CN105472904A - LED lamp panel slice mounter capable of simultaneously adhering multiple LED lamp slices - Google Patents

LED lamp panel slice mounter capable of simultaneously adhering multiple LED lamp slices Download PDF

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Publication number
CN105472904A
CN105472904A CN201510999676.0A CN201510999676A CN105472904A CN 105472904 A CN105472904 A CN 105472904A CN 201510999676 A CN201510999676 A CN 201510999676A CN 105472904 A CN105472904 A CN 105472904A
Authority
CN
China
Prior art keywords
led lamp
pearl
mounting
lamp panel
axis drive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510999676.0A
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Chinese (zh)
Other versions
CN105472904B (en
Inventor
张万功
尹梓伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Zhongzhi Technology Co.,Ltd.
Original Assignee
Dongguan Sinowin Opto-Electronic Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Sinowin Opto-Electronic Co Ltd filed Critical Dongguan Sinowin Opto-Electronic Co Ltd
Priority to CN201510999676.0A priority Critical patent/CN105472904B/en
Publication of CN105472904A publication Critical patent/CN105472904A/en
Application granted granted Critical
Publication of CN105472904B publication Critical patent/CN105472904B/en
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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/303Surface mounted components, e.g. affixing before soldering, aligning means, spacing means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0404Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0408Incorporating a pick-up tool
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10007Types of components
    • H05K2201/10106Light emitting diode [LED]
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/01Tools for processing; Objects used during processing
    • H05K2203/0195Tool for a process not provided for in H05K3/00, e.g. tool for handling objects using suction, for deforming objects, for applying local pressure

Abstract

The present invention disclose an LED lamp panel slice mounter capable of simultaneously adhering a plurality of LED lamp slices. The LED lamp panel slice mounter comprises: a machine table, wherein a PCB conveying table and an X axis transporting slide rail for mounting a slice mounter head are arranged on an upper plane of the machine table; a control box is arranged at the front side of the machine table; a mounting platform is arranged on the upper end of the control box; one or a plurality of bead belt mounting jigs for mounting LED bead belts are arranged on the mounting platform; at least one slide plate which can slide along the slide rail is arranged on the X axis transporting slide rail, a headstock is arranged on the slide plate, a head supporting arm is arranged on the headstock, and lamp bead sucking components which can move forwards, backwards, upwards and downwards are arranged at the front end part of the head supporting arm. A spring is arranged on the head supporting arm, and a limitation pole is arranged on a conveying trough, and thus, when a front mounting plate moves downwards, the product has a buffering function and a limiting function, and damage to a PCB, which is caused by an excessively large move-down distance of the front mounting plate, can be prevented. According to the product, a plurality of slice mounter heads can be arranged to form a plurality of slice mounting stations, so that slice mounting efficiency is improved.

