CN112471662A - Double-body multilayer fusion process - Google Patents
Double-body multilayer fusion process Download PDFInfo
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- CN112471662A CN112471662A CN202011371319.7A CN202011371319A CN112471662A CN 112471662 A CN112471662 A CN 112471662A CN 202011371319 A CN202011371319 A CN 202011371319A CN 112471662 A CN112471662 A CN 112471662A
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- Prior art keywords
- double
- cloth
- cut pieces
- cut
- laser
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Classifications
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/04—Joining garment parts or blanks by gluing or welding ; Gluing presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0008—Electrical discharge treatment, e.g. corona, plasma treatment; wave energy or particle radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0036—Heat treatment
Abstract
The invention discloses a double-body multilayer fusion process, which comprises the following steps: the method comprises the following steps: process verification; step two: laser drawing; step three: laser cutting, namely starting a laser machine to cut needed cut piece patterns according to the patterns led into the laser machine, wherein the cut pieces are surface cloth, back-of-hand bag cloth, palm bag cloth and base cloth; step four: carrying out multi-layer fusion on the surface cloth and the hand bag cloth; step five: pasting a double-sided adhesive tape with the width of 1cm on the palm bag cloth; step six: ironing and shrinking the base cloth by using a lining sticking machine; step seven: carrying out plasma laser treatment on the base fabric; step eight: the cut pieces in the fourth, fifth and seventh steps are fused in a multi-layer mode again; step nine: and (5) checking and testing, namely checking the quality and testing the performance of the product produced in the step eight. The double-body multilayer fusion process is used in clothing production, so that the inside of the formed clothing is clean and flat, the clothing is comfortable and soft to wear, and the comfort requirement of a user on the clothing can be met.
Description
Technical Field
The invention relates to the technical field of multilayer fusion, in particular to a composite double-body multilayer fusion process.
Background
In a colloquial language, the clothing is put at the first place, which is enough to show the importance of the clothing in daily life. Particularly in China, the development history of clothes is extremely long, and even the clothes can trace to ancient times and classic causes in mythical stories. The manufacturing process of the clothes developed up to now is mature, and China, as a traditional textile big country, occupies an extremely important position. In the existing clothing manufacturing industry, sewing is carried out by using a sewing machine or by hand, and the outer side or the inner side of the clothing is generally smooth.
However, the threads and the pocket cloth on the inner lining of the existing clothes cause unclean and uneven exposure of multiple layers, so that the clothes are not smooth and soft to wear, and the structure is complicated.
Therefore, the present inventors have aimed to invent a binary multilayer fusion process, aiming at the above technical problems.
Disclosure of Invention
In order to overcome the defects, the invention aims to provide a binary multilayer fusion process.
In order to achieve the above purposes, the invention adopts the technical scheme that: a double-body multilayer fusion process comprises the following steps:
the method comprises the following steps: process verification, namely performing process verification and confirmation according to the designed process sheet and the designed paper pattern;
step two: drawing a needed graph according to the verification requirement in the step one, storing the graph and importing the graph into a laser machine;
step three: laser cutting, namely starting a laser machine to cut needed cut piece patterns according to the patterns led into the laser machine, wherein the cut pieces are surface cloth, back-of-hand bag cloth, palm bag cloth and base cloth;
step four: carrying out multi-layer fusion on the surface cloth and the hand bag cloth;
step five: pasting a double-sided adhesive tape with the width of 1cm on the palm bag cloth;
step six: ironing and shrinking the base cloth by using a lining sticking machine;
step seven: carrying out plasma laser treatment on the base fabric;
step eight: the cut pieces in the fourth, fifth and seventh steps are fused in a multi-layer mode again;
step nine: and (5) checking and testing, namely checking the quality and testing the performance of the product produced in the step eight.
Preferably, the step of the fusion of the compound layer is to position the cut pieces, arrange a waterproof moisture-permeable film between the positioned cut pieces, and realize the fusion of the cut pieces on a hot press. Namely, the fusion of the multiple layers of the cut pieces is realized through a hot press, and generally, when the multiple layers are fused, a layer of waterproof moisture-permeable film is arranged between the adjacent cut pieces. The method comprises the specific steps of placing laser cut pieces of the surface cloth and the back-of-hand bag cloth on a silica gel mold of a hot pressing machine (1 m x 1 m table top) according to marked positioning, pressing and fusing the cut pieces of the back-of-hand bag cloth and the cut pieces of the surface cloth covered with release paper according to measured machine temperature, time and pressure (the hot pressing machine needs to be subjected to temperature, time and pressure detection every 2 hours and needs to be recorded in a daily report), and finally cooling and shaping the fused cut pieces of the back-of-hand bag cloth and the cut pieces of the surface cloth by using an aluminum mold.
