CN112359149A

CN112359149A - Polycrystal rock sugar crystallizer

Info

Publication number: CN112359149A
Application number: CN202011281452.3A
Authority: CN
Inventors: 邹亚峰; 蔡智全
Original assignee: Nanjing Ganzhiyuan Sugar Co ltd
Current assignee: Nanjing Ganzhiyuan Sugar Co ltd
Priority date: 2020-11-16
Filing date: 2020-11-16
Publication date: 2021-02-12
Anticipated expiration: 2040-11-16
Also published as: CN112359149B

Abstract

The invention provides a polycrystal rock sugar crystallizer which comprises a rack, a crystallizing tank frame and a turning oil cylinder, wherein the crystallizing tank frame is arranged at the upper part of the rack and is used for fixedly placing a plurality of layers of crystallizing tanks, one end of the bottom of the crystallizing tank frame is rotationally connected with the rack through a turning support, the cylinder body of the turning oil cylinder is rotationally fixed on the rack, the front end of a piston rod of the turning oil cylinder is rotationally fixed on the bottom of the crystallizing tank frame, and the turning oil cylinder can drive the crystallizing tank frame to turn. The polycrystalline rock sugar crystallizer is high in automation degree, a large amount of labor cost can be saved, the crystallizing tank frame is driven to turn over through the turning oil cylinder, and the polycrystalline rock sugar crystallizer facilitates smooth sugar pouring and unloading processes in the using process.

Description

Polycrystal rock sugar crystallizer

Technical Field

The invention belongs to the technical field of rock candy production, and particularly relates to a polycrystal rock candy crystallizing machine.

Background

Polycrystal rock sugar is also called old rock sugar, lump rock sugar and the like, and is irregular crystal rock sugar produced by the traditional process, and the rock sugar has the medicinal effect of the rock sugar which is called by the traditional Chinese medicine. During the production process of the polycrystalline rock sugar, white granulated sugar is melted by water and concentrated to a certain concentration, and the white granulated sugar needs to be put into a crystallizer for crystallization, the crystallizer usually adopts a box type, a barrel type and a square basin, wherein the box type crystallizer is a box body which is arranged in a crystallization room and contains a certain amount of syrup in one row or multiple rows in a square or rectangular manner, white cotton threads or stainless steel rods are hung in the box at certain intervals, a plurality of crystallization barrels containing a certain amount of syrup are arranged in the crystallization room in a multilayer manner by the barrel type crystallizer, the barrels are internally provided with hanging threads and are also not hung, and the square basin type crystallizer is a plurality of crystallization basins containing a certain amount of syrup and is piled in the crystallization room in a multilayer. Various types of crystallizer vessels are placed in a heat-preservation and moisture-preservation crystallization chamber for standing, and the temperature is gradually reduced to enable sucrose molecules in the syrup to be naturally separated out and gradually grow up to form sucrose crystals.

After crystallization is finished, sugar liquid needs to be discharged, and the polycrystalline rock sugar product needs to be boxed. The box type crystallizer is used for manually discharging mother liquor, drying the mother liquor by hot air, and manually taking out crystallized polycrystalline rock sugar and putting the crystallized polycrystalline rock sugar into a food box. The barrel type crystallizer needs a crystallization barrel to be conveyed to a fixed area to manually pour out mother liquor in the crystallization barrel, the crystallization barrel is inverted to a slurry control disc to be drained, then the whole polycrystalline rock sugar is manually crushed into large rock sugar blocks, and the large rock sugar blocks are conveyed to a drying room to be dried, mechanically crushed again, screened and packaged into food boxes or food bags. The groove type crystallizer needs a crystallizing tank to be conveyed to a fixed area to manually pour out mother liquid in a crystallizing barrel, the crystallizing tank is inverted to a slurry control disc to be drained, then the whole polycrystalline rock sugar is manually crushed into large rock sugar blocks, and the large rock sugar blocks are conveyed to a drying room to be dried, mechanically crushed again, screened and packaged into a food box or a food bag.

