CN112423575A - Efficient surface mounting method for LED lamp beads - Google Patents

Efficient surface mounting method for LED lamp beads Download PDF

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Publication number
CN112423575A
CN112423575A CN202011409849.6A CN202011409849A CN112423575A CN 112423575 A CN112423575 A CN 112423575A CN 202011409849 A CN202011409849 A CN 202011409849A CN 112423575 A CN112423575 A CN 112423575A
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CN
China
Prior art keywords
fixed
frame
led lamp
push rod
lamp beads
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Granted
Application number
CN202011409849.6A
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Chinese (zh)
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CN112423575B (en
Inventor
郭良
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Guangdong Lumen Pioneer Opto Ltd
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Haiyan Jijia Building Materials Co ltd
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Priority to CN202011409849.6A priority Critical patent/CN112423575B/en
Publication of CN112423575A publication Critical patent/CN112423575A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0404Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0408Incorporating a pick-up tool
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/043Feeding one by one by other means than belts
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/046Surface mounting

Abstract

The invention provides a high-efficiency surface mounting method for an LED lamp bead, and belongs to the technical field of LED processing. A high-efficiency surface mounting method for LED lamp beads comprises the following steps: s1, arranging the LED lamp bead winding tape on the surface mounting device in sequence, connecting the covering strip on the LED lamp bead winding tape to a first winding roller, exposing the LED lamp beads, then enabling the lamp strip body with the LED lamp beads to penetrate through a guide way of a bottom plate, limiting the lamp strip body through the guide way, and connecting one end of the lamp strip body to a second winding roller; the bulges on the lifting plate in the S2 and arrangement mechanism extend into the lamp strip body, the LED lamp beads in the lamp strip body are adsorbed, then the LED lamp beads are taken out, and the lamp strip can be manually closed or opened according to the arrangement mode of the lamp beads on the lamp plate, so that the electromagnetic valve corresponding to the bulges needing to be started is controlled to be adsorbed or not adsorbed. The lamp has the advantage of high efficiency of placing the lamp beads on the lamp panel.

Description

Efficient surface mounting method for LED lamp beads
Technical Field
The invention belongs to the technical field of LED processing, and particularly relates to a high-efficiency surface mounting method for LED lamp beads.
Background
The paster of LED lamp pearl loops through the lamp pearl with on the LED lamp pearl winding and takes out, then prevents the lamp pearl in proper order to the lamp plate that corresponds on, at this in-process, every manipulator can only correspond a lamp pearl, because its high-speed translation, reciprocates, and machinery needs the maintenance of regularity. And the lamp bead patches are picked up back and forth through the manipulator, so that the efficiency is low.
Disclosure of Invention
The invention aims to solve the problems in the prior art, provides a high-efficiency surface mounting method for LED lamp beads, and solves the problem of low efficiency of placing the lamp beads on a lamp panel.
The purpose of the invention can be realized by the following technical scheme:
the efficient surface mounting method for the LED lamp beads is characterized by comprising the following steps of:
s1, arranging the LED lamp bead winding tape on the surface mounting device in sequence, connecting the covering strip on the LED lamp bead winding tape to a first winding roller, exposing the LED lamp beads, then enabling the lamp strip body with the LED lamp beads to penetrate through a guide way of a bottom plate, limiting the lamp strip body through the guide way, and connecting one end of the lamp strip body to a second winding roller;
s2, enabling the protrusions on the lifting plate in the arrangement mechanism to extend into the lamp strip body, adsorbing the LED lamp beads in the lamp strip body, and then taking out the LED lamp beads, wherein the electromagnetic valves corresponding to the protrusions to be started can be manually closed or opened according to the arrangement mode of the lamp beads on the lamp plate so as to control adsorption or non-adsorption;
s3, transferring the adsorbed lamp beads into moving strips on the lifting assembly, and then changing the distance between the moving strips to adapt to the positions of the lamp beads on the lamp panel;
s4, the movable strip needs to be moved to a height smaller than 1.5mm from the upper surface of the lamp panel, and the separation blade at the lower part of the movable strip is pushed away quickly, so that the lamp beads fall to the corresponding part of the lamp panel naturally.
