CN101866998B - High-power LED lens assembling machine - Google Patents
High-power LED lens assembling machine Download PDFInfo
- Publication number
- CN101866998B CN101866998B CN2010101882256A CN201010188225A CN101866998B CN 101866998 B CN101866998 B CN 101866998B CN 2010101882256 A CN2010101882256 A CN 2010101882256A CN 201010188225 A CN201010188225 A CN 201010188225A CN 101866998 B CN101866998 B CN 101866998B
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- Prior art keywords
- feeding
- lens
- feed
- axle
- chute feeder
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- 230000007246 mechanism Effects 0.000 claims abstract description 89
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 8
- 239000010935 stainless steel Substances 0.000 claims abstract description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 239000000758 substrate Substances 0.000 claims description 7
- 230000001154 acute effect Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 239000011230 binding agent Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000009738 saturating Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000000994 depressogenic effect Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- -1 tungsten halogen Chemical class 0.000 description 1
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Abstract
The invention relates to a lens automatic assembling machine which comprises a stand. The lens automatic assembling machine is characterized by also comprising a working platform (1), a feeding mechanism, an assembling mechanism, a lens positioning mechanism and an electric control mechanism, wherein the working platform is fixed on the stand, and the feeding mechanism and the assembling mechanism are installed on the working platform; the feeding mechanism comprises a feeding groove feeding mechanism and a feeding disk feeding mechanism; the feeding disk feeding mechanism comprises a feeding disk and a vibrating motor; the feeding groove feeding mechanism comprises a feeding groove, a T-shaped stainless steel sheet and a vibrator; a feeding groove inlet is connected with a feeding disk outlet; the lens positioning mechanism comprises a leveling clamp and a positioning clamp; the assembling mechanism comprises a U-shaft assembling mechanism and a bracket limiting mechanism; and the electric control mechanism controls the feeding mechanism and the assembling mechanism. The high-power LED lens automatic assembling machine can realize automatic assembly and replace the traditional manual operation, reduces the cost while saving labor, and greatly improves the assembly efficiency.
Description
Technical field
The present invention relates to a kind of automatic assembly equipment, in particular for the equipment of high-power LED lens assembling.
Background technology
Led light source is exactly that light-emitting diode (LED) is the light source of luminous element.Light-emitting diode was invented the sixties in 20th century, and in many decades subsequently, its basic purposes is the indicator light as electronic equipments such as radio-cassette players.This bulb has efficient height, long characteristics of life-span, can use continuously 100,000 hours, than long 100 times of ordinary incandescent lamp bubble.Scientist's prediction, at the five-year, this bulb becomes the main product of illumination of future generation probably.
Light emitting diode bulb all is essentially different with traditional incandescent lamp no matter structurally still on principle of luminosity.Light-emitting diode is to be made by several layers of very thin doped semiconductor material, the electronics that one deck band is excessive, another layer be electronics and form " hole " of positively charged for want of, when electric current passes through, electronics and hole mutually combine and give off energy, thereby give off radiance.
Great power LED as the 4th generation electric light source, possesses the title of " green illumination light source ", have little, the safe low-voltage of volume, good characteristics such as the life-span is long, electro-optical efficiency is high, response speed is fast, energy-saving and environmental protection, will replace traditional incandescent lamp, tungsten halogen lamp and fluorescent lamp and become the light source of new generation of 21 century.Common LED power is generally 0.05W, and operating current is 20mA, and great power LED can reach 1W, 2W, even tens of watts! Operating current can be tens milliamperes not to be waited to the hundreds of milliampere.
High-power LED lens be direct encapsulation (or bonding) on the led chip support, become as a whole with LED.LED lens and LED be closely connected together the light extraction efficiency that helps to promote LED, change the optical system of the optical field distribution of LED.
According to prior art, domestic high-power LED lens assembling is to adopt hand assembled, promptly clamps lens with clip, and two location holes of two ear alignment bracket of lens are vertically depressed.The problem that above hand assembled method exists is: (1) dynamics when everyone assembles is inconsistent, and the staff instability cannot guarantee vertically to depress and positive pressure, is pressed onto Herba Anoectochili roxburghii easily, causes short circuit, and the product qualified rate that causes assembling reduces; (2) existing hand assembled method also exists efficiency of assembling low, in a disguised form causes the cost of product higher.Along with socio-economic development requires to advocate high efficiency, low cost, high-quality, i.e. the technical problem to be solved in the present invention.