Description

The LED lamp panel chip mounter of multiple LED sheet can be pasted simultaneously
Technical field
The present invention relates to chip mounter, particularly a kind of LED lamp panel chip mounter simultaneously can pasting multiple LED sheet.
Background technology
LED is as the very effective new type light source of one, have that brightness is high, power consumption is little, the life-span is long, stable performance, easily with the advantage such as integrated circuit mates, and as a kind of energy-conserving and environment-protective novel green light source in a large number for occasions such as Landscape Lamp, wing flats, street lamp, room lightings.
Along with the cost of adopting surface mounted LED reduces and extensive use, each manufacturing enterprise is all at exploitation surface mount type LED fluorescent lamp.The paster efficiency of conventional patch machine is low, and all need artificial feeding, blowing after each paster completes, manual labor amount is large.
Summary of the invention
The object of the invention is the above-mentioned defect for prior art, provide that a kind of structure is simple, easy to use, paster efficiency is high, can the LED lamp panel chip mounter simultaneously can pasting multiple LED sheet of batch paster.
For solving the above-mentioned defect of prior art, technical scheme provided by the invention is: a kind of LED lamp panel chip mounter simultaneously can pasting multiple LED sheet, comprise board, the upper plane of described board is provided with pcb board transport platform and the X-axis conveyer slideway for installing paster head, the front side of described board is provided with control cabinet, described control cabinet upper end is provided with mounting platform, described mounting platform is provided with one or more lamp pearl for mounted LED lamp bulb band band assembling fixture, described X-axis conveyer slideway is provided with at least one slide plate that can slide along this slide rail, described slide plate is provided with headstock, described headstock is provided with a handpiece support arm, the leading section of described handpiece support arm be provided with can before and after, the suction lamp pearl assembly moved up and down.
The one simultaneously can pasting the LED lamp panel chip mounter of multiple LED sheet as the present invention is improved, described lamp pearl band assembling fixture comprises lower bolster and cope match-plate pattern, described lower bolster by screw locking on described mounting platform, both sides of the edge on described cope match-plate pattern are provided with multiple mounting hole, the installation site, front and back of described cope match-plate pattern can be regulated by described mounting hole, the forward edge of the upper plane of described cope match-plate pattern is all interval with multiple headlight pearl holddown groove, the posterior edges of the upper plane of described cope match-plate pattern is all interval with multiple back light pearl holddown groove, described headlight pearl holddown groove and back light pearl holddown groove one_to_one corresponding are arranged.
The one simultaneously can pasting the LED lamp panel chip mounter of multiple LED sheet as the present invention is improved, described suction lamp pearl assembly comprises vertically disposed front mounting plate, the front lower edge of described front mounting plate is provided with suction nozzle mounting panel, described suction nozzle mounting panel is interval with multiple suction nozzle running through described suction nozzle mounting panel, be in-line arrangement to individual described suction nozzle, described front mounting plate 111 is in convex shape.
The one simultaneously can pasting the LED lamp panel chip mounter of multiple LED sheet as the present invention is improved, the front end of described handpiece support arm is provided with the mounting panel slide rail for installing described front mounting plate, the upper end of described handpiece support arm be provided with for control suction nozzle inhale LED lamp bead cylinder assembly and for controlling the Z axis drive unit that described front mounting plate moves up and down, the both sides, front end of described handpiece support arm are equipped with the screw for hanging spring, and the lower end of described spring is connected on described front mounting plate.
The one simultaneously can pasting the LED lamp panel chip mounter of multiple LED sheet as the present invention is improved, and in described pcb board transport platform, plane is provided with delivery chute, is provided with the limited post for limiting pan position effect under described front mounting plate in described delivery chute.
The one simultaneously can pasting the LED lamp panel chip mounter of multiple LED sheet as the present invention is improved, and the height of described pcb board transport platform is greater than the height of described board.
The one simultaneously can pasting the LED lamp panel chip mounter of multiple LED sheet as the present invention is improved, the rear side of described board is provided with the X-axis drive unit moved left and right for controlling described slide plate, described X-axis drive unit comprises the X-axis drive lead screw be located on described slide plate, one end of described X-axis drive lead screw connects the output shaft of X-axis driving motor, and described X-axis driving motor is controlled by described control cabinet.
