CN201799784U - Semi-automatic welding machine for welding solar battery components - Google Patents
Semi-automatic welding machine for welding solar battery components Download PDFInfo
- Publication number
- CN201799784U CN201799784U CN2009202016780U CN200920201678U CN201799784U CN 201799784 U CN201799784 U CN 201799784U CN 2009202016780 U CN2009202016780 U CN 2009202016780U CN 200920201678 U CN200920201678 U CN 200920201678U CN 201799784 U CN201799784 U CN 201799784U
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Abstract
A semi-automatic welding machine for welding solar battery components mainly comprises a machine head, a stand, a pressing device and a die plate, wherein a far-infrared heater is fixed on the stand through a support frame; an aluminum plate heater is fixed below the stand; the die plate is fixed on the stand through a guide rail and can perform horizontal movement; the pressing device is fixed on the stand through a pressing device; the aluminum plate heater and the far-infrared heater are arranged on the machine head, wherein the aluminum plate heater is fixed below the stand, and the far-infrared heater is fixed on an steam cylinder on the support frame and can perform vertical movement. A limiting stop pin and a limiting baffle plate which are used for fixing cells are arranged on the die plate; a handle is installed at the right end of the die plate; and an automatic lock pin of the die plate capable of automatically locking and fixing as well as releasing and moving in place is arranged on an edge of the die plate. The semi-automatic welding machine has the advantages that the manufacturing cost is low, the operation is easy, quality problems caused by personal error can be effectively controlled, the welding speed is improved, and at the same time, the labor intensity of welders can be reduced, etc.
Description
Technical field
The utility model relates to the semi-automatic welding machine in a kind of crystal silicon solar battery component production process, belongs to the technical field that special purpose machinery manufacturing and solar module are made.
Background technology
Solar energy because of it has energy-saving and environmental protection, continuable effect, is subjected to the extensive attention of countries in the world as a kind of continuable new forms of energy, now in the every field that marches toward people's daily life just step by step.In the production process of solar module, usually several solar battery sheet positive and negatives need be welded bunchiness by welding, the solar battery sheet that many series weldings are good is equidistantly arranged, and head and the tail couple together with the band welding of confluxing, and tight more at last encapsulation gets up to use.The welding of solar module mainly is divided into: single weldering, series welding, laying, four steps of welding.Single weldering of solar module, series welding require welding not have rosin joint, can not stay crator on the battery sheet, and battery sheet string marshalling, spacing are even, and the battery sheet is clean, complete no cracked.
At present, in single weldering of domestic solar module, the series welding process adopt the electric iron manual welding more and since everyone individual difference cause the assembly that welds inhomogeneous, produce rosin joint, influence the indexs such as outward appearance, electrical property of assembly.Have special full automatic welding to meet sb. at the airport abroad, but cost an arm and a leg, disposable having high input is unfavorable for enlarging the production scale of state inner assembly manufacturer; Simultaneously because battery sheet not only thin but also crisp (being generally about 200 microns), full automatic welding is met sb. at the airport and is easy to damage the battery sheet in welding process, causes high scrappage, increases cost.
Summary of the invention
The purpose of this utility model is to overcome the deficiency that prior art exists, and can overcome the meet sb. at the airport solar module semi-automatic welding machine of shortcoming of manual welding and full automatic welding simultaneously and provide a kind of.This machine manufacturing cost is not high, and processing ease can effectively be controlled the quality problems that human error causes, improves speed of welding, can reduce welder's labour intensity simultaneously.
The utility model is that the scheme that its problem of solution is adopted is: it is mainly by head, tables, hold down gag, mould disks constitutes, and has far-infrared heater to be fixed on the tables by bracing frame on the described head, an aluminium sheet heater be fixed on tables below; But described mould disks is fixed on tables by guide rail and goes up and move left and right; Described hold down gag is fixed on the tables by fixed head.
Aluminium sheet heater and far-infrared heater are arranged on the described head, wherein said aluminium sheet heater be fixed on tables below, and far-infrared heater is fixed on the cylinder above the bracing frame and can moves up and down.
Described mould disks is provided with the spacing backing pin and the postive stop baffle of self-contained battery sheet; Described mould disks right-hand member is equipped with handle, fixes and unclamps the automatic lock pin that moves into place the grinding tool dish but the limit of mould disks is provided with auto lock.
