CN112362177A

CN112362177A - Double-sided automatic welding packaging equipment for glass packaging temperature sensor

Info

Publication number: CN112362177A
Application number: CN202011091616.6A
Authority: CN
Inventors: 隋中華
Original assignee: Thinking Yichang Electronic Co ltd
Current assignee: Thinking Yichang Electronic Co ltd
Priority date: 2019-06-26
Filing date: 2019-06-26
Publication date: 2021-02-12
Anticipated expiration: 2039-06-26
Also published as: CN112362177B; CN110631728B; CN112362178A; CN110631728A; CN112362178B

Abstract

A double-sided automatic welding and packaging device for a glass packaging temperature sensor comprises a conveying platform, wherein a transfer jig lowering mechanism, a straightening and shearing mechanism, a silver dipping mechanism, a chip welding mechanism, a silver drying mechanism, a glass shell inserting mechanism and a glass packaging forming mechanism are sequentially arranged on the conveying platform from left to back; first transfer jig conveying mechanisms are arranged among the straightening and shearing mechanism, the silver dipping mechanism, the chip welding mechanism and the glass shell inserting mechanism in a crossed mode, and second transfer jig conveying mechanisms are arranged at the silver drying mechanism and the glass seal forming mechanism. The double-sided automatic welding and packaging equipment for the glass packaging temperature sensor provided by the invention can realize automatic processing of the glass packaging temperature sensor.

Description

Double-sided automatic welding packaging equipment for glass packaging temperature sensor

Technical Field

The invention relates to the field of glass packaging temperature sensor production, in particular to double-sided automatic welding and packaging equipment for a glass packaging temperature sensor.

Background

The following processes are required in the production process of the NTC thermistor: the method comprises the steps of Dumet wire straightening, clamping and pulling, cutting, jig transferring, cutting, silver dipping, sticking, preheating, silver drying, glass tube inserting, preheating, high-temperature forming, overturning, preheating, high-temperature forming and material collecting.

The lead pin of NTC thermistor is Dumet wire with diameter below 0.3m/m, which is made of Ni-Fe alloy and plated with copper, and is commonly used in diode or bulb (tube) industry. The Dumet wire belongs to the nickel-iron alloy class, has small wire diameter and very small expansion coefficient, is different from a common CU or CP lead, and has great influence on the product percent of pass due to insufficient straightness of the wire, so the Dumet wire is very troublesome in the straightening processing process.

In addition, the glass-packaged temperature sensor is completed by welding equal-length dumet wires with silver paste on the upper part and the lower part of a chip respectively and then carrying out glass sealing on the dumet wires and a glass tube, and the chip is small in size (the length is about 4mm by 4mm) due to the fact that the wires are thinner by 0.3m/m, and therefore high precision needs to be guaranteed in the production process.

In the process of bonding the chip, the front side and the back side of the chip with the length and the width of several millimeters are required to be welded with Dumet wires, and the conventional equipment does not provide a foundation.

In addition, how to perfectly fuse the cylindrical glass shell with the internal chip and the Dumet wire after the glass shell is inserted and ensure that the cylindrical glass shell is in an elliptical shape cannot be realized by the existing equipment.

In the forming process of the system of straightening, cutting, dipping silver, welding a chip, baking silver, inserting a glass tube and forming at high temperature, the prior art does not provide a better scheme for reference.

Disclosure of Invention

The invention aims to solve the technical problem of providing double-sided automatic welding and packaging equipment for a glass packaging temperature sensor, which can automatically finish the steps of treating and cutting a Dumet wire, welding a chip, sleeving a glass tube, and melting the glass tube and a chip lead into a product in a glass sealing manner, thereby ensuring that the product can be applied to a high-temperature environment and rapidly sensing the temperature in the high temperature environment.

In order to solve the technical problems, the technical scheme adopted by the invention is as follows:

a double-sided automatic welding and packaging device for a glass packaging temperature sensor comprises a conveying platform, wherein a transfer jig lowering mechanism, a straightening and shearing mechanism, a silver dipping mechanism, a chip welding mechanism, a silver drying mechanism, a glass shell inserting mechanism and a glass packaging forming mechanism are sequentially arranged on the conveying platform from left to back; a first transfer jig conveying mechanism is arranged among the straightening and shearing mechanism, the silver dipping mechanism, the chip welding mechanism and the glass shell inserting mechanism in a crossed manner, and a second transfer jig conveying mechanism is arranged at the silver drying mechanism and the glass seal forming mechanism;

the transfer jig lowering mechanism comprises a front supporting plate and a rear supporting plate, the front supporting plate and the rear supporting plate are respectively positioned on the front side and the rear side below the stacked transfer jigs, and the transfer jigs are pushed downwards and out through the pushing lowering mechanism;

the straightening and shearing mechanism comprises a straightening mechanism and a shearing mechanism; the straightening mechanism comprises a pay-off mechanism, a first wire throwing mechanism and a second wire throwing mechanism;

the pay-off mechanism comprises a pay-off reel, a first reel, a tensioning reel and a second reel; the pay-off reel is connected with the pay-off motor through a first belt conveying mechanism; the tensioning reel is arranged on the first sliding frame in a sliding mode through the tensioning mounting seat;

the first wire throwing mechanism comprises a first group of guide rollers and a second group of guide rollers, the Dumet wire winds around the first group of guide rollers and the second group of guide rollers and is bent into a first wave and a second wave respectively, and the first wave and the second wave are formed on the horizontal plane and the vertical plane respectively;

the second wire throwing mechanism comprises a first rotating frame, and the first rotating frame is connected with the wire throwing cylinder through a second belt conveying mechanism; a broken line threading pipe penetrates through the first rotating frame along the length direction, and the Dumet silk threads penetrate through the broken line threading pipe and are driven by the first rotating frame to rotate and straighten;

the shearing mechanism comprises a first conveying mechanism, a first cutting mechanism and a first clamping mechanism.

The first conveying mechanism comprises a crank conveying mechanism, the output end of the crank conveying mechanism is hinged with a shearing conveying sliding seat, the shearing conveying sliding seat is arranged on a shearing sliding rail in a sliding mode, a wire clamping mechanism is arranged on the shearing conveying sliding seat and comprises a lower fixed clamping plate and an upper movable clamping plate, the middle of the upper movable clamping plate is hinged with the shearing conveying sliding seat, one end, close to a clamping wire, of the upper movable clamping plate is connected with the lower fixed clamping plate through a first spring, a first roller wheel is arranged at one end, far away from the clamping wire, of the upper movable clamping plate, the first roller wheel is in sliding contact with the first cutting mechanism, the first cutting mechanism is lifted when the first cutting mechanism cuts down, and the cutting mechanism is pressed when the cutting;

the first cutting mechanism comprises a first stretching cylinder, the output end of the first stretching cylinder is hinged with a first connecting rod, the other end of the first connecting rod is hinged with a first lever, a first roller is arranged at the lower end of the other end of the first lever in a sliding manner, the other end of the first lever is also fixedly connected with a cutting mechanism connecting plate, the cutting mechanism connecting plate is connected with a cutting slide seat, and the cutting slide seat is arranged on a cutting mechanism fixing seat of the cutting platform in a sliding manner; a pressing block is arranged at the front end of the cutting slide seat, and a cutter is arranged at the rear end of the cutting slide seat;

the first clamping mechanism comprises a balance plate fixed with the cutting mechanism fixing seat, the balance plate is positioned above the pay-off clamp, a through hole is transversely formed in the balance plate, and the through hole is communicated downwards; a manipulator is arranged on one side of the balance plate, which is far away from the cutter, and clamps or releases the Dumet wire;

the silver dipping mechanism comprises a silver paste pump, and the silver paste pump is connected with the silver pumping motor through a belt conveying mechanism; the output end of the silver paste pump is connected with the flow pipe, the outlet of the flow pipe is fixed on the support plate, and the lower end of the outlet of the flow pipe is opposite to the silver paste notch at the upper end of the silver paste pump;

the chip welding mechanism comprises a chip feeding vibration disc arranged on one side of the conveying platform, one side of the chip feeding vibration disc is connected with a chip positioning groove, and the chip positioning groove is spaced from and opposite to the Dumet wire on the transfer jig; a lifting mechanism is arranged below the transfer jig, a supporting mechanism supporting plate is arranged on the lifting mechanism, and the supporting mechanism supporting plate is opposite to the Dumet wire; the other side of the transfer jig is provided with a three-axis adjusting mechanism, the top end of the three-axis adjusting mechanism is provided with a vacuum suction plate, and the vacuum suction plate is connected with a vacuum pump in an air-tight mode;

the silver drying mechanism is arranged on one side of the conveying platform and comprises a silver drying support frame, a heating seat is fixed on the silver drying support frame, a heating groove is formed in the heating seat, and one end part of the semi-finished product with silver extends into the heating groove to be heated; the lower end of the silver drying support frame is connected with a driving and reversing cylinder, and the distance between the heating groove and the silver-carrying end of the semi-finished product is adjusted through the driving and reversing cylinder.

The glass shell inserting mechanism comprises a positioning output mechanism arranged on one side of the conveying platform, and one end of the positioning output mechanism is in transitional connection with the glass tube feeding vibration disc; the other side of the conveying platform is provided with a pushing mechanism, and the pushing mechanism is opposite to the positioning output mechanism;

the positioning output mechanism comprises a fifth cylinder, the output end of the fifth cylinder is connected with the glass bulb inserting fixing plate, a plurality of threaded rods are mounted on the glass bulb inserting fixing plate, and the positioning plate freely penetrates through the threaded rods and is fixed through nuts; the front end of the positioning plate is provided with a Dumet wire accommodating groove corresponding to the position of the product on the transfer jig; a discharge plate is fixed at the top end of the threaded rod, a plurality of arc accommodating grooves are arranged on the discharge plate side by side, and the arc accommodating grooves correspond to the Dumet wire accommodating grooves one by one;

the pushing mechanism comprises a glass bulb inserting push plate, one side of the glass bulb inserting push plate is connected with a second sliding plate, and the second sliding plate is arranged on a glass bulb inserting sliding rail in a sliding mode and driven by a sixth air cylinder;

the glass seal forming mechanism comprises a tunnel furnace body with a front opening and a rear opening, the tunnel furnace body comprises a front section heating area, a turnover area and a rear section heating area, heating devices are arranged on one sides of the front section heating area and the rear section heating area, and the front section part of the TGM product extends into the heating devices; the turnover area is provided with a turnover mechanism, the turnover mechanism comprises a lifting bracket arranged below the second transfer jig conveying mechanism and a front-back moving mechanism arranged on one side of the second transfer jig conveying mechanism, the front-back moving mechanism is provided with a rotating mechanism, and the rotating mechanism is provided with a clamping mechanism;

the lifting mechanism comprises a first lifting cylinder, the top end of the first lifting cylinder is connected with a lifting mechanism mounting seat, two groups of lifting mechanism supporting plates are arranged on the left and right sides of the lifting mechanism mounting seat, and each group of lifting mechanism supporting plates are respectively arranged on the left and right sides of the Dumet wire; a jig groove is formed in the supporting plate of the lifting mechanism and is adaptive to the diameter of the Dumet wire;

the three-axis adjusting mechanism comprises a front sliding seat and a rear sliding seat which are fixedly connected with the vacuum pump, and the front sliding seat and the rear sliding seat are arranged on the left sliding seat and the right sliding seat in a sliding manner and are driven by a front-back moving cylinder on the left sliding seat and the right sliding seat; the left and right sliding seats are arranged on the first lifting seat in a sliding manner and driven by a first left and right moving cylinder on the first lifting seat; the first lifting seat is arranged in the three-axis adjusting mechanism base in a sliding mode and driven by a three-axis adjusting mechanism lifting cylinder on the three-axis adjusting mechanism base.

