WO2019134517A1 - Process for imprinting pattern on film and die therefor - Google Patents

Process for imprinting pattern on film and die therefor Download PDF

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Publication number
WO2019134517A1
WO2019134517A1 PCT/CN2018/122037 CN2018122037W WO2019134517A1 WO 2019134517 A1 WO2019134517 A1 WO 2019134517A1 CN 2018122037 W CN2018122037 W CN 2018122037W WO 2019134517 A1 WO2019134517 A1 WO 2019134517A1
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Prior art keywords
film
roll
temperature resistant
high temperature
thermoformed
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PCT/CN2018/122037
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French (fr)
Chinese (zh)
Inventor
黄帅
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黄帅
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Publication of WO2019134517A1 publication Critical patent/WO2019134517A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/002Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/04Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets

Definitions

  • the invention relates to a pattern pressing process of a film, in particular to a film pressing pattern processing process and a processing die thereof.
  • thermoformed film is capable of pressing the pattern by utilizing its high temperature softening and allowing it to be replicated onto the thermoformed film through the mold roll.
  • the temperature is: the thermoformed film is easily softened by temperature, but this temperature is a technical link that is difficult to control. If the temperature is low, the pattern or pressure cannot be pressed. The pattern is too shallow to make the pattern ambiguous; when the temperature is high, it is easy to melt and stick to the heat roller, and the fine and complicated pattern cannot be pressed;
  • the present invention provides a processing method of a film pressed pattern and a processing die thereof.
  • the technical solution adopted by the present invention is: a processing process of a film pressing pattern, the process comprising the following steps:
  • Step 1 Laminating the high temperature resistant film and the thermoformed film together
  • Step 2 heating the superposed high temperature resistant film and the thermoformed film
  • Step 3 The thermoformed film after heating and softening is attached to the high temperature resistant film, and the pattern is pressed by the mold roll;
  • Step 4 The surface temperature of the mold roll is between 0 and 80 degrees Celsius, and the pressed thermoformed film is cooled and shaped while the mold roll is pressed;
  • Step 5 Separating the processed thermoformed film from the high temperature resistant film to complete the entire processing process.
  • thermoformed film having at least one layer, the composite layer having a side that is always attached to the thermoformed film.
  • the high temperature resistant film and the thermoformed film may be brought together in a stacked state, or may be rolled together from the unwinding rolls, passed through the guide rolls, and intersected in a superposed state.
  • step 2 the laminated thermoformed film is always attached to the upper end of the high temperature resistant film.
  • step 3 the softened thermoformed film is attached to the high temperature resistant film, passes through the guide roll, and then passes through the gap between the mold roll and the rubber roll, and the mold roll is provided with a pattern pattern roll to be pressed on the surface.
  • the formed film is on the side of the mold roll, and the high temperature resistant film is located on one side of the rubber roll. After a certain pressure is pressed between the mold roll and the rubber roll, the pressed pattern provided on the surface of the mold roll is copied onto the thermoformed film.
  • step 4 the surface temperature of the mold roll is lower than 30 degrees Celsius, and the thermoformed film is cooled and shaped while being pressed.
  • step 5 after the high temperature resistant film is separated from the thermoformed film, the high temperature resistant film can be reintroduced into step 1 for continued use.
  • step 2 a hot roll in the form of a round roll is used.
  • the heat roller and the rubber roller are attached together.
  • the laminated film passes through the heat roller and the rubber roller to fit the gap, and the high temperature resistant film is wound around.
  • the thermoformed film is softened on the upper surface of the high temperature resistant surface by the thermoformed film of the hot roll, and the softened thermoformed film is attached to the high temperature resistant film.
  • a strip heating device is installed above or below the laminated film, and the heating device has an adjustable temperature heating body, and the superposed film passes through the heating device and has a guide roller or a strip heating.
  • the device is supported by a wide platform.
  • the high temperature resistant film is located on the side of the heating element, and the thermoformed film is softened by the heating device, and the softened thermoformed film is attached to the high temperature resistant film.
  • step 2 the heating temperature is between the softening point of the thermoformed film to be pressed and the softening point of the high temperature resistant film, and the heating temperature is higher than the softening point of the thermoformed film and lower than the softening point of the high temperature resistant film.
  • the pressure value at the time of pressing the mold roll is set according to the depth of the surface of the mold roll, the number of layers of the film, the desired pattern pressing depth, and the softening point of the thermoformed film.
  • the thermoformed film is a CPP film with a thickness of 0.06 mm
  • the high temperature resistant film is a PET film.
  • the CPP film temperature is between 120 ° C and 150 ° C, and is softened.
  • the softening point of the PET film is between 180 ° C and 200 ° C.
  • the CPP film softened by heating is pressed between the mold roll and the rubber roll, and the pressing force of the mold roll and the rubber roll is 1-20 Kg/cm 2 to soften the state.
  • the underlying CPP film reaches the embossed state.
  • a film pressing pattern processing die comprising a frame, the frame is provided with a heating mechanism for heating the laminated high temperature resistant film and the thermoformed film; and the mold roll for pressing the pattern and simultaneously cooling and shaping And a rubber roller, the mold roller comprising a roller and an embossing template attached to the surface of the roller by an adsorption or adhesive method.
  • the utility model further comprises a high temperature resistant film winding roller and a thermoformed film winding roller, wherein the high temperature resistant film winding roller and the thermoformed film winding roller are disposed on the frame, and the high temperature resistant film is laminated after being processed and formed.
  • the thermoformed film is separated from the high temperature film winding roll and the thermoformed film winding roll by a third guide roll, and further includes a motor that drives the high temperature film winding roll, the thermoformed film winding roll, and the mold roll.
  • thermoformed film unwinding roll and a high temperature resistant film unwinding roll are disposed on the frame, and further comprising a thermoformed film unwinding roll and a high temperature resistant film.
  • the thermoformed film on the roll and the high temperature resistant film are laminated together to be conducted to the first guide roll of the heating mechanism.
  • the heating mechanism includes a heating roller and a second guiding roller.
  • the embossing template is attached to the outer surface of the roller in a pasting manner, and the embossing stencil is connected end to end after being wound around the roller.
  • thermoformed film unwinding roll disposed at the upper or lower end of the thermoformed film unwinding roll.
  • the invention has the beneficial effects that the process is aimed at the defects in the hot-formed film pressing pattern, and the high-temperature-resistant film is used to innovate the thermoforming film pressing pattern process, and effectively solve the two problems of the thermoforming film limitation.
  • this process can process thermoformed films of different thicknesses, and the patterns are deep and vivid, complex and diverse, and the cost of replacing the different types of machine pressing patterns can be saved, and the high temperature resistant film can be put into use many times.
  • the thermoformed film after pressing the pattern needs to be compounded, it still needs to undergo a glue compounding process, so that not only the working time is prolonged, but also the loss becomes large and the cost increases, and the patented composite does not require glue, and is energy-saving and environmentally friendly.
  • Figure 1 is a schematic view showing the structure of a processing die of the present invention
  • FIG. 2 is a schematic view showing the structure of a mold roll of a processing die of the present invention.
  • Embodiment 1 A process for processing a film press pattern, the process comprising the steps of: Step 1: laminating a high temperature resistant film and a thermoformed film; the high temperature resistant film refers to a material having a softening point higher than a maximum heating temperature.
  • the thermoformed film refers to a material having a softening point lower than the minimum heating temperature.
  • the materials of the high temperature resistant film and the thermoformed film are not limited to the materials mentioned herein.
  • Step 2 heating the superimposed high temperature resistant film and the thermoformed film; the heating temperature is determined according to the softening point of the thermoformed film and the high temperature resistant film, and the minimum heating temperature is higher than the softening point of the thermoformed film, and the highest heating The temperature is lower than the softening point of the high temperature resistant film, as shown in the following examples 1-3; Step 3: the thermoformed film after heating and softening is attached to the high temperature resistant film, and the pattern is pressed by the mold roll;
  • Step 4 The surface temperature of the mold roll is between 0 and 80 degrees Celsius, and the pressed thermoformed film is cooled and shaped while the mold roll is pressed; the cooling temperature is between 0 and 80 degrees Celsius, and the surface temperature of the mold roll is a relative temperature, and Affecting the whole process, the temperature only affects the quality of the product. It is not necessarily related to the ability to form.
  • the temperature can be successful in a wide range, depending on the material thickness and the environment.
  • the surface temperature of the mold roll is between 0 and 80 degrees Celsius, and below 30 degrees Celsius is currently the best quality.
  • Step 5 Separating the processed thermoformed film from the high temperature resistant film to complete the entire processing process.