In the efficient chip mounting method for the LED lamp beads, the chip mounting device comprises a frame, a plurality of unreeling structures for fixing and unreeling LED lamp bead tape tapes are rotatably arranged on the frame, each unreeling structure comprises a plurality of swing arms, the swing arms are hinged on the frame, torsion springs are arranged at the hinged positions of the swing arms and the frame, rotating shafts are rotatably arranged on the swing arms, a plurality of limiting blocks are fixed on the rotating shafts, guide pipes are fixed on the frame, the guide rails are horizontally arranged, observation grooves are formed in one sides of the guide pipes, an arrangement mechanism for taking out and storing the LED lamp beads on the LED lamp bead tape tapes and arranging the LED lamp beads in order is arranged on the frame, the arrangement mechanism can also send the LED lamp beads onto the lamp panels, a conveying belt for conveying the lamp panels is arranged on the frame, and a first limiting plate and a second limiting plate are fixed on the frame, the first limiting plate and the second limiting plate are positioned on the conveying belt, and form a conveying channel for conveying the lamp panel; the frame on be provided with and be used for spacing stop gear with the lamp plate.
In the efficient surface mounting method for the LED lamp beads, the first limiting plate and the second limiting plate are rotatably provided with the auxiliary rollers.
In the efficient surface mounting method for the LED lamp beads, the limiting mechanism comprises a first push rod motor and a baffle, the first push rod motor is fixed on the rack, and the baffle is fixed on a push rod of the first push rod motor.
In the efficient surface mounting method for the LED lamp beads, the first limiting plate and the second limiting plate are fixedly provided with the guide plates.
In the efficient LED lamp bead mounting method, the arranging mechanism comprises a lifting component, a movable plate, a second push rod motor, a bottom plate, a fixed frame, a plurality of first winding rollers and a plurality of second winding rollers, the fixed frame is fixed on a rack, a third push rod motor is fixed on the fixed frame, a push rod of the third push rod motor is connected with the movable plate and can move with the movable plate, a micro push motor is fixed on the movable plate, a lifting plate is fixed on a push rod of the micro push motor, a plurality of protrusions which are arranged in an array are fixed on the lifting plate, air holes are formed in the protrusions, an air pump is further fixed on the fixed frame, an air pipe is fixed on the movable plate and is connected with the air pipe through a first pipeline, the air pipe is connected with the air holes in the movable plate through a second pipeline, and the second push rod motor is fixed on the rack, a lifting frame is fixed on a push rod of the second push rod motor, a plurality of first guide rails are fixed on the lifting frame, the lifting assembly is arranged on the first guide rails and comprises a plurality of moving strips arranged in parallel and fixed strips fixed on the first guide rails, the moving strips are arranged on the first guide rails in a sliding mode, adjacent moving strips are connected through tension springs, the fixed strips are fixedly connected with the adjacent moving strips, and the adjacent moving strips are connected through steel ropes; the LED lamp bead tape winding device comprises a rack, a movable strip, a bottom plate, guide strips, a conveying channel and a plurality of protrusions, wherein the movable strip is provided with a plurality of containing holes, the lower part of the movable strip is provided with a blocking piece in a sliding manner, a pushing motor is fixed on the movable strip and fixedly connected with the blocking piece, the blocking piece is provided with a plurality of through holes corresponding to the containing holes, a separating assembly capable of separating the movable strip is arranged on the rack, the fixed frame is fixed with the bottom plate, the bottom plate is fixed with a plurality of guide strips, a guide channel for the LED lamp bead tape to pass through is formed between the adjacent guide strips, the guide channel is connected with the conveying channel; the frame on be fixed with the first driving motor who corresponds with first wind-up roll, first driving motor links to each other with first wind-up roll one-to-one, the second winding drum rotate and set up in the frame, the frame on be fixed with the second driving motor who corresponds with second wind-up roll, second driving motor links to each other with second winding drum one-to-one.