At present, the whole operation process of polycrystalline rock sugar production adopts manual operation, the labor cost is high, the production efficiency is low, the production environment is poor, the amount of produced wastewater is large, and the loss of cane sugar in the production process is large. Therefore, a polycrystal rock sugar crystallizer capable of solving the existing problems is urgently needed.

Disclosure of Invention

The invention aims to provide a polycrystal rock sugar crystallizer aiming at the defects of the prior art.

The invention provides the following technical scheme:

the utility model provides a polycrystal crystal sugar crystallizer, includes frame, crystallization tank tower and upset hydro-cylinder, the crystallization tank tower is located the upper portion of frame, the crystallization tank tower is used for the fixed multilayer crystallization tank of placing, the one end of crystallization tank tower bottom through the upset support with the frame rotates to be connected, the cylinder body of upset hydro-cylinder rotates to be fixed in the frame, the piston rod front end of upset hydro-cylinder rotates to be fixed in on the bottom of crystallization tank tower, the upset hydro-cylinder can drive the crystallization tank tower overturns.

Preferably, the crystallization tank bracket comprises an upper bracket body and a lower bracket body, the front end of the upper bracket body is connected with the front end of the lower bracket body through a plurality of front brackets, and the rear end of the upper bracket body is connected with the rear end of the lower bracket body through a plurality of rear brackets.

Preferably, the front end department of crystallizer tank bottom is fixed with first linear guide, the rear end department of crystallizer tank bottom is fixed with second linear guide, be fixed with the first bracket of multilayer on the fore-stock, first bracket is used for holding the front end of crystallizer tank, be fixed with first flange slider on the first bracket, first flange slider can along first linear guide slides, be fixed with multilayer second bracket on the after-stock, the second bracket is used for holding the rear end of crystallizer tank, be fixed with second flange slider on the second bracket, second flange slider can along second linear guide slides.

Preferably, a limiting plate is fixed to the front end of the first linear guide rail.

Preferably, a limiting stop lever is further fixed at the rear end of the crystallization groove, the anti-slip stop lever is located at one end, close to the rear, of the second linear guide rail, and a reinforcing plate is further arranged on the side face of the anti-slip stop lever.

Preferably, the both sides of crystallization cell frame are equipped with a climbing mechanism respectively, climbing mechanism includes upper portion jacking cylinder, lower part jacking cylinder and square pipe, the front end of upper portion jacking cylinder's piston rod with the upper end of square pipe is rotated and is connected, the cylinder body of upper portion jacking cylinder rotates and fixes go up on the support body, the front end of lower part jacking cylinder's piston rod with the lower extreme of square pipe rotates and connects, the cylinder body of lower part jacking cylinder rotates and fixes on the support body down.

Preferably, square pipe top be equipped with third linear guide on the upper ledge body, the top of square pipe is equipped with third flange slider, third flange slider can along third linear guide slides, square pipe below be equipped with fourth linear guide on the lower ledge body, the bottom of square pipe is equipped with fourth flange slider, fourth flange slider can along fourth linear guide slides.

Preferably, the crystallization tank is close to one side of climbing mechanism is equipped with the side shelves pole, square pipe is last to be fixed with a plurality of electromagnetism push rods and a plurality of shift fork, the electromagnetism push rod the shift fork with the mutual one-to-one of side shelves pole, the shift fork is in rotate under the effect of electromagnetism push rod, upper portion jacking cylinder with lower part jacking cylinder piston rod is released, makes the shift fork is through promoting thereby the drive of side shelves pole the crystallization tank removes.

Preferably, the rear support is further provided with a unhooking ejector rod, and the unhooking ejector rod is used for impacting the shifting fork, so that the shifting fork is separated from the side gear rod.

Preferably, the crystallization groove is composed of a plurality of trapezoidal grooves which are fixedly connected in sequence.

The invention has the beneficial effects that:

(1) the polycrystalline rock sugar crystallizer has high automation degree, and can save a large amount of labor cost.

(2) According to the invention, the crystallization tank frame is adopted to place the crystallization tank, the crystallization tank frame is high in height, a plurality of layers of crystallization tanks can be fixedly placed, the occupied space is saved, the increase of the output of polycrystalline rock sugar is facilitated, and after the crystallization process is completed, the turnover oil cylinder drives the crystallization tank frame to turn over, so that the sugar liquid in the crystallization tank is automatically discharged, the complete discharge of the sugar liquid in the crystallization tank is facilitated, and the subsequent drying time and the subsequent drying cost are saved.