  • the composite material layer is at least one layer, the composite material layer has one side always attached to the thermoformed film, and the composite material layer may be a thermoformed film or a non-thermoformed film, when composited
  • the composite material layer is a thermoformed film
  • the composite material layer and the thermoformed film are heated and pressed into a single pressed pattern.
  • the composite material layer is a non-thermoformed film
  • the thermoformed film is heated and softened and adhered to the composite material layer and then completed by pressing. The pattern and the composite are pressed, and when the composite layer is a non-thermoformed film, such as a hollow material, paper, or the like, it is not limited to this example.
  • the high temperature resistant film and the thermoformed film may be brought together in a stacked state, or may be rolled together from the unwinding roll, passed through the guide rolls, and intersected into a superposed state, which may be first bonded together for heating. It is also possible to form a superposed state by intersecting the guide rolls.
  • the laminated thermoformed film is always attached to the upper end of the high temperature resistant film, and the position of the heat generating body of the heat generating mechanism is not limited, and may be disposed at the upper end or the lower end, but the thermoformed film is always attached to the upper end of the high temperature resistant film, If the thermoformed film is placed under the high temperature resistant film, when the thermoformed film is softened, it cannot be attached to the high temperature resistant film, and may fall off or the two films may not adhere enough to cause uneven heating, resulting in unstable quality of the product, so the thermoformed film It must be attached to the high temperature resistant film. When the heating element is above, the high temperature resistant film should be placed under the thermoformed film because the thermoformed film is baked and softened and attached to the high resistant film.
  • step 3 the softened thermoformed film is attached to the high temperature resistant film, passes through the guide roll, and then passes through the gap between the mold roll and the rubber roll, and the mold roll is provided with a pattern pattern roll to be pressed on the surface.
  • the formed film is on the side of the mold roll, and the high temperature resistant film is located on one side of the rubber roll.
  • the pressed pattern provided on the surface of the mold roll is copied onto the thermoformed film.
  • the pressing force of the roller and the rubber roller is set according to the depth of the surface of the mold roller and the number of layers of the composite material layer, the desired pattern pressing depth and the softening point of the thermoformed film, as shown in Examples 1-3 below.
  • step 4 the surface temperature of the mold roll is lower than 30 degrees Celsius, and the thermoformed film is cooled and shaped while being pressed. Below 30 degrees Celsius, the quality is currently in a good state, and the mold roll is cooled to 30 by scientific cooling. Below Celsius, the temperature is lowered by filling the mold roll with water.
  • step 5 after the high temperature resistant film is separated from the thermoformed film, the high temperature resistant film can be reintroduced into step 1 for continued use.
  • step 2 a hot roll in the form of a round roll is used.
  • the heat roller and the rubber roller are attached together.
  • the laminated film passes through the heat roller and the rubber roller to fit the gap, and the high temperature resistant film is wound around.
  • the thermoformed film is softened on the outer surface of the high temperature resistant surface by the thermoformed film of the hot roll, and the softened thermoformed film is attached to the high temperature resistant film.
  • step 2 the heating temperature is between the softening point of the thermoformed film to be pressed and the softening point of the high temperature resistant film, and the heating temperature is higher than the softening point of the thermoformed film and lower than the softening point of the high temperature resistant film.
  • step 3 the pressure value when the mold roll is pressed is set according to the surface pattern of the mold roll, the number of layers of the film, the desired pattern pressing depth, and the softening point of the thermoformed film.
  • Embodiment 2 This embodiment differs from Embodiment 1 in that, in step 2, a strip-shaped heating device is installed above or below the laminated film, and the heating device has an adjustable temperature heating body, and the laminated body The film is supported by a heating roller at the same time as a guide roller or a platform wider than the strip heating device. At this time, the high temperature resistant film is located on the side of the heating element, and the thermoformed film is softened by the heating device, and the softened thermoformed film is attached to the resistant film.
  • thermoformed film On the high temperature film, a certain pressure is pressed between the rubber roller and the mold roller, wherein the thermoformed film is located on one side of the mold roll, and the high temperature resistant film is located on one side of the rubber roll, so that the pressed pattern on the surface of the mold roll is duplicated.
  • the thermoformed film completes the pattern replication process and is shaped.
  • the high temperature resistant film is formed under the thermoformed film.
  • the thermoformed film is baked and softened, and then attached to the high temperature resistant film.
  • the main one is the pressing of a certain pressure, or the flat pressing, not necessarily the form of a round roller.
  • the strip heating plate is used for heating
  • the heating light roller is used in the embodiment 1. But the heating is not limited thereto, Example 1 and 2 are merely illustrative of the more common of the two heating methods may also be heated by other heating embodiments.
  • Example 1 6-filament CPP film is pressed into a glitter film, a glitter film, the thermoformed film is a CPP film with a thickness of 0.06 mm, the high temperature resistant film is a PET film, and the CPP film is pressed into a glitter film, and is heated at a high temperature.
  • Step when the temperature of the CPP film is between 120 ° C and 150 ° C, it is in a softened state, and the softening point of the PET film is between 180 ° C and 200 ° C.
  • the CPP film softened by heating is pressed between the mold roll and the rubber roll, and the mold roll is pressed.
  • the pressing force with the rubber roller is 1-20 Kg/cm 2 , so that the CPP film in the softened state is in an embossed state.
  • Example 2 6 silk CPP film to suppress cat's eye pattern, cat eye film, CPP is a thermoformed substrate film, PET as a high temperature film, as a heat insulation film.
  • the cat's eye mask is a shallow film pressure.
  • the CPP film temperature is between 125 ° C and 135 ° C, and it is in a softened state.
  • PET is used as a heat insulating film. Its softening point is about 180 ° C to 200 ° C;
  • the pressure between the rubber roller and the rubber roller is 1-20 Kg/cm 2 , so that the CPP film in the softened state is in an embossed state.
  • Example 3 10C CPP film is pressed into a flash film, the temperature of the CPP film is between 150 ° C and 160 ° C, and the softening point is reached.
  • PET is used as a heat insulating film, and its softening point is about 180 ° C to 200 ° C; the pressure value at the film pressure is 1-20Kg/cm 2 can be used.
  • a film-pressing processing die includes a frame (not shown), and a heating mechanism for heating the laminated high-temperature resistant film and the thermoformed film is provided on the frame; a mold roll 1 and a rubber roll 2 for pressing a pattern and simultaneously performing a cooling and setting effect, the mold roll 1 comprising a roll 11 and an imprint template 12 attached to the surface of the roll 11 and made of a soft material.
  • the steering rollers and the mold roller, the winding roller and the unwinding roller have different steering directions.
  • the motor gear is used to control the steering, and the motor is provided with a reduction gear box.
  • the structure is a relatively mature technology, and the description is not repeated.
  • the template can be made of a soft or hard material as long as it can be attached to the surface of the roller.
  • the utility model further comprises a high temperature resistant film winding roller 3 and a thermoformed film winding roller 4, wherein the high temperature resistant film winding roller 3 and the thermoformed film winding roller 4 are all disposed on the frame, and are in a superposed state after being processed and formed.
  • the high temperature resistant film and the thermoformed film are separated and guided by the third guide roller 5 to the high temperature resistant film winding roller 3 and the thermoformed film winding roller 4, and further comprise a high temperature resistant film winding roller 3, a thermoformed film winding roller 4 A motor (not shown) that rotates the mold roll 1.
  • thermoformed film unwinding roll 6 and a high temperature resistant film unwinding roll 7 are both disposed on the frame, and further comprising a thermoformed film unwinding roll 6 And the thermoformed film and the high temperature resistant film on the high temperature resistant film unwinding roll 7 are superposed and transferred to the first guide roller 8 of the heating mechanism, and the superposed high temperature resistant film and the thermoformed film can be directly heated.
  • the unheated high temperature film and the thermoformed film may be laminated by the above structure and then subjected to a heating process.
  • the heating mechanism includes a heating roller 9 and a second guiding roller 10.
  • the heating mechanism is not limited to this manner, and may be heated by a strip heating plate.
  • the embossing template 12 is adhered to the outer surface of the roller 11, and the embossing template 12 is connected end to end around the roller 11 one by one, and the embossing template is printed with a pattern of desired printing, which is made of a soft material. It can be made of plastic board or composite board. It can be attached to the roll and connected end to end. It can be disassembled and easy to replace other stamping templates. It can save the cost of making mold rolls, reduce waste, and achieve rich and varied patterns.
  • the embossing template is not a structure to be connected end to end, or it can be affixed or adsorbed only on one half of the surface of the roller, and the other half of the surface is a stencil with a smooth surface of the roller, which has achieved different embossing effects, and the embossing template is obtained. End-to-end connection is just one of the more versatile options.