In the efficient surface mounting method for the LED lamp bead, the lower end of the air vent is located on the lower surface of the protrusion.
In the efficient surface mounting method for the LED lamp beads, the suckers are fixed on the protrusions and connected with the air holes.
In the efficient surface mounting method for the LED lamp beads, the separating assembly comprises a fourth push rod motor and a fifth push rod motor, the fourth push rod motor and the fifth push rod motor are fixed on the lifting frame, a first moving frame is fixed on a push rod of the fourth push rod motor, a second moving frame is fixed on a push rod of the fifth push rod motor, a plurality of first draw hooks are fixed on the first moving frame, a plurality of second draw hooks are fixed on the second moving frame, a guide block is fixed on each moving strip, and the first draw hooks and the second draw hooks can hook the guide blocks of the moving strips and pull the moving strips open.
In the efficient surface mounting method for the LED lamp beads, each second pipeline is fixedly provided with the electromagnetic valve.
In the efficient surface mounting method for the LED lamp beads, the fixing frame is provided with an adjusting assembly capable of adjusting the position of the LED lamp beads adsorbed on the protrusions, the fixing frame is fixedly provided with a sixth push rod motor, a push frame is fixedly arranged on a push rod of the sixth push rod motor, a plurality of limiting frame bodies matched with the shapes of the LED lamp beads are fixedly arranged on the push frame, and a guide portion is fixedly arranged at the upper end of each limiting frame body.
Compared with the prior art, the invention has the following advantages:
1. the LED lamp bead feeding device can feed LED lamp beads onto the lamp panel quickly, and is high in efficiency. Compare in traditional manipulator transfer lamp pearl, the device send into the great improvement of efficiency.
2. This mechanism can be according to quick take out with the LED lamp pearl on the lamp strip body is neat to the lamp pearl that will take out sends into the holding of removing the strip downthehole, then will remove the strip separation back, quick send into LED lamp pearl to the lamp plate on, can send into the lamp pearl on the whole lamp plate simultaneously fast, great improvement the paster efficiency of LED lamp pearl.
Drawings
FIG. 1 is a schematic of the present invention.
Fig. 2 is a schematic view of a base plate in the present invention.
Fig. 3 is a partially enlarged view of fig. 1.
Figure 4 is a schematic view of the lift assembly of the present invention.
Fig. 5 is a partially enlarged view of fig. 1.
Fig. 6 is a schematic view of the conveyor belt of the present invention.
In the figure, 1, a frame; 2. a swing arm; 3. a rotating shaft; 4. a limiting block; 5. a guide tube; 5a, an observation groove; 6. a conveyor belt; 7. a first limit plate; 8. a second limiting plate; 9. an auxiliary roller; 10. a first push rod motor; 11. a baffle plate; 12. a guide plate; 13. moving the plate; 14. a second push rod motor; 15. a base plate; 16. a fixed mount; 17. a first wind-up roll; 18. a second wind-up roll; 19. a third push rod motor; 20. a micro-driving motor; 21. a lifting plate; 22. a protrusion; 22a, a vent hole; 23. an air pump; 24. a breather pipe; 25. a first pipeline; 26. a second pipeline; 27. a lifting frame; 28. a first guide rail; 29. a moving bar; 29a, a containing hole; 30. a tension spring; 31. a baffle plate; 31a, a through hole; 32. a push motor; 33. a guide strip; 34. a guide way; 35. a suction cup; 36. a fourth push rod motor; 37. a fifth push rod motor; 38. a first movable frame; 39. a second moving frame; 40. pulling a first hook; 41. a second draw hook; 42. a guide block; 43. an electromagnetic valve; 44. a sixth push rod motor; 45. pushing the frame; 46. a limiting frame body; 46a, a guide portion; 47. a fixing strip; 48. a steel cord; 49. a turntable; 50. a light bar body; 51. covering strips;
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