The pushing and lowering mechanism comprises a lowering first air cylinder, the lowering first air cylinder is arranged between the front supporting plate and the rear supporting plate and is positioned on one side of the lowermost shifting jig, a piston rod of the lowering first air cylinder is connected with a lowering push plate, and the lowering push plate is opposite to the lowermost shifting jig; two blocks of below move and carry the interval between the tool in bilateral symmetry be provided with transfer the baffle, transfer the baffle and stretch out to move and carry the tool outside and with transfer the slide and be connected, transfer the slide and slide the setting and transfer on the slide rail and the upper end and transfer the second cylinder and be connected.

The first group of guide rollers and the second group of guide rollers are all a plurality of rollers which are distributed in a staggered mode, and grooves are distributed in the rollers.

The first rotating frame comprises an outer frame, a plurality of hollow pipes are arranged in the outer frame at intervals in the transverse direction, the head and the tail of the outer frame and the hollow pipes are provided with through holes, and the broken line threading pipes penetrate through the outer frame and the through holes in the hollow pipes and partially extend out of the outer frame.

The crank transmission mechanism comprises a cutting motor, an output shaft of the cutting motor is connected with an eccentric wheel, a rocker is hinged to one side, deviating from the central shaft, of the eccentric wheel, and the rocker is hinged to the shearing transmission sliding seat.

The mechanical arm comprises a left clamping hand and a right clamping hand, the left clamping hand and the right clamping hand are hinged through a central shaft, the central shaft extends out of the left clamping hand and the right clamping hand and is connected with a U-shaped rod, the U-shaped rod is connected with a second stretching cylinder, the second stretching cylinder is fixed on a vertical plate of the mechanical arm, and the vertical plate of the mechanical arm is fixedly connected with a fixed seat of the cutting mechanism; the vertical plate of the manipulator is radially and symmetrically provided with limiting baffles, the inner sides of the two limiting baffles are provided with inclined planes, and the inclined planes are inclined upwards towards the left clamping hand and the right clamping hand; and the upper ends of the left clamping hand and the right clamping hand are provided with extrusion sliding plates, and a fourth spring is arranged between the extrusion sliding plates and the U-shaped rod.

The invention relates to a double-sided automatic welding and packaging device for a glass packaging temperature sensor, which has the following technical effects:

1) through setting up paying out machine to self gravity and the balancing weight that utilizes the tensioning reel are carried out tensioning and are released dumet silk thread, through setting up first line mechanism of getting rid of, utilize the cylinder of two sets of mutually perpendicular installations to form two sets of vertically waves, but make dumet silk thread destroy winding nature behind every alternating point. Through setting up rotatable broken line threading pipe, thereby it is rotatory to realize that centrifugal line that gets rid of further destroys the flexibility to drive through the motor so that broken line threading pipe, ageing dumet silk thread surface tension with higher speed to reach the purpose of flare-outing fast.

2) The Dumet wire conveying and cutting can be combined in order by arranging the linkage lever crank transmission mechanism, so that the fixed-length conveying and the ordered cutting are realized, and the structure is compact; through setting up foraminiferous fixing base, foraminiferous balance plate and manipulator etc. can keep supporting before the dumet silk thread falls the unwrapping wire anchor clamps, guarantee that dumet silk thread is in straight state before the cutting, guarantee production quality.

3) Through opening the breach on the screw pump, utilize flow tube one end and screw pump to go out the liquid end and be connected, the other end setting is in the breach top, and the silver paste that does not get back to the screw pump by dumet wire end adhesion after silver paste flows down carries out cyclic utilization once more, only can realize being stained with silver naturally, still can practice thrift silver paste simultaneously, improves silver paste utilization ratio.

4) Intermittently moving the distance between the four jig grooves by a first transfer jig conveying mechanism, and conveying the Dumet wires dipped with the silver paste to a chip feeding position; utilize triaxial adjustment mechanism, will move and carry dumet silk thread on the tool that carries and absorb through vacuum adsorption, cooperate triaxial adjustment mechanism to shift to the discharge gate department of constant head tank. The chips are adhered by silver paste adhered to the wire ends like fishing, and then the chips are moved back to the upper part of the jig and placed on another Dumet wire on the jig. In the process, the three-axis linkage of the vacuum suction plate is matched with the lifting of the supporting plate, so that the single Dumet wires are sucked from the row of Dumet wires on the shifting jig to remove the sticky pieces and then return to the shifting jig 5-1, the single Dumet wires with the chips are placed on the even Dumet wires, and the attached silver paste is used as a conducting medium for combining the two surfaces of the chips, so that the welding of the two Dumet wires and the chips is completed.

5) Through setting up mobilizable heating tank, adjustable and the product between the interval to both guarantee that Dumet silk thread and chip are fixed firm, avoid moving again and carry the tool too close to the heating tank and warp, prolong the life of equipment. Through setting up multiunit drying device, each drying device carries out independent subregion heating, realizes climbing formula heating, guarantees that the quality of product meets the requirements.

6) The semi-finished product and the glass tube can be fed in place through the interval conveying and transferring jig and the glass tube feeding vibration disc for interval feeding; the glass tube can be sleeved and inserted and supported by arranging the liftable positioning output mechanism and the pushing mechanism; through the subsequent arc transition plate, the product can be automatically restored to the original position on the transfer jig, and the stable and straight state is ensured.

7) The TGM product is subjected to hot melting through zone-division and sectional gradual heating, and the turnover mechanism is arranged between the two heating zones, so that the quality problem of poor appearance caused by softening of the glass tube and downward vertical flow after melting can be solved, the end of the TGM product forms an oval bead shape, and the purposes of attractiveness and quality satisfaction are achieved.

Drawings

The invention is further illustrated by the following examples in conjunction with the accompanying drawings:

FIG. 1 is a top view of the present invention.

Fig. 2 is a top view of the front portion of the present invention.

Fig. 3 is a schematic structural view of the transfer jig of the present invention.

Fig. 4 is a schematic structural view of the transfer jig of the present invention.

Fig. 5 is a schematic structural view of the transfer jig lowering mechanism according to the present invention.

Fig. 6 is a schematic structural view of the transfer jig lowering mechanism according to the present invention.

Fig. 7 is a diagram showing the positional relationship between the left and right partitions of the transfer jig lowering mechanism and the transfer jig according to the present invention.

Fig. 8 is a schematic structural view of the transfer jig lowering mechanism and the first transfer jig conveying mechanism according to the present invention.

Fig. 9 is a front view of the straightening mechanism of the present invention.

FIG. 10 is a front view of the pay-off reel of the present invention.

FIG. 11 is a left side view of the pay-off spool of the present invention.

Fig. 12 is a front view of the first wire throwing mechanism of the present invention.

Fig. 13 is a plan view of the first wire throwing mechanism of the present invention.

Fig. 14 is a front view of a second wire throwing mechanism in the present invention.

Fig. 15 is a plan view of a second wire throwing mechanism according to the present invention.

FIG. 16 is a left side view of a second wire throwing mechanism of the present invention

Fig. 17 is a schematic structural view of a second wire throwing mechanism according to the present invention.

Fig. 18 is a schematic structural view of a shearing mechanism in the present invention.

Fig. 19 is a schematic view showing the connection of the transfer mechanism in the shearing mechanism.

Fig. 20 is a schematic view showing the connection of the cutting mechanism in the shearing mechanism.

Fig. 21 is a schematic view showing the connection of the holding means in the shearing means.

Fig. 22 is a partial schematic view at a in fig. 21.

Fig. 23 is a schematic view showing the connection of the robot in the shearing mechanism.

Fig. 24 is a top view of the shearing mechanism and the second wire throwing mechanism of the present invention.

Fig. 25 is a schematic view of the overall structure of the second cutting mechanism and the shearing mechanism according to the present invention.

Fig. 26 is a partial schematic view at B in fig. 25.

Fig. 27 is a schematic structural view of a silver-wetting mechanism according to the present invention.

Fig. 28 is a schematic view of the dumet wire and the die after bonding in accordance with the present invention.

Fig. 29 is an overall schematic view of the cartridge mechanism of the present invention (some parts are not shown).

Fig. 30 is a partial schematic view at a in fig. 29.

Fig. 31 is a partial schematic view at B in fig. 29.

Fig. 32 is a schematic structural view of a lifting mechanism in the die bonding mechanism.

Fig. 33 is a schematic structural view of a three-axis adjusting mechanism in the die bonding mechanism.

FIG. 34 is an enlarged view showing the movement locus of a vacuum chuck in the die bonding mechanism.

Fig. 35 is a schematic view of the state of a dumet wire in operation in a die bonding mechanism.

Fig. 36 is a left side view of the silver baking mechanism of the present invention.

Fig. 37 is a front view of the silver baking mechanism of the present invention.

Fig. 38 is a partially enlarged schematic view at C in fig. 36.

Fig. 39 is a front view of the second transfer jig conveying mechanism of the present invention.

Fig. 40 is a schematic view showing the overall structure of the glass bulb inserting mechanism (the glass tube feeding vibration plate is not shown).

FIG. 41 is a schematic view of a glass tube feeding vibration disk in the glass bulb inserting mechanism.

Fig. 42 is a schematic structural view of a positioning output mechanism in the glass bulb inserting mechanism.

Fig. 43 is a schematic structural view of a discharging plate in the glass bulb inserting mechanism.

Fig. 44 is a schematic structural view of a lifting adjusting mechanism in the glass bulb inserting mechanism.

Fig. 45 is a schematic view of the entire structure of the glass bulb inserting mechanism (the glass tube feeding vibration plate is not shown).

Fig. 46 is a front view of the glass seal forming mechanism.

Fig. 47 is a partial schematic view of fig. 46.

Fig. 48 is a schematic view of the front part of the heating device in the glass seal forming mechanism.

Fig. 49 is a schematic structural view of a turnover mechanism in a glass seal molding mechanism (the transfer jig and the chain in the figure are only schematic).

Fig. 50 is a schematic structural view of a turnover mechanism in a glass seal molding mechanism.

Fig. 51 is a schematic structural view of a turnover mechanism in a glass seal molding mechanism.

Fig. 52 is a schematic view showing the installation of a spiral heater wire in the glass seal molding mechanism.

Detailed Description

As shown in fig. 1-2, a double-sided automatic welding and packaging device for a glass packaging temperature sensor comprises a conveying platform 1, wherein a transfer jig lowering mechanism 2, a straightening and shearing mechanism 3, a silver dipping mechanism 4, a chip welding mechanism 5, a silver drying mechanism 6, a glass shell inserting mechanism 7 and a glass packaging forming mechanism 8 are sequentially arranged on the conveying platform 1 from left to back. The mechanism respectively completes the processes of Dumet wire straightening, clamping and pulling, cutting, jig transferring, cutting, silver dipping, sticking, preheating, silver drying, inserting a glass tube, preheating, high-temperature forming, overturning, preheating and high-temperature forming.

First transfer jig conveying mechanisms 9 are arranged among the straightening and shearing mechanism 3, the silver dipping mechanism 4, the chip welding mechanism 5 and the glass shell inserting mechanism 7 in a crossed mode, the first transfer jig conveying mechanisms 9 are used for conveying transfer jigs 13 at equal intervals, and the first transfer jig conveying mechanisms 9 at different working sections are conveyed at different intervals.

And a second transferring jig conveying mechanism 10 is arranged at the silver drying mechanism 6 and the glass seal forming mechanism 8, and the second transferring jig conveying mechanism 10 is used for conveying the transferring jig 13 at a constant speed.

As shown in fig. 3-4, the transfer tool 13 includes a tool body 13-1, a plurality of tool grooves 13-2 for placing dumet wires 21 are arranged side by side at the upper end of the tool body 13-1, tool shifting teeth 13-3 are arranged between the tool grooves 13-2, the tool shifting teeth 13-3 can be shifted and conveyed at equal intervals by a first transfer tool conveying mechanism 9, tool protruding blocks 13-4 are arranged at the bottom end of the tool body 13-1, and the tool protruding blocks 13-4 facilitate uniform shifting and conveying by a second transfer tool conveying mechanism 10.