Described hold down gag is by fixed head, oil cylinder, and pressing plate, the pressing plate thimble, pressure regulator valve, oil pump is formed, and the pressing plate thimble is fixed on the pressing plate, and pressing plate is fixed on the oil cylinder, and oil cylinder is fixed on the tables by fixed head.
Described pressing plate thimble has 12, two groups of arrangements about branch, two rows before and after every component, three of every rows.
The utility model requires to arrange in advance the battery sheet on mould disks when welding battery sheet, open the aluminium sheet heater to the aluminium sheet preheating on the tables, the mould disks of the good battery sheet of arranged is moved to the far ultraviolet heater below, compress welding with the welding hold down gag, can moment send high temperature and need not contact the far-infrared heater of battery sheet above starting is welded on the double-edged electrode of battery sheet welding.Mould disks can require to change according to the specification and the composing layout of solar module.
The beneficial effects of the utility model are: the utility model solar cell semi-automatic welding machine adopts have been arranged battery sheet string in advance and restarts far-infrared heater battery sheet string is carried out disposable welding on mould disks, need single postwelding welding procedure of series welding again before having changed; Improve speed of welding greatly and reduced labour intensity; Solved simultaneously in the solar module welding process because the quality problems that human error causes have realized producing in batches and having reduced production cost.
Description of drawings
Fig. 1-the 1st, side-looking structural representation of the present utility model.
Fig. 1-2 is a main TV structure schematic diagram of the present utility model.
Fig. 1-the 3rd, plan structure schematic diagram of the present utility model.
Fig. 1-the 4th, the structural representation of hold down gag described in the utility model.
Fig. 2-the 1st, mould disks described in the utility model location schematic diagram.
Fig. 2-the 2nd, postive stop baffle structural representation described in the utility model.
Fig. 2-the 3rd, battery sheet described in the utility model is arranged schematic diagram.
Fig. 2-the 4th, automatic lock pin work schematic diagram described in the utility model.
Fig. 2-the 5th, welding described in the utility model is arranged schematic diagram.
Fig. 3 is the utility model battery sheet welding sequence figure.
The specific embodiment
Label in the accompanying drawing is as follows: 1-head, 2-tables, 3-hold down gag, 4-mould disks, 5-far-infrared heater, 6-aluminium sheet heater, 7-guide rail, the spacing backing pin of 8-, 9-postive stop baffle, 10-handle, the automatic lock pin of 11-, 12-fixed head, 13-oil cylinder, 14-pressing plate, 15-pressing plate thimble, 16-pressure regulator valve, 17-oil pump.
As Fig. 1-1 to Fig. 1-
Shown in, it is head 1, tables 2, hold down gag 3, mould disks 4 that the utility model mainly is made of four parts.Have far-infrared heater 5 to be fixed on the tables 2 on the described head 1 by bracing frame, aluminium sheet heater 6 be fixed on tables below; Mould disks 4 can be fixed on the tables 2 by guide rail 7, and the people can promote mould disks 4 along guide rail 7 move left and right; Hold down gag 3 fixes on the tables 2 by fixed head 12.
Lay aluminium sheet above the described tables 2, head 1, hold down gag 3, guide rail 7, mould disks 4 are installed on it.
Described head 1 two kinds of heaters are arranged: aluminium sheet heater 6 and far-infrared heater 5.Aluminium sheet heater 6 be fixed on tables below, play a part the preheating desktop and typesetted battery sheet in the mould disks above the tables.Red heater 5 far away is that inside quartz ampoule sends far red light and makes battery sheet and welding surface reach the effect that adds thermal weld, and it is fixed on the cylinder above the bracing frame, and cylinder can promote far-infrared heater 5 and moves up and down during welding job.
Described mould disks 4 plays a part the battery sheet of setting type in advance, presses the effect of welding sequence feeding battery sheet.But the spacing backing pin 8 on the mould disks 4, postive stop baffle 9 self-contained battery sheets; The mould disks right-hand member is equipped with handle 10, the last fixing guide rail 7 of tables, and driving handle 10 can make mould disks 4 along guide rail 7 move left and right; But automatic lock pin 11 auto locks on the mould web are fixed and are unclamped the mould disks that moves into place.Composing battery sheet is located in the position that spacing backing pin 8, postive stop baffle 9 are arranged above the affiliated mould disks 4, and they can the different changes according to the model of product.