The efficient surface mounting method for the LED lamp beads is characterized by comprising the following steps of:
s1, arranging the LED lamp bead winding tape on the surface mounting device in sequence, connecting the covering strip 51 on the LED lamp bead winding tape to the first winding roller 17, exposing the LED lamp beads, then enabling the lamp strip body 50 with the LED lamp beads to penetrate through the guide channel 34 of the bottom plate 15, limiting the lamp strip body 50 through the guide channel 34, and connecting one end of the lamp strip body 50 to the second winding roller 18;
s2, enabling the protrusions 22 on the lifting plate 21 in the arrangement mechanism to extend into the lamp strip body 50, adsorbing the LED lamp beads in the lamp strip body 50, taking out the LED lamp beads, and manually closing or opening the electromagnetic valves 43 corresponding to the protrusions 22 to be started according to the arrangement mode of the lamp beads on the lamp panel so as to control adsorption or non-adsorption;
s3, transferring the adsorbed lamp beads into the movable strips 29 on the lifting assembly, and then changing the distance between the movable strips 29 to adapt to the positions of the lamp beads on the lamp panel;
s4, the movable strip 29 needs to be moved to a height smaller than 1.5mm from the upper surface of the lamp panel, and the separation blade 31 at the lower part of the movable strip 29 is pushed away quickly, so that the lamp beads fall to the corresponding part of the lamp panel naturally.
As shown in fig. 1 to 6, a high-efficiency surface mounting method for LED lamp beads includes a frame 1, a plurality of unwinding structures for fixing and unwinding LED lamp bead tapes are rotatably disposed on the frame 1, each unwinding structure includes a plurality of swing arms 2, the swing arms 2 are hinged to the frame 1, torsion springs are disposed at the hinged positions of the swing arms 2 and the frame 1, a rotating shaft 3 is rotatably disposed on the swing arms 2, a plurality of limit blocks 4 are fixed on the rotating shaft 3, a guide tube 5 is fixed on the frame 1, the guide rail is horizontally disposed, an observation groove 5a is disposed on one side of the guide tube 5, an arrangement mechanism for taking out and storing and arranging the LED lamp beads on the LED lamp bead tapes is disposed on the frame 1, the arrangement mechanism can also send the LED lamp beads onto a lamp panel, a conveyor belt 6 for conveying the lamp panel is disposed on the frame 1, a first limit plate 7 and a second limit, the first limiting plate 7 and the second limiting plate 8 are positioned on the conveying belt 6, and the first limiting plate 7 and the second limiting plate 8 form a conveying channel for conveying the lamp panel; a limiting mechanism used for limiting the lamp panel is arranged on the rack 1.
The LED lamp bead tape comprises a rotary disc 49, a lamp strip body 50 and a covering strip 51 covering the lamp strip body 50, wherein a plurality of grids for storing lamp beads are arranged on the lamp strip body 50, and the lamp strip body 50 is rolled on the rotary disc 49 after being covered by the covering strip 51. LED lamp pearl winding belongs to prior art.
The working principle of the invention is as follows: manually pull out swing arm 2, then with LED lamp pearl winding setting in pivot 3, fix through stopper 4, pull out LED lamp pearl winding and penetrate to stand pipe 5, then cover strip 51 on the LED lamp pearl winding is torn, the winding body that will be used for storing LED lamp pearl sends into arrangement mechanism, take out LED lamp pearl from winding body through arrangement mechanism, at this moment, send into the lamp plate on conveyer belt 6, welding tin cream has been set up on the lamp plate of here, conveyer belt 6 sends into the lamp plate between first stopper 4 and the second limiting plate 8, until spacing through limiting mechanism, lamp plate stop motion, then arrangement mechanism restarts, then send into the LED lamp pearl on the lamp plate.