The Dumet wire 21 here has a wire diameter of 0.3m/m, is very thin, and is easily bent and deformed.

The following describes each part in detail:

1) firstly, the transfer jig 13 needs to be lowered, and the transfer jig 13 finishes the one-by-one output of the transfer jig 13 through the transfer jig lowering mechanism 2.

As shown in fig. 5-6, the transfer jig lowering mechanism 2 includes a front supporting plate 11 and a rear supporting plate 12, the front supporting plate 11 and the rear supporting plate 12 are both installed on the conveying platform 1, and the front supporting plate 11 and the rear supporting plate 12 are respectively located at the front side and the rear side below the stacked transfer jigs 13 and are arranged at intervals, and can be used for supporting the transfer jigs 13. Install on moving and carrying conveying platform 1 on tool 13 left side and transfer first cylinder 15, transfer the piston rod of first cylinder 15 and transfer the push pedal 16 and be connected, transfer the push pedal 16 and be the L type, the horizontal part of L type transfer the push pedal 16 with transfer tool 13 just right with the below, can be used to carry tool 13 right part to release. And the mirror symmetry is fixed with and transfers second cylinder 20 in both sides about back layer board 12 top, and every piston rod of transferring second cylinder 20 is connected with transferring slide 18, transfers and is equipped with the breach in the middle of slide 18, and the breach is sliding fit with the slide rail 19 of transferring on the back layer board 12. The front end of the lower sliding seat 18 is connected with a lower partition 17, and the lower partition 17 is positioned in the interval between the two transfer tools 13 at the bottom (because the tool protruding block 13-4 is placed on the upper end surface of the tool shifting tooth 13-3, an interval is left between the two transfer tools 13).

Before work, a plurality of transfer tools 13 are stacked on the front supporting plate 11 and the rear supporting plate 12, and the left and right downward-placing partition plates 17 are positioned between the two transfer tools 13 at the lowest part. During operation, start and transfer first cylinder 15, can push out the transfer tool 13 through transferring push pedal 16, then retract. After the transfer jig 13 is pushed out, it is gradually pulled out by the first transfer jig conveying mechanism 9. After the transfer jig 13 at the bottom is moved out, the second lowering cylinder 20 is extended, the lower partition 17 is extended from the penultimate transfer jig 13, the penultimate transfer jig 13 falls on the front support plate 11 and the rear support plate 12, and the other transfer jigs 13 fall in sequence by the height of one transfer jig. Then the second cylinder 20 is lowered and retracted, and the partition 17 is lowered and extended into the transfer jig 13 again. Thus, the pushing of one transfer tool 13 is completed, and the subsequent pushing process only needs to repeat the preorder process.

The middle of the conveying platform 1 is provided with a transfer tool positioning groove 22, as with the front support plate 11 and the rear support plate 12, and the transfer tool 13 is arranged on the transfer tool positioning groove 22 and can move along the length direction of the transfer tool positioning groove 22.

When the transferring jig 13 is partially pushed into the transferring jig positioning groove 22 of the conveying platform 1 through the lower part of the transferring jig lowering mechanism 2, the first transferring jig conveying mechanism 9 rapidly pushes the transferring jig 13 to the right at an equal distance.

As shown in fig. 8, the first transfer jig conveying mechanism 9 here includes a two-axis adjusting mechanism, the two-axis adjusting mechanism is disposed on one side of the conveying platform 1, the two-axis adjusting mechanism includes a left-right moving slider 9-1, the left-right moving slider 9-1 is slidably disposed on the adjusting lifting seat 9-2 and is driven by a left-right moving cylinder 9-3 on the adjusting lifting seat 9-2; the adjusting lifting seat 9-2 is arranged in the first base 9-8 in a sliding manner and is driven by a first lifting cylinder 9-4 on the first base 9-8. The left-right moving slide block 9-1 is provided with a connecting frame 9-5, the connecting frame 9-5 is provided with a plurality of paired deflector rods 9-6 through two cross rods, the bottom end of the deflector rod 9-6 is provided with a tooth socket 9-7, and the tooth socket 9-7 can be meshed with a jig deflector tooth 13-3 on a transfer jig 13.

When the transfer jig 13 needs to be conveyed forward at intervals. First, the first lifting cylinder 9-4 and the left-right moving cylinder 9-3 act simultaneously to move and lift the deflector rod 9-6 in the direction opposite to the direction in which the transfer jig 13 needs to convey. When the jig is moved to the right position, the first lifting cylinder 9-4 contracts to enable the jig shifting teeth 13-3 to move downwards, and the tooth grooves 9-7 are pressed on the jig shifting teeth 13-3. Then, after the left-right moving cylinder 9-3 moves for L length in the conveying direction required by the transfer jig 13, the first lifting cylinder 9-4 extends out, and the deflector rod 9-6 is lifted. After a certain time interval, the above operations are repeated, so that the movable transfer jig 13 can be continuously conveyed forward at intervals.

In order to ensure that the transfer tools 13 are continuously and effectively conveyed forwards on the conveying platform 1, the first transfer tool conveying mechanisms 9 can be arranged on the left and right sides of the conveying platform 1 in multiple numbers and do not conflict with other mechanisms.

2) And the Dumet wire 21 is straightened and cut while being conveyed, and the straightening and cutting mechanism 3 comprises a straightening mechanism and a cutting mechanism.

As shown in FIG. 9, the straightening mechanism is arranged on one side of the conveying platform 1 and comprises a pay-off mechanism 3-1, a first wire throwing mechanism 3-2 and a second wire throwing mechanism 3-3.

As shown in fig. 9-11, the payout mechanism 3-1 includes a payout reel 3-4, a first reel 3-5, a tension reel 3-6, and a second reel 3-7. The pay-off reel 3-4 is connected with a pay-off motor 3-23 through a first belt conveying mechanism 3-8; the paying-off reel 3-4, the first belt conveying mechanism 3-8, the paying-off motor 3-23 and the like are all installed on an installation seat of a machine box below the conveying platform 1, the Dumet wire spool is placed on the paying-off reel 3-4, and the paying-off reel 3-4 is driven to rotate by the paying-off motor 3-23 to realize paying-off. The left and the right of the mounting seat above the machine case are respectively provided with a first reel 3-5 and a tension reel 3-6 in pairs, wherein the tension reel 3-6 is mounted on a tension mounting seat 3-9, and the tension mounting seat 3-9 is arranged on a first sliding frame 3-10 in a sliding way and can slide up and down along the first sliding frame 3-10. Under the general condition, the tensioning mounting seats 3-9 are kept immovable by upward pulling forces at two ends of the Dumet wires, and when the Dumet wires are stretched too tightly or too loosely in the process of straightening and conveying forwards in a subsequent structure, the tensioning mounting seats 3-9 move upwards or downwards to be adjusted, so that the Dumet wires are ensured to be in a tensioned state.

As shown in fig. 9. The rightmost end of the mounting seat above the case is provided with a second reel 3-7, and the second reel 3-7 is opposite to the first line throwing mechanism 3-2. The Dumet wire 21 passes through the pay-off mechanism 3-1 in a horizontal N shape and then enters the first wire throwing mechanism 3-2. Here, due to the tension reel 3-6, the tension reel 3-6 ensures that the output line is always in a preliminary tension-straightened state during the paying-off process.

In addition, in order to control the tensioning force, a balancing weight can be arranged on the tensioning mounting seat 9.

As shown in fig. 12-13, the first wire throwing mechanism 3-2 includes a first group of guide rollers 3-11 and a second group of guide rollers 3-12, wherein the first group of guide rollers 3-11 and the second group of guide rollers 3-12 are all a plurality of staggered rollers 3-20, the middle of each roller 3-20 is thin, the two ends of each roller are thick, and the dumet wire 21 passes through the middle of each roller 3-20. Here, the axes of the rollers 3-20 of the first and second sets of guide rollers 3-11 and 3-12 are distributed vertically and horizontally, respectively, so that the dumet wire 21, after passing through the second reel 3-7, passes through the first set of guide rollers 3-11 first in the form of first waves 3-14 and then passes through the second set of guide rollers 3-12 in the form of second waves 3-15, the first waves 3-14 and the second waves 3-15 being formed on the horizontal and vertical surfaces, respectively.

As shown in fig. 14-17, the second wire throwing mechanism 3-3 comprises a first rotating frame 3-16, the first rotating frame 3-16 comprises a nozzle-shaped outer frame 3-21, a plurality of hollow tubes 3-22 are arranged in the outer frame 3-21 at intervals along the length direction, the head and the tail of the outer frame 3-21 and the hollow tubes 3-22 are provided with through holes, and the wire threading tubes 3-19 of the folding line penetrate through the outer frame 3-21 and the through holes on the hollow tubes 3-22 and partially extend out of the outer frame 3-21. Two ends of the outer frame 3-21 are arranged on a bearing seat of the case through bearings, one side of the outer frame 3-21 extends out of the bearing seat and is connected with a second belt conveying mechanism 3-17, and the second belt conveying mechanism 3-17 is driven to rotate through a wire throwing cylinder 3-18 (a rotating cylinder). When the thread throwing cylinder 3-18 drives the first rotating frame 3-16 to rotate through the belt conveying mechanism, the broken line threading pipes 3-19 in the first rotating frame 3-16 rotate along the axis of the bearing, so that the Dumet threads 21 in the broken line threading pipes 3-19 are straightened in a thread throwing mode for the second time.

As shown in fig. 18, the dumet wire is cut by a cutting mechanism after being straightened, wherein the cutting mechanism comprises a first conveying mechanism 33-1, a first cutting mechanism 33-2 and a first clamping mechanism 33-3.

Specifically, as shown in fig. 18-19, the first transmission mechanism 33-1 includes a crank transmission mechanism 33-4, the crank transmission mechanism 33-4 includes a cutting motor 33-27, the cutting motor 33-27 is mounted in the chassis (only schematically illustrated in the figure, and the housing portion is not shown), an output shaft of the cutting motor 33-27 is connected with an eccentric wheel 33-28, a first rocker 33-29 is hinged on one side of the eccentric wheel 33-28, which is deviated from the central axis, and the first rocker 33-29 is hinged with the shearing transmission slide 33-5. The cutting conveying sliding seat 33-5 is arranged on the cutting sliding rail 33-6 in a sliding mode. The upper end of the shearing and conveying sliding seat 33-5 is fixedly provided with a lower fixed splint 33-7, and the left upper end of the lower fixed splint 33-7 is provided with a positioning notch for the Dumet wire 21 to pass through. The middle of the shearing and conveying sliding seat 33-5 is provided with a connecting plate in front and at the back, the connecting plate is provided with a central shaft, and the upper movable clamping plate 33-8 is relatively and rotatably connected with the central shaft. A bulge is arranged at the position where the upper movable splint 33-8 is opposite to the lower fixed splint 33-7 and is used for compressing the Dumet wire 21 on the lower fixed splint 33-7. And one side of the upper movable clamping plate 33-8, which is close to the bulge, is provided with a first spring 33-9, and the other end of the first spring 33-9 is connected with the lower fixed clamping plate 33-7. Thus, under normal conditions, the upper movable clamp plate 33-8 can be always pressed against the lower fixed clamp plate 33-7 through the spring action. And one end of the upper movable clamping plate 33-8 far away from the bulge is provided with a first roller 33-10, and the first roller 33-10 rolls along the lower end surface of the first lever 33-13. When the side of the first lever 33-13 is pressed downwards, one end of the upper movable clamping plate 33-8 positioned at the first roller 33-10 is also pressed downwards, the other end of the upper movable clamping plate 33-8 can release the Dumet wire 21, when the side of the first lever 33-13 is lifted, one end of the upper movable clamping plate 33-8 positioned at the first roller 33-10 is also lifted, the first spring 33-9 presses the other end of the upper movable clamping plate 33-8 onto the lower fixed clamping plate 33-7, and the Dumet wire 21 is pressed.