Preferably, the process verification is to confirm that a theoretical, planar pattern is applied to the actual production process and to verify how its pattern is drawn. The process is confirmed according to quantifiable, efficient and good-quality standards, and particularly when large-batch clothes are manufactured, the process needs to be confirmed in advance to prevent subsequent problems from causing loss of products in the whole batch.
Preferably, the laser drawing uses Corel draw 12.
Preferably, laser cutting is the graph of radium-shine location on radium-shine machine table surface, then puts required radium-shine cut-parts according to the location graph, and the radium-shine machine of restart cuts out the actually required cut-parts graph at last.
Preferably, the positioning is that the positions of the hand back bag cloth cut pieces on the surface cloth cut pieces are positioned and marked by a positioning pen according to a paper pattern.
Preferably, the double-sided adhesive tape is used for positioning the cut pieces which are fused and shaped in the step four. Generally, double-sided adhesive tapes (1 edge or 2 edges or 3 edges or 4 edges) with the width of 1cm are stuck on the front surface of the palm bag cloth according to the actual process.
Preferably, the step six refers to the step of ironing and shrinking the base fabric by using an adhesive lining machine, namely, covering the upper and lower cut pieces of the base fabric with release paperIroning and shrinking according to the measured temperature, speed and pressure (the temperature, speed and pressure of the lining sticking machine are detected every 2 hours and are recorded in a daily report, the temperature is 130-170 ℃, the time is 30-70 seconds, and the pressure is 3kgf/cm2-6kgf/cm2)。
Preferably, the plasma laser treatment of the base fabric mentioned in the seventh step means that when the waterproof moisture-permeable film on the base fabric is not smooth and bright, the base fabric needs to be subjected to laser treatment by a plasma laser machine to be smooth and bright, and then the multilayer fusion can be carried out.
Preferably, the second multilayer fusion mentioned in the eighth step means that firstly, the cut pieces which are fused and shaped in the fourth step are placed on a silica gel mold of a hot pressing machine (1 m x 1 m table top), secondly, the palm bag cloth which is pasted and positioned with 1cm of double-sided adhesive tape is placed on the position of the palm bag cloth, thirdly, the scalded and contracted base fabric cut pieces and the surface cloth cut pieces are aligned according to paper samples, then the release paper is covered, and the pressed and fused pieces are pressed and fused (the hot pressing machine is required to be subjected to temperature, time and pressure detection every 2 hours and is required to be recorded in a daily report, the temperature is 130-170 ℃, the time is 30-70 seconds, and the pressure is 3kgf/cm2-6kgf/cm2) And finally, cooling and shaping the cut pieces obtained by the three steps by using an aluminum mould.
Preferably, the quality inspection is an appearance pulse image inspection, and the performance test comprises water washing, aging and color migration tests.
The double-body multi-layer fusion process has the beneficial effects that the double-body multi-layer fusion process is used in the production of clothes, so that the inside of the formed clothes is clean and flat, the clothes are comfortable and soft to wear, and the comfort requirement of a user on the clothes can be met.
Detailed Description
The following detailed description of the preferred embodiments of the present invention is provided to enable those skilled in the art to more readily understand the advantages and features of the present invention, and to clearly and unequivocally define the scope of the present invention.
The double-body multilayer fusion process in the embodiment comprises the following steps:
the method comprises the following steps: process verification, namely performing process verification and confirmation according to the designed process sheet and the designed paper pattern;
step two: drawing a needed graph according to the verification requirement in the step one, storing the graph and importing the graph into a laser machine;
step three: laser cutting, namely starting a laser machine to cut needed cut piece patterns according to the patterns led into the laser machine, wherein the cut pieces are surface cloth, back hand bag cloth, palm center bag cloth and base cloth;
step four: carrying out multi-layer fusion on the surface cloth and the hand bag cloth;
step five: pasting a double-sided adhesive tape with the width of 1cm on the palm bag cloth;
step six: ironing and shrinking the base cloth by using a lining sticking machine;
step seven: carrying out plasma laser treatment on the base fabric;
step eight: the cut pieces in the fourth, fifth and seventh steps are fused in a multi-layer mode again;
step nine: and (5) checking and testing, namely checking the quality and testing the performance of the product produced in the step eight.