The LED lamp bead feeding device can feed LED lamp beads onto the lamp panel quickly, and is high in efficiency. Compare in traditional manipulator transfer lamp pearl, the device send into the great improvement of efficiency.
Specifically, the first and second stopper plates 7 and 8 are rotatably provided with auxiliary rollers 9. Conveying lamp plate that can be better.
Specifically, stop gear includes first push rod motor 10 and baffle 11, and first push rod motor 10 is fixed in frame 1, and baffle 11 is fixed on the push rod of first push rod motor 10. After the lamp plate is sent into between first limiting plate 7 and the second limiting plate 8, first push rod motor 10 starts, drives baffle 11 and moves down, blocks the lamp plate, makes lamp plate stop motion.
Specifically, the guide plates 12 are fixed to the first limiting plate 7 and the second limiting plate 8. The lamp panel can be better inserted through the guide plate 12.
Specifically, the arrangement mechanism comprises a lifting component, a moving plate 13, a second push rod motor 14, a bottom plate 15, a fixed frame 16, a plurality of first wind-up rollers 17 and a plurality of second wind-up rollers 18, the fixed frame 16 is fixed on the frame 1, a third push rod motor 19 is fixed on the fixed frame 16, a push rod of the third push rod motor 19 is connected with the moving plate 13 and can move, a micro push motor 20 is fixed on the moving plate 13, a lifting plate 21 is fixed on the push rod of the micro push motor 20, a plurality of protrusions 22 arranged in an array are fixed on the lifting plate 21, vent holes 22a are formed in the protrusions 22, an air pump 23 is further fixed on the moving plate 13, a vent pipe 24 is fixed on the fixed frame 16, the air pump 23 is connected with the vent pipe 24 through a first pipeline 25, the vent pipe 24 is connected with the vent holes 22a on the moving plate 13 through a plurality of second pipelines 26, a lifting frame 27 is fixed on a push rod of the second push rod motor 14, a plurality of first guide rails 28 are fixed on the lifting frame 27, a lifting assembly is arranged on the first guide rails 28 and comprises a plurality of moving strips 29 arranged in parallel and fixed strips 28a fixed on the first guide rails 28, the moving strips 29 are arranged on the first guide rails 28 in a sliding mode, adjacent moving strips 29 are connected through tension springs 30, fixed strips 47 are fixedly connected with adjacent moving strips 29, and adjacent moving strips 29 are connected through steel ropes 48; a plurality of accommodating holes 29a are formed in the moving strip 29, a blocking piece 31 is slidably arranged at the lower part of the moving strip 29, a pushing motor 32 is fixed on the moving strip 29, the pushing motor 32 is fixedly connected with the blocking piece 31, a plurality of through holes 31a corresponding to the accommodating holes 29a are formed in the blocking piece 31, a separating component capable of separating the moving strip 29 is arranged on the rack 1, a bottom plate 15 is fixed on the fixing frame 16, a plurality of guide strips 33 are fixed on the bottom plate 15, guide channels 34 for allowing the LED lamp bead tape to pass through are formed between the adjacent guide strips 33, the guide channels 34 are connected with the conveying channel, and the protrusions 22 can correspond to the guide channels 34; a first driving motor corresponding to the first winding roller 17 is fixed on the rack 1, the first driving motor is connected with the first winding roller 17 in a one-to-one correspondence mode, the second winding drum is rotatably arranged on the rack 1, a second driving motor corresponding to the second winding roller 18 is fixed on the rack 1, and the second driving motor is connected with the second winding drum in a one-to-one correspondence mode.
The working principle of the mechanism is as follows: the covering strip 51 is wound on the first winding roller 17, the light bar body 50 is guided to the traditional direction from the bottom plate 15, the light bar body 50 is limited through the guide strip 33, and then one end of the light bar body 50 is wound on the second winding roller 18.