The one simultaneously can pasting the LED lamp panel chip mounter of multiple LED sheet as the present invention is improved, described handpiece support arm is provided with and controls the movable Y-axis drive unit of described front mounting plate, described Y-axis drive unit comprises the Y-axis drive lead screw be located on described front mounting plate, one end of described Y-axis drive lead screw connects the output shaft of Y-axis driving motor, and described Y-axis driving motor is controlled by described control cabinet.
The one simultaneously can pasting the LED lamp panel chip mounter of multiple LED sheet as the present invention is improved, and described mounting platform is provided with the feeder for collecting discarded material strip, and described control cabinet is provided with scram button and shift knob.
The one simultaneously can pasting the LED lamp panel chip mounter of multiple LED sheet as the present invention is improved, described pearl band assembling fixture is provided with one or more, the number of described pearl band assembling fixture is identical with described suction lamp pearl number of components, and described headlight pearl holddown groove is identical with the number of described suction nozzle with the number of back light pearl holddown groove.
Compared with prior art, advantage of the present invention is: present invention employs the suction lamp pearl assembly with multiple suction nozzle and the pearl can installing many LED lamp bead bands band assembling fixture, the cope match-plate pattern of pearl band assembling fixture is provided with headlight pearl holddown groove and back light pearl holddown groove one to one, a lamp pearl band fixed jointly by two mutual corresponding headlight pearl holddown grooves and back light pearl holddown groove, when starting switch button, X-axis drive unit and Y-axis drive unit control after described handpiece support arm moves to assigned address, Z axis drive unit controls front mounting plate and moves down, cylinder assembly action, suction nozzle is made to draw LED lamp bead, then rise, X-axis drive unit and Y-axis drive unit control described handpiece support arm and move to above pcb board, Z axis drive unit controls front mounting plate and moves down, LED lamp bead is affixed on pcb board, then return, a paster action completes.Because this product is provided with spring on handpiece support arm, delivery chute is provided with limited post, there is when therefore front mounting plate moves down cushioning effect and position-limiting action, pan position under front mounting plate can be prevented excessive and destroy pcb board.This product can arrange multiple paster head, forms multiple paster station, improves paster efficiency.
Accompanying drawing explanation
Just with embodiment, the present invention and useful technique effect thereof are further described with reference to the accompanying drawings below, wherein:
Fig. 1 is structural representation of the present invention.
Fig. 2 is lamp pearl of the present invention band assembling fixture structural representation.
Reference numeral title: 1, board 2, pcb board transport platform 3, paster head 4, X-axis conveyer slideway 5, control cabinet 6, mounting platform 7, lamp pearl band assembling fixture 8, slide plate 9, headstock 10, handpiece support arm 11, inhale lamp pearl assembly 12, feeder 13, scram button 14, shift knob 21, delivery chute 22, limited post 71, lower bolster 72, cope match-plate pattern 73, mounting hole 74, headlight pearl holddown groove 75, back light pearl holddown groove 101, cylinder assembly 102, Z axis drive unit 103, screw 104, spring 111, front mounting plate 112, suction nozzle mounting panel 113, suction nozzle.
Embodiment
Below just with reference to the accompanying drawings and specific embodiment the invention will be further described, but embodiments of the invention are not limited thereto.
As depicted in figs. 1 and 2, a kind of LED lamp panel chip mounter simultaneously can pasting multiple LED sheet, comprise board 1, the upper plane of board 1 is provided with pcb board transport platform 2 and the X-axis conveyer slideway 4 for installing paster head 3, the front side of board 1 is provided with control cabinet 5, control cabinet 5 upper end is provided with mounting platform 6, mounting platform 6 is provided with one or more lamp pearl for mounted LED lamp bulb band band assembling fixture 7, X-axis conveyer slideway 4 is provided with at least one slide plate 8 that can slide along this slide rail, slide plate 8 is provided with headstock 9, headstock 9 is provided with a handpiece support arm 10, the leading section of handpiece support arm 10 be provided with can before and after, the suction lamp pearl assembly 11 moved up and down.