Specifically, as shown in fig. 18 and 20, the first cutting mechanism 33-2 includes a first stretching cylinder 33-11, an output end of the first stretching cylinder 33-11 is connected to the cutting mechanism lifting plate 33-30, and a perforation is provided at a right end of the cutting mechanism lifting plate 33-30, and the perforation facilitates a guide rod 33-31 of the cutting mechanism on the cutting platform 33-16 to pass through for guiding. The left end of the lifting plate 33-30 of the cutting mechanism is connected with a second spring 33-32, and the other end of the second spring 33-32 is fixed on the cutting platform 33-16. When the first stretching cylinder 33-11 stretches, the cutting mechanism lifting plate 33-30 can be lifted and lowered for a short distance. The first stretching cylinders 33-11 are of the type CQ2A 32-5D. One side of the cutting mechanism lifting plate 33-30 is hinged with a first connecting rod 33-12, the other end of the first connecting rod 33-12 is hinged with a first lever 33-13, the first lever 33-13 is in a square structure, and the middle of the first lever 33-13 is hinged on a vertical supporting block. The lower end of the other side of the first lever 33-13 far away from the first connecting rod 33-12 is in sliding contact with the first roller 33-10, the rear end is connected with a cutting mechanism connecting plate 33-14, and the cutting mechanism connecting plate 33-14 is connected with a cutting slide seat 33-15. The left end and the right end of the cutting slide seat 33-15 are arranged on the cutting mechanism fixing seats 33-17 of the cutting platform 33-16 in a sliding manner. The cutting mechanism holders 33-17 include a base and a gate frame. The cutting slide seat 33-15 is arranged on the door-shaped frame in a sliding way and moves up and down along with the up-and-down movement of the cutting mechanism connecting plate 33-14. And the front end of the cutting slide is fixedly provided with a pressing block 33-18 of a square head. The pressing blocks 33-18 keep intervals with the bases of the cutting mechanism fixing seats 33-17 when the cutting mechanism connecting plates 33-14 are lifted, and press the notches of the bases of the cutting mechanism fixing seats 33-17 when the cutting mechanism connecting plates 33-14 move downwards. A through hole is arranged on the base of the cutting mechanism fixing seat 33-17 and can be penetrated when the first conveying mechanism 33-1 pulls the Dumet wire 21 to convey forwards.

As shown in fig. 20, a horizontal cutting plate 33-35 is arranged on the back of the cutting mechanism fixing seat 33-17, the dumet wire 21 can fall on the horizontal cutting plate 33-35 after passing through the cutting mechanism fixing seat 33-17, a cutting knife 33-19 is arranged on a cutting slide seat 33-15 above the horizontal cutting plate 33-35, and the dumet wire 21 on the horizontal cutting plate 33-35 is cut by the cutting knife 33-19. The portion of the dumet wire 21 outside the cutters 33-19 may fall directly through the notches in the horizontal cutting plates 33-35.

As shown in figure 20, in order to reduce the damage of the hard cutting of the cutting knife 33-19 to the cutting knife, the cutting knife 33-19 is L-shaped, the horizontal part of the upper end of the cutting knife 33-19 is provided with two through holes, two cutting mechanism limiting columns 33-33 are fixed at proper positions on the corresponding cutting mechanism connecting plate 33-14, third springs 33-34 are sleeved on the two cutting mechanism limiting columns 33-33, and the top ends of the two cutting mechanism limiting columns 33-33 are locked through nuts. The upper end of the cutting knife 33-19 can be pressed on the connecting plate 33-14 of the cutting mechanism due to the action of the third spring 33-34. When the cutting knife 33-19 cuts downwards, the cutting knife 33-19 can have an upward buffer, so that hard cutting abrasion can be reduced.

As shown in fig. 21-23, the first clamping mechanism 33-3 includes a balance plate 33-20 fixed to the cutting mechanism fixing seat 33-17, the balance plate 33-20 is located above the pay-off clamp 33-21, a through hole 33-22 is transversely formed on the balance plate 33-20, and the through hole 33-22 penetrates downward; the side of the balance plate 33-20, which is far away from the cutting knife 33-19, is provided with a manipulator 33-23, and the manipulator 33-23 clamps or releases the Dumet wire 21. Because the Dumet wire 21 is very thin and soft, in order to avoid the phenomenon of one side bending caused by too long extension, the other end far away from the cutter 33-19 is provided with the manipulator 33-23, when the Dumet wire 21 passes through, the manipulator 33-23 clamps, and the other end of the Dumet wire 21 can be supported and kept horizontal during the cutting process of the cutter 33-19, so that the Dumet wire 21 cannot be bent and deformed. The balance plates 33-20 are used for straight line positioning and are kept in a straight state during or after cutting.

Specifically, the manipulator 33-23 comprises a left clamping hand 33-36 and a right clamping hand 33-37, and the left clamping hand 33-36 and the right clamping hand 33-37 are hinged through a central shaft, so that an X structure is formed. The central shaft part extends out of the left clamping hand 33-36, the outer part of the right clamping hand 33-37 is connected with the U-shaped rod 33-38, the U-shaped rod 33-38 is connected with the second stretching cylinder 33-39, and the second stretching cylinder 33-39 is fixed on the vertical plate 33-40 of the manipulator. When the piston rod of the second stretching cylinder 33-39 is started, the second stretching cylinder 33-39 can drive the X structure to ascend or descend through the U-shaped rod 33-38. In order to achieve clamping or unclamping. An extrusion sliding plate 33-42 is arranged at the top end of the X structure, the left and right parts of the extrusion sliding plate 33-42 slide up and down relative to a limit baffle 33-41, and the limit baffle 33-41 is fixedly arranged on a manipulator vertical plate 33-40. A fourth spring 33-43 is arranged between the top end of the extrusion sliding plate 33-42 and the inner top wall of the U-shaped rod 33-38. Under normal conditions, when the second stretching cylinder 33-39 is not operated, the fourth spring 33-43 applies force to the extrusion sliding plate 33-42, and the lower end of the X structure is in an open state. When the second stretching air cylinder 33-39 contracts, the whole X structure is driven to move upwards through the U-shaped rod 33-38. Because the inner sides of the two limit baffles 33-41 are provided with the inclined planes, the inclined planes incline upwards towards the left clamping hand 33-36 and the right clamping hand 33-37, so that the lower ends of the left clamping hand 33-36 and the right clamping hand 33-37 are extruded and closed when moving upwards, and clamping can be realized.

In the device, infrared sensors or other sensing devices are arranged at corresponding positions on the left clamping hands 33-36 and are used for sensing the Dumet wire 21 and transmitting signals to the controller, and the controller controls corresponding motors or cylinders to start to complete corresponding actions.

As shown in fig. 24, the dumet wire 21 passes through the first rotating frame 3-16 of the second wire throwing mechanism 3-3, and is held and conveyed forward at the shearing and conveying slide 33-5.

The working principle and the process of the shearing mechanism are as follows:

1) and starting the cutting motor 33-27, wherein the cutting motor 33-27 drives the crank transmission mechanism 33-4 and the shearing transmission sliding seat 33-5 to move back and forth. When the shearing and conveying sliding seat 33-5 moves forwards, the first stretching cylinder 33-11 is in a contraction state, the first lever 33-13 is lifted close to one side of the shearing sliding rail 33-6, and the first spring 33-9 acts on the upper movable clamping plate 33-8 to be pressed on the lower fixed clamping plate 33-7 under the tension force, so that the Dumet wire 21 passes through the first rotating frame 3-16 on the second wire throwing mechanism 3-3 and then is clamped at the shearing and conveying sliding seat 33-5, the lower fixed clamping plate 33-7 and the upper movable clamping plate 33-8 to form a whole and move forwards; meanwhile, when the first lever 33-13 is lifted close to one side of the shearing sliding rail 33-6, the cutting sliding seat 33-15 is also lifted, the pressing block 33-18 and the cutting knife 33-19 are slightly lifted, and the Dumet wire passes through the through hole on the cutting mechanism fixing seat 33-17 and the through hole 33-22 on the balance plate 33-20 and then is clamped by the mechanical arm 33-23, so that the conveying is finished.

2) The first stretching cylinder 33-11 extends out, one side of the first lever 33-13 close to the shearing slide rail 33-6 is pressed downwards, the lower fixed clamping plate 33-7 is lifted, the crank transmission mechanism 33-4 drives the shearing transmission sliding seat 33-5 to move backwards, and because the upper movable clamping plate 33-8 is lifted, the Dumet wire is only supported by the lower fixed clamping plate 33-7 and does not move back and forth; meanwhile, when the first lever 33-13 is pressed down close to one side of the shearing slide rail 33-6, the cutting slide seat 33-15 is slightly moved down, the pressing block 33-18 and the cutting knife 33-19 are slightly moved down, the Dumet wire 21 is cut, the mechanical hand 33-23 is loosened, and the cut Dumet wire 21 freely falls down due to the fact that gaps exist on one side of the horizontal cutting plate 33-35 and the balance plate 33-20, falls into the jig groove 13-2 of the transfer jig 13, and the jig groove 13-2 is intermittently and equidistantly shifted by the shifting rod of the first transfer jig conveying mechanism 9, so that the fallen Dumet wire 21 can be continuously received.

The above operations are repeated until all the dumet wires 21 are cut.

As shown in fig. 25 to 26, the lengths of the dumet wires 21 after cutting are different from each other, and therefore, the transfer jig 13 carrying the dumet wires 21 needs to be cut in order while being conveyed forward on the conveying platform 1 by the first transfer jig conveying mechanism 9. Specifically, a first limit baffle 23 is arranged on one side of the conveying platform 1, one end, close to the crank conveying mechanism 33-4, of the first limit baffle 23 is in an arc-shaped opening state, and the other end of the first limit baffle 23 is in a vertical plate shape, so that the cut Dumet wire 21 is gradually limited by the first limit baffle 23 and one end of the Dumet wire is kept to be aligned straightly. A second cutting mechanism 24 is arranged at the other end of the Dumet wire 21, the second cutting mechanism 24 comprises a second cutting mechanism lifting cylinder 24-1, the second cutting mechanism lifting cylinder 24-1 is arranged on the fixed table, and a piston rod of the second cutting mechanism lifting cylinder 24-1 is hinged with a second cutting mechanism lever 24-2; the middle of the second cutting mechanism lever 24-2 is hinged on the second cutting mechanism supporting seat 24-3, the other end of the second cutting mechanism lever 24-2 is fixedly provided with a second cutting mechanism ejector rod 24-4, the lower end of the second cutting mechanism ejector rod 24-4 is abutted against the mounting block 24-5, and the front end of the mounting block 24-5 is also connected with the second cutting mechanism lever 24-2 through a spring. The front and the back of the lower end of the mounting block 24-5 are respectively provided with a pressing block 24-6 and a cutting knife 24-7. The cutting knife 24-6 passes through the perforation on the supporting seat 24-3 of the second cutting mechanism to be opposite to the cutting plate (the cutting knife can be guided to move up and down through the perforation). In addition, a jacking spring 24-8 is sleeved between the mounting block 24-5 and the horizontal part of the second cutting mechanism supporting seat 24-3 on the cutting knife 24-7.

An infrared probe is arranged on one side of the cutting knife 24-7 and is used for detecting whether the Dumet wire 21 passes through or not.