A plurality of screw holes are formed in the fixing strip 47, adjusting screws are connected to the screw holes in a threaded mode, and one ends of the adjusting screws are rotatably connected to the moving strips 29 adjacent to the fixing strip 47. The distance between the fixed bar 47 and the moving bar 29 can be adjusted by adjusting screws.
The moving plate 13 is driven to move by the third push rod motor 19, the moving plate 13 moves to the upper part of the bottom plate 15, then the micro pushing motor 20 is started to drive the lifting plate 21 to descend, the protrusions 22 on the lifting plate 21 extend into the lattices of the light bar body 50, then the air pump 23 is started to suck air into the air holes 22a to enable the LED lamp beads in the lattices to be adsorbed on the protrusions 22, then the micro pushing motor 20 is reset to enable the lifting plate 21 to reset, the LED lamp beads are taken away from the light bar body 50 at the moment, the third push rod motor 19 is started to drive the moving plate 13 to move to the upper part of the lifting assembly, the micro pushing motor 20 is started again to drive the lifting plate 21 to descend, the protrusions 22 on the lifting plate 21 extend into the accommodating holes 29a on the moving strip 29, at the moment, the baffle plate 11 at the lower part of the moving strip 29 can block the lower parts of the accommodating holes 29a, the second push rod motor 14 is started, after descending to preset height, remove the distance that the strip 29 interval equals through separating assembly with every, this distance is arranged the distance according to lamp ball on the lamp plate and is separated, removes to this removal strip 29 below after when the lamp plate, and push motor 32 starts, drives separation blade 31 and removes, makes through-hole 31a on the separation blade 31 correspond with holding hole 29a, and the LED lamp pearl in the holding hole 29a directly drops at the lamp plate.
Each first drive motor and each second drive motor are capable of operating independently.
This mechanism can be according to quick take out the LED lamp pearl on lamp strip body 50 neatly to in sending the lamp pearl that takes out into the holding hole 29a of removal strip 29, then will remove 29 after-separating, quick send into LED lamp pearl to the lamp plate on, can send into the lamp pearl on the whole lamp plate simultaneously fast, great improvement the paster efficiency of LED lamp pearl.
The first pipeline 25 and the second pipeline 26 adopt flexible pipes. The distance between adjacent moving strips 29 can be controlled by means of steel cords. The moving strip can be returned to and approached by a tension spring 30.
Specifically, the lower end of the vent hole 22a is located on the lower surface of the projection 22. Can make things convenient for protruding 22 to get into sucking up LED lamp pearl behind the lamp strip body 50.
Specifically, a suction cup 35 is fixed to the boss 22, and the suction cup 35 is connected to the vent hole 22 a. Adsorb through sucking disc 35, can be better hold LED lamp pearl, avoid protruding 22 to push down the back with LED lamp pearl crushing.
Specifically, the separating assembly comprises a fourth push rod motor 36 and a fifth push rod motor 37, the fourth push rod motor 36 and the fifth push rod motor 37 are fixed on the lifting frame 27, a first moving frame 38 is fixed on a push rod of the fourth push rod motor 36, a second moving frame 39 is fixed on a push rod of the fifth push rod motor 37, a first draw hook 40 is fixed on the first moving frame 38, a plurality of second draw hooks 41 are fixed on the second moving frame 39, a guide block 42 is fixed on each moving strip 29, and the first draw hook 40 and the second draw hook 41 can hook the guide block 42 of the moving strip 29 and pull the moving strip 29 open.
The fourth push rod motor 36 and the fifth push rod motor 37 are started to drive the first moving frame 38 and the second moving frame 39 to move, when the first draw hook 40 on the first moving frame 38 and the second draw hook 41 on the second moving frame 39 move, the first draw hook 40 and the second draw hook 41 simultaneously drive the guide blocks 42 on the two adjacent moving strips 29 to move, and the moving strips 29 are separated. The first draw hook 40 and the second draw hook 41 need to be hung on the guide block 42 of the same moving bar 29 at the same time. The first draw hook 40 and the second draw hook 41 can be selectively hung on the moving strip 29.