(3) The invention relates to a crystallizer, which is characterized in that a crystallizer tank starts to be dried under the condition of pouring the sugar solution, and starts to discharge sugar after the drying is finished.

(4) The crystallization tank is composed of a plurality of trapezoidal grooves which are fixedly connected in sequence, so that the processes of sugar liquid pouring and sugar unloading are conveniently and smoothly carried out in the using process.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic diagram of the structure of the inverted state of the present invention;

FIG. 3 is a schematic view of the structure of the present invention without a crystallization tank;

FIG. 4 is a schematic view of the fork of the present invention;

FIG. 5 is a front view schematically showing a crystallization tank of the present invention

FIG. 6 is a schematic top view of a crystallization tank of the present invention;

FIG. 7 is a left side view schematically showing a crystallization tank of the present invention.

Labeled as: 1. a frame; 2. a crystallization tank rack; 3. turning over the oil cylinder; 4. a crystallization tank; 5. turning over the support; 6. an upper frame body; 7. a lower frame body; 8. a front bracket; 9. a rear bracket; 10. a first linear guide rail; 11. a first bracket; 12. a first flange slider; 13. a second linear guide; 14. a second bracket; 15. a second flange slider; 16. a limiting plate; 17. a limiting stop lever; 18. a reinforcing plate; 19. an upper jacking cylinder; 20. a lower jacking cylinder; 21. a square tube; 22. a third linear guide rail; 23. a third flange slide block; 24. a fourth linear guide; 25. a fourth flange slider; 26. a side bar; 27. an electromagnetic push rod; 28. a shifting fork; 29. unhooking the ejector rod; 30. a trapezoidal groove.

Detailed Description

As shown in fig. 1 to 7, a polycrystal rock sugar crystallizer, which comprises a frame 1, a crystallization groove frame 2 and a turnover oil cylinder 3, the crystallization groove frame 2 is arranged on the upper portion of the frame 1, the crystallization groove frame 2 is used for fixedly placing a plurality of layers of crystallization grooves 4, the crystallization grooves 4 are composed of a plurality of trapezoidal grooves 30 which are sequentially fixedly connected, the crystallization grooves 4 of the form are convenient for pouring sugar liquid and smoothly performing sugar unloading process in the using process, the crystallization grooves 4 are also placed by the crystallization groove frame 2 in the embodiment, the crystallization groove frame 2 is high in height, the plurality of layers of crystallization grooves 4 can be fixedly placed, the occupied space is saved, and the increase of the yield of the polycrystal rock sugar is facilitated. One end of the bottom of the crystallization tank frame 2 is rotatably connected with the rack 1 through a turnover support 5, a cylinder body of a turnover oil cylinder 3 is rotatably fixed on the rack 1, the front end of a piston rod of the turnover oil cylinder 3 is rotatably fixed on the bottom of the crystallization tank frame 2, and the turnover oil cylinder 3 can drive the crystallization tank frame 2 to turn over. After the crystallization process is completed, the crystallization tank frame 2 is driven to overturn through the overturning oil cylinder 3, so that the sugar liquid in the crystallization tank 4 can be conveniently poured, the sugar liquid in the crystallization tank 4 can be discharged completely, and the subsequent drying time and drying cost can be saved.