In a non-working state, the second cutting mechanism lifting cylinder 24-1 is in a contraction state, the front end of the second cutting mechanism lever 24-2 is raised to a certain height, and the front end of the mounting block 24-5 is connected with the second cutting mechanism lever 24-2 through a spring, and the lower end of the mounting block is also raised upwards through a jacking spring 24-8, so that a certain distance exists between the pressing block 24-6, the cutting knife 24-7 and a cutting plate at the lower end; when the Dumet wire 21 passes through, after corresponding information is detected through the infrared probe, the second cutting mechanism lifting cylinder 24-1 extends out, the front end of the second cutting mechanism lever 24-2 descends, the second cutting mechanism ejector rod 24-4 presses the mounting block 24-5 downwards, the cutting knife 24-7 penetrates through a through hole in the second cutting mechanism supporting seat 24-3, so that the mounting block 24-5, the pressing block 24-6 and the cutting knife 24-7 integrally move downwards in a straight line, finally the pressing block 24-6 and the cutting knife 24-7 fall on the cutting plate, the pressing block 24-6 presses the Dumet wire 21, the cutting knife 24-7 cuts the Dumet wire 21, after cutting, the second cutting mechanism lifting cylinder 24-1 contracts, and the mounting block 24-5, the mounting block 24-5 and the cutting knife under the action of the jacking spring 24-8, The pressing block 24-6 and the cutting knife 24-7 automatically reset. Here, after the second cutting mechanism 24 performs the cutting, both ends of the dumet wire 21 on the transfer jig 13 are flush with each other.

After the transfer jig 13 continues to be conveyed forward, the dumet wire 21 completes the dispensing operation, specifically, the dispensing operation is completed by the silver dipping mechanism 4.

As shown in fig. 27, the silver dipping mechanism 4 comprises a silver paste pump 4-3, wherein the silver paste pump 4-3 is a screw pump, and a silver paste notch 4-8 is arranged at a proper position at the upper end of the shell of the screw pump. The spiral pump is connected with a silver pumping motor 4-5 through a belt conveying mechanism 4-4. The screw pump is driven to rotate by the motor. The right end of the screw pump is provided with a liquid outlet, one end of the flow tube 4-6 is connected with the liquid outlet, the other end of the flow tube 4-6 is fixedly arranged at the top end of the supporting plate 4-7, and the lower end of the outlet of the flow tube 4-6 is opposite to the silver paste gap 4-8 at the upper end of the silver paste pump 4-3.

The silver dipping mechanism has the working principle and the process:

silver paste is put into a silver paste pump 4-3, a silver pumping motor 4-5 drives a helical blade in the silver paste pump 4-3 to rotate, the silver paste is pumped to a flow pipe 4-6 through the helical blade, and because an outlet of the flow pipe 4-6 is positioned above a gap 4-8 of the silver paste, when a dumet wire 21 which is straightened and tangent is shifted to move forwards through a first shifting jig conveying mechanism 9 at the upper end of a shifting jig 13, a silver paste column flowing out of the outlet of the flow pipe 4-6 continuously falls down, and the dumet wire 21 is sprayed with the silver paste. The silver paste body falls into the silver paste pump 4-3 again, so that the silver paste can be recycled well.

The dumet wire 21 is adhered with silver paste and then bonded with the chip 25, and the final structure is shown in fig. 28, that is, the dumet wire 21 is adhered on both sides of the chip 25. This part is realized by the die bonding mechanism 5.

The chip bonding mechanism 5 is composed of a chip transfer part and a wire clamping and adhering part.

As shown in fig. 29, the chip conveying portion includes two chip feeding vibration discs 5-4, chip positioning grooves 5-5 are connected to one side of each of the two chip feeding vibration discs 5-4, the two chip positioning grooves 5-5 are close to the transfer jig 13 at a certain distance, and the discharge ends of the chip positioning grooves 5-5 are spaced from and opposite to the dumet wires 21 on the transfer jig 13.

A spiral channel is arranged in the chip feeding vibration disc 5-4, and the motor drives the internal turntable to rotate, so that the square chip gradually moves upwards along the spiral channel. And the chip enters the chip positioning groove 5-5 after passing through the U-shaped groove at the top end of the chip feeding vibration disc 5-4, and the U-shaped groove is arranged at the transition part between the top end of the spiral channel and the chip positioning groove 5-5, so that the width of the U-shaped groove is only used for a single square chip to pass through. Therefore, the regularly arranged square chips can enter the chip positioning grooves 5-5 through the U-shaped grooves, and the irregularly arranged square chips fall back to the chip feeding vibration disc 5-4 again. And one side of the chip positioning groove 5-5 is provided with a corresponding vibrating motor, and the discharging and feeding of the square chip can be promoted through the vibrating motor.

The feeding time of the chip feeding vibration disc 5-4 is the same as the time of the first transfer tool conveying mechanism 9 for conveying the transfer tool 13. That is, when the transferring jig 13 is shifted by the first transferring jig conveying mechanism 9, the chip feeding vibration disc 5-4 feeds materials into the chip positioning groove 5-5, and when the transferring jig 13 stops, the chip feeding vibration disc 5-4 stops feeding materials.

The silk thread clamping and pasting part comprises a Dumet silk thread lifting mechanism and a Dumet silk thread adsorption moving mechanism. Specifically, as shown in fig. 32 and 29, the dumet wire lifting mechanism is arranged below the transfer jig 13 and includes lifting mechanism lifting cylinders 5-19, the top ends of the lifting mechanism lifting cylinders 5-19 are connected with lifting mechanism mounting seats 5-20, two groups of lifting mechanism supporting plates 5-8 are arranged on the left and right sides of the lifting mechanism mounting seats 5-20, the number of each group of lifting mechanism supporting plates 5-8 is 2, and the 2 lifting mechanism supporting plates 5-8 are respectively arranged on the left and right sides below the transfer jig 13. When the lifting cylinders 5-19 of the lifting mechanisms are lifted, the two groups of supporting plates 5-8 of the lifting mechanisms can be lifted simultaneously, and the left and right groups of supporting plates 5-8 of the lifting mechanisms respectively lift a Dumet wire coated with silver paste.

As shown in fig. 33 and 29, the dumet wire adsorption moving mechanism comprises a three-axis adjusting mechanism 5-9, two vacuum pumps 5-11 are installed at the top ends of the three-axis adjusting mechanism 5-9, a vacuum suction plate 5-10 is connected to a mounting frame at the front end of each vacuum pump 5-11, and the vacuum suction plate 5-10 is connected with the vacuum pumps 5-11 through air pipes with electromagnetic valves. The vacuum suction plates 5-10 are positioned at proper positions above the transfer jig 13, and the positions of the two vacuum suction plates 5-10 correspond to the positions of the two groups of supporting plates 5-8 of the lifting mechanism respectively. The bottom end of the vacuum suction plate 5-10 is provided with a groove which is matched with the Dumet wire 21 and is communicated with the hollow space inside the vacuum suction plate 5-10. The inner hollow space is connected to a vacuum pump 5-11 via a pipe. The air in the vacuum suction plate 5-10 can be pumped away through the action of the vacuum pump 5-11, so that a negative pressure area is formed in the inner cavity of the vacuum suction plate 5-10, the Dumet wire 21 can be sucked, and when the vacuum pump 5-11 stops, the internal pressure of the vacuum suction plate 5-10 is normal, so that the Dumet wire can be put down.

The three-axis adjusting mechanism 5-9 comprises a front sliding seat 5-22 and a rear sliding seat 22 which are fixedly connected with a vacuum pump 5-11, wherein the front sliding seat 5-22 is arranged on a left sliding seat 5-23 and driven by a front-and-rear moving cylinder 5-24 on the left sliding seat 5-23; the left and right sliding seats 5-23 are arranged on the first lifting seats 5-25 in a sliding manner and driven by first left and right moving cylinders 5-26 on the first lifting seats 5-25; the first lifting seat 5-25 is arranged in the three-axis adjusting mechanism base 5-27 in a sliding manner and is driven by a three-axis adjusting mechanism bottom lifting cylinder 5-28 on the three-axis adjusting mechanism base 5-27. The first lifting seats 5-25 and the parts on the upper parts can be driven to integrally move up and down by the bottom lifting cylinders 5-28 of the three-axis adjusting mechanism, the left and right sliding seats 5-23 and the parts on the upper parts can be driven to integrally move left and right by the first left and right moving cylinders 5-26, and the vacuum suction plates 5-10 can be directly driven to move back and forth by the front and back moving cylinders 5-24. The three-axis adjusting mechanism 5-9 can move left and right, up and down, and back and forth, so that the vacuum suction plate 5-10 can move in any position in a certain space.

The left group of vacuum suction plates 5-10 and the lifting mechanism supporting plate 5-8, the right group of vacuum suction plates 5-10 and the lifting mechanism supporting plate 5-8 are respectively in a group, and welding of chips is completed synchronously.

Specifically, as shown in fig. 30, there is a left set of operating state diagrams. Three points a, b and c in the figure respectively show the positions to be passed by the vacuum suction plates 5-10. The working process is as follows:

1) after normal work, when the transfer jig 13 moves the distance between the four jig grooves 13-2 and stops, the supporting plate 5-8 of the lifting mechanism is lifted, and the station a and the station b on the supporting plate 5-8 of the lifting mechanism respectively lift the Dumet wire e and the Dumet wire f. At this time, a dumet wire d to which the chip is just adhered is adsorbed on the vacuum suction plate 5-10, and the dumet wire d is aligned with the dumet wire e below (the vacuum suction plate 5-10 corresponds to the position IIII in fig. 34). The controller controls and drives the three-axis adjusting mechanism 5-9 so that the vacuum suction plate 5-10 releases the Dumet wire d (the vacuum suction plate 5-10 corresponds to the position I in FIG. 34) after the vacuum suction plate 5-10 moves down a certain distance. And the Dumet wire d with the chip is superposed on the Dumet wire e, and the Dumet wire e is adhered with silver paste, so that the chip on the Dumet wire d and the Dumet wire e are also adhered together, and the welding of the two Dumet wires and the chip is completed.

2) After the vacuum suction plate 5-10 is released, the Dumet wire f at the position b is horizontally moved, and then the Dumet wire f is downwards moved to finish sucking (the vacuum suction plate 5-10 corresponds to the position II in the figure 34), and after the action is finished, the Dumet wire f is lifted and forwards moved to move to the end of the chip positioning groove 5-5 to adhere the chip through vacuum adsorption (the vacuum suction plate 5-10 corresponds to the position III in the figure 34). Meanwhile, the supporting plates 5-8 of the lifting mechanism move downwards and fall below the transferring jig 13.

3) The shifting jig 13 moves forwards at the intervals of the four jig grooves 13-2 and stops, and the supporting plate 5-8 of the lifting mechanism is lifted. Meanwhile, the vacuum suction plate 5-10 sucks a dumet wire stuck with a chip to move back to the position a in an inclined mode (the vacuum suction plate 5-10 corresponds to the position IIII in the figure 34), then the vacuum suction plate moves downwards to place the dumet wire stuck with the chip on the dumet wire of the position a again (the vacuum suction plate 5-10 corresponds to the position I in the figure 34), and the two dumet wires are bonded with the chip. Then, the Dumet wire is translated to a station b (the vacuum suction plate 5-10 corresponds to a position II in the figure 34), the Dumet wire adsorbing the station b moves upwards to the front to continuously remove the chip at the end of the chip positioning groove 5-5 (the chip interval is conveyed forwards) (the vacuum suction plate 5-10 corresponds to a position III in the figure 34). Meanwhile, the supporting plates 5-8 of the lifting mechanism move downwards and fall below the transferring jig 13.

4) And repeating the steps 1) to 3) circularly to form the situation of the section C in the figure 35.

As shown in fig. 31, there is a right set of operating state diagrams. Three points a, b and c in the figure respectively show the positions to be passed by the vacuum suction plates 5-10. And synchronously acting with the left side to finish the welding of other products. The specific working process is as follows:

1) after normal work, when the transfer jig 13 moves the distance between the four jig grooves 13-2 and stops, the supporting plate 5-8 of the lifting mechanism is lifted, and the station a and the station b on the supporting plate 5-8 of the lifting mechanism respectively lift the Dumet wire e and the Dumet wire f. At the moment, a Dumet wire d which is just adhered with a chip is adsorbed on the vacuum suction plate 5-10, the Dumet wire d is opposite to a Dumet wire e which is not adhered with a chip below, and the controller controls and drives the three-axis adjusting mechanism 5-9, so that after the vacuum suction plate 5-10 moves downwards for a certain distance, the vacuum suction plate 5-10 releases the Dumet wire d, and at the moment. And the Dumet wire d with the chip is superposed on the Dumet wire e, and the Dumet wire e is adhered with silver paste, so that the chip on the Dumet wire d and the Dumet wire e are also adhered together, and the welding of the two Dumet wires and the chip is completed.