Described hold down gag 3 time compresses welding in welding, and welding is not shifted in welding process, improves welding quality, and the unit for electrical property parameters of battery component.Shown in Fig. 1-4: hold down gag 3 is made up of fixed head 12, oil cylinder 13, pressing plate 14, pressing plate thimble 15, pressure regulator valve 16, oil pump 17.Pressing plate thimble 15 is fixed on the pressing plate 14, and pressing plate 14 is fixed on the oil cylinder 13, and oil cylinder 13 is fixed on the tables 1 by fixed head 12, and the pressure of oil cylinder 13 is provided by oil pump 17, and pressure regulator valve 16 is regulated the pressure of oil.Pressing plate thimble 15 has 12, two groups of arrangements about branch, and two rows before and after the every component, 3 of every rows start oil cylinder 13 and drive when moving down on the pressing plate thimbles 15, and 12 pressing plate thimbles 15 unclamp or hold out against welding.
To be with the solar module of 9 125mmX125mm of single string below example and in conjunction with Fig. 2-1 to 2-5, the technical solution of the utility model is described in further detail description:
The utility model uses operation mainly to comprise following two steps: 1. set type: with the high temperature adhesive plaster 9 battery sheets and welding are cemented and be arranged in battery sheet string.2. welding: edited battery sheet string is welded with infrared heater.
Solar module semi-automatic welding machine described in the utility model is when setting type, and welding one end that cuts with high temperature adhesive plaster handle is bonded on the backplate of battery sheet earlier, again the battery sheet that glues by from right to left order being placed on the mould disks 4 gently.The battery sheet faces up when putting, and does not have weldbonding band one end to push down battery sheet front electrode (pressured plate thimble fixedly limits displacement), and postive stop baffle 9 can be located battery sheet front and back position, position, the battery sheet left and right sides, spacing backing pin 8 location.
As being followed successively by original state, operation 1, operation 2, operation 3, operation 4 and operation 5 among Fig. 3 from top to bottom.
Solar module semi-automatic welding machine described in the utility model the time is opened aluminium sheet heater 6 earlier giving the aluminium sheet preheating tables 2 above in welding, and preheating successfully when the aluminium sheet above the tables reaches 50-70 and spends; With the hand propelled handle mould disks 4 of typesetted battery sheet string is moved to the left along guide rail 7, the battery sheet that the promotion mould disks makes (1) number position during the 1st welding sequence is over against the far-infrared heater below, and this moment, automatic lock pin 11 auto locks of mould web were fixed mould disks; It is downward to promote pressing plate to start oil cylinder, and 12 pressing plate thimbles move down, and one group of 6 the pressing plate thimble in the right compress (1) welding number above the position, and one group on the left side is directly unsettled; Start cylinder and move down, when to the 20nm left and right sides, silicon chip top, stop promoting far-infrared heater; Open far-infrared heater and add thermal weld, adopt luminous size during heating, according to the temperature of luminous size control battery sheet and welding with specific battery sheet welding temperature curve adjustment far-infrared heater to welding; After the complete melting of the tin above the welding connects, stop heating, start cylinder drive far-infrared heater and get back to the top, the startup oil cylinder drives pressing plate thimble 15 and unclamps welding, enters (2) welding sequence.
Be moved to the left behind the station of 2 battery sheets automatically lock pin 11 with the fixed mould dish with hand propelled mould disks 4 during (2) welding sequence, restart about hold down gag 3 usefulness two groups of pressing plate thimbles and compress welding on (2), (3) position battery sheet, restart far-infrared heater 5 and add thermal weld for welding and battery sheet.Enter (3) after (2) welding sequence finishes, (4), (5) welding sequence, welded remaining battery sheet by (2) welding sequence.When welding dish 4 initial position that moves right that moves moulds after all finishing manually takes out welding good battery sheet string carries out in the next weld cycle.
The utility model sun can solve the quality problems that human error causes by the battery component semi-automatic welding machine, has also reduced operator's labour intensity, has accelerated speed of welding greatly, has reduced production cost, and can improve the electrical performance indexes of assembly.