Summary of the invention
The object of the present invention is to provide a kind of high-power LED lens assembling machine, can make the high-power LED lens feeding, the location, the assembling of lens and led support realizes mechanization, has improved the efficient of assembling greatly.
Content of the present invention is for providing a kind of high-power LED lens assembling machine, and it mainly comprises following structure: frame, workbench, feed mechanism, assemble mechanism, lens position mechanism and electrical control mechanism.Wherein
Described stationary table on the frame, feed mechanism, assemble mechanism be installed on the workbench.
Described electrical control system mechanism controls feed mechanism, assemble mechanism and support position-limit mechanism.
Described feed mechanism comprises feed table feed mechanism and chute feeder feed mechanism, the feed table feed mechanism comprises feed table and vibration motor, vibration motor is fixed on the workbench, feed table is fastened on above the vibration motor, vibration motor can be bought on market, pass to alternating current and can produce shock effect power in the clockwise direction, drive lens in the feed table and reach moving upwards in the direction of the clock.
Described feed table is fixed on above the vibration motor, at the dish inwall spiralling guide passage is arranged, end entrance joins in feed table bottom under the guide passage, and the guide channel outlet is come out from the feed table upper end and chute feeder joins, the guide channel width be controlled at lens diameter 1 to 2 times.
Described chute feeder feed mechanism, comprise chute feeder, T shape stainless steel substrates and electromagnetic shaker, described chute feeder is a concave elongated, bottom land has slit, T shape stainless steel substrates is arranged in the seam, and the end, maintain an equal level in its upper end-face edge and the T groove, and the saturating steel disc of shape does the upper left side in slit under electromagnetic shaker drives and bottom-right replacing moved, thereby drive lens moves forward, and finishes the conveying of lens in groove.
Described electromagnetic shaker is fixed on the workbench, mainly comprise two iron cores, two flat spring sheet and AC coil, iron core A and iron core B end are by two flat spring sheet figure are fixed respectively, form parallel limbs shape, acute angle becomes 70 degree, in AC coil on the secured core A is housed, produce magnetic field behind the coil electricity, under the action of a magnetic field, drive iron core B and produce and reach vibrations upwards left.
Described lens position mechanism comprises and examines flat anchor clamps and positioning fixture, and positioning fixture links to each other with chute feeder, examines flat anchor clamps and links to each other with positioning fixture, and described examining has location notch on the position fixture.
Described assemble mechanism comprises support position-limit mechanism and U axle assemble mechanism, described U axle assemble mechanism comprises U shaft device and mobile platform, by guide rail move left and right on supporting bracket, the U shaft device links to each other with X2 axle travelling carriage guide rail X2 axle travelling carriage under the X2 axle drives, and moves up and down under the Z axle drives.
Described U shaft device comprises the U axle, and described U axle lower end is equipped with suction nozzle, and suction nozzle can be changed, and U axle the latter half is a hollow pipe, and the first half is solid, and the centre has aperture, communicates with vacuum generator by seal channel.Described U axle can revolve axle, and rotation angle range is at 90 to 180 degree.
Described support position-limit mechanism X1 axle travelling carriage and along the Y-axis travelling carriage, between X1 axle travelling carriage and the workbench, slide by guide rail between Y-axis travelling carriage and the X1 travelling carriage, X1 axle travelling carriage drives lower edge X1 direction of principal axis move left and right at motor, the Y-axis travelling carriage drives the lower edge Y direction at motor and moves forward and backward, and the support stopper slot is arranged on the X1 travelling carriage.