2) After the vacuum suction plate 5-10 is released, the vacuum suction plate is translated to the station b, then moves downwards to finish sucking the Dumet wire f at the position b, and after finishing the action, the vacuum suction plate is lifted and moves forwards vertically, and moves to the end of the chip positioning groove 5-5 to glue the chip. Meanwhile, the supporting plates 5-8 of the lifting mechanism move downwards and fall below the transferring jig 13.

3) The shifting jig 13 moves forwards at the intervals of the four jig grooves 13-2 and stops, and the supporting plate 5-8 of the lifting mechanism is lifted. Meanwhile, the vacuum suction plate 5-10 absorbs a Dumet wire stuck with a chip to obliquely move back to the position a, and then moves downwards to place the Dumet wire stuck with the chip on the Dumet wire of the position a again, so that the two Dumet wires are bonded with the chip. Then the Dumet wire is translated to a station b, the Dumet wire at the station b is adsorbed, then the Dumet wire moves upwards, and the Dumet wire is continuously removed from the end of the chip positioning groove 5-5 (the chips are conveyed forwards at intervals). Meanwhile, the supporting plates 5-8 of the lifting mechanism move downwards and fall below the transferring jig 13.

4) And the steps 1) to 3) are repeated in a circulating way, so that the situation of D section in fig. 35 is formed, namely, the formed semi-finished products are arranged in the jig groove 13-2 at intervals as shown in fig. 28.

After the chip 25 and the dumet wire 21 are welded and fixed well, proper heating is needed to ensure firm fixation. The heating and drying are completed by a silver drying mechanism 6.

As shown in fig. 36-38, the silver baking mechanism 6 is disposed within a heat shield that ensures a constant internal temperature. The silver drying mechanism 6 comprises silver drying support frames 6-7, the silver drying support frames 6-7 are arranged on the sliding seat in a sliding mode, heating seats 6-8 are fixed at the top ends of the silver drying support frames 6-7, heating grooves 6-9 are formed in the heating seats 6-8, and one end portion of the Dumet wire 21 with the chip extends into the heating grooves 6-9 to be heated. In order to control the depth of the silver end of the Dumet wire 21 extending into the heating groove 6-9, the lower end of the silver drying support frame 6-7 is connected with a forward and backward cylinder 6-11, when the forward and backward cylinder 6-11 is stretched, the silver drying support frame 6-7 slides back and forth along the sliding seat, so that the heating seat 6-8 moves back and forth, the distance between the heating groove 6-9 and the chip end of the Dumet wire 21 is adjusted, and the extending length of the chip end of the Dumet wire 21 is changed

As shown in fig. 38, the heating tank 6-9 includes an external stainless steel plate 6-12, the stainless steel plate 6-12 and the bakelite plate 6-16 at the bottom end are fixed on the heating base 6-8 and together form a long tank with a U-shaped cross section, an aluminum silicate plate 6-13 is arranged in the long tank, and a high-frequency heating tube 6-14 is fixed at the front end of the aluminum silicate plate 6-13. The AC220 is input to the primary side of the AC voltage regulator group, the secondary side of the AC voltage regulator is connected with the high-frequency heating tubes 6-14, and the output current is adjusted by adjusting the voltage, so that the high-frequency heating tubes 6-14 generate heat quickly.

The silver drying mechanism 6 is arranged in four groups in parallel, and in the process of forward conveying products, currents with different frequencies are input to respectively complete low-temperature drying, medium-temperature drying and high-temperature drying.

The silver drying mechanism 6 and the subsequent forming glass seal forming part are all conveyed to the transfer jig 13 by the second transfer jig conveying mechanism 10 to complete drying and forming.

As shown in fig. 39, the second transferring jig conveying mechanism 10 includes a chain transmission mechanism 10-1, shift levers 10-2 are equidistantly distributed on chain links of the chain transmission mechanism 10-1, and when the motor drives the chain to move, the shift levers 10-2 can drive the jig protruding blocks 13-4 below the transferring jig 13 to move forward at a constant speed.

The working principle and the process of the silver drying mechanism are as follows: the transfer jig 13 moves along the length direction of the conveying platform 1 through the second transfer jig conveying mechanism 10, and passes the dumet wire 21 stained with the chip 25 through a plurality of drying areas with different temperatures to complete a preheating (low temperature), medium temperature and high temperature climbing curve type heating mode, and dries the silver paste adhered on the dumet wire 21 to fix the linear position of the dumet wire on the chip. And only the chip 25, the end of the wire adhered with the silver paste and the dumet wire 21 with a little length are ensured to enter the gap between the upper heating body and the lower heating body, and the heating and drying are carried out by a heat radiation mode, so as to avoid the transfer jig 13 from deforming and warping due to temperature impact, and prolong the service life.

And inserting a glass shell and sealing the glass in the dried semi-finished product. The insertion of the envelope is accomplished by an envelope insertion mechanism 7.

As shown in fig. 40, the glass bulb inserting mechanism 7 comprises a positioning output mechanism 7-5 arranged on one side of the conveying platform 1, and one end of the positioning output mechanism 7-5 is in transitional connection with a glass tube feeding vibration disc 7-6. The other side of the conveying platform 1 is provided with a pushing mechanism 7-7, and the pushing mechanism 7-7 is opposite to the positioning output mechanism 7-5.

As shown in FIG. 41, the glass tube feeding vibration disk 7-6 is a conventional vibration disk, the model of the vibration disk is GH-Z185, and the upper end of the spiral conveying track 7-35 of the vibration disk is connected with the transition connecting plate 7-36. The structure of the transition connecting plate 7-36 is the same as that of the discharging plate 7-14, the upper end of the transition connecting plate is also provided with a first pressing plate 7-20, and the first pressing plate 7-20 has the function of limiting and only allowing a single glass tube 7-37 to pass through and enter the arc accommodating groove 7-15 of the transition connecting plate 7-36 or the discharging plate 7-14. The vibration conveying of the glass tube feeding vibration disk 7-6 is also completed at intervals, namely when the transfer tool 13 is conveyed forwards, the glass tube feeding vibration disk 7-6 vibrates to complete the feeding of a row of glass tubes, and after the transfer tool 13 stops, the glass tube feeding vibration disk 7-6 stops.

As shown in fig. 41-42, the distance between the discharge plate 7-14 and the transition connecting plate 7-36 is 2mm-4mm, four threaded rods 7-10 are welded at the lower end of the discharge plate 7-14, and the threaded rods 7-10 are connected with a fifth cylinder 7-8 through a glass shell insertion fixing plate 7-9. When the fifth air cylinder 7-8 extends, the discharge plate 7-14 and the transition connecting plate 7-36 are kept horizontally coplanar, so that the glass tube 7-37 is continuously conveyed from the transition connecting plate 7-36 to the discharge plate 7-14. When the fifth air cylinder 7-8 contracts, the discharging plate 7-14 is positioned below the transition connecting plate 7-36, so that feeding is stopped.

As shown in fig. 42, the first positioning plate 7-11 is freely passed through the threaded rod 7-10, and the first positioning plate 7-11 is fixed to the threaded rod 7-10 by a nut. This facilitates the adjustment of the height of the first positioning plate 7-11. The front end of the first positioning plate 7-11 is provided with a plurality of Dumet wire accommodating grooves 7-13, the number and the positions of the Dumet wire accommodating grooves 7-13 are consistent with those of the arc accommodating grooves 7-15 on the discharge plate 7-14, and the Dumet wire accommodating grooves correspond to the positions of the semi-finished products 7-12 on the transfer jig 13. The first positioning plate 7-11 here mainly serves for further positioning and support. Because the diameter of the Dumet wire is less than 0.3m/m, in order to avoid bending or deforming after pushing one end out of the Dumet wire for a long time, the first positioning plate 7-11 is adopted for supporting and positioning to ensure that the Dumet wire 21 is vertical and corresponds to the glass tubes 7-37 one by one.

Here, the first pressing plate 7-20 is provided on the discharging plate 7-14 at a certain distance, and the front end of the first pressing plate 7-20 is shorter than the discharging plate 7-14 by the length of one glass tube, so that the glass tubes 7-37 in the front row are lifted up along with the dumet wire after the discharging plate 7-14 is dropped. When the glass tube 7-37 moves on the arc containing groove 7-15 on the discharging plate 7-14, the glass tube 7-37 can not move randomly due to the action of the first pressing plate 7-20. Keeping the directional linear movement.

As shown in FIG. 40, the pushing mechanism 7-7 comprises a glass bulb inserting push plate 7-16, the glass bulb inserting push plate 7-16 is a polyurethane block, one side of the glass bulb inserting push plate 7-16 is connected with a second sliding plate 7-17, and the second sliding plate 7-17 is arranged on a glass bulb inserting sliding rail 7-18 in a sliding manner and is driven by a sixth air cylinder 7-19. When the sixth cylinder 7-19 contracts, the glass shell inserting push plate 7-16 pushes the Dumet wire out for a certain distance, so that the end of the Dumet wire and the chip can be inserted into the glass tube 7-37.

As shown in fig. 40 and 44, the glass bulb inserting pressure and lift plates 7-21 are arranged above the conveying platform 1, and the glass bulb inserting pressure and lift plates 7-21 are connected with the lifting adjusting mechanisms 7-22; and the front and the back of the glass shell inserting pressure rising and reducing plates 7-21 are provided with pressure plate clamping grooves 7-23 in parallel, and the pressure plate clamping grooves 7-23 correspond to the clamping teeth on the shifting jig 13. When the lifting adjusting mechanism 7-22 drives the glass shell inserting lifting and lowering plate 7-21 to move downwards, the pressing plate clamping groove 7-23 is meshed with the clamping teeth on the transfer jig 13, so that the transfer jig 13 can be pressed tightly, and meanwhile, the Dumet wire can be limited, and one end of the Dumet wire is prevented from tilting.

As shown in fig. 44, the lifting adjusting mechanism 7-22 comprises an L-shaped connecting plate 7-24, the L-shaped connecting plate 7-24 is fixedly connected with a glass bulb inserting slide carriage 7-25, and two ends of the glass bulb inserting slide carriage 7-25 are slidably arranged on glass bulb inserting guide rails 7-26; second screw rods 7-27 are rotatably arranged in the middle of the glass shell inserting sliding seats 7-25 through bearings, the upper ends of the second screw rods 7-27 are in threaded connection with third adjusting plates 7-28, and the distances between the glass shell inserting sliding seats 7-25 and the third adjusting plates 7-28 can be adjusted by adjusting the second screw rods 7-27, so that the distances between the glass shell inserting lifting and lowering plates 7-21 and the shifting jig 13 are adjusted, and the installation process is very convenient in the early period. The lower end of the third adjusting plate 7-28 is provided with a third guide rod 7-29, the third guide rod 7-29 freely passes through the glass shell inserting slide seat 7-25 and is connected with a third lifting plate 7-30, and the lower end of the third lifting plate 7-30 is connected with a seventh air cylinder 7-31. The third adjusting plate 7-28 can be controlled to lift and fall by extending and contracting the seventh cylinder 7-31. And the third adjusting plate 7-28 can be lifted to adjust the height positions of the glass shell inserting sliding seat 7-25 and the glass shell inserting lifting and lowering plate 7-21 connected with the glass shell inserting sliding seat 7-25.