The crystallization tank bracket 2 comprises an upper bracket body 6 and a lower bracket body 7, the front end of the upper bracket body 6 is connected with the front end of the lower bracket body 7 through a plurality of front brackets 8, and the rear end of the upper bracket body 6 is connected with the rear end of the lower bracket body 7 through a plurality of rear brackets 9. The front end department of 4 bottoms in crystallizer tank is fixed with first linear guide 10, the rear end department of 4 bottoms in crystallizer tank is fixed with second linear guide 13, be fixed with the first bracket 11 of multilayer on the front bracket 8, first bracket 11 is used for holding the front end of crystallizer tank 4, be fixed with first flange slider 12 on the first bracket 11, first flange slider 12 can slide along first linear guide 10, be fixed with multilayer second bracket 14 on the after-poppet 9, second bracket 14 is used for holding the rear end of crystallizer tank 4, be fixed with second flange slider 15 on the second bracket 14, second flange slider 15 can slide along second linear guide 13. A limiting plate 16 is fixed at the front end of the first linear guide rail 10, a limiting stop lever 17 is fixed at the rear end of the crystallization groove 4, the anti-slip stop lever is positioned at the rear end of the second linear guide rail 13, and a reinforcing plate 18 is arranged on the side surface of the anti-slip stop lever.

Two sides of the crystallization tank frame 2 are respectively provided with a jacking mechanism, the jacking mechanism comprises an upper jacking oil cylinder 19, a lower jacking oil cylinder 20 and a square tube 21, the front end of a piston rod of the upper jacking oil cylinder 19 is rotatably connected with the upper end of the square tube 21, a cylinder body of the upper jacking oil cylinder 19 is rotatably fixed on the upper frame body 6, the front end of a piston rod of the lower jacking oil cylinder 20 is rotatably connected with the lower end of the square tube 21, and a cylinder body of the lower jacking oil cylinder 20 is rotatably fixed on the lower frame body 7. The upper support body 6 above the square tube 21 is provided with a third linear guide rail 22, the top of the square tube 21 is provided with a third flange slide block 23, the third flange slide block 23 can slide along the third linear guide rail 22, the lower support body 7 below the square tube 21 is provided with a fourth linear guide rail 24, the bottom of the square tube 21 is provided with a fourth flange slide block 25, and the fourth flange slide block 25 can slide along the fourth linear guide rail 24.

A side blocking rod 26 is arranged on one side, close to the jacking mechanism, of the crystallization tank 4, a plurality of electromagnetic push rods 27 and a plurality of shifting forks 28 are fixed on the square pipe 21, the electromagnetic push rods 27, the shifting forks 28 and the side blocking rods 26 are in one-to-one correspondence, the shifting forks 28 rotate under the action of the electromagnetic push rods 27, piston rods of the upper jacking oil cylinder 19 and the lower jacking oil cylinder 20 are pushed out, and the shifting forks 28 drive the crystallization tank 4 to move upwards by pushing the side blocking rod 26. The rear bracket 9 is also provided with a release jack 29, and the release jack 29 is used for impacting the shift fork 28 so as to release the shift fork 28 from the side bar 26.

This embodiment provides a polycrystal crystal sugar crystallizer, this polycrystal crystal sugar crystallizer's degree of automation is high, can save a large amount of human costs, places polycrystal crystal sugar crystallizer in the crystallization workshop, and the concentrated syrup adds and carries out the crystallization in the crystallizer tank 4, and after the crystallization process was accomplished, the process of unloading that adopts this polycrystal crystal sugar crystallizer to go on is as follows:

s1, controlling the turnover oil cylinder 3 to gradually jack up the crystallization tank frame 2, enabling the crystallized sugar liquid to flow into the inverted liquid receiving tank from the front end of the crystallization tank 4, and pumping the sugar liquid in the liquid receiving tank into the mother liquid tank through a delivery pump;

s2, continuing to control the turnover oil cylinder 3 to lift the crystallization tank frame 2, promoting draining and draining of crystallized sugar liquid in the crystallization tank 4, and supplying hot air through a drying device in the process to promote drying of polycrystalline rock sugar;