Preferably, lamp pearl band assembling fixture 7 comprises lower bolster 71 and cope match-plate pattern 72, lower bolster 71 by screw locking on mounting platform 6, both sides of the edge on cope match-plate pattern 72 are provided with multiple mounting hole 73, the installation site, front and back of cope match-plate pattern 72 can be regulated by mounting hole 73, the forward edge of the upper plane of cope match-plate pattern 72 is all interval with multiple headlight pearl holddown groove 74, the posterior edges of the upper plane of cope match-plate pattern 72 is all interval with multiple back light pearl holddown groove 75, and headlight pearl holddown groove 74 and back light pearl holddown groove 75 one_to_one corresponding are arranged.
Preferably, inhale lamp pearl assembly 11 and comprise vertically disposed front mounting plate 111, the front lower edge of front mounting plate 111 is provided with suction nozzle mounting panel 112, suction nozzle mounting panel 112 is interval with multiple suction nozzle 113 running through suction nozzle mounting panel 112, to the arrangement in in-line of individual suction nozzle 113.Front mounting plate 111 is in convex shape.
Preferably, the front end of handpiece support arm 10 is provided with the mounting panel slide rail for installing front mounting plate 111, the upper end of handpiece support arm 10 be provided with for control suction nozzle 113 inhale LED lamp bead cylinder assembly 101 and for controlling the Z axis drive unit 102 that front mounting plate 111 moves up and down, the both sides, front end of handpiece support arm 10 are equipped with the screw 103 for hanging spring 104, and the lower end of spring 104 is connected on front mounting plate 111.
Preferably, in pcb board transport platform 2, plane is provided with delivery chute 21, is provided with the limited post 22 for limiting front mounting plate 111 times pan position effects in delivery chute 21.Front mounting plate 111 has cushioning effect and position-limiting action when moving down, and pan position under front mounting plate can be prevented excessive and destroy pcb board.
Preferably, the height of pcb board transport platform 2 is greater than the height of board 1.The stroke that front mounting plate 111 moves down can be reduced, the time moved down when reducing paster, improve the efficiency of paster.
Preferably, the rear side of board 1 is provided with the X-axis drive unit moved left and right for controlling slide plate 8.X-axis drive unit comprises the X-axis drive lead screw be located on slide plate, and one end of X-axis drive lead screw connects the output shaft of X-axis driving motor, and X-axis driving motor is controlled by control cabinet.
Preferably, handpiece support arm 10 is provided with and controls the movable Y-axis drive unit of front mounting plate 111.Y-axis drive unit comprises the Y-axis drive lead screw be located on front mounting plate, and one end of Y-axis drive lead screw connects the output shaft of Y-axis driving motor, and Y-axis driving motor is controlled by control cabinet.
Preferably, mounting platform 6 is provided with the feeder 12 for collecting discarded material strip, and control cabinet 5 is provided with scram button 13 and shift knob 14.
Preferably, pearl band assembling fixture 7 is provided with one or more, and the number of pearl band assembling fixture 7 is identical with suction lamp pearl assembly 11 number, and headlight pearl holddown groove 74 is identical with the number of suction nozzle 113 with the number of back light pearl holddown groove 75.
Present invention employs the suction lamp pearl assembly 11 with multiple suction nozzle 113 and the pearl band assembling fixture 7 that many LED lamp bead bands can be installed, the cope match-plate pattern 72 of pearl band assembling fixture 7 is provided with headlight pearl holddown groove 74 and back light pearl holddown groove 75 one to one, a lamp pearl band fixed jointly by two mutual corresponding headlight pearl holddown grooves 74 and back light pearl holddown groove 75, when starting switch button, after X-axis drive unit and Y-axis drive unit control head support arm move to assigned address, Z axis drive unit controls front mounting plate and moves down, cylinder assembly action, suction nozzle is made to draw LED lamp bead, then rise, X-axis drive unit and Y-axis drive unit control head support arm and move to above pcb board, Z axis drive unit controls front mounting plate and moves down, LED lamp bead is affixed on pcb board, then return, a paster action completes.Because this product is provided with spring 104 on handpiece support arm 10, delivery chute is provided with limited post 22, there is when therefore front mounting plate moves down cushioning effect and position-limiting action, pan position under front mounting plate can be prevented excessive and destroy pcb board.This product can arrange multiple paster head, forms multiple paster station, improves paster efficiency.
The announcement of book and instruction according to the above description, those skilled in the art in the invention can also carry out suitable change and amendment to above-mentioned execution mode.Therefore, the present invention is not limited to embodiment disclosed and described above, also should fall in the protection range of claim of the present invention modifications and changes more of the present invention.In addition, although employ some specific terms in this specification, these terms just for convenience of description, do not form any restriction to the present invention.