As shown in fig. 40, one side of the conveying platform 1 close to the positioning output mechanism 7-5 is provided with a glass bulb inserting support block 7-32, and one side of the glass bulb inserting support block 7-32 is provided with a second arc-shaped transition plate 7-33. After the dumet wire is pushed out by the pushing mechanism 7-7, the dumet wire 21 is longer at one end of the positioning output mechanism 7-5, the dumet wire with the glass tube can be supported by the inserted glass shell supporting block 7-32 by arranging the second arc-shaped transition plate 7-33 and the inserted glass shell supporting block 7-32 at the position close to the positioning output mechanism 7-5 at the rear conveying end, and the dumet wire sleeved with the glass shell can be gradually pushed to one side of the pushing mechanism 7-7 by the second arc-shaped transition plate 7-33 in the process of forward movement of the transfer jig 13, so that the length of the two ends of the dumet wire sleeved with the glass shell exceeding the transfer jig 13 is close. And one end of the glass tube can be positioned through the second arc-shaped transition plates 7-33, so that the positions of the sleeved glass tube at one end of the Dumet wire are kept consistent.

The working principle and the process are as follows:

1) the first transfer jig conveying mechanism 9 drives the transfer jig 13 to move forwards for a certain distance, so that the semi-finished products 7-12 on the transfer jig 13 correspond to the positions of the Dumet wire accommodating grooves 7-13 one by one; meanwhile, the glass tube feeding vibration disk 7-6 vibrates, and a row of glass tubes 7-37 reach the front end of the discharge plate 7-14.

2) And the fifth cylinder 7-8 extends out, so that the Dumet wire falls on the Dumet wire accommodating groove 7-13. And the sixth cylinder 7-19 contracts, the glass bulb inserting push plate 7-16 is pushed out, after the front end of the semi-finished product 7-12 is inserted into the glass tube 7-37, the sixth cylinder 7-19 extends out, and the glass bulb inserting push plate 7-16 retracts. Meanwhile, the seventh air cylinder 7-31 is contracted, and the inserted glass shell lifting and lowering plates 7-21 are pressed on the transfer jig 13.

3) Then, the fifth cylinder 7-8 contracts, and the first positioning plate 7-11 and the discharging plate 7-14 descend; meanwhile, the seventh cylinder 7-31 is extended, and the glass bulb rising and dropping plate 7-21 is raised.

4) The first transferring tool conveying mechanism 9 drives the transferring tool 13 to move forward for a certain distance, and the actions 1) -3) are repeated. In the process, the semi-finished products moving forwards are supported by the inserted glass shell supporting blocks 7-32 on one hand, and the front ends of the glass tubes on the other hand are limited by the second arc-shaped transition plates 7-33 on the other hand, so that the lengths of the semi-finished products 7-12 extending out of the transfer jig 13 are adjusted through the second arc-shaped transition plates 7-33, and finally the lengths of the two ends of the semi-finished products 7-12 extending out of the transfer jig 13 are kept consistent and are continuously conveyed forwards for subsequent hot melting forming.

As shown in fig. 46-47, the glass sealing forming mechanism 8 comprises a tunnel furnace body 8-1 with front and back openings, and the tunnel furnace body 8-1 mainly comprises a frame 8-34, a machine base 8-35, a transparent shield 8-36, a heating device 8-8 and a turnover mechanism 8-9.

The conveying device comprises two groups of transition belt conveying lines 8-37 arranged at the foremost ends of the bases 8-35, and a second transfer jig conveying mechanism 10 is arranged on one side of each group of transition belt conveying lines 8-37. The transition belt conveying lines 8-37 and the second transfer jig conveying mechanism 10 are all driven by an active motor.

The transfer jig 13 (here, simple drawing) is conveyed by a transition belt conveyor line 8-37 and then enters the conveying platform 1 in the tunnel furnace body 8-1, the middle of the conveying platform 1 is provided with a groove, the second transfer jig conveying mechanism 10 is positioned at the groove below the conveying platform 1, and when the transfer jig 13 is conveyed to the conveying platform 1 in the tunnel furnace body 8-1, the deflector rod 10-2 on the second transfer jig conveying mechanism 10 deflects the jig protruding block 13-4 of the transfer jig 13, so that the transfer jig 13 moves forward at a certain speed.

As shown in fig. 48, the heating means 8-8 are divided into two groups, which are arranged in front of and behind the turnover mechanism 8-9, and are respectively a front heating section and a rear heating section. Spiral heating wires 8-14 are adopted for the front section heating and the rear section heating, the spiral heating wires 8-14 in the front section heating area 8-5 and the rear section heating area 8-7 are divided into 4-5 groups, and each group of spiral heating wires 8-14 are connected into a circuit in a parallel mode. When the heating device works, different currents are controlled to be introduced into different spiral heating wires 8-14, and the independent control of the heating temperature at each position is ensured. Here, the gradual temperature rise is mainly performed.

The spiral heating wires 8-14 are externally sleeved with high-temperature-resistant heating film sleeves 8-15, and the high-temperature-resistant heating film sleeves 8-15 are beneficial to heat dissipation and installation. The high-temperature-resistant heating film sleeves 8-15 are fixedly arranged on the foam blocks 8-16, and the upper layers of the foam blocks 8-16 are connected with the fixed brackets 8-18 through the foam rubber blocks 8-17. Because the foam block and the foam rubber block have the heat preservation function and are convenient to connect, the integral structure can be ensured to be integrated, and the installation is convenient. The heating device 8-8 is arranged in an upper group and a lower group of mirror symmetry, so that the glass shell at the end of the product can be close to the upper and lower high-temperature-resistant heating film sleeves 8-15, and the heat emitted around the upper and lower high-temperature-resistant heating film sleeves 8-15 is utilized for melting.

As shown in FIG. 49, the turnover mechanism 8-9 mainly comprises a lifting bracket 8-10 arranged below the chain conveying mechanism 10-1, a front-back moving mechanism 8-11 arranged at one side of the chain conveying mechanism 10-1, a rotating mechanism 8-12 arranged on the front-back moving mechanism 8-11, and a clamping mechanism 8-13 arranged on the rotating mechanism 8-12.

As shown in fig. 50, specifically, the lifting bracket 8-10 includes an eighth cylinder 8-19, a piston rod of the eighth cylinder 8-19 is connected with a lifting push plate 8-20, two groups of support rods 8-21 (four in total) are respectively arranged at the front and the back of the lifting push plate 8-20, the two groups of support rods 8-21 pass through the conveying platform 1 and then are connected with the support blocks 8-23, and the two groups of support blocks 8-23 are respectively arranged below the front and the back sides of the transfer jig 13. An infrared sensor is also arranged on the conveying platform 1 in front of the supporting blocks 8-23. When the chain transmission mechanism 8-2 drives the transfer jig 13 to move to the place, the transfer jig can be in contact with the infrared sensor, so that signals are transmitted to the turnover mechanism 8-9 to drive the corresponding air cylinder to act.

The front-back moving mechanism 8-11 comprises a ninth cylinder 8-24, and the ninth cylinder 8-24 is connected with a ninth sliding seat 8-25; the ninth slide carriage 8-25 is slidably arranged on the second frame 8-26. The rotating mechanism 8-12 comprises a vertical supporting plate 8-27 fixedly connected with the ninth sliding seat 8-25, a belt transmission mechanism 8-28 is arranged on the vertical supporting plate 8-27, a second fixed seat 8-30 is arranged on an output rotating shaft 8-29 coaxially connected with a driven wheel of the belt transmission mechanism 8-28, a bracket 8-31 is arranged on the left and right of the front lower end of the second fixed seat 8-30, the width of the bracket 8-31 is adapted to the width of the transfer tool 13, and the length is smaller than the length of the transfer tool 13. Third press plates 8-32 are arranged on the left and right sides of the front upper ends of the second fixed seats 8-30, the two third press plates 8-32 are respectively connected with tenth air cylinders 8-33, and the tenth air cylinders 8-33 are installed on the second fixed seats 8-30.

When the infrared sensor is touched by the front end of the transfer tool 13 in work, the controller controls the eighth air cylinder 8-19 to extend out, the supporting block 8-23 is lifted, and the transfer tool 13 is lifted to the position with the same height as the supporting groove 8-31; then the ninth air cylinder 8-24 is started to push out the bracket 8-31 and locate right below the transferring tool 13. Meanwhile, the eighth air cylinder 8-19 drives the support blocks 8-23 to retract, and the transferring jig 13 falls on the support grooves 8-31. Subsequently, the ninth air cylinder 8-24 is retracted, the tenth air cylinder 8-33 is extended, and the third pressing plate 8-32 is pressed on the transferring jig 13. Then, the motor drives the belt transmission mechanism 8-28 to rotate and stop the second fixing seat 8-30 after rotating 180 degrees, thus realizing the turnover of the transfer jig 13. And then the eighth air cylinder 8-19 extends to a proper height position again and stops, the ninth air cylinder 8-24 pushes the transferring jig 13 to a position right above the support blocks 8-23 and stops, and the tenth air cylinder 8-33 retracts, so that the transferring jig 13 falls on the support blocks 8-23. Then the ninth air cylinder 8-24 and the eighth air cylinder 8-19 retract, the transferring jig 13 returns to the conveying platform 1 above the chain conveying mechanism again, and the chain conveying mechanism pushes the transferring jig to continue advancing.

The working principle and the process are as follows: after the product is sleeved and inserted with the glass tube on the transfer jig, the transfer jig 13 is pushed to a transition belt conveying line at the front end of the glass sealing furnace from the front-section welding section and the glass insertion section, a chain in a groove in the middle of the conveying platform 1 is driven by a driving motor in the glass sealing furnace, and the transfer jig 13 on the transition belt conveying line is driven into the tunnel type furnace channel plate by plate through a deflector rod 10-2 on the chain. The tunnel type furnace channel is designed according to the conditions of the size, the softening temperature and the like of a special glass tube. The tunnel type furnace path is divided into 3 sections, comprising a front section heating area 8-5(4-5 temperature areas), a turnover area 8-6 and a rear section heating area 8-7(4-5 temperature areas), wherein the glass tube is fully heated by adopting progressive heating modes to achieve softening, melting and forming (oval beads, the temperature of each temperature area and the speed and time of a conveying chain are precisely set according to the temperature and time requirements, so that the quality problem caused by poor appearance due to softening of the glass tube and downward vertical flow after melting is solved.