s3, the crystal trough frame 2 is turned to 40-60 degrees by the turning oil cylinder 3, the corresponding shifting fork 28 is pushed by the electromagnetic push rod 27, the piston rod of the upper jacking oil cylinder 19 and the piston rod of the lower jacking oil cylinder 20 push the square pipe 21, so that the shifting fork 28 drives the crystal trough 4 to move by pushing the side stop rod 26, when the crystal trough 4 ascends and falls down to a certain height, the shifting fork 28 impacts the unhooking ejector rod 29, the shifting fork 28 is separated from the side stop rod 26, then the crystal trough 4 naturally slides down under the action of gravity, and stops sliding under the action of the stop rod 17, thereby being beneficial to discharging the polycrystalline rock candy in the crystal trough 4 by means of inertia, in the process, only one electromagnetic push rod 27 can be started as required, all the electromagnetic push rods 27 can be started simultaneously, and a plurality of the electromagnetic push rods 27 can be sequentially acted on the corresponding shifting.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a polycrystal crystal sugar crystallizer, its characterized in that, includes frame, crystallization tank tower and upset hydro-cylinder, the crystallization tank tower is located the upper portion of frame, the crystallization tank tower is used for the fixed multilayer crystallization tank of placing, the one end of crystallization tank tower bottom through the upset support with the frame rotates and connects, the cylinder body of upset hydro-cylinder rotates to be fixed in the frame, the piston rod front end of upset hydro-cylinder rotates to be fixed in the bottom of crystallization tank tower, the upset hydro-cylinder can drive the crystallization tank tower overturns.

2. The machine of claim 1, wherein the crystallization trough comprises an upper body and a lower body, the front end of the upper body is connected to the front end of the lower body through a plurality of front supports, and the rear end of the upper body is connected to the rear end of the lower body through a plurality of rear supports.

3. A polycrystal rock sugar crystallizer according to claim 2, wherein a first linear guide is fixed at the front end of the bottom of the crystallizing tank, a second linear guide is fixed at the rear end of the bottom of the crystallizing tank, a plurality of layers of first brackets are fixed on the front bracket, the first brackets are used for supporting the front end of the crystallizing tank, a first flange slider is fixed on the first brackets, the first flange slider can slide along the first linear guide, a plurality of layers of second brackets are fixed on the rear bracket, the second brackets are used for supporting the rear end of the crystallizing tank, a second flange slider is fixed on the second brackets, and the second flange slider can slide along the second linear guide.

4. A polycrystalline sugar candy crystalliser according to claim 3 wherein a restrictor plate is secured to the front end of the first linear guide.

5. The polycrystal rock sugar crystallizer according to claim 4, wherein a limiting stop rod is further fixed at the rear end of the crystallizing groove, the non-slip stop rod is positioned at one end of the second linear guide rail, which is close to the rear, and a reinforcing plate is further arranged on the side surface of the non-slip stop rod.

6. The polycrystal rock sugar crystallizer of claim 2, wherein, the both sides of crystallization cell frame are equipped with a climbing mechanism respectively, climbing mechanism includes upper portion jacking cylinder, lower part jacking cylinder and square pipe, the front end of upper portion jacking cylinder's piston rod with the upper end of square pipe is rotated and is connected, the cylinder body of upper portion jacking cylinder rotates and fixes on the upper frame body, the front end of lower part jacking cylinder's piston rod with the lower extreme of square pipe rotates and is connected, the cylinder body of lower part jacking cylinder rotates and fixes on the lower frame body.

7. The polycrystal rock sugar crystallizer according to claim 6, wherein a third linear guide rail is arranged on the upper frame body above the square tube, a third flange slide block is arranged at the top of the square tube and can slide along the third linear guide rail, a fourth linear guide rail is arranged on the lower frame body below the square tube, a fourth flange slide block is arranged at the bottom of the square tube and can slide along the fourth linear guide rail.

8. The polycrystal rock sugar crystallizer of claim 6, wherein one side of the crystallizing tank close to the jacking mechanism is provided with a side stop lever, a plurality of electromagnetic push rods and a plurality of shifting forks are fixed on the square pipe, the electromagnetic push rods, the shifting forks and the side stop levers are in one-to-one correspondence with each other, the shifting forks rotate under the action of the electromagnetic push rods, the upper jacking oil cylinder and the lower jacking oil cylinder piston rod are pushed out, so that the shifting forks drive the crystallizing tank to move by pushing the side stop lever.

9. The machine of claim 8, wherein the rear support further comprises a release pin for striking the fork to release the fork from the side bar.

10. A machine for crystallising polycrystalline rock sugar according to claim 1, wherein the crystallisation tank comprises a plurality of trapezoidal channels fixedly connected in series.