positioning plate (21), a longitudinal positioning rod (22), a right positioning plate (23) and a transverse positioning rod (24), and the left side of the longitudinal positioning rod (22) is attached and fixed on the right side of the left positioning plate (21); at least three protruding teeth (231) are sequentially arranged on the left side edge of the right positioning plate (23) at intervals, so that a positioning groove (232) is formed between two adjacent protruding teeth (231), and two opposite side edges of each positioning groove (232) are sequentially attached and fixed with a transverse positioning rod (24); the right side of the longitudinal positioning rod (22) and the left side of the right positioning plate (23) are oppositely arranged; fixing the mold (2) on the base (1);
secondly, making a bracket: the longitudinal rods (31) are placed in the intervals between the right side edges of the longitudinal positioning rods (22) and the left side edges of the right positioning plates (23), a transverse rod (32) is placed in each interval between two transverse positioning rods (24) in each positioning groove (232), and each transverse rod (32) is welded and fixed with the longitudinal rods (31) to form the cable support (3).
5. Use of a forming tool for manufacturing cable holders according to claim 3, characterized in that: the method is implemented in sequence according to the following steps:
firstly, manufacturing a mold: the die (2) comprises a left positioning plate (21), a longitudinal positioning rod (22), a right positioning plate (23) and a transverse positioning rod (24), and the left side of the longitudinal positioning rod (22) is attached and fixed on the right side of the left positioning plate (21); at least three protruding teeth (231) are sequentially arranged on the left side edge of the right positioning plate (23) at intervals, so that a positioning groove (232) is formed between two adjacent protruding teeth (231), and two opposite side edges of each positioning groove (232) are sequentially attached and fixed with a transverse positioning rod (24); the right side of the longitudinal positioning rod (22) and the left side of the right positioning plate (23) are oppositely arranged; fixing the mold (2) on the base (1);
secondly, making a bracket: the longitudinal rods (31) are placed in the intervals between the right side edges of the longitudinal positioning rods (22) and the left side edges of the right positioning plates (23), a transverse rod (32) is placed in each interval between two transverse positioning rods (24) in each positioning groove (232), and each transverse rod (32) is welded and fixed with the longitudinal rods (31) to form the cable support (3).
6. Use of a forming tool for manufacturing cable holders according to claim 4, characterized in that: firstly, angle steel is adopted for the longitudinal positioning rod (22) and the transverse positioning rod (24), so that the side edge of a horizontal plate of the longitudinal positioning rod (22) is attached and fixed on the right side edge of the left positioning plate (21), the longitudinal positioning rod (22) is just opposite to the left side edge of the right positioning plate (23) through the outer side surface of a vertical plate, the side edge of the horizontal plate of the transverse positioning rod (24) is attached and fixed on the side edge of the positioning groove (232), and the two transverse positioning rods (24) in the positioning groove (232) are just opposite to each other through the outer side surfaces of respective vertical plates;
base (1) constitutes with channel-section steel amalgamation welding to four channel-sections head and the tail concatenation constitutes the holding surface of a rectangle in proper order the fixed channel-section steel in middle part of holding surface is as last stiffener each fixed channel-section steel of four angles of holding surface is as the landing leg, respectively connects as lower stiffener with an angle steel in the lower part of two adjacent landing legs.
7. Use of a forming tool for manufacturing cable holders according to claim 5, characterized in that: firstly, angle steel is adopted for the longitudinal positioning rod (22) and the transverse positioning rod (24), so that the side edge of a horizontal plate of the longitudinal positioning rod (22) is attached and fixed on the right side edge of the left positioning plate (21), the longitudinal positioning rod (22) is just opposite to the left side edge of the right positioning plate (23) through the outer side surface of a vertical plate, the side edge of the horizontal plate of the transverse positioning rod (24) is attached and fixed on the side edge of the positioning groove (232), and the two transverse positioning rods (24) in the positioning groove (232) are just opposite to each other through the outer side surfaces of respective vertical plates;
base (1) constitutes with channel-section steel amalgamation welding to four channel-sections head and the tail concatenation constitutes the holding surface of a rectangle in proper order the fixed channel-section steel in middle part of holding surface is as last stiffener each fixed channel-section steel of four angles of holding surface is as the landing leg, respectively connects as lower stiffener with an angle steel in the lower part of two adjacent landing legs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011243018.6A CN112475713B (en) | 2020-11-09 | 2020-11-09 | Forming die for manufacturing cable bracket and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011243018.6A CN112475713B (en) | 2020-11-09 | 2020-11-09 | Forming die for manufacturing cable bracket and using method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN112475713A true CN112475713A (en) | 2021-03-12 |
| CN112475713B CN112475713B (en) | 2023-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011243018.6A Active CN112475713B (en) | 2020-11-09 | 2020-11-09 | Forming die for manufacturing cable bracket and using method thereof |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201543996U (en) * | 2009-11-17 | 2010-08-11 | 中冶天工建设有限公司 | Cable trench bracket manufacturing mould |
| CN202291958U (en) * | 2011-09-21 | 2012-07-04 | 天津二十冶建设有限公司 | Mould for adjustable-type cable duct bracket |
| CN205520263U (en) * | 2016-04-25 | 2016-08-31 | 中国十九冶集团有限公司 | Cable support positioning and manufacturing device |
| CN206697873U (en) * | 2017-05-04 | 2017-12-01 | 戴戈 | A kind of weld mold structure for the welding of cable testing bridge support |
| CN207064835U (en) * | 2017-05-26 | 2018-03-02 | 中国能源建设集团天津电力建设有限公司 | A kind of power cable supporting frame prefabrication mould |
| CN207414659U (en) * | 2017-09-28 | 2018-05-29 | 金川集团股份有限公司 | A kind of mold for being used to make cable bearer |
| CN111843338A (en) * | 2020-07-09 | 2020-10-30 | 中国二冶集团有限公司 | Processing device for processing cable support |
-
2020
- 2020-11-09 CN CN202011243018.6A patent/CN112475713B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201543996U (en) * | 2009-11-17 | 2010-08-11 | 中冶天工建设有限公司 | Cable trench bracket manufacturing mould |
| CN202291958U (en) * | 2011-09-21 | 2012-07-04 | 天津二十冶建设有限公司 | Mould for adjustable-type cable duct bracket |
| CN205520263U (en) * | 2016-04-25 | 2016-08-31 | 中国十九冶集团有限公司 | Cable support positioning and manufacturing device |
| CN206697873U (en) * | 2017-05-04 | 2017-12-01 | 戴戈 | A kind of weld mold structure for the welding of cable testing bridge support |
| CN207064835U (en) * | 2017-05-26 | 2018-03-02 | 中国能源建设集团天津电力建设有限公司 | A kind of power cable supporting frame prefabrication mould |
| CN207414659U (en) * | 2017-09-28 | 2018-05-29 | 金川集团股份有限公司 | A kind of mold for being used to make cable bearer |
| CN111843338A (en) * | 2020-07-09 | 2020-10-30 | 中国二冶集团有限公司 | Processing device for processing cable support |
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| Publication number | Publication date |
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| CN112475713B (en) | 2023-07-14 |
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