The fusion of the compound layer comprises the steps of positioning the cut pieces, arranging waterproof moisture-permeable films between the positioned cut pieces, and realizing the fusion of the cut pieces on a hot press. Namely, the fusion of the multiple layers of the cut pieces is realized through a hot press, and generally, when the multiple layers are fused, a layer of waterproof moisture-permeable film is arranged between the adjacent cut pieces. The method comprises the specific steps of placing laser-irradiated surface cloth and back-hand bag cloth cut pieces on a silica gel mold of a hot-pressing machine (1 m x 1 m table top) according to marked positioning, and performing pressure fusion on the back-hand bag cloth cut pieces and the surface cloth cut pieces covered with release paper according to measured machine temperature, time and pressure (the hot-pressing machine needs to be subjected to temperature, time and pressure detection every 2 hours and needs to be recorded in a daily report, wherein the temperature is 130-170 ℃, the time is 30-70 seconds, and the pressure is 3kgf/cm2-6kgf/cm2) Finally, the cut pieces which are fused with the two are cooled and shaped by an aluminum mould.
Process verification is to confirm that theoretical, planar patterns are applied to the actual production process and to verify how they are drawn. The process is confirmed according to quantifiable, efficient and good-quality standards, and particularly when large-batch clothes are manufactured, the process needs to be confirmed in advance to prevent subsequent problems from causing loss of products in the whole batch.
Laser mapping used a Corel draw 12.
Laser cutting is to laser out a positioned pattern on the working table of a laser machine, then to place required laser cut pieces according to the positioned pattern, and finally to start the laser machine to cut out the actually required cut piece pattern.
The positioning is that the position of the hand back bag cloth cut piece on the surface cloth cut piece is positioned and marked by a positioning pen according to a paper pattern.
And the double faced adhesive tape is used for positioning the cut pieces which are fused and shaped in the step four. Generally, double-sided adhesive tapes (1 edge or 2 edges or 3 edges or 4 edges) with the width of 1cm are stuck on the front surface of the palm bag cloth according to the actual process.
The step six refers to that the base cloth is scalded and shrunk by a lining sticking machine, namely the upper and lower parts of the base cloth cut piece are covered by release paper according to the measured temperature, speed and pressure (the lining sticking machine needs to be detected by the temperature, the speed and the pressure every 2 hours and needs to be recorded in a daily report, the temperature is 130-170 ℃, the time is 30-70 seconds and the pressure is 3kgf/cm2-6kgf/cm2)。
The plasma laser treatment of the base fabric in the seventh step means that when the waterproof moisture-permeable film on the base fabric is not smooth and bright, the base fabric needs to be subjected to laser treatment by a plasma laser machine so as to be smooth and bright, and then the multiple layers can be fused.
Step eight, the mentioned secondary multilayer fusion means that firstly, the cut pieces which are fused and shaped in the step four are placed on a silica gel mould of a hot pressing machine (1 meter to 1 meter table top) again, secondly, the palm bag cloth which is pasted and positioned with 1cm of double-sided adhesive tape is placed on the position of the palm bag cloth, thirdly, the scalded and shrunk cut pieces and the surface cloth cut pieces are aligned according to paper samples and then are covered with release paper to be pressed and fused (the hot pressing machine needs to be subjected to temperature, time and pressure detection every 2 hours and needs to be recorded in a daily report, the temperature is 130-170 ℃, the time is 30-70 seconds, and the pressure is 3kgf/cm2-6kgf/cm2) Finally, the three are fused into the cut piece by aluminumAnd cooling and shaping the die.
The quality inspection is the inspection of appearance pulse condition, and the performance test comprises water washing, aging and color migration test.
The double-body multi-layer fusion process has the beneficial effects that the double-body multi-layer fusion process is used in the production of clothes, so that the inside of the formed clothes is clean and flat, the clothes are comfortable and soft to wear, and the comfort requirement of a user on the clothes can be met.
The above embodiments are merely illustrative of the technical concept and features of the present invention, and the present invention is not limited thereto, and any equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.
Claims (10)
1. A double-body multilayer fusion process is characterized in that: the method comprises the following steps:
the method comprises the following steps: process verification, namely performing process verification and confirmation according to the designed process sheet and the designed paper pattern;
step two: drawing a needed graph according to the verification requirement in the step one, storing the graph and importing the graph into a laser machine;
step three: laser cutting, namely starting a laser machine to cut needed cut piece patterns according to the patterns led into the laser machine, wherein the cut pieces are surface cloth, back-of-hand bag cloth, palm bag cloth and base cloth;
step four: carrying out multi-layer fusion on the surface cloth and the hand bag cloth;
step five: pasting a double-sided adhesive tape with the width of 1cm on the palm bag cloth;
step six: ironing and shrinking the base cloth by using a lining sticking machine;
step seven: carrying out plasma laser treatment on the base fabric;
step eight: the cut pieces in the fourth, fifth and seventh steps are fused in a multi-layer mode again;
step nine: and (5) checking and testing, namely checking the quality and testing the performance of the product produced in the step eight.
