CN214881601U

CN214881601U - Polycrystal rock sugar crystallizer

Info

Publication number: CN214881601U
Application number: CN202022644802.XU
Authority: CN
Inventors: 邹亚峰; 蔡智全
Original assignee: Nanjing Ganzhiyuan Sugar Co ltd
Current assignee: Nanjing Ganzhiyuan Co ltd
Priority date: 2020-11-16
Filing date: 2020-11-16
Publication date: 2021-11-26
Anticipated expiration: 2030-11-16

Abstract

The utility model provides a polycrystal crystal sugar crystallizer, including frame, crystallization tank frame and upset hydro-cylinder, the crystallization tank frame is located the upper portion of frame, the crystallization tank frame is used for the fixed multilayer crystallization tank of placing, the one end of crystallization tank frame bottom through the upset support with the frame rotates to be connected, the cylinder body of upset hydro-cylinder rotates to be fixed in the frame, the piston rod front end of upset hydro-cylinder rotates to be fixed on the bottom of crystallization tank frame, the upset hydro-cylinder can drive the crystallization tank frame overturns. The utility model discloses a polycrystal crystal sugar crystallizer's degree of automation is high, can save a large amount of human costs, the utility model discloses a upset hydro-cylinder drives the crystallization tank frame and overturns, and this polycrystal crystal sugar crystallizer is convenient for in the use fall the liquid glucose and unload going on smoothly of sugar technology.

Description

Polycrystal rock sugar crystallizer

Technical Field

The utility model belongs to the technical field of the rock sugar production, concretely relates to polycrystal rock sugar crystallizer.

Background

Polycrystal rock sugar is also called old rock sugar, lump rock sugar and the like, and is irregular crystal rock sugar produced by the traditional process, and the rock sugar has the medicinal effect of the rock sugar which is called by the traditional Chinese medicine. During the production process of the polycrystalline rock sugar, white granulated sugar is melted by water and concentrated to a certain concentration, and the white granulated sugar needs to be put into a crystallizer for crystallization, the crystallizer usually adopts a box type, a barrel type and a square basin, wherein the box type crystallizer is a box body which is arranged in a crystallization room and contains a certain amount of syrup in one row or multiple rows in a square or rectangular manner, white cotton threads or stainless steel rods are hung in the box at certain intervals, a plurality of crystallization barrels containing a certain amount of syrup are arranged in the crystallization room in a multilayer manner by the barrel type crystallizer, the barrels are internally provided with hanging threads and are also not hung, and the square basin type crystallizer is a plurality of crystallization basins containing a certain amount of syrup and is piled in the crystallization room in a multilayer manner. Various types of crystallizer vessels are placed in a heat-preservation and moisture-preservation crystallization chamber for standing, and the temperature is gradually reduced to enable sucrose molecules in the syrup to be naturally separated out and gradually grow up to form sucrose crystals.

After crystallization is finished, sugar liquid needs to be discharged, and the polycrystalline rock sugar product needs to be boxed. The box type crystallizer is used for manually discharging mother liquor, drying the mother liquor by hot air, and manually taking out crystallized polycrystalline rock sugar and putting the crystallized polycrystalline rock sugar into a food box. The barrel type crystallizer needs a crystallization barrel to be conveyed to a fixed area to manually pour out mother liquor in the crystallization barrel, the crystallization barrel is inverted to a slurry control disc to be drained, then the whole polycrystalline rock sugar is manually crushed into large rock sugar blocks, and the large rock sugar blocks are conveyed to a drying room to be dried, mechanically crushed again, screened and packaged into food boxes or food bags. The groove type crystallizer needs a crystallizing tank to be conveyed to a fixed area to manually pour out mother liquid in a crystallizing barrel, the crystallizing tank is inverted to a slurry control disc to be drained, then the whole polycrystalline rock sugar is manually crushed into large rock sugar blocks, and the large rock sugar blocks are conveyed to a drying room to be dried, mechanically crushed again, screened and packaged into a food box or a food bag.

At present, the whole operation process of polycrystalline rock sugar production adopts manual operation, the labor cost is high, the production efficiency is low, the production environment is poor, the amount of produced wastewater is large, and the loss of cane sugar in the production process is large. Therefore, a polycrystal rock sugar crystallizer capable of solving the existing problems is urgently needed.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a polycrystal rock sugar crystallizer which is not enough in the prior art.