  • a composite layer unwinding roll is disposed at an upper end or a lower end of the thermoformed film unwinding roll, and the composite material unwinding roll may be disposed at an upper end or a lower end of the thermoformed film unwinding roll, composite
  • the material layer unwinding roller is at least one, and the number of layers of the composite material layer can also be determined according to product requirements.
  • the composite material layer and the thermoformed film are heated and pressed together, so the composite material layer is thermoformed together with the thermoformed film.
  • the winding roller is wound, eliminating the need to provide a composite layer winding roller.
  • the first processing step the superimposed high temperature resistant film and the thermoformed film are sent to the heating mechanism for heating, and then the pattern is pressed by the mold roll to complete the pressing pattern, and subsequently through other The method separates the high temperature resistant film from the thermoformed film.
  • the second processing step is a unwinding roll provided with a high temperature resistant film and a thermoformed film, and the high temperature resistant film and the thermoformed film on the two unwinding rolls are superposed by a guide roll to be heated, and then pressed by a die roll. The pressed pattern is completed, and the high temperature resistant film and the thermoformed film are subsequently separated by other methods.
  • the superimposed high temperature resistant film and the thermoformed film are sent to a heating mechanism for heating, and then the pattern is pressed by the mold roll, and the high temperature resistant film and the thermoformed film are separated by a guide roll, and resistant
  • the high temperature film and the thermoformed film are respectively wound up by the high temperature film winding roll and the thermoformed film winding roll to complete the entire step.
  • a high temperature resistant film unwinding roll and a thermoformed film unwinding roll are disposed, and the high temperature resistant film unwinding roll and the high temperature resistant film and the thermoformed film on the thermoformed film unwinding roll are superposed on each other by the guide roll.
  • the heating mechanism is sent together for heating, and then the pattern is pressed by the mold roll, and the superheated film and the thermoformed film in a superposed state are respectively wound up on the high temperature film winding roller and the thermoforming film winding roller by the guide roller.
  • the fourth processing step taken in Figure 1 is more convenient than the above three processing steps, one-time completion.
  • the invention has the beneficial effects that the process is aimed at the defects in the hot-formed film pressing pattern, and the high-temperature-resistant film is used to innovate the thermoforming film pressing pattern process, and effectively solve the two problems of the thermoforming film limitation.
  • this process can process thermoformed films of different thicknesses, and the patterns are deep and vivid, complex and diverse, and save the cost of replacing different types of machines to suppress the pattern, while the high temperature resistant film can be put into use many times, such as the thermoformed film after pressing the pattern. If there is a need for compounding, it still has to go through a compounding process, so that not only the working hours are prolonged, but also the loss becomes large and the cost increases, so the compounding process is completed in this process.

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Abstract

A process for imprinting a pattern on a film comprises the following steps: step 1, stacking a high-temperature resistant film and a thermoformable film; step 2, heating the stacked high-temperature resistant film and thermoformable film; step 3, attaching the thermoformable film that has been heated and softened to the high-temperature resistant film and using a die roll (1) to imprint a pattern on the same; step 4, a surface temperature of the die roll (1) being lower than 30 degrees Celsius, cooling and shaping the thermoformable film that has already been imprinted at the same time as the die roll (1) is imprinting the pattern; and step 5, separating the finished thermoformable film from the high-temperature resistant film, and completing the entire process. The process uses a high-temperature resistant film to improve a process for imprinting a pattern on a thermoformable film, thereby effectively resolving the issue of limitations on the temperature and thickness of thermoformable films. The process can imprint thermoformable films of different thicknesses with deep, distinctive, complex, and diverse patterns, thereby reducing the costs of using different types of machines to imprint patterns. In addition, the high temperature resistant film can be reused multiple times.

Description

一种膜压制花纹的加工工艺及其加工模具Processing method of film pressing pattern and processing die thereof 技术领域Technical field
本发明涉及一种膜的花纹压制工艺,特别涉及一种膜压制花纹的加工工艺及其加工模具。The invention relates to a pattern pressing process of a film, in particular to a film pressing pattern processing process and a processing die thereof.
背景技术Background technique
热成型膜能压制花纹利用了其经高温软化后让其经过模具辊复制花纹到热成型膜上。但现市面上热成型膜压制花纹主要有两个方面受限,一方面是温度:热成型膜遇温度容易软化,但是这个温度是个难以把控的技术环节,温度低则会压不了花纹或压纹太浅致使图案模糊不清;温度高则容易熔化粘在热辊上,而且压制不了细腻复杂的花纹;The thermoformed film is capable of pressing the pattern by utilizing its high temperature softening and allowing it to be replicated onto the thermoformed film through the mold roll. However, there are two limitations in the thermoforming film pressing pattern on the market. On the one hand, the temperature is: the thermoformed film is easily softened by temperature, but this temperature is a technical link that is difficult to control. If the temperature is low, the pattern or pressure cannot be pressed. The pattern is too shallow to make the pattern ambiguous; when the temperature is high, it is easy to melt and stick to the heat roller, and the fine and complicated pattern cannot be pressed;
另一方面是厚度:因加热软化后膜难支撑原因,所以热成型膜压制花纹一般都是8丝(1丝=0.01mm=10μm)以上的膜,8丝以下的热成型膜温度难把控而不易压制花纹。On the other hand, the thickness is: because the film is difficult to support after heating and softening, the thermoformed film is usually a film of 8 filaments (1 wire = 0.01 mm = 10 μm), and the temperature of the thermoformed film below 8 filaments is difficult to control. It is not easy to suppress the pattern.
发明内容Summary of the invention
针对现有的技术不足,本发明提供一种膜压制花纹的加工工艺及其加工模具。In view of the deficiencies of the prior art, the present invention provides a processing method of a film pressed pattern and a processing die thereof.
为了实现上述目的,本发明所采取的技术方案是:一种膜压制花纹的加工工艺,该工艺包括以下步骤:In order to achieve the above object, the technical solution adopted by the present invention is: a processing process of a film pressing pattern, the process comprising the following steps:
步骤1:将耐高温膜和热成型膜叠合在一起;Step 1: Laminating the high temperature resistant film and the thermoformed film together;
步骤2:对叠合在一起的耐高温膜和热成型膜进行加热;Step 2: heating the superposed high temperature resistant film and the thermoformed film;
步骤3:加热软化后的热成型膜依附在耐高温膜上,通过模具辊压制花纹;Step 3: The thermoformed film after heating and softening is attached to the high temperature resistant film, and the pattern is pressed by the mold roll;
步骤4:模具辊表面温度介于0~80摄氏度,在模具辊压制花纹的同时给压制好的热成型膜降温定型;Step 4: The surface temperature of the mold roll is between 0 and 80 degrees Celsius, and the pressed thermoformed film is cooled and shaped while the mold roll is pressed;
步骤5:将加工好的热成型膜与耐高温膜分离开,完成整个加工工序。Step 5: Separating the processed thermoformed film from the high temperature resistant film to complete the entire processing process.
还包括复合材料层,所述的复合材料层至少为一层,所述的复合材料层始终有一侧与热成型膜贴合。Also included is a composite layer having at least one layer, the composite layer having a side that is always attached to the thermoformed film.
步骤1中,耐高温膜和热成型膜可为合在一起成叠合状态,或分别从放卷辊一起卷动,经过导辊,相交成叠合状态。In the step 1, the high temperature resistant film and the thermoformed film may be brought together in a stacked state, or may be rolled together from the unwinding rolls, passed through the guide rolls, and intersected in a superposed state.
步骤2中,叠合后的热成型膜始终依附在耐高温膜上端。In step 2, the laminated thermoformed film is always attached to the upper end of the high temperature resistant film.
步骤3中,软化后的热成型膜依附在耐高温膜上,经过导辊,再通过模具辊和胶辊之间的缝隙,模具辊为表面设置有所需压制的花纹图案辊,此时热成型膜在模具辊一侧,耐高温膜位于胶辊的一侧,经过模具辊和胶辊之间一定压力的压合,使模具辊表面设置的压制的花纹图案复制到热成型膜上。In step 3, the softened thermoformed film is attached to the high temperature resistant film, passes through the guide roll, and then passes through the gap between the mold roll and the rubber roll, and the mold roll is provided with a pattern pattern roll to be pressed on the surface. The formed film is on the side of the mold roll, and the high temperature resistant film is located on one side of the rubber roll. After a certain pressure is pressed between the mold roll and the rubber roll, the pressed pattern provided on the surface of the mold roll is copied onto the thermoformed film.
步骤4中,模具辊表面温度低于30摄氏度,在压制的同时给热成型膜降温定型。In step 4, the surface temperature of the mold roll is lower than 30 degrees Celsius, and the thermoformed film is cooled and shaped while being pressed.