Claims (5)
1. solar module semi-automatic welding machine, it is mainly by head, tables, hold down gag, mould disks constitutes, it is characterized in that having on the described head (1) far-infrared heater (5) to be fixed on the tables (2) by bracing frame, an aluminium sheet heater (6) be fixed on tables (2) below; Described mould disks (4) is fixed on tables (2) by guide rail (7) but goes up and move left and right; Described hold down gag (3) is fixed on the tables (2) by fixed head (12).
2. solar module semi-automatic welding machine according to claim 1, it is characterized in that aluminium sheet heater (6) and far-infrared heater (5) are arranged on the described head (1), wherein said aluminium sheet heater (6) be fixed on tables (2) below, and far-infrared heater (5) is fixed on the cylinder above the bracing frame and can moves up and down.
3. solar module semi-automatic welding machine according to claim 1 is characterized in that described mould disks (4) is provided with the spacing backing pin (8) and the postive stop baffle (9) of self-contained battery sheet; Described mould disks (4) right-hand member is equipped with handle (10), mould disks (4) but the limit be provided with auto lock and fix and unclamp the automatic lock pin (11) that moves into place the grinding tool dish.
4. solar module semi-automatic welding machine according to claim 1, it is characterized in that described hold down gag (3) is by fixed head (12), oil cylinder (13), pressing plate (14), pressing plate thimble (15), pressure regulator valve (16), oil pump (17) is formed, pressing plate thimble (15) is fixed on the pressing plate (14), and pressing plate (14) is fixed on the oil cylinder (13), and oil cylinder (13) is fixed on the tables (2) by fixed head (12).
5. solar module semi-automatic welding machine according to claim 4 is characterized in that described pressing plate thimble (15) has 12, two groups of arrangements about branch, two rows before and after every component, three of every rows.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202016780U CN201799784U (en) | 2009-12-10 | 2009-12-10 | Semi-automatic welding machine for welding solar battery components |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202016780U CN201799784U (en) | 2009-12-10 | 2009-12-10 | Semi-automatic welding machine for welding solar battery components |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201799784U true CN201799784U (en) | 2011-04-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202016780U Expired - Fee Related CN201799784U (en) | 2009-12-10 | 2009-12-10 | Semi-automatic welding machine for welding solar battery components |
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| Country | Link |
|---|---|
| CN (1) | CN201799784U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102699464A (en) * | 2012-06-07 | 2012-10-03 | 康奋威科技（杭州）有限公司 | Thermal radiation type welding method and device applied to solar cell |
| CN103612023A (en) * | 2013-11-29 | 2014-03-05 | 无锡先导自动化设备股份有限公司 | Solar cell infrared welding device |
| CN106548966A (en) * | 2015-09-17 | 2017-03-29 | 英属开曼群岛商精曜有限公司 | The permutation method of wafer |
| CN107855713A (en) * | 2017-11-22 | 2018-03-30 | 无锡博硕精睿科技有限公司 | A kind of welding transfers welding system |
| CN109014479A (en) * | 2018-08-28 | 2018-12-18 | 无锡奥特维科技股份有限公司 | Battery plate welding device and method |
-
2009
- 2009-12-10 CN CN2009202016780U patent/CN201799784U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102699464A (en) * | 2012-06-07 | 2012-10-03 | 康奋威科技（杭州）有限公司 | Thermal radiation type welding method and device applied to solar cell |
| CN103801781A (en) * | 2012-06-07 | 2014-05-21 | 康奋威科技（杭州）有限公司 | Heat radiation type welding method and device applied to solar battery pieces |
| CN103801781B (en) * | 2012-06-07 | 2016-02-17 | 康奋威科技（杭州）有限公司 | Be applied to solar battery sheet heat radiation type welding method and device |
| CN103612023A (en) * | 2013-11-29 | 2014-03-05 | 无锡先导自动化设备股份有限公司 | Solar cell infrared welding device |
| CN103612023B (en) * | 2013-11-29 | 2016-06-15 | 无锡先导智能装备股份有限公司 | A kind of solar battery sheet infrared welding device |
| CN106548966A (en) * | 2015-09-17 | 2017-03-29 | 英属开曼群岛商精曜有限公司 | The permutation method of wafer |
| CN107855713A (en) * | 2017-11-22 | 2018-03-30 | 无锡博硕精睿科技有限公司 | A kind of welding transfers welding system |
| CN109014479A (en) * | 2018-08-28 | 2018-12-18 | 无锡奥特维科技股份有限公司 | Battery plate welding device and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110420 Termination date: 20131210 |