The utility model provides a following technical scheme:

the utility model provides a polycrystal crystal sugar crystallizer, includes frame, crystallization tank tower and upset hydro-cylinder, the crystallization tank tower is located the upper portion of frame, the crystallization tank tower is used for the fixed multilayer crystallization tank of placing, the one end of crystallization tank tower bottom through the upset support with the frame rotates to be connected, the cylinder body of upset hydro-cylinder rotates to be fixed in the frame, the piston rod front end of upset hydro-cylinder rotates to be fixed in on the bottom of crystallization tank tower, the upset hydro-cylinder can drive the crystallization tank tower overturns.

Preferably, the crystallization tank bracket comprises an upper bracket body and a lower bracket body, the front end of the upper bracket body is connected with the front end of the lower bracket body through a plurality of front brackets, and the rear end of the upper bracket body is connected with the rear end of the lower bracket body through a plurality of rear brackets.

Preferably, the front end department of crystallizer tank bottom is fixed with first linear guide, the rear end department of crystallizer tank bottom is fixed with second linear guide, be fixed with the first bracket of multilayer on the fore-stock, first bracket is used for holding the front end of crystallizer tank, be fixed with first flange slider on the first bracket, first flange slider can along first linear guide slides, be fixed with multilayer second bracket on the after-stock, the second bracket is used for holding the rear end of crystallizer tank, be fixed with second flange slider on the second bracket, second flange slider can along second linear guide slides.

Preferably, a limiting plate is fixed to the front end of the first linear guide rail.

Preferably, a limiting stop lever is further fixed at the rear end of the crystallization groove, the limiting stop lever is located at one end, close to the rear, of the second linear guide rail, and a reinforcing plate is further arranged on the side face of the limiting stop lever.

Preferably, the both sides of crystallization cell frame are equipped with a climbing mechanism respectively, climbing mechanism includes upper portion jacking cylinder, lower part jacking cylinder and square pipe, the front end of upper portion jacking cylinder's piston rod with the upper end of square pipe is rotated and is connected, the cylinder body of upper portion jacking cylinder rotates and fixes go up on the support body, the front end of lower part jacking cylinder's piston rod with the lower extreme of square pipe rotates and connects, the cylinder body of lower part jacking cylinder rotates and fixes on the support body down.

Preferably, square pipe top be equipped with third linear guide on the upper ledge body, the top of square pipe is equipped with third flange slider, third flange slider can along third linear guide slides, square pipe below be equipped with fourth linear guide on the lower ledge body, the bottom of square pipe is equipped with fourth flange slider, fourth flange slider can along fourth linear guide slides.

Preferably, the crystallization tank is close to one side of climbing mechanism is equipped with the side shelves pole, square pipe is last to be fixed with a plurality of electromagnetism push rods and a plurality of shift fork, the electromagnetism push rod the shift fork with the mutual one-to-one of side shelves pole, the shift fork is in rotate under the effect of electromagnetism push rod, upper portion jacking cylinder with lower part jacking cylinder piston rod is released, makes the shift fork is through promoting thereby the drive of side shelves pole the crystallization tank removes.

Preferably, the rear support is further provided with a unhooking ejector rod, and the unhooking ejector rod is used for impacting the shifting fork, so that the shifting fork is separated from the side gear rod.

Preferably, the crystallization groove is composed of a plurality of trapezoidal grooves which are fixedly connected in sequence.

The utility model has the advantages that:

(1) the utility model discloses polycrystal crystal sugar crystallizer's degree of automation is high, can save a large amount of human costs.

(2) The utility model discloses a crystallizing tank is placed to the crystallizing tank frame, and crystallizing tank frame height is high, can fix and place multilayer crystallizing tank, has saved the occupation of land space, helps increasing polycrystal crystal sugar output, accomplishes the back at the crystallization process, the utility model discloses a upset hydro-cylinder drives crystallizing tank frame and overturns to make the automatic discharge of liquid sugar in the crystallizing tank, and help the row of liquid sugar in the crystallizing tank clean, save subsequent stoving time and stoving cost.