步骤5中,耐高温膜与热成型膜分离后,耐高温膜可重新投入步骤1中继续使用。In step 5, after the high temperature resistant film is separated from the thermoformed film, the high temperature resistant film can be reintroduced into step 1 for continued use.
步骤2中,采用圆辊形式热辊,此形态加热装置中热辊且有胶辊贴合在一起,此时,叠合后的膜穿过热辊和胶辊贴合缝隙,耐高温膜绕在热辊上,热成型膜在耐高温的上表面,经过热辊的热成型膜软化,软化后的热成型膜依附在耐高温膜上。In step 2, a hot roll in the form of a round roll is used. In this form, the heat roller and the rubber roller are attached together. At this time, the laminated film passes through the heat roller and the rubber roller to fit the gap, and the high temperature resistant film is wound around. On the hot roll, the thermoformed film is softened on the upper surface of the high temperature resistant surface by the thermoformed film of the hot roll, and the softened thermoformed film is attached to the high temperature resistant film.
步骤2中,在叠合后的膜经过的上方或下方安装条状加热装置,加热装置内有可调温度发热体,且叠合后的膜经过加热装置处同时有导辊或者比条状加热装置宽的平台来支撑,此时耐高温膜位于发热体一侧,经过加热装置的热成型膜软化,软化后的热成型膜依附在耐高温膜上。In step 2, a strip heating device is installed above or below the laminated film, and the heating device has an adjustable temperature heating body, and the superposed film passes through the heating device and has a guide roller or a strip heating. The device is supported by a wide platform. At this time, the high temperature resistant film is located on the side of the heating element, and the thermoformed film is softened by the heating device, and the softened thermoformed film is attached to the high temperature resistant film.
步骤2中,加热温度界于需压制花纹的热成型膜软化点和耐高温膜软化点间,加热温度高于热成型膜软化点且低于耐高温膜软化点。In step 2, the heating temperature is between the softening point of the thermoformed film to be pressed and the softening point of the high temperature resistant film, and the heating temperature is higher than the softening point of the thermoformed film and lower than the softening point of the high temperature resistant film.
步骤3中,模具辊压制花纹时的压力值根据模具辊表面花纹深浅、压膜层数、所需花纹压制深浅和热成型膜软化点而设定。In the step 3, the pressure value at the time of pressing the mold roll is set according to the depth of the surface of the mold roll, the number of layers of the film, the desired pattern pressing depth, and the softening point of the thermoformed film.
所述的热成型膜为厚度0.06mm的CPP膜,耐高温膜为PET膜,CPP膜压制花纹成闪光膜时,经过高温加热步骤,CPP膜温度介于120℃~150℃时,处于软化状态,PET膜的软化点在180℃~200℃,经过加热软化后的CPP膜通过模具辊和胶辊之间压合,模具辊和胶辊的压合力为1-20Kg/cm 2,使软化状态下的CPP膜,达到压纹成型状态。 The thermoformed film is a CPP film with a thickness of 0.06 mm, and the high temperature resistant film is a PET film. When the CPP film is pressed into a flash film, the CPP film temperature is between 120 ° C and 150 ° C, and is softened. The softening point of the PET film is between 180 ° C and 200 ° C. The CPP film softened by heating is pressed between the mold roll and the rubber roll, and the pressing force of the mold roll and the rubber roll is 1-20 Kg/cm 2 to soften the state. The underlying CPP film reaches the embossed state.
一种膜压制花纹的加工模具,包括机架,机架上设有用于给叠合后的耐高温膜和热成型膜加热的加热机构;用于压制花纹且同时起到降温定型作用的模具辊和胶辊,所述的模具辊包括辊筒和通过吸附式或粘贴式依附在辊筒表面的压印模板。A film pressing pattern processing die, comprising a frame, the frame is provided with a heating mechanism for heating the laminated high temperature resistant film and the thermoformed film; and the mold roll for pressing the pattern and simultaneously cooling and shaping And a rubber roller, the mold roller comprising a roller and an embossing template attached to the surface of the roller by an adsorption or adhesive method.
还包括耐高温膜收卷辊和热成型膜收卷辊,所述的耐高温膜收卷辊和热成型膜收卷辊均设置在机架上,加工成型后处于叠合状态的耐高温膜和热成型膜通过第三导辊分离传导至耐高温膜收卷辊和热成型膜收卷辊,还包括带动耐高温膜收卷辊、热成型膜收卷辊和模具辊 转动的电机。The utility model further comprises a high temperature resistant film winding roller and a thermoformed film winding roller, wherein the high temperature resistant film winding roller and the thermoformed film winding roller are disposed on the frame, and the high temperature resistant film is laminated after being processed and formed. The thermoformed film is separated from the high temperature film winding roll and the thermoformed film winding roll by a third guide roll, and further includes a motor that drives the high temperature film winding roll, the thermoformed film winding roll, and the mold roll.
还包括热成型膜放卷辊和耐高温膜放卷辊,热成型膜放卷辊和耐高温膜放卷辊均设置在机架上,还包括将热成型膜放卷辊和耐高温膜放卷辊上的热成型膜和耐高温膜叠合在一起传导至加热机构的第一导辊。Also included are a thermoformed film unwinding roll and a high temperature resistant film unwinding roll, a thermoformed film unwinding roll and a high temperature resistant film unwinding roll are disposed on the frame, and further comprising a thermoformed film unwinding roll and a high temperature resistant film. The thermoformed film on the roll and the high temperature resistant film are laminated together to be conducted to the first guide roll of the heating mechanism.
所述的加热机构包括加热辊和第二导辊。The heating mechanism includes a heating roller and a second guiding roller.
所述的压印模板以粘贴形式贴合在辊筒外表面,且压印模板绕辊筒一圈后首尾相连。The embossing template is attached to the outer surface of the roller in a pasting manner, and the embossing stencil is connected end to end after being wound around the roller.
还包括复合材料层放卷辊,所述的复合材料层放卷辊设置在热成型膜放卷辊上端或下端。Also included is a composite layer unwinding roll disposed at the upper or lower end of the thermoformed film unwinding roll.
本发明的有益效果:本工艺针对热成型膜压制花纹中的缺点,利用耐高温膜,对热成型膜压制花纹工艺进行创新,有效解决热成型膜受限的两个方面问题。同时此工艺可加工不同厚度的热成型膜,且图案深刻鲜明,复杂多样,而节约更换不同类型机器压制花纹的成本支出,同时耐高温膜可多次投入使用。如压制花纹后的热成型膜如有复合需要,仍要经过胶水复合工序,这样不仅工时延长,同时损耗变大,成本增加,而本专利复合无需胶水,既节能又环保。The invention has the beneficial effects that the process is aimed at the defects in the hot-formed film pressing pattern, and the high-temperature-resistant film is used to innovate the thermoforming film pressing pattern process, and effectively solve the two problems of the thermoforming film limitation. At the same time, this process can process thermoformed films of different thicknesses, and the patterns are deep and vivid, complex and diverse, and the cost of replacing the different types of machine pressing patterns can be saved, and the high temperature resistant film can be put into use many times. For example, if the thermoformed film after pressing the pattern needs to be compounded, it still needs to undergo a glue compounding process, so that not only the working time is prolonged, but also the loss becomes large and the cost increases, and the patented composite does not require glue, and is energy-saving and environmentally friendly.
附图说明DRAWINGS
图1为本发明的加工模具结构示意图;Figure 1 is a schematic view showing the structure of a processing die of the present invention;
图2为本发明的加工模具的模具辊结构示意图。2 is a schematic view showing the structure of a mold roll of a processing die of the present invention.
具体实施方式Detailed ways
实施例1;一种膜压制花纹的加工工艺,该工艺包括以下步骤:步骤1:将耐高温膜和热成型膜叠合在一起;耐高温膜指的是软化点高于最高加热温度的材料,热成型膜指的是软化点低于最低加热温度的材料,详见下文举例1~3,耐高温膜和热成型膜的材料并不局限于本文中所提到的几种材料。Embodiment 1: A process for processing a film press pattern, the process comprising the steps of: Step 1: laminating a high temperature resistant film and a thermoformed film; the high temperature resistant film refers to a material having a softening point higher than a maximum heating temperature. The thermoformed film refers to a material having a softening point lower than the minimum heating temperature. For details, see Examples 1-3 below. The materials of the high temperature resistant film and the thermoformed film are not limited to the materials mentioned herein.