Description of drawings
Fig. 1 is the stereogram of assembly machine forward sight of the present invention;
Fig. 2 is an assembly machine partial enlarged drawing of the present invention;
Fig. 3 is an assembly machine rear perspective view of the present invention;
Fig. 4 is the face upwarding stereogram of assembly machine of the present invention;
Fig. 5 is the Li Bentu of chute feeder of the present invention
Fig. 6 is the cutaway view of chute feeder along the A-A position
Fig. 7 is the central cross-sectional view of U shaft device
Name code:
1. workbench 12.Y axle travelling carriage 23. is examined flat anchor clamps
2. feed table feed mechanism 13.X1 axle travelling carriage 24. positioning fixtures
3. feed table 14. stopper slots 25. striker plates
4. guide passage 15.X1 axle 26. chute feeders
5. vibration motor 16. motor A 27. binder anchor clamps
6. spring leaf 17. suction nozzle 28.X2 axles
7. iron core A 18.U axle 29. motor C
8. AC coil 19.U shaft device 30. supporting brackets
9. iron core B 20. air cylinder group 31.Y axles
10. spring leaf 21.X2 axle travelling carriage 32. motor D
11.T stainless 22. motor B 33. location notchs of type
Embodiment
The present invention is further illustrated below in conjunction with drawings and Examples.
Shown in 1, this provides a kind of high-power LED lens assembling machine with reference to the accompanying drawings, and it mainly comprises following structure: frame, workbench 1, feed mechanism, assemble mechanism, lens position mechanism and electrical control mechanism.
Wherein:
Described stationary table on frame, feed mechanism, the support position-limit mechanism is installed on the workbench 1.Assemble mechanism is installed on the supporting bracket 30.
Described electrical control system mechanism controls feed mechanism, assemble mechanism and support position-limit mechanism.
Described feed mechanism comprises feed table feed mechanism 2 and chute feeder feed mechanism, feed table feed mechanism 2 is made up of feed table 3, T shape stainless steel substrates 11 and vibration motor 5, vibration motor 5 is fixed on the workbench, vibration motor 5 can be bought on market, pass to alternating current and can produce shock effect power in the clockwise direction, drive lens in the feed table and reach moving upwards in the direction of the clock.
Described feed table 3 is fixed on above the vibration motor 5, at the dish inwall spiralling guide passage 4 is arranged, 4 times end entrances of guide passage join in the feed table bottom, 4 outlets of guide passage are come out from the feed table upper end and chute feeder 26 joins, guide passage 4 width be controlled at lens diameter 1 to 2 times, impel lens to advance, finish the sub-material of lens with single.Mirror is under the drive of vibration motor, and the lens of feed table bottom can promote along guide passage 4, enter feeding trough 26 through product, finish the feeding of lens, the guide process.
Fig. 5, shown in Figure 6 with reference to the accompanying drawings 1,, described straight-line groove feed mechanism, comprise not saturating steel disc 11 of chute feeder 26, T shape and electromagnetic shaker, described electromagnetic shaker is fixed on the workbench, by two iron cores, two flat spring sheets and AC coil are formed, iron core A 7 and iron core B 9 two ends are by fixing with spring leaf 10 by spring leaf 6 respectively, form parallelogram shape, acute angle becomes 70 degree, in AC coil 8 on the secured core A 7 is housed, can produce alternately magnetic field behind the coil electricity, under the action of a magnetic field, drive iron core B and produce and reach vibrations upwards left.
Described chute feeder 26 is a concave elongated, there are binder anchor clamps 27 top, slidably striker plate 25 also is installed on the binder anchor clamps, bottom land has slit, not saturating steel disc 11 lower ends of described T shape are fixed on above the iron core B of electromagnetic shaker, and being clipped in above can be movable in the slit, do upper left side and bottom-right alternately vibrations under electromagnetic shaker drives, thereby drive lens moves forward, and finishes the conveying of lens in chute feeder 26.
With reference to shown in Figure 5, described lens position mechanism comprises and examines flat anchor clamps 23 and positioning fixture 24, all is fixed on the chute feeder 26, and positioning fixture 24 links to each other with chute feeder 26, examines flat anchor clamps 23 and links to each other with positioning fixture 24, the described location notch 33 in addition of examining on the flat anchor clamps 23.