Specifically, a solenoid valve 43 is fixed to each second pipe 26. According to the required mode of arranging of lamp pearl on the lamp plate, can close corresponding solenoid valve 43, make arch 22 on the lifter plate 21 can effectual absorption when adsorbing LED lamp pearl. Is suitable for different lamp panels.
Specifically, be provided with on the mount 16 and enable the adjustment subassembly of adsorbing the LED lamp pearl adjusting position on protruding 22, be fixed with sixth push rod motor 44 on the mount 16, be fixed with on the push rod of sixth push rod motor 44 and push away frame 45, be fixed with the spacing framework 46 of a plurality of adaptation LED lamp pearl shapes on pushing away frame 45, be fixed with guide portion 46a on the spacing framework 46. Sixth push rod motor 44 starts, drives and pushes away frame 45 and shifts up, and the LED lamp pearl that is located on the projection carries out position control through guide portion 46a, then enters into the 46 bodies of spacing framework, makes the position of every LED lamp pearl can both be adjusted on predetermineeing the position, makes the LED lamp pearl can be accurate enter into the holding hole 29a on the removal strip 29 in.
The middle of the limiting frame 46 is a cavity for accommodating the LED lamp beads, and the upper guide part 46a is in a horn shape gradually increasing from bottom to top.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Claims (8)

1. The efficient surface mounting method for the LED lamp beads is characterized by comprising the following steps of:
s1, arranging the LED lamp bead winding tape on the surface mounting device in sequence, connecting the covering strip on the LED lamp bead winding tape to a first winding roller, exposing the LED lamp beads, then enabling the lamp strip body with the LED lamp beads to penetrate through a guide way of a bottom plate, limiting the lamp strip body through the guide way, and connecting one end of the lamp strip body to a second winding roller;
s2, enabling the protrusions on the lifting plate in the arrangement mechanism to extend into the lamp strip body, adsorbing the LED lamp beads in the lamp strip body, and then taking out the LED lamp beads, wherein the electromagnetic valves corresponding to the protrusions to be started can be manually closed or opened according to the arrangement mode of the lamp beads on the lamp plate so as to control adsorption or non-adsorption;
s3, transferring the adsorbed lamp beads into moving strips on the lifting assembly, and then changing the distance between the moving strips to adapt to the positions of the lamp beads on the lamp panel;
s4, the movable strip needs to be moved to a height smaller than 1.5mm from the upper surface of the lamp panel, and the separation blade at the lower part of the movable strip is pushed away quickly, so that the lamp beads fall to the corresponding part of the lamp panel naturally.
2. The efficient LED lamp bead mounting method according to claim 1, wherein the mounting device comprises a frame, the frame is rotatably provided with a plurality of unwinding structures for fixing and unwinding LED lamp bead tapes, each unwinding structure comprises a plurality of swing arms, the swing arms are hinged to the frame, torsional springs are arranged at the hinged positions of the swing arms and the frame, the swing arms are rotatably provided with rotating shafts, a plurality of limiting blocks are fixed on the rotating shafts, guide pipes are fixed on the frame, the guide rails are horizontally arranged, an observation groove is formed in one side of each guide pipe, the frame is provided with an arrangement mechanism for taking out and storing the LED lamp beads on the LED lamp bead tapes and arranging the LED lamp beads neatly, the arrangement mechanism can also send the LED lamp beads to the lamp panel, and the frame is provided with a conveying belt for conveying the lamp panel, a first limiting plate and a second limiting plate are fixed on the rack, the first limiting plate and the second limiting plate are positioned on the conveying belt, and the first limiting plate and the second limiting plate form a conveying channel for conveying the lamp panel; the frame on be provided with and be used for spacing stop gear with the lamp plate.
3. The efficient chip mounting method for the LED lamp beads according to claim 2, wherein the limiting mechanism comprises a first push rod motor and a baffle, the first push rod motor is fixed on the rack, and the baffle is fixed on a push rod of the first push rod motor.