步骤2:对叠合在一起的耐高温膜和热成型膜进行加热;加热的温度根据热成型膜和耐高温膜的软化点而定,最低加热温度高于热成型膜的软化点,最高加热温度低于耐高温膜的软化点,详见下文举例1~3;步骤3:加热软化后的热成型膜依附在耐高温膜上,通过模具辊压制花纹;Step 2: heating the superimposed high temperature resistant film and the thermoformed film; the heating temperature is determined according to the softening point of the thermoformed film and the high temperature resistant film, and the minimum heating temperature is higher than the softening point of the thermoformed film, and the highest heating The temperature is lower than the softening point of the high temperature resistant film, as shown in the following examples 1-3; Step 3: the thermoformed film after heating and softening is attached to the high temperature resistant film, and the pattern is pressed by the mold roll;
步骤4:模具辊表面温度介于0~80摄氏度,在模具辊压制花纹的同时给压制好的热成型膜降温定型;降温温度介于0~80摄氏度,模具辊表面温度是个相对温度,并不影响整个工艺,温度只是影响产品的质量,与能不能成型没有必然联系,温度在很大范围的区间都能成功,取决于材料厚度和环境冷热。模具辊表面温度介于0~80摄氏度,低于30摄氏度是目前来讲质量达到较好的状态。Step 4: The surface temperature of the mold roll is between 0 and 80 degrees Celsius, and the pressed thermoformed film is cooled and shaped while the mold roll is pressed; the cooling temperature is between 0 and 80 degrees Celsius, and the surface temperature of the mold roll is a relative temperature, and Affecting the whole process, the temperature only affects the quality of the product. It is not necessarily related to the ability to form. The temperature can be successful in a wide range, depending on the material thickness and the environment. The surface temperature of the mold roll is between 0 and 80 degrees Celsius, and below 30 degrees Celsius is currently the best quality.
步骤5:将加工好的热成型膜与耐高温膜分离开,完成整个加工工序。Step 5: Separating the processed thermoformed film from the high temperature resistant film to complete the entire processing process.
还包括复合材料层,所述的复合材料层至少为一层,所述的复合材料层始终有一侧与热成型膜贴合,复合材料层可以是热成型膜也可以是非热成型膜,当复合材料层为热成型膜时,复合材料层与热成型膜加热压合为一体压制花纹,当复合材料层为非热成型膜时,热成型 膜加热软化后附着在复合材料层再通过压合完成压制花纹和复合,当复合材料层为非热成型膜时,如镂空材料、纸等,但并不限定于此例。Further comprising a composite material layer, the composite material layer is at least one layer, the composite material layer has one side always attached to the thermoformed film, and the composite material layer may be a thermoformed film or a non-thermoformed film, when composited When the material layer is a thermoformed film, the composite material layer and the thermoformed film are heated and pressed into a single pressed pattern. When the composite material layer is a non-thermoformed film, the thermoformed film is heated and softened and adhered to the composite material layer and then completed by pressing. The pattern and the composite are pressed, and when the composite layer is a non-thermoformed film, such as a hollow material, paper, or the like, it is not limited to this example.
步骤1中,耐高温膜和热成型膜可为合在一起成叠合状态,或分别从放卷辊一起卷动,经过导辊,相交成叠合状态,可先贴合在一起进行加热工序,也可通过导辊相交成叠合状态。In step 1, the high temperature resistant film and the thermoformed film may be brought together in a stacked state, or may be rolled together from the unwinding roll, passed through the guide rolls, and intersected into a superposed state, which may be first bonded together for heating. It is also possible to form a superposed state by intersecting the guide rolls.
步骤2中,叠合后的热成型膜始终依附在耐高温膜上端,发热机构的发热体位置并不限定,可设置在上端或下端,但是热成型膜始终是依附在耐高温膜上端的,如果热成型膜设置在耐高温膜下方,当热成型膜软化后不能依附在耐高温膜上,可能会脱落下来或两膜不够贴合至使加热不均导致产品质量不稳,所以热成型膜必须依附在耐高温膜上方,当发热体在上方时,耐高温膜得放在热成型膜的下方,因为热成型膜烤软化了后依附在耐高膜上前行。In step 2, the laminated thermoformed film is always attached to the upper end of the high temperature resistant film, and the position of the heat generating body of the heat generating mechanism is not limited, and may be disposed at the upper end or the lower end, but the thermoformed film is always attached to the upper end of the high temperature resistant film, If the thermoformed film is placed under the high temperature resistant film, when the thermoformed film is softened, it cannot be attached to the high temperature resistant film, and may fall off or the two films may not adhere enough to cause uneven heating, resulting in unstable quality of the product, so the thermoformed film It must be attached to the high temperature resistant film. When the heating element is above, the high temperature resistant film should be placed under the thermoformed film because the thermoformed film is baked and softened and attached to the high resistant film.
步骤3中,软化后的热成型膜依附在耐高温膜上,经过导辊,再通过模具辊和胶辊之间的缝隙,模具辊为表面设置有所需压制的花纹图案辊,此时热成型膜在模具辊一侧,耐高温膜位于胶辊的一侧,经过模具辊和胶辊之间一定压力的压合,使模具辊表面设置的压制的花纹图案复制到热成型膜上,模具辊和胶辊的压合力根据模具辊表面花纹深浅以及复合材料层的层数、所需花纹压制深浅和热成型膜软化点而设定,详见下文举例1~3。In step 3, the softened thermoformed film is attached to the high temperature resistant film, passes through the guide roll, and then passes through the gap between the mold roll and the rubber roll, and the mold roll is provided with a pattern pattern roll to be pressed on the surface. The formed film is on the side of the mold roll, and the high temperature resistant film is located on one side of the rubber roll. After a certain pressure is pressed between the mold roll and the rubber roll, the pressed pattern provided on the surface of the mold roll is copied onto the thermoformed film. The pressing force of the roller and the rubber roller is set according to the depth of the surface of the mold roller and the number of layers of the composite material layer, the desired pattern pressing depth and the softening point of the thermoformed film, as shown in Examples 1-3 below.
步骤4中,模具辊表面温度低于30摄氏度,在压制的同时给热成型膜降温定型,低于30摄氏度是目前来讲质量达到较好的状态,模具辊用科学冷却方式将温度降至30摄氏度以下,如通过模具辊内 灌有水来降低温度。In step 4, the surface temperature of the mold roll is lower than 30 degrees Celsius, and the thermoformed film is cooled and shaped while being pressed. Below 30 degrees Celsius, the quality is currently in a good state, and the mold roll is cooled to 30 by scientific cooling. Below Celsius, the temperature is lowered by filling the mold roll with water.
步骤5中,耐高温膜与热成型膜分离后,耐高温膜可重新投入步骤1中继续使用。In step 5, after the high temperature resistant film is separated from the thermoformed film, the high temperature resistant film can be reintroduced into step 1 for continued use.
步骤2中,采用圆辊形式热辊,此形态加热装置中热辊且有胶辊贴合在一起,此时,叠合后的膜穿过热辊和胶辊贴合缝隙,耐高温膜绕在热辊上,热成型膜在耐高温的外表面,经过热辊的热成型膜软化,软化后的热成型膜依附在耐高温膜上。In step 2, a hot roll in the form of a round roll is used. In this form, the heat roller and the rubber roller are attached together. At this time, the laminated film passes through the heat roller and the rubber roller to fit the gap, and the high temperature resistant film is wound around. On the hot roll, the thermoformed film is softened on the outer surface of the high temperature resistant surface by the thermoformed film of the hot roll, and the softened thermoformed film is attached to the high temperature resistant film.
步骤2中,加热温度介于需压制花纹的热成型膜软化点和耐高温膜软化点间,加热温度高于热成型膜软化点且低于耐高温膜软化点。In step 2, the heating temperature is between the softening point of the thermoformed film to be pressed and the softening point of the high temperature resistant film, and the heating temperature is higher than the softening point of the thermoformed film and lower than the softening point of the high temperature resistant film.
步骤3中,模具辊压制花纹时的压力值根据模具辊表面花纹深浅、压膜层数、所需花纹压制深浅和热成型膜软化点而设定In step 3, the pressure value when the mold roll is pressed is set according to the surface pattern of the mold roll, the number of layers of the film, the desired pattern pressing depth, and the softening point of the thermoformed film.