With reference to figure 1, shown in Figure 3, described assemble mechanism comprises U axle assemble mechanism and support position-limit mechanism, described U axle assemble mechanism comprises U shaft device 19 and mobile platform, X2 axle travelling carriage 21 is installed on the supporting bracket 30 by guide rail, can be on supporting bracket 30 under motor C 29 drives move left and right, U shaft device 19 is installed by guide rail with X2 axle travelling carriage 21, moves up and down at air cylinder group 20 effect lower edge guide rails.
With reference to figure 2, shown in Figure 7, in the described U shaft device 19 U axle 18 is installed, described U axle 18 lower ends are equipped with suction nozzle 17, suction nozzle 17 can load and unload and change, and U axle 18 Lower Halves are hollow pipe, and the first half is solid, the centre has aperture, communicates with vacuum generator by seal channel.Described U axle 18 upper ends connect motor B 22, can rotate under motor B drives, and rotation angle range is at 90 to 180 degree.
With reference to figure 1, shown in Figure 4, described support position-limit mechanism X1 axle travelling carriage 13 and Y-axis travelling carriage 12, between X1 axle travelling carriage 13 and the workbench 1, slide by guide rail between Y-axis travelling carriage 12 and the X1 travelling carriage 13, X1 axle travelling carriage reaches to draw by X1 axle 15 under motor A 16 drives makes move left and right, Y-axis travelling carriage 12 moves forward and backward by Y-axis 31 tractions under motor D 32 drives, and support stopper slot 14 is arranged on the X1 travelling carriage 13.
The operation principle of lens assembling machine of the present invention is as follows:
(1) opens electrical control mechanism, the operation automatic assembling machine.
(2) lens are fed into the feed table 3 from the top, by under the vibrations of vibration motor 5, lens can move in the direction of the clock in the feed table 3, the dish inwall has clockwise spiralling guide passage 4, lens can enter from guide passage 4 inlets, move lifting along guide passage 4, after sub-material, enter chute feeder 26 in the exit;
(3) after the energising of the AC coil in the electromagnetic shaker, cause the vibrations of iron core B 9, drive the vibrations of T type stainless steel substrates 11, the lens in the chute feeder 26 move forward on positioning fixture 24 positions of delivering to appointment under the vibrations of T type stainless steel substrates 11;
(4) binder anchor clamps 27 in groove in order to push down lens, prevent lens jump out with overlapping, striker plate 25 blocks the back lens and moves in assembling process;
(5) assemble mechanism moves on to the lens top position, and U shaft device 19 lower end suction nozzles 17 are positioned at directly over the lens, and U shaft device 19 moves down, and suction nozzle 17 moves on the lens;
(6) electric control mechanism controls vacuum generator produces vacuum, and suction nozzle 17 holds lens.
(7) motor A drives 18 rotations of U axle, suction nozzle 17 drive lens are rotated, because lens two ear side length are longer than the width of examining flat anchor clamps 23, make lens both sides ear rotate to positioning fixture 24 edges, finishes the lens position first time;
(8) assemble mechanism rises and to move to location notch 33 tops of examining flat anchor clamps 23 with lens, and U shaft device 19 moves vertically downward, and U axle 18 rotate simultaneously, makes the 33 liang of ear screens of groove that just in time are positioned of the both sides ear of lens, finishes the lens position second time;
(9) assemble mechanism rises, and moves to assigned address, promptly move to the support rigging position directly over;
(10) the assemble mechanism drive lens is vertically depressed, and is pressed in the rigging position;
(11) stop vacuum generator, and suction nozzle 17 separates with lens, puts lens;
(12) assemble mechanism rises, and moves to initial position;
(13) support position-limit mechanism moves, and drives support and moves to next rigging position;
(14) finish the entire bracket assembling from multiple (5-13) step;
(15) assembly machine is got back to reset condition, stop the assembling, wait empty support to be replaced after, restart assembling.
High-power LED lens automatic assembling machine of the present invention can be realized automatic assembling, replace traditional manual operation, when having saved the labour, also improve the efficient that assembling is arranged greatly, reduce production costs, also improve the qualification rate of product in addition, can realize the streamlined operation, had practicality.