Claims

1. The utility model provides a two-sided automatic weld encapsulation equipment of glass package temperature sensor which characterized in that: the device comprises a conveying platform (1), wherein a transfer jig lowering mechanism (2), a straightening and shearing mechanism (3), a silver dipping mechanism (4), a chip welding mechanism (5), a silver drying mechanism (6), a glass shell inserting mechanism (7) and a glass seal forming mechanism (8) are sequentially arranged on the conveying platform (1) from left to right; a first transfer jig conveying mechanism (9) is arranged among the straightening and shearing mechanism (3), the silver dipping mechanism (4), the chip welding mechanism (5) and the glass shell inserting mechanism (7) in a crossed manner, and a second transfer jig conveying mechanism (10) is arranged at the silver drying mechanism (6) and the glass seal forming mechanism (8);

the transfer jig lowering mechanism (2) comprises a front supporting plate (11) and a rear supporting plate (12), the front supporting plate (11) and the rear supporting plate (12) are respectively positioned on the front side and the rear side below the stacked transfer jigs (13), and the transfer jigs (13) are lowered and pushed out through a pushing lowering mechanism (14);

the straightening and shearing mechanism (3) comprises a straightening mechanism and a shearing mechanism; the straightening mechanism comprises a pay-off mechanism (3-1), a first wire throwing mechanism (3-2) and a second wire throwing mechanism (3-3);

the pay-off mechanism (3-1) comprises a pay-off reel (3-4), a first reel (3-5), a tensioning reel (3-6) and a second reel (3-7); wherein the paying-off reel (3-4) is connected with a paying-off motor (3-23) through a first belt conveying mechanism (3-8); the tensioning reels (3-6) are arranged on the first sliding frames (3-10) in a sliding manner through tensioning mounting seats (3-9);

the first wire-throwing mechanism (3-2) comprises a first group of guide rollers (3-11) and a second group of guide rollers (3-12), the Dumet wires (21) pass through the first group of guide rollers (3-11) and the second group of guide rollers (3-12) and are respectively bent into first waves (3-14) and second waves (3-15), and the first waves (3-14) and the second waves (3-15) are respectively formed on a horizontal plane and a vertical plane;

the second wire throwing mechanism (3-3) comprises a first rotating frame (3-16), and the first rotating frame (3-16) is connected with a wire throwing cylinder (3-18) through a second belt conveying mechanism (3-17); the first rotating frame (3-16) is provided with a broken line threading pipe (3-19) in a penetrating way along the length direction, and the Dumet silk thread (21) passes through the broken line threading pipe (3-19) and is driven by the first rotating frame (3-16) to rotate and straighten;

the shearing mechanism comprises a first conveying mechanism (33-1), a first cutting mechanism (33-2) and a first clamping mechanism (33-3)

The first transmission mechanism (33-1) comprises a crank transmission mechanism (33-4), the output end of the crank transmission mechanism (33-4) is hinged with a shearing transmission sliding seat (33-5), the shearing transmission sliding seat (33-5) is arranged on a shearing sliding rail (33-6) in a sliding mode, a wire clamping mechanism is arranged on the shearing transmission sliding seat (33-5) and comprises a lower fixed clamping plate (33-7) and an upper movable clamping plate (33-8), the middle of the upper movable clamping plate (33-8) is hinged with the shearing transmission sliding seat (33-5), one end, close to a clamping wire, of the upper movable clamping plate (33-8) is connected with the lower fixed clamping plate (33-7) through a first spring (33-9), and one end, far away from the clamping wire, of the upper movable clamping plate (33-8) is provided with a first roller (33-10), the first roller (33-10) is in sliding contact with the first cutting mechanism (33-2), and the first cutting mechanism (33-2) is lifted when cutting downwards and is pressed when the cutting mechanism is lifted;

the first cutting mechanism (33-2) comprises a first stretching cylinder (33-11), the output end of the first stretching cylinder (33-11) is hinged with a first connecting rod (33-12), the other end of the first connecting rod (33-12) is hinged with a first lever (33-13), a first roller (33-10) is arranged at the lower end of the other end of the first lever (33-13) in a sliding manner, the other end of the first lever (33-13) is also fixedly connected with a cutting mechanism connecting plate (33-14), the cutting mechanism connecting plate (33-14) is connected with a cutting slide seat (33-15), and the cutting slide seat (33-15) is arranged on a cutting mechanism fixing seat (33-17) of the cutting platform (33-16) in a sliding manner; the front end of the cutting sliding seat (33-15) is provided with a pressing block (33-18), and the rear end of the cutting sliding seat (33-15) is provided with a cutter (33-19);

the first clamping mechanism (33-3) comprises a balance plate (33-20) fixed with the cutting mechanism fixing seat (33-17), the balance plate (33-20) is positioned above the pay-off clamp (33-21), a through hole (33-22) is transversely formed in the balance plate (33-20), and the through hole (33-22) penetrates downwards; a manipulator (33-23) is arranged on one side of the balance plate (33-20) far away from the cutter (33-19), and the manipulator (33-23) clamps or releases the Dumet wire (21);

the silver dipping mechanism (4) comprises a silver paste pump (4-3), and the silver paste pump (4-3) is connected with a silver pumping motor (4-5) through a belt conveying mechanism (4-4); the output end of the silver paste pump (4-3) is connected with the flow pipe (4-6), the outlet of the flow pipe (4-6) is fixed on the support plate, and the lower end of the outlet of the flow pipe (4-6) is opposite to the silver paste notch (4-8) at the upper end of the silver paste pump (4-3);

the chip welding mechanism (5) comprises a chip feeding vibration disc (5-4) arranged on one side of the conveying platform (1), one side of the chip feeding vibration disc (5-4) is connected with a chip positioning groove (5-5), and the chip positioning groove (5-5) is spaced from and opposite to a Dumet wire (21) on the transfer jig (13); a lifting mechanism (5-7) is arranged below the transfer jig (13), a supporting mechanism supporting plate (5-8) is arranged on the lifting mechanism (5-7), and the supporting mechanism supporting plate (5-8) is opposite to the Dumet wire (21); the other side of the transfer jig (13) is provided with a three-axis adjusting mechanism (5-9), the top end of the three-axis adjusting mechanism (5-9) is provided with a vacuum suction plate (5-10), and the vacuum suction plate (5-10) is in air connection with a vacuum pump (5-11);

the silver drying mechanism (6) is arranged on one side of the conveying platform (1) and comprises a silver drying support frame (6-7), a heating seat (6-8) is fixed on the silver drying support frame (6-7), a heating groove (6-9) is arranged in the heating seat (6-8), and one end part, with silver, of the semi-finished product (6-10) extends into the heating groove (6-9) to be heated; the lower end of the silver drying support frame (6-7) is connected with a forward and backward cylinder (6-11), and the distance between the heating groove (6-9) and the silver-carrying end of the semi-finished product (6-10) is adjusted through the forward and backward cylinder (6-11);

the glass shell inserting mechanism (7) comprises a positioning output mechanism (7-5) arranged on one side of the conveying platform (1), and one end of the positioning output mechanism (7-5) is in transitional connection with the glass tube feeding vibration disc (7-6); a pushing mechanism (7-7) is arranged on the other side of the conveying platform (1), and the pushing mechanism (7-7) is opposite to the positioning output mechanism (7-5);

the positioning output mechanism (7-5) comprises a fifth cylinder (7-8), the output end of the fifth cylinder (7-8) is connected with an inserted glass bulb fixing plate (7-9), a plurality of threaded rods (7-10) are mounted on the inserted glass bulb fixing plate (7-9), and a first positioning plate (7-11) freely penetrates through the threaded rods (7-10) and is fixed through nuts; the front end of the first positioning plate (7-11) is provided with a Dumet wire accommodating groove (7-13) corresponding to the position of the product (7-12) on the transfer jig (13); a discharge plate (7-14) is fixed at the top end of the threaded rod (7-10), a plurality of arc accommodating grooves (7-15) are arranged on the discharge plate (7-14) side by side, and the arc accommodating grooves (7-15) correspond to the Dumet wire accommodating grooves (7-13) one by one;

the pushing mechanism (7-7) comprises a glass shell inserting push plate (7-16), one side of the glass shell inserting push plate (7-16) is connected with a second sliding plate (7-17), and the second sliding plate (7-17) is arranged on a glass shell inserting sliding rail (7-18) in a sliding mode and driven by a sixth air cylinder (7-19);

the glass seal forming mechanism (8) comprises a tunnel type furnace body (8-1) with a front opening and a rear opening, the tunnel type furnace body (8-1) comprises a front section heating area (8-5), a turning area (8-6) and a rear section heating area (8-7), heating devices (8-8) are arranged on one sides of the front section heating area (8-5) and the rear section heating area (8-7), and the front section part of the TGM product extends into the heating devices (8-8); the turnover area (8-6) is provided with a turnover mechanism (8-9), the turnover mechanism (8-9) comprises a lifting bracket (8-10) arranged below the second transfer jig conveying mechanism (10) and a front-back moving mechanism (8-11) arranged on one side of the second transfer jig conveying mechanism (10), the front-back moving mechanism (8-11) is provided with a rotating mechanism (8-12), and the rotating mechanism (8-12) is provided with a clamping mechanism (8-13);

the lifting mechanisms (5-7) comprise first lifting cylinders (19), the top ends of the first lifting cylinders (19) are connected with lifting mechanism mounting seats (5-20), two groups of lifting mechanism supporting plates (5-8) are arranged on the left and right sides of the lifting mechanism mounting seats (5-20), and each group of lifting mechanism supporting plates (5-8) are respectively arranged on the left and right sides of the Dumet wire (21); a jig groove (13-2) is formed in the supporting plate (5-8) of the lifting mechanism, and the jig groove (13-2) is matched with the diameter of the Dumet wire (21);

the three-axis adjusting mechanism (5-9) comprises a front sliding seat (5-22) and a rear sliding seat (5-22) which are fixedly connected with a vacuum pump (5-11), wherein the front sliding seat (5-22) is arranged on a left sliding seat (5-23) and a right sliding seat (5-23) in a sliding manner and is driven by a front-back moving cylinder (5-24) on the left sliding seat (5-23) and the right sliding seat (5-23; the left and right sliding seats (5-23) are arranged on the first lifting seats (5-25) in a sliding manner and driven by first left and right moving cylinders (5-26) on the first lifting seats (5-25); the first lifting seat (5-25) is arranged in the three-axis adjusting mechanism base (5-27) in a sliding mode and driven by a three-axis adjusting mechanism lifting cylinder (5-28) on the three-axis adjusting mechanism base (5-27).

2. The apparatus of claim 1, wherein: the pushing and lowering mechanism (14) comprises a lowering first air cylinder (15), the lowering first air cylinder (15) is arranged between the front supporting plate (11) and the rear supporting plate (12) and located on one side of the lowermost shifting jig (13), a piston rod of the lowering first air cylinder (15) is connected with a lowering push plate (16), and the lowering push plate (16) is opposite to the lowermost shifting jig (13); transfer baffle (17) are transferred to bilateral symmetry in the interval between two piece move carrying tool (13) in the bottom, transfer baffle (17) stretch out to move and carry tool (13) outside and with transfer slide (18) and be connected, transfer slide (18) slide and set up on putting slide rail (19) down and the upper end with transfer second cylinder (20) and be connected.

3. The apparatus of claim 1, wherein: the first group of guide rollers (3-11) and the second group of guide rollers (3-12) are all a plurality of rollers (3-20) which are distributed in a staggered mode, and grooves are distributed on the rollers (3-20).

4. The apparatus of claim 1, wherein: the first rotating frame (3-16) comprises an outer frame (3-21), a plurality of hollow pipes (3-22) are arranged in the outer frame (3-21) at intervals in the transverse direction, the head and the tail of the outer frame (3-21) and the hollow pipes (3-22) are provided with through holes, and the broken line threading pipes (3-19) penetrate through the outer frame (3-21) and the through holes in the hollow pipes (3-22) and partially extend out of the outer frame (3-21).

5. The apparatus of claim 1, wherein: the crank transmission mechanism (33-4) comprises a cutting motor (27), an output shaft of the cutting motor (27) is connected with an eccentric wheel (28), a rocker (29) is hinged to one side, deviating from a central shaft, of the eccentric wheel (28), and the rocker (29) is hinged to the shearing transmission sliding seat (33-5).

6. The apparatus of claim 1, wherein: the manipulator (33-23) comprises a left clamping hand (33-36) and a right clamping hand (33-37), the left clamping hand (33-36) and the right clamping hand (33-37) are hinged through a central shaft, the central shaft extends out of the left clamping hand (33-36) and the right clamping hand (33-37), the outer parts of the left clamping hand and the right clamping hand (33-37) are connected with a U-shaped rod (33-38), the U-shaped rod (33-38) is connected with a second stretching cylinder (33-39), the second stretching cylinder (33-39) is fixed on a manipulator vertical plate (33-40), and the manipulator vertical plate (33-40) is fixedly connected with a cutting mechanism fixing seat (33-17); the manipulator vertical plates (33-40) are radially and symmetrically provided with limiting baffle plates (33-41), the inner sides of the two limiting baffle plates (33-41) are provided with inclined planes, and the inclined planes are upwards inclined towards the left clamping hand (33-36) and the right clamping hand (33-37); the upper ends of the left clamping hands (33-36) and the right clamping hands (33-37) are provided with extrusion sliding plates (33-42), and fourth springs (33-43) are arranged between the extrusion sliding plates (33-42) and the U-shaped rods (33-38).