实施例2;本实施例与实施例1区别在于,步骤2中,在叠合后的膜经过的上方或下方安装条状加热装置,加热装置内有可调温度发热体,且叠合后的膜经过加热装置处同时有导辊或者比条状加热装置宽的平台来支撑,此时耐高温膜位于发热体一侧,经过加热装置的热成型膜软化,软化后的热成型膜依附在耐高温膜上,经过胶辊和模具辊之间一定压力的压合,其中热成型膜位于模具辊的一侧,耐高温膜位于胶辊的一侧,使模具辊表面设置的压制的花纹图案复制到热成型膜上,热成型膜完成花纹复制过程并定型,经过上方加热时,耐高温膜得在热成型膜的下面,其实就是热成型膜烤软化了,然后依附在耐高温膜上,这里面主要的就是一定压力的压合,也可以是平面的压合,不一定是圆辊形式,本实施例采用条状加热板加热,实施例1采用的 是加热辊加热,但加热方式并不限定于此,实施例1和2只是说明较为常见的两种加热方式,也可通过其他加热方式进行加热。Embodiment 2: This embodiment differs from Embodiment 1 in that, in step 2, a strip-shaped heating device is installed above or below the laminated film, and the heating device has an adjustable temperature heating body, and the laminated body The film is supported by a heating roller at the same time as a guide roller or a platform wider than the strip heating device. At this time, the high temperature resistant film is located on the side of the heating element, and the thermoformed film is softened by the heating device, and the softened thermoformed film is attached to the resistant film. On the high temperature film, a certain pressure is pressed between the rubber roller and the mold roller, wherein the thermoformed film is located on one side of the mold roll, and the high temperature resistant film is located on one side of the rubber roll, so that the pressed pattern on the surface of the mold roll is duplicated. On the thermoformed film, the thermoformed film completes the pattern replication process and is shaped. When heated above, the high temperature resistant film is formed under the thermoformed film. In fact, the thermoformed film is baked and softened, and then attached to the high temperature resistant film. The main one is the pressing of a certain pressure, or the flat pressing, not necessarily the form of a round roller. In this embodiment, the strip heating plate is used for heating, and the heating light roller is used in the embodiment 1. But the heating is not limited thereto, Example 1 and 2 are merely illustrative of the more common of the two heating methods may also be heated by other heating embodiments.
举例1:6丝CPP膜压制花纹成闪光膜,金葱膜,所述的热成型膜为厚度0.06mm的CPP膜,耐高温膜为PET膜,CPP膜压制花纹成闪光膜时,经过高温加热步骤,CPP膜温度介于120℃~150℃时,处于软化状态,PET膜的软化点在180℃~200℃,经过加热软化后的CPP膜通过模具辊和胶辊之间压合,模具辊和胶辊的压合力为1-20Kg/cm 2,使软化状态下的CPP膜,达到压纹成型状态。 Example 1: 6-filament CPP film is pressed into a glitter film, a glitter film, the thermoformed film is a CPP film with a thickness of 0.06 mm, the high temperature resistant film is a PET film, and the CPP film is pressed into a glitter film, and is heated at a high temperature. Step, when the temperature of the CPP film is between 120 ° C and 150 ° C, it is in a softened state, and the softening point of the PET film is between 180 ° C and 200 ° C. The CPP film softened by heating is pressed between the mold roll and the rubber roll, and the mold roll is pressed. The pressing force with the rubber roller is 1-20 Kg/cm 2 , so that the CPP film in the softened state is in an embossed state.
举例2:6丝CPP膜压制猫眼花纹,猫眼膜,CPP为热成型基材膜,PET做为耐高温膜,为隔热膜。猫眼膜属于浅度膜压,经过高温加热步骤,CPP膜温度介于125℃~135℃,处于软化的状态,PET做为隔热膜它的软化点在180℃~200℃左右;经过模具辊和胶辊之间1-20Kg/cm 2的压力压合,使软化状态下的CPP膜,达到压纹成型状态。 Example 2: 6 silk CPP film to suppress cat's eye pattern, cat eye film, CPP is a thermoformed substrate film, PET as a high temperature film, as a heat insulation film. The cat's eye mask is a shallow film pressure. After the high temperature heating step, the CPP film temperature is between 125 ° C and 135 ° C, and it is in a softened state. PET is used as a heat insulating film. Its softening point is about 180 ° C to 200 ° C; The pressure between the rubber roller and the rubber roller is 1-20 Kg/cm 2 , so that the CPP film in the softened state is in an embossed state.
举例3:10C CPP膜压制成闪光膜,CPP膜温度介于150℃~160℃,达到软化点,PET做为隔热膜它的软化点在180℃~200℃左右;膜压时压力值为1-20Kg/cm 2即可。 Example 3: 10C CPP film is pressed into a flash film, the temperature of the CPP film is between 150 ° C and 160 ° C, and the softening point is reached. PET is used as a heat insulating film, and its softening point is about 180 ° C to 200 ° C; the pressure value at the film pressure is 1-20Kg/cm 2 can be used.
如图1~图2所示,一种膜压制花纹的加工模具,包括机架(未图示),机架上设有用于给叠合后的耐高温膜和热成型膜加热的加热机构;用于压制花纹且同时起到降温定型作用的模具辊1和胶辊2,所述的模具辊1包括辊筒11和依附在辊筒11表面且为软性材质制成的压印模板12,各导辊和模具辊、收卷辊、放卷辊的转向都不同,通过电机齿轮配合控制转向,且电机设有减速齿轮箱,该结构为较为 成熟的技术,不做过多赘述,压印模板为软质或硬质材料制成均可,只要能依附在辊筒表面就行。As shown in FIG. 1 to FIG. 2, a film-pressing processing die includes a frame (not shown), and a heating mechanism for heating the laminated high-temperature resistant film and the thermoformed film is provided on the frame; a mold roll 1 and a rubber roll 2 for pressing a pattern and simultaneously performing a cooling and setting effect, the mold roll 1 comprising a roll 11 and an imprint template 12 attached to the surface of the roll 11 and made of a soft material. The steering rollers and the mold roller, the winding roller and the unwinding roller have different steering directions. The motor gear is used to control the steering, and the motor is provided with a reduction gear box. The structure is a relatively mature technology, and the description is not repeated. The template can be made of a soft or hard material as long as it can be attached to the surface of the roller.
还包括耐高温膜收卷辊3和热成型膜收卷辊4,所述的耐高温膜收卷辊3和热成型膜收卷辊4均设置在机架上,加工成型后处于叠合状态的耐高温膜和热成型膜通过第三导辊5分离传导至耐高温膜收卷辊3和热成型膜收卷辊4,还包括带动耐高温膜收卷辊3、热成型膜收卷辊4和模具辊1转动的电机(未图示)。The utility model further comprises a high temperature resistant film winding roller 3 and a thermoformed film winding roller 4, wherein the high temperature resistant film winding roller 3 and the thermoformed film winding roller 4 are all disposed on the frame, and are in a superposed state after being processed and formed. The high temperature resistant film and the thermoformed film are separated and guided by the third guide roller 5 to the high temperature resistant film winding roller 3 and the thermoformed film winding roller 4, and further comprise a high temperature resistant film winding roller 3, a thermoformed film winding roller 4 A motor (not shown) that rotates the mold roll 1.
还包括热成型膜放卷辊6和耐高温膜放卷辊7,热成型膜放卷辊6和耐高温膜放卷辊7均设置在机架上,还包括将热成型膜放卷辊6和耐高温膜放卷辊7上的热成型膜和耐高温膜叠合在一起传导至加热机构的第一导辊8,可将实现叠合好的耐高温膜和热成型膜直接进行加热工序,也可通过上述结构将未叠合的耐高温膜和热成型膜叠合后在进行加热工序。Also included are a thermoformed film unwinding roll 6 and a high temperature resistant film unwinding roll 7, the thermoformed film unwinding roll 6 and the high temperature resistant film unwinding roll 7 are both disposed on the frame, and further comprising a thermoformed film unwinding roll 6 And the thermoformed film and the high temperature resistant film on the high temperature resistant film unwinding roll 7 are superposed and transferred to the first guide roller 8 of the heating mechanism, and the superposed high temperature resistant film and the thermoformed film can be directly heated. Alternatively, the unheated high temperature film and the thermoformed film may be laminated by the above structure and then subjected to a heating process.
所述的加热机构包括加热辊9和第二导辊10,加热机构并不局限于此种方式,也可以通过条状加热板进行加热。The heating mechanism includes a heating roller 9 and a second guiding roller 10. The heating mechanism is not limited to this manner, and may be heated by a strip heating plate.
所述的压印模板12粘贴在辊筒11外表面,且压印模板12绕辊筒11一圈后首尾相连,压印模板上印有所需印压的图案,为软性材质制成,可以是塑料板或者是复合板材等材质,贴合在辊筒上首尾相连,可拆卸,便于更换其他压印模板,可以节约制作模具辊的成本,减少浪费,还可达到图案丰富多样的效果,压印模板不是非要首尾相连的结构,也可以是只粘贴或吸附在辊筒的一半表面上,另一半表面就是以辊筒的光滑面作为模版,已达到不同的压印效果,压印模板首 尾相连只是其中一种较为多用的方案。The embossing template 12 is adhered to the outer surface of the roller 11, and the embossing template 12 is connected end to end around the roller 11 one by one, and the embossing template is printed with a pattern of desired printing, which is made of a soft material. It can be made of plastic board or composite board. It can be attached to the roll and connected end to end. It can be disassembled and easy to replace other stamping templates. It can save the cost of making mold rolls, reduce waste, and achieve rich and varied patterns. The embossing template is not a structure to be connected end to end, or it can be affixed or adsorbed only on one half of the surface of the roller, and the other half of the surface is a stencil with a smooth surface of the roller, which has achieved different embossing effects, and the embossing template is obtained. End-to-end connection is just one of the more versatile options.