4. The efficient LED lamp bead pasting method according to claim 1, wherein the arrangement mechanism comprises a lifting assembly, a moving plate, a second push rod motor, a bottom plate, a fixed frame, a plurality of first winding rollers and a plurality of second winding rollers, the fixed frame is fixed on a frame, a third push rod motor is fixed on the fixed frame, a push rod of the third push rod motor is connected with the moving plate and can move with the moving plate, a micro push motor is fixed on the moving plate, a lifting plate is fixed on a push rod of the micro push motor, a plurality of protrusions arranged in an array are fixed on the lifting plate, air vents are formed in the protrusions, an air pump is fixed on the fixed frame, an air pipe is fixed on the fixed frame, the air pump is connected with the moving plate through a first pipe, and the air pipe is connected with the air vents in the air pipe through a second pipe, the second push rod motor is fixed on the rack, a lifting frame is fixed on a push rod of the second push rod motor, a plurality of first guide rails are fixed on the lifting frame, the lifting assembly is arranged on the first guide rails and comprises a plurality of moving strips arranged in parallel and fixed strips fixed on the first guide rails, the moving strips are arranged on the first guide rails in a sliding mode, adjacent moving strips are connected through tension springs, the fixed strips are fixedly connected with adjacent moving strips, and the adjacent moving strips are connected through steel ropes; the LED lamp bead tape winding device comprises a rack, a movable strip, a bottom plate, guide strips, a conveying channel and a plurality of protrusions, wherein the movable strip is provided with a plurality of containing holes, the lower part of the movable strip is provided with a blocking piece in a sliding manner, a pushing motor is fixed on the movable strip and fixedly connected with the blocking piece, the blocking piece is provided with a plurality of through holes corresponding to the containing holes, a separating assembly capable of separating the movable strip is arranged on the rack, the fixed frame is fixed with the bottom plate, the bottom plate is fixed with a plurality of guide strips, a guide channel for the LED lamp bead tape to pass through is formed between the adjacent guide strips, the guide channel is connected with the conveying channel; the frame on be fixed with the first driving motor who corresponds with first wind-up roll, first driving motor links to each other with first wind-up roll one-to-one, the second winding drum rotate and set up in the frame, the frame on be fixed with the second driving motor who corresponds with second wind-up roll, second driving motor links to each other with second winding drum one-to-one.
5. The efficient chip mounting method for the LED lamp beads according to claim 4, wherein a sucking disc is fixed on the protrusions and connected with the vent holes.
6. The efficient chip mounting method for the LED lamp beads according to claim 4, wherein the separating assembly comprises a fourth push rod motor and a fifth push rod motor, the fourth push rod motor and the fifth push rod motor are fixed on the lifting frame, a first moving frame is fixed on a push rod of the fourth push rod motor, a second moving frame is fixed on a push rod of the fifth push rod motor, a plurality of first draw hooks are fixed on the first moving frame, a plurality of second draw hooks are fixed on the second moving frame, each moving strip is provided with a guide block, and the first draw hooks and the second draw hooks can hook the guide blocks of the moving strips and pull the moving strips open.
7. The efficient chip mounting method for the LED lamp beads according to claim 4, wherein an electromagnetic valve is fixed on each second pipeline.
8. The efficient surface mounting method for the LED lamp beads according to claim 1, wherein an adjusting assembly capable of adjusting the position of the LED lamp beads adsorbed on the protrusions is arranged on the fixing frame, a sixth push rod motor is fixed on the fixing frame, a pushing frame is fixed on a push rod of the sixth push rod motor, a plurality of limiting frame bodies matched with the shapes of the LED lamp beads are fixed on the pushing frame, and a guiding portion is fixed at the upper end of each limiting frame body.
CN202011409849.6A 2020-12-04 2020-12-04 Efficient surface mounting method for LED lamp beads Active CN112423575B (en)

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