2. The double-body multilayer fusion process according to claim 1, characterized in that: and the step of the fusion of the compound layers comprises the steps of positioning the cut pieces, arranging waterproof moisture-permeable films between the positioned cut pieces, and realizing the fusion of the cut pieces on a hot press.
3. The double-body multilayer fusion process according to claim 1, characterized in that: the process verification is to confirm that a theoretical, planar pattern is applied to an actual production process and to verify how to draw its pattern.
4. The double-body multilayer fusion process according to claim 1, characterized in that: laser cutting is the figure of radium-shine out the location on radium-shine machine table surface, then puts required radium-shine cut-parts according to the location figure, and the radium-shine machine of restart cuts out the actually required cut-parts figure at last.
5. The process of claim 4, wherein the step of fusing the two bodies in multiple layers comprises: the positioning is that the position of the hand back bag cloth cut piece on the surface cloth cut piece is positioned and marked by a positioning pen according to a paper pattern.
6. The double-body multilayer fusion process according to claim 1, characterized in that: and the double faced adhesive tape is used for positioning the cut pieces which are fused and shaped in the step four.
7. The double-body multilayer fusion process according to claim 1, characterized in that: and the step six, the base fabric is scalded and shrunk by using a lining sticking machine, namely the base fabric cutting piece is covered with release paper on the upper and lower sides according to the measured temperature, speed and pressure.
8. The double-body multilayer fusion process according to claim 1, characterized in that: and seventhly, the plasma laser treatment of the base fabric refers to that when the waterproof moisture-permeable film on the base fabric is not smooth and bright, the base fabric needs to be subjected to laser treatment by using a plasma laser machine so as to be smooth and bright, and then the multilayer fusion can be carried out.
9. The double-body multilayer fusion process according to claim 1, characterized in that: the step eight refers to the step of multilayer fusion again:
firstly, placing the cut pieces fused and shaped in the fourth step on a silica gel mold of a hot pressing machine again;
secondly, placing the palm bag cloth with the 1cm double-sided adhesive tape in position on the back bag cloth;
thirdly, aligning the base fabric cut pieces and the surface fabric cut pieces which are well ironed and shrunk according to a paper pattern, and covering release paper for pressurization and fusion;
and finally, cooling and shaping the cut pieces obtained by fusing the three components by using an aluminum mould.
10. The double-body multilayer fusion process according to claim 1, characterized in that: the quality inspection is appearance pulse image inspection, and the performance test comprises water washing, aging and color migration test.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011371319.7A CN112471662A (en) | 2020-11-30 | 2020-11-30 | Double-body multilayer fusion process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011371319.7A CN112471662A (en) | 2020-11-30 | 2020-11-30 | Double-body multilayer fusion process |
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| CN112471662A true CN112471662A (en) | 2021-03-12 |
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| CN202011371319.7A Pending CN112471662A (en) | 2020-11-30 | 2020-11-30 | Double-body multilayer fusion process |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106388095A (en) * | 2016-08-03 | 2017-02-15 | 远东服装（苏州）有限公司 | Seamless patch pocket structure |
| CN106903964A (en) * | 2017-02-13 | 2017-06-30 | 佛山秋诺丝新材料科技有限公司 | A kind of preparation method of layer cloth seamless adhesion |
| CN108749164A (en) * | 2018-08-03 | 2018-11-06 | 东丽酒伊织染（南通）有限公司 | A kind of high-elastic seamless applying eiderdown shell fabric |
| CN208962591U (en) * | 2018-08-15 | 2019-06-11 | 吴江市绿逸纺织有限公司 | A kind of functional three-layer protection type composite material of cotton |
| CN110448002A (en) * | 2018-05-08 | 2019-11-15 | 浙江大嘴鸭服饰有限公司 | A method of based on laser and ultrasonic technology sewing clothes |
-
2020
- 2020-11-30 CN CN202011371319.7A patent/CN112471662A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106388095A (en) * | 2016-08-03 | 2017-02-15 | 远东服装（苏州）有限公司 | Seamless patch pocket structure |
| CN106903964A (en) * | 2017-02-13 | 2017-06-30 | 佛山秋诺丝新材料科技有限公司 | A kind of preparation method of layer cloth seamless adhesion |
| CN110448002A (en) * | 2018-05-08 | 2019-11-15 | 浙江大嘴鸭服饰有限公司 | A method of based on laser and ultrasonic technology sewing clothes |
| CN108749164A (en) * | 2018-08-03 | 2018-11-06 | 东丽酒伊织染（南通）有限公司 | A kind of high-elastic seamless applying eiderdown shell fabric |
| CN208962591U (en) * | 2018-08-15 | 2019-06-11 | 吴江市绿逸纺织有限公司 | A kind of functional three-layer protection type composite material of cotton |
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