(3) The crystallizing tank begins to dry under the angle state of having fallen the sugar liquid, begin to unload the sugar after the stoving finishes, the utility model discloses be equipped with climbing mechanism, in the use, when upset hydro-cylinder with crystallizing tank frame jacking upset to certain angle, then utilize the electromagnetic push rod to promote the shift fork that corresponds, upper portion jacking hydro-cylinder and lower part jacking hydro-cylinder piston rod promote square pipe, thereby make the shift fork drive the crystallizing tank through promoting side shelves pole and remove, rise when the crystallizing tank and fall the take off the altitude, the shift fork strikes the unhook ejector pin, the shift fork breaks away from side shelves pole, then the crystallizing tank naturally glides under the effect of gravity, and stop sliding under spacing shelves pole effect, thereby help relying on inertia to unload the polycrystal crystal sugar candy in the crystallizing tank.

(4) The crystallization tank of the utility model is composed of a plurality of trapezoidal grooves which are fixed and connected in sequence, thereby being convenient for pouring the sugar liquid and unloading the sugar process smoothly in the using process.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a schematic structural view of the turning state of the present invention;

FIG. 3 is a schematic structural view of the present invention without a crystallization tank;

FIG. 4 is a schematic structural view of the fork of the present invention;

FIG. 5 is a schematic front view of a crystallization tank according to the present invention

FIG. 6 is a schematic top view of a crystallization tank according to the present invention;

fig. 7 is a left side view schematically showing a crystallization tank according to the present invention.

Labeled as: 1. a frame; 2. a crystallization tank rack; 3. turning over the oil cylinder; 4. a crystallization tank; 5. turning over the support; 6. an upper frame body; 7. a lower frame body; 8. a front bracket; 9. a rear bracket; 10. a first linear guide rail; 11. a first bracket; 12. a first flange slider; 13. a second linear guide; 14. a second bracket; 15. a second flange slider; 16. a limiting plate; 17. a limiting stop lever; 18. a reinforcing plate; 19. an upper jacking cylinder; 20. A lower jacking cylinder; 21. a square tube; 22. a third linear guide rail; 23. a third flange slide block; 24. a fourth linear guide; 25. a fourth flange slider; 26. a side bar; 27. an electromagnetic push rod; 28. a shifting fork; 29. Unhooking the ejector rod; 30. a trapezoidal groove.

Detailed Description

As shown in fig. 1 to 7, a polycrystal rock sugar crystallizer, which comprises a frame 1, a crystallization groove frame 2 and a turnover oil cylinder 3, the crystallization groove frame 2 is arranged on the upper portion of the frame 1, the crystallization groove frame 2 is used for fixedly placing a plurality of layers of crystallization grooves 4, the crystallization grooves 4 are composed of a plurality of trapezoidal grooves 30 which are sequentially fixedly connected, the crystallization grooves 4 of the form are convenient for pouring sugar liquid and smoothly performing sugar unloading process in the using process, the crystallization grooves 4 are also placed by the crystallization groove frame 2 in the embodiment, the crystallization groove frame 2 is high in height, the plurality of layers of crystallization grooves 4 can be fixedly placed, the occupied space is saved, and the increase of the yield of the polycrystal rock sugar is facilitated. One end of the bottom of the crystallization tank frame 2 is rotatably connected with the rack 1 through a turnover support 5, a cylinder body of a turnover oil cylinder 3 is rotatably fixed on the rack 1, the front end of a piston rod of the turnover oil cylinder 3 is rotatably fixed on the bottom of the crystallization tank frame 2, and the turnover oil cylinder 3 can drive the crystallization tank frame 2 to turn over. After the crystallization process is completed, the crystallization tank frame 2 is driven to overturn through the overturning oil cylinder 3, so that the sugar liquid in the crystallization tank 4 can be conveniently poured, the sugar liquid in the crystallization tank 4 can be discharged completely, and the subsequent drying time and drying cost can be saved.