Claims (10)

1. can paste the LED lamp panel chip mounter of multiple LED sheet for one kind simultaneously, comprise board, it is characterized in that, the upper plane of described board is provided with pcb board transport platform and the X-axis conveyer slideway for installing paster head, the front side of described board is provided with control cabinet, described control cabinet upper end is provided with mounting platform, described mounting platform is provided with one or more lamp pearl for mounted LED lamp bulb band band assembling fixture, described X-axis conveyer slideway is provided with at least one slide plate that can slide along this slide rail, described slide plate is provided with headstock, described headstock is provided with a handpiece support arm, the leading section of described handpiece support arm be provided with can before and after, the suction lamp pearl assembly moved up and down.
2. the LED lamp panel chip mounter simultaneously can pasting multiple LED sheet according to claim 1, it is characterized in that, described lamp pearl band assembling fixture comprises lower bolster and cope match-plate pattern, described lower bolster by screw locking on described mounting platform, both sides of the edge on described cope match-plate pattern are provided with multiple mounting hole, the installation site, front and back of described cope match-plate pattern can be regulated by described mounting hole, the forward edge of the upper plane of described cope match-plate pattern is all interval with multiple headlight pearl holddown groove, the posterior edges of the upper plane of described cope match-plate pattern is all interval with multiple back light pearl holddown groove, described headlight pearl holddown groove and back light pearl holddown groove one_to_one corresponding are arranged.
3. the LED lamp panel chip mounter simultaneously can pasting multiple LED sheet according to claim 2, it is characterized in that, described suction lamp pearl assembly comprises vertically disposed front mounting plate, the front lower edge of described front mounting plate is provided with suction nozzle mounting panel, described suction nozzle mounting panel is interval with multiple suction nozzle running through described suction nozzle mounting panel, to individual described suction nozzle be in-line arrangement, described front mounting plate is convex shape.
4. the LED lamp panel chip mounter simultaneously can pasting multiple LED sheet according to claim 3, it is characterized in that, the front end of described handpiece support arm is provided with the mounting panel slide rail for installing described front mounting plate, the upper end of described handpiece support arm be provided with for control suction nozzle inhale LED lamp bead cylinder assembly and for controlling the Z axis drive unit that described front mounting plate moves up and down, the both sides, front end of described handpiece support arm are equipped with the screw for hanging spring, and the lower end of described spring is connected on described front mounting plate.
5. the LED lamp panel chip mounter simultaneously can pasting multiple LED sheet according to claim 4, it is characterized in that, in described pcb board transport platform, plane is provided with delivery chute, is provided with the limited post for limiting pan position effect under described front mounting plate in described delivery chute.
6. the LED lamp panel chip mounter simultaneously can pasting multiple LED sheet according to claim 5, is characterized in that, the height of described pcb board transport platform is greater than the height of described board.
7. the LED lamp panel chip mounter simultaneously can pasting multiple LED sheet according to claim 6, it is characterized in that, the rear side of described board is provided with the X-axis drive unit moved left and right for controlling described slide plate, described X-axis drive unit comprises the X-axis drive lead screw be located on described slide plate, one end of described X-axis drive lead screw connects the output shaft of X-axis driving motor, and described X-axis driving motor is controlled by described control cabinet.
8. the LED lamp panel chip mounter simultaneously can pasting multiple LED sheet according to claim 7, it is characterized in that, described handpiece support arm is provided with and controls the movable Y-axis drive unit of described front mounting plate, described Y-axis drive unit comprises the Y-axis drive lead screw be located on described front mounting plate, one end of described Y-axis drive lead screw connects the output shaft of Y-axis driving motor, and described Y-axis driving motor is controlled by described control cabinet.
9. the LED lamp panel chip mounter simultaneously can pasting multiple LED sheet according to claim 8, is characterized in that, described mounting platform is provided with the feeder for collecting discarded material strip, and described control cabinet is provided with scram button and shift knob.
10. the LED lamp panel chip mounter simultaneously can pasting multiple LED sheet according to claim 9, it is characterized in that, described pearl band assembling fixture is provided with one or more, the number of described pearl band assembling fixture is identical with described suction lamp pearl number of components, and described headlight pearl holddown groove is identical with the number of described suction nozzle with the number of back light pearl holddown groove.
CN201510999676.0A 2015-12-24 2015-12-24 The LED lamp panel chip mounter of multiple LED pieces can be pasted simultaneously Active CN105472904B (en)

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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN106989090A (en) * 2017-04-28 2017-07-28 歌尔股份有限公司 Cutting part pastes frock
CN107333400A (en) * 2016-04-29 2017-11-07 深圳市炫硕智造技术有限公司 Depressed suction nozzle adsorption mechanism
CN108882667A (en) * 2018-08-17 2018-11-23 东莞市百事通电子设备有限公司 Led chip mounter
CN112423575A (en) * 2020-12-04 2021-02-26 海盐县集佳建材有限公司 Efficient surface mounting method for LED lamp beads

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CN203884088U (en) * 2014-03-27 2014-10-15 天津光韵达光电科技有限公司 Printing tray used for LED lamp bars in liquid crystal displays
CN104185381A (en) * 2014-08-22 2014-12-03 东莞市中之光电科技有限公司 Light-emitting diode (LED) full-automatic chip mounter
CN204119667U (en) * 2014-08-22 2015-01-21 东莞市中之光电科技有限公司 LED full-automatic chip mounter
CN205305238U (en) * 2015-12-24 2016-06-08 东莞中之光电股份有限公司 Can paste a plurality of LED light slice's LED lamp plate chip mounter simultaneously

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CN102686037A (en) * 2011-03-18 2012-09-19 北京博瑞精电科技有限公司 Double-head light-emitting diode (LED) lamp strip chip mounter
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Publication number Priority date Publication date Assignee Title
CN107333400A (en) * 2016-04-29 2017-11-07 深圳市炫硕智造技术有限公司 Depressed suction nozzle adsorption mechanism
CN106989090A (en) * 2017-04-28 2017-07-28 歌尔股份有限公司 Cutting part pastes frock
CN106989090B (en) * 2017-04-28 2019-02-15 歌尔股份有限公司 Cutting part pastes tooling
CN108882667A (en) * 2018-08-17 2018-11-23 东莞市百事通电子设备有限公司 Led chip mounter
CN108882667B (en) * 2018-08-17 2024-02-06 东莞市百事通电子设备有限公司 LED chip mounter
CN112423575A (en) * 2020-12-04 2021-02-26 海盐县集佳建材有限公司 Efficient surface mounting method for LED lamp beads

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