还包括复合材料层放卷辊,所述的复合材料层放卷辊设置在热成型膜放卷辊上端或下端,复合材料层放卷辊可以设置在热成型膜放卷辊上端或下端,复合材料层放卷辊至少为一个,也可以根据产品需求来确定复合材料层的层数,复合材料层与热成型膜经过加热压合在一起,所以复合材料层与热成型膜一同被热成型膜收卷辊收卷,无需设置复合材料层收卷辊。Also included is a composite layer unwinding roll, the composite material unwinding roll is disposed at an upper end or a lower end of the thermoformed film unwinding roll, and the composite material unwinding roll may be disposed at an upper end or a lower end of the thermoformed film unwinding roll, composite The material layer unwinding roller is at least one, and the number of layers of the composite material layer can also be determined according to product requirements. The composite material layer and the thermoformed film are heated and pressed together, so the composite material layer is thermoformed together with the thermoformed film. The winding roller is wound, eliminating the need to provide a composite layer winding roller.
加工的步骤有多种,例如:第一种加工步骤,将实现叠合好的耐高温膜和热成型膜送入加热机构进行加热,然后通过模具辊压制花纹,完成压制花纹,后续在通过其他方法将耐高温膜和热成型膜分离开。There are various processing steps, for example, the first processing step, the superimposed high temperature resistant film and the thermoformed film are sent to the heating mechanism for heating, and then the pattern is pressed by the mold roll to complete the pressing pattern, and subsequently through other The method separates the high temperature resistant film from the thermoformed film.
第二种加工步骤,设置有耐高温膜和热成型膜的放卷辊,通过导辊将两放卷辊上的耐高温膜和热成型膜叠合在一起进行加热、然后通过模具辊压合,完成压制花纹,后续在通过其他方法将耐高温膜和热成型膜分离开。The second processing step is a unwinding roll provided with a high temperature resistant film and a thermoformed film, and the high temperature resistant film and the thermoformed film on the two unwinding rolls are superposed by a guide roll to be heated, and then pressed by a die roll. The pressed pattern is completed, and the high temperature resistant film and the thermoformed film are subsequently separated by other methods.
第三种加工步骤,将实现叠合好的耐高温膜和热成型膜送入加热机构进行加热,然后通过模具辊压制花纹,在通过导辊将耐高温膜和热成型膜分离开,且耐高温膜和热成型膜分别被耐高温膜收卷辊和热成型膜收卷辊收卷,完成整个步骤。In the third processing step, the superimposed high temperature resistant film and the thermoformed film are sent to a heating mechanism for heating, and then the pattern is pressed by the mold roll, and the high temperature resistant film and the thermoformed film are separated by a guide roll, and resistant The high temperature film and the thermoformed film are respectively wound up by the high temperature film winding roll and the thermoformed film winding roll to complete the entire step.
第四种加工步骤,设置耐高温膜放卷辊和热成型膜放卷辊,通过导辊将耐高温膜放卷辊和热成型膜放卷辊上的耐高温膜和热成型膜叠合在一起送入加热机构进行加热,然后通过模具辊压制花纹,在通过导辊将叠合状态的耐高温膜和热成型膜分别收卷到耐高温膜收卷 辊和热成型膜收卷辊上,附图1中采取的就是第四种加工步骤,该种加工步骤较上述三种加工步骤更加方便,一次性完成。In the fourth processing step, a high temperature resistant film unwinding roll and a thermoformed film unwinding roll are disposed, and the high temperature resistant film unwinding roll and the high temperature resistant film and the thermoformed film on the thermoformed film unwinding roll are superposed on each other by the guide roll. The heating mechanism is sent together for heating, and then the pattern is pressed by the mold roll, and the superheated film and the thermoformed film in a superposed state are respectively wound up on the high temperature film winding roller and the thermoforming film winding roller by the guide roller. The fourth processing step taken in Figure 1 is more convenient than the above three processing steps, one-time completion.
本发明的有益效果:本工艺针对热成型膜压制花纹中的缺点,利用耐高温膜,对热成型膜压制花纹工艺进行创新,有效解决热成型膜受限的两个方面问题。同时此工艺可加工不同厚度的热成型膜,且图案深刻鲜明,复杂多样,而节约更换不同类型机器压制花纹的成本支出,同时耐高温膜可多次投入使用,如压制花纹后的热成型膜如有复合需要,仍要经过复合工序,这样不仅工时延长,同时损耗变大,成本增加,因此在此工艺一道完成复合过程。The invention has the beneficial effects that the process is aimed at the defects in the hot-formed film pressing pattern, and the high-temperature-resistant film is used to innovate the thermoforming film pressing pattern process, and effectively solve the two problems of the thermoforming film limitation. At the same time, this process can process thermoformed films of different thicknesses, and the patterns are deep and vivid, complex and diverse, and save the cost of replacing different types of machines to suppress the pattern, while the high temperature resistant film can be put into use many times, such as the thermoformed film after pressing the pattern. If there is a need for compounding, it still has to go through a compounding process, so that not only the working hours are prolonged, but also the loss becomes large and the cost increases, so the compounding process is completed in this process.

Claims (17)

  1. 一种膜压制花纹的加工工艺,其特征在于,该工艺包括以下步骤:A process for processing a film pressed pattern, characterized in that the process comprises the following steps:
    步骤1:将耐高温膜和热成型膜叠合在一起;Step 1: Laminating the high temperature resistant film and the thermoformed film together;
    步骤2:对叠合在一起的耐高温膜和热成型膜进行加热;Step 2: heating the superposed high temperature resistant film and the thermoformed film;
    步骤3:加热软化后的热成型膜依附在耐高温膜上,通过模具辊压制花纹;Step 3: The thermoformed film after heating and softening is attached to the high temperature resistant film, and the pattern is pressed by the mold roll;
    步骤4:模具辊表面温度介于0~80摄氏度,在模具辊压制花纹的同时给压制好的热成型膜降温定型;Step 4: The surface temperature of the mold roll is between 0 and 80 degrees Celsius, and the pressed thermoformed film is cooled and shaped while the mold roll is pressed;
    步骤5:将加工好的热成型膜与耐高温膜分离开,完成整个加工工序。Step 5: Separating the processed thermoformed film from the high temperature resistant film to complete the entire processing process.
  2. 如权利要求1所述的一种膜压制花纹的加工工艺,其特征在于,还包括复合材料层,所述的复合材料层至少为一层,所述的复合材料层始终有一侧与热成型膜贴合。A process for processing a film pressed pattern according to claim 1, further comprising a composite material layer, said composite material layer being at least one layer, said composite material layer having one side and a thermoformed film at all times fit.
  3. 如权利要求2所述的一种膜压制花纹的加工工艺,其特征在于,步骤1中,耐高温膜和热成型膜可为合在一起成叠合状态,或分别从放卷辊一起卷动,经过导辊,相交成叠合状态。A process for processing a film pressed pattern according to claim 2, wherein in step 1, the high temperature resistant film and the thermoformed film may be brought together in a stacked state, or may be rolled from the unwinding roll, respectively. Through the guide rolls, they intersect to form a superposed state.
  4. 如权利要求1~3任意一项所述的一种膜压制花纹的加工工艺,其特征在于,步骤2中,叠合后的热成型膜始终依附在耐高温膜上端。The process for processing a film pressed pattern according to any one of claims 1 to 3, wherein in the step 2, the laminated thermoformed film is always attached to the upper end of the high temperature resistant film.
  5. 如权利要求1或2所述的一种膜压制花纹的加工工艺,其特征在于,步骤3中,软化后的热成型膜依附在耐高温膜上,经过导辊,再通过模具辊和胶辊之间的缝隙,模具辊为表面设置有所需压制的花纹图案辊,此时热成型膜在模具辊一侧,耐高温膜位于胶辊的一侧,经过模具辊和胶辊之间一定压力的压合,使模具辊表面设置的压制的花 纹图案复制到热成型膜上。A process for processing a film pressed pattern according to claim 1 or 2, wherein in step 3, the softened thermoformed film is attached to the high temperature resistant film, passes through the guide rolls, and passes through the mold roll and the rubber roll. Between the gaps, the mold roll is provided with a pattern roll to be pressed on the surface. At this time, the thermoformed film is on the side of the mold roll, and the high temperature resistant film is located on one side of the rubber roll, and a certain pressure is applied between the mold roll and the rubber roll. Pressing, the pressed pattern provided on the surface of the mold roll is copied onto the thermoformed film.