The crystallization tank bracket 2 comprises an upper bracket body 6 and a lower bracket body 7, the front end of the upper bracket body 6 is connected with the front end of the lower bracket body 7 through a plurality of front brackets 8, and the rear end of the upper bracket body 6 is connected with the rear end of the lower bracket body 7 through a plurality of rear brackets 9. The front end department of 4 bottoms in crystallizer tank is fixed with first linear guide 10, the rear end department of 4 bottoms in crystallizer tank is fixed with second linear guide 13, be fixed with the first bracket 11 of multilayer on the front bracket 8, first bracket 11 is used for holding the front end of crystallizer tank 4, be fixed with first flange slider 12 on the first bracket 11, first flange slider 12 can slide along first linear guide 10, be fixed with multilayer second bracket 14 on the after-poppet 9, second bracket 14 is used for holding the rear end of crystallizer tank 4, be fixed with second flange slider 15 on the second bracket 14, second flange slider 15 can slide along second linear guide 13. A limiting plate 16 is fixed at the front end of the first linear guide rail 10, a limiting stop lever 17 is fixed at the rear end of the crystallization groove 4, the limiting stop lever 17 is positioned at one end of the second linear guide rail 13 close to the rear, and a reinforcing plate 18 is further arranged on the side surface of the limiting stop lever 17.

Two sides of the crystallization tank frame 2 are respectively provided with a jacking mechanism, the jacking mechanism comprises an upper jacking oil cylinder 19, a lower jacking oil cylinder 20 and a square tube 21, the front end of a piston rod of the upper jacking oil cylinder 19 is rotatably connected with the upper end of the square tube 21, a cylinder body of the upper jacking oil cylinder 19 is rotatably fixed on the upper frame body 6, the front end of a piston rod of the lower jacking oil cylinder 20 is rotatably connected with the lower end of the square tube 21, and a cylinder body of the lower jacking oil cylinder 20 is rotatably fixed on the lower frame body 7. The upper support body 6 above the square tube 21 is provided with a third linear guide rail 22, the top of the square tube 21 is provided with a third flange slide block 23, the third flange slide block 23 can slide along the third linear guide rail 22, the lower support body 7 below the square tube 21 is provided with a fourth linear guide rail 24, the bottom of the square tube 21 is provided with a fourth flange slide block 25, and the fourth flange slide block 25 can slide along the fourth linear guide rail 24.

A side blocking rod 26 is arranged on one side, close to the jacking mechanism, of the crystallization tank 4, a plurality of electromagnetic push rods 27 and a plurality of shifting forks 28 are fixed on the square pipe 21, the electromagnetic push rods 27, the shifting forks 28 and the side blocking rods 26 are in one-to-one correspondence, the shifting forks 28 rotate under the action of the electromagnetic push rods 27, piston rods of the upper jacking oil cylinder 19 and the lower jacking oil cylinder 20 are pushed out, and the shifting forks 28 drive the crystallization tank 4 to move upwards by pushing the side blocking rod 26. The rear bracket 9 is also provided with a release jack 29, and the release jack 29 is used for impacting the shift fork 28 so as to release the shift fork 28 from the side bar 26.

This embodiment provides a polycrystal crystal sugar crystallizer, this polycrystal crystal sugar crystallizer's degree of automation is high, can save a large amount of human costs, places polycrystal crystal sugar crystallizer in the crystallization workshop, and the concentrated syrup adds and carries out the crystallization in the crystallizer tank 4, and after the crystallization process was accomplished, the process of unloading that adopts this polycrystal crystal sugar crystallizer to go on is as follows:

s1, controlling the turnover oil cylinder 3 to gradually jack up the crystallization tank frame 2, enabling the crystallized sugar liquid to flow into the inverted liquid receiving tank from the front end of the crystallization tank 4, and pumping the sugar liquid in the liquid receiving tank into the mother liquid tank through a delivery pump;

s2, continuing to control the turnover oil cylinder 3 to lift the crystallization tank frame 2, promoting draining and draining of crystallized sugar liquid in the crystallization tank 4, and supplying hot air through a drying device in the process to promote drying of polycrystalline rock sugar;