Claims (7)
1. a lens automatic assembling machine includes frame, it is characterized in that: also comprise workbench (1), feed mechanism, assemble mechanism, lens position mechanism and electrical control mechanism, wherein:
Described stationary table is on frame, and feed mechanism, assemble mechanism are installed on the workbench;
Described feed mechanism comprises chute feeder feed mechanism and feed table feed mechanism, described feed table feed mechanism is by feed table and vibration motor, described chute feeder feed mechanism comprises chute feeder, T shape stainless steel substrates and electromagnetic shaker, and the chute feeder inlet joins with the feed table outlet;
Described lens position mechanism comprises and examines flat anchor clamps and positioning fixture;
Described assemble mechanism comprises U axle assemble mechanism and support position-limit mechanism;
Described electrical control mechanism control feed mechanism, assemble mechanism.
2. assembly machine according to claim 1, it is characterized in that: described feed table has spiralling guide passage at the dish inwall, end entrance joins in the feed table bottom under the guide passage, the guide channel outlet is come out from the feed table upper end and chute feeder joins, and the guide channel width is controlled at 1 to 2 times of lens diameter.
3. assembly machine according to claim 1 is characterized in that: described chute feeder is a concave elongated, and bottom land has slit, and T shape stainless steel substrates is arranged in the seam, and the end maintains an equal level in its upper end-face edge and the chute feeder.
4. assembly machine according to claim 1 is characterized in that: described electromagnetic shaker mainly comprises two iron cores, two flat spring sheet and AC coil, and they form parallelogram shape, acute angle become 70 the degree, in the AC coil that is fixed on the iron core A is housed.
5. assembly machine according to claim 1 is characterized in that: described U axle assemble mechanism comprises U shaft device and mobile platform.
6. assembly machine according to claim 5 is characterized in that: rotatable U axle is housed in the U shaft device, and rotation angle range is at 90 to 180 degree.
7. assembly machine according to claim 6 is characterized in that: U axle lower end is equipped with suction nozzle, and suction nozzle can be changed, and U axle the latter half is a hollow pipe, and the first half is solid, and the centre has aperture, communicates with vacuum generator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101882256A CN101866998B (en) | 2010-05-31 | 2010-05-31 | High-power LED lens assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101882256A CN101866998B (en) | 2010-05-31 | 2010-05-31 | High-power LED lens assembling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101866998A CN101866998A (en) | 2010-10-20 |
| CN101866998B true CN101866998B (en) | 2011-09-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101882256A Expired - Fee Related CN101866998B (en) | 2010-05-31 | 2010-05-31 | High-power LED lens assembling machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104369300A (en) * | 2014-10-10 | 2015-02-25 | 木林森股份有限公司 | Feeding device for LED molding process and feeding method thereof |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105762238B (en) * | 2016-04-11 | 2018-02-16 | 东莞市凯昶德电子科技股份有限公司 | LED automatic charging machines |
| CN108758381B (en) * | 2018-07-17 | 2024-04-12 | 赛尔富电子有限公司 | Assembling equipment and assembling method for LED strip lamp lenses |
| CN109827095A (en) * | 2018-12-27 | 2019-05-31 | 赛尔富电子有限公司 | A kind of bar shape LED lamp assembly equipment |
| CN113471120B (en) * | 2021-04-30 | 2022-08-09 | 鸿利智汇集团股份有限公司 | Feeding device and feeding process for UVLED processing |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60170984A (en) * | 1984-02-16 | 1985-09-04 | Toshiba Corp | Light emitting diode assembly equipment |
| US7121680B2 (en) * | 2001-12-10 | 2006-10-17 | Galli Robert D | LED lighting assembly with improved heat management |
| JP2004207369A (en) * | 2002-12-24 | 2004-07-22 | Stanley Electric Co Ltd | Surface mounting type white led |
| KR100618513B1 (en) * | 2005-04-14 | 2006-08-31 | 김낙화 | A manufacturing method for led accumulation module base and there of apparatus |
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2010
- 2010-05-31 CN CN2010101882256A patent/CN101866998B/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104369300A (en) * | 2014-10-10 | 2015-02-25 | 木林森股份有限公司 | Feeding device for LED molding process and feeding method thereof |
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| CN101866998A (en) | 2010-10-20 |
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