  6. 如权利要求1或2所述的一种膜压制花纹的加工工艺,其特征在于,步骤4中,模具辊表面温度低于30摄氏度,在压制的同时给热成型膜降温定型。A process for processing a film pressed pattern according to claim 1 or 2, wherein in step 4, the surface temperature of the mold roll is lower than 30 degrees Celsius, and the thermoformed film is cooled and shaped while being pressed.
  7. 如权利要求1或2所述的一种膜压制花纹的加工工艺,其特征在于,步骤5中,耐高温膜与热成型膜分离后,耐高温膜可重新投入步骤1中继续使用。A process for processing a film pressed pattern according to claim 1 or 2, wherein in step 5, after the high temperature resistant film is separated from the thermoformed film, the high temperature resistant film can be reintroduced into step 1 for continued use.
  8. 如权利要求4所述的一种膜压制花纹的加工工艺,其特征在于,步骤2中,采用圆辊形式热辊,此形态加热装置中热辊且有胶辊贴合在一起,此时,叠合后的膜穿过热辊和胶辊贴合缝隙,耐高温膜绕在热辊上,热成型膜在耐高温膜的上表面,经过热辊的热成型膜软化,软化后的热成型膜依附在耐高温膜上。The process for processing a film-embossed pattern according to claim 4, wherein in the step 2, a heat roller is used in the form of a round roller, and the heat roller in the heating device has a rubber roller attached thereto. The laminated film passes through the gap between the heat roller and the rubber roller, and the high temperature resistant film is wound on the hot roller. The thermoformed film is on the upper surface of the high temperature resistant film, and is softened by the thermoformed film of the hot roll, and the soft formed film is softened. Attached to the high temperature resistant film.
  9. 如权利要求4所述的一种膜压制花纹的加工工艺,其特征在于,步骤2中,在叠合后的膜经过的上方或下方安装条状加热装置,加热装置内有可调温度发热体,且叠合后的膜经过加热装置处同时有导辊或者比条状加热装置宽的平台来支撑,此时耐高温膜位于发热体一侧,经过加热装置的热成型膜软化,软化后的热成型膜依附在耐高温膜上。A process for processing a film pressed pattern according to claim 4, wherein in the step 2, a strip heating device is installed above or below the laminated film, and the heating device has an adjustable temperature heating element. And the laminated film is supported by a heating roller at the same time as a guide roller or a platform wider than the strip heating device. At this time, the high temperature resistant film is located on the side of the heating element, and the thermoformed film is softened by the heating device, and softened. The thermoformed film is attached to the high temperature resistant film.
  10. 如权利要求4中所述的一种膜压制花纹的加工工艺,其特征在于,步骤2中,加热温度介于需压制花纹的热成型膜软化点和耐高温膜软化点间,加热温度高于热成型膜软化点且低于耐高温膜软化点。A process for processing a film pressed pattern according to claim 4, wherein in the step 2, the heating temperature is between the softening point of the thermoformed film to be pressed and the softening point of the high temperature resistant film, and the heating temperature is higher than The thermoformed film has a softening point and is lower than the softening point of the high temperature resistant film.
  11. 如权利要求1或2所述的一种膜压制花纹的加工工艺,其特征在 于,步骤3中,模具辊压制花纹时的压力值根据模具辊表面花纹深浅、压膜的层数、所需花纹压制深浅和热成型膜软化点而设定。The process for processing a film pressed pattern according to claim 1 or 2, wherein in step 3, the pressure value at the time of pressing the pattern of the mold roll is according to the surface pattern of the mold roll, the number of layers of the film, and the desired pattern. It is set by pressing the depth and the softening point of the thermoformed film.
  12. 如权利要求1或2所述的一种膜压制花纹的加工工艺,其特征在于,所述的热成型膜为厚度0.06mm的CPP膜,耐高温膜为PET膜,CPP膜压制花纹成闪光膜时,经过高温加热步骤,CPP膜温度介于120℃~150℃时,处于软化状态,PET膜的软化点在180℃~200℃,经过加热软化后的CPP膜通过模具辊和胶辊之间压合,模具辊和胶辊的压合力为1-20Kg/cm 2,使软化状态下的CPP膜,达到压纹成型状态。 The process for processing a film pressed pattern according to claim 1 or 2, wherein the thermoformed film is a CPP film having a thickness of 0.06 mm, the high temperature resistant film is a PET film, and the CPP film is pressed into a glitter film. When the temperature of the CPP film is between 120 ° C and 150 ° C, the softening state is obtained, and the softening point of the PET film is between 180 ° C and 200 ° C. The CPP film softened by heating passes between the mold roll and the rubber roll. Pressing, the pressing force of the mold roll and the rubber roll is 1-20 Kg/cm 2 , so that the CPP film in the softened state is in an embossed state.
  13. 一种膜压制花纹的加工模具,其特征在于,包括机架,机架上设有用于给叠合后的耐高温膜和热成型膜加热的加热机构;用于压制花纹且同时起到降温定型作用的模具辊和胶辊,所述的模具辊包括辊筒和通过吸附式或粘贴式依附在辊筒表面的压印模板。A processing die for a film-pressed pattern, comprising: a frame provided with a heating mechanism for heating the laminated high-temperature resistant film and the thermoformed film; for pressing the pattern and simultaneously cooling and shaping The action of the mold roll and the rubber roll, the mold roll comprising a roll and an embossing template attached to the surface of the roll by adsorption or adhesion.
  14. 如权利要求13所述的一种膜压制花纹的加工模具,其特征在于,还包括耐高温膜收卷辊和热成型膜收卷辊,所述的耐高温膜收卷辊和热成型膜收卷辊均设置在机架上,加工成型后处于叠合状态的耐高温膜和热成型膜通过第三导辊分离传导至耐高温膜收卷辊和热成型膜收卷辊,还包括带动耐高温膜收卷辊、热成型膜收卷辊和模具辊转动的电机。A film-pressing processing die according to claim 13, further comprising a high temperature resistant film winding roll and a thermoformed film winding roll, said high temperature resistant film winding roll and thermoformed film The rolls are disposed on the frame, and the high temperature resistant film and the thermoformed film which are in a superposed state after being processed and formed are separated and guided to the high temperature resistant film winding roll and the thermoformed film winding roll by the third guide roll, and further include driving resistance. A high temperature film winding roll, a thermoformed film winding roll, and a motor that rotates the mold roll.
  15. 如权利要求13或14所述的一种膜压制花纹的加工模具,其特征在于,还包括热成型膜放卷辊和耐高温膜放卷辊,热成型膜放卷辊和耐高温膜放卷辊均设置在机架上,还包括将热成型膜放卷辊和耐高温膜放卷辊上的热成型膜和耐高温膜叠合在一起传导至加热机构的第 一导辊。A film-pressing processing die according to claim 13 or 14, further comprising a thermoformed film unwinding roll and a high temperature resistant film unwinding roll, a thermoformed film unwinding roll and a high temperature resistant film unwinding The rolls are all disposed on the frame, and further include a first guide roll that superimposes the thermoformed film unwinding roll and the thermoformed film on the high temperature resistant film unwinding roll and the high temperature resistant film to the heating mechanism.
  16. 如权利要求13或14所述的一种膜压制花纹的加工模具,其特征在于,所述的加热机构包括加热辊和第二导辊。A film-pressing processing die according to claim 13 or 14, wherein said heating means comprises a heating roller and a second guiding roller.
  17. 如权利要求14所述的一种膜压制花纹的加工模具,其特征在于,还包括复合材料层放卷辊,所述的复合材料层放卷辊设置在热成型膜放卷辊上端或下端。A film-embossed processing die according to claim 14, further comprising a composite material unwinding roll, said composite material unwinding roll being disposed at an upper end or a lower end of the thermoformed film unwinding roll.
PCT/CN2018/122037 2018-01-04 2018-12-19 Process for imprinting pattern on film and die therefor WO2019134517A1 (en)

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CN108215146A (en) * 2018-01-04 2018-06-29 浙江宝汇薄膜有限公司 A kind of processing technology and its mold of membrane pressure decorative pattern
CN109435221A (en) * 2018-12-03 2019-03-08 蔡远中 Embossing machine
CN110303699A (en) * 2019-07-29 2019-10-08 浙江晶通塑胶有限公司 A kind of forming method of fine and smooth, the clear lines of plastic floor
CN110614861B (en) * 2019-09-12 2021-09-21 东莞光群雷射科技有限公司 Production process of CPP film laser holographic film
CN114635922A (en) * 2022-02-17 2022-06-17 南通特思敏精密科技有限公司 High temperature resistant high accuracy copper axle sleeve shell

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