s3, the crystal groove frame 2 is turned to 40-60 degrees by the turning oil cylinder 3, the corresponding shifting fork 28 is pushed by the electromagnetic push rod 27, the piston rod of the upper jacking oil cylinder 19 and the piston rod of the lower jacking oil cylinder 20 push the square pipe 21, so that the shifting fork 28 drives the crystal groove 4 to move by pushing the side gear rod 26, when the crystal groove 4 ascends and falls down to a certain height, the shifting fork 28 impacts the unhooking ejector rod 29, the shifting fork 28 is separated from the side gear rod 26, then the crystal groove 4 naturally slides down under the action of gravity and stops sliding under the action of the limit gear rod 17, and accordingly the polycrystalline rock candy in the crystal groove 4 is discharged by means of inertia.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a polycrystal crystal sugar crystallizer, its characterized in that, includes frame, crystallization tank tower and upset hydro-cylinder, the crystallization tank tower is located the upper portion of frame, the crystallization tank tower is used for the fixed multilayer crystallization tank of placing, the one end of crystallization tank tower bottom through the upset support with the frame rotates and connects, the cylinder body of upset hydro-cylinder rotates to be fixed in the frame, the piston rod front end of upset hydro-cylinder rotates to be fixed in the bottom of crystallization tank tower, the upset hydro-cylinder can drive the crystallization tank tower overturns.

2. The machine of claim 1, wherein the crystallization trough comprises an upper body and a lower body, the front end of the upper body is connected to the front end of the lower body through a plurality of front supports, and the rear end of the upper body is connected to the rear end of the lower body through a plurality of rear supports.

3. A polycrystal rock sugar crystallizer according to claim 2, wherein a first linear guide is fixed at the front end of the bottom of the crystallizing tank, a second linear guide is fixed at the rear end of the bottom of the crystallizing tank, a plurality of layers of first brackets are fixed on the front bracket, the first brackets are used for supporting the front end of the crystallizing tank, a first flange slider is fixed on the first brackets, the first flange slider can slide along the first linear guide, a plurality of layers of second brackets are fixed on the rear bracket, the second brackets are used for supporting the rear end of the crystallizing tank, a second flange slider is fixed on the second brackets, and the second flange slider can slide along the second linear guide.

4. A polycrystalline sugar candy crystalliser according to claim 3 wherein a restrictor plate is secured to the front end of the first linear guide.

5. A polycrystal rock sugar crystallizer as claimed in claim 4, wherein a limit stop bar is fixed at the rear end of the crystallizing groove and is located at the rear end of the second linear guide rail, and a reinforcing plate is arranged on the side surface of the limit stop bar.

6. The polycrystal rock sugar crystallizer of claim 2, wherein, the both sides of crystallization cell frame are equipped with a climbing mechanism respectively, climbing mechanism includes upper portion jacking cylinder, lower part jacking cylinder and square pipe, the front end of upper portion jacking cylinder's piston rod with the upper end of square pipe is rotated and is connected, the cylinder body of upper portion jacking cylinder rotates and fixes on the upper frame body, the front end of lower part jacking cylinder's piston rod with the lower extreme of square pipe rotates and is connected, the cylinder body of lower part jacking cylinder rotates and fixes on the lower frame body.

7. The polycrystal rock sugar crystallizer according to claim 6, wherein a third linear guide rail is arranged on the upper frame body above the square tube, a third flange slide block is arranged at the top of the square tube and can slide along the third linear guide rail, a fourth linear guide rail is arranged on the lower frame body below the square tube, a fourth flange slide block is arranged at the bottom of the square tube and can slide along the fourth linear guide rail.

8. The polycrystal rock sugar crystallizer of claim 6, wherein one side of the crystallizing tank close to the jacking mechanism is provided with a side stop lever, a plurality of electromagnetic push rods and a plurality of shifting forks are fixed on the square pipe, the electromagnetic push rods, the shifting forks and the side stop levers are in one-to-one correspondence with each other, the shifting forks rotate under the action of the electromagnetic push rods, the upper jacking oil cylinder and the lower jacking oil cylinder piston rod are pushed out, so that the shifting forks drive the crystallizing tank to move by pushing the side stop lever.

9. The machine of claim 8, wherein the rear support further comprises a release pin for striking the fork to release the fork from the side bar.

10. A machine for crystallising polycrystalline rock sugar according to claim 1, wherein the crystallisation tank comprises a plurality of trapezoidal channels fixedly connected in series.