CN112126720A - Sugar discharging system and sugar discharging process after crystallization of monocrystal rock sugar - Google Patents
Sugar discharging system and sugar discharging process after crystallization of monocrystal rock sugar Download PDFInfo
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- CN112126720A CN112126720A CN202011109403.1A CN202011109403A CN112126720A CN 112126720 A CN112126720 A CN 112126720A CN 202011109403 A CN202011109403 A CN 202011109403A CN 112126720 A CN112126720 A CN 112126720A
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- 235000000346 sugar Nutrition 0.000 title claims abstract description 223
- 238000007599 discharging Methods 0.000 title claims abstract description 78
- 239000011435 rock Substances 0.000 title claims abstract description 68
- 238000002425 crystallisation Methods 0.000 title claims abstract description 47
- 230000008025 crystallization Effects 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title abstract description 19
- 230000008569 process Effects 0.000 title abstract description 13
- 239000013078 crystal Substances 0.000 claims abstract description 60
- 235000012907 honey Nutrition 0.000 claims abstract description 19
- 235000021551 crystal sugar Nutrition 0.000 claims description 21
- 235000009508 confectionery Nutrition 0.000 claims description 17
- 230000009471 action Effects 0.000 claims description 7
- 238000000926 separation method Methods 0.000 claims description 7
- 230000005484 gravity Effects 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 239000000741 silica gel Substances 0.000 claims description 4
- 229910002027 silica gel Inorganic materials 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims 2
- 230000007547 defect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 10
- 235000021552 granulated sugar Nutrition 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 238000010899 nucleation Methods 0.000 description 3
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000009923 sugaring Methods 0.000 description 2
- 235000015961 tonic Nutrition 0.000 description 2
- 230000001256 tonic effect Effects 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 206010011224 Cough Diseases 0.000 description 1
- 206010036790 Productive cough Diseases 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000003599 food sweetener Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005399 mechanical ventilation Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 208000024794 sputum Diseases 0.000 description 1
- 210000003802 sputum Anatomy 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 229960000716 tonics Drugs 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B30/00—Crystallisation; Crystallising apparatus; Separating crystals from mother liquors ; Evaporating or boiling sugar juice
- C13B30/02—Crystallisation; Crystallising apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/54—Gates or closures
- B65D90/66—Operating devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Organic Chemistry (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
Abstract
A sugar discharging system and a sugar discharging process after the crystallization of monocrystal rock sugar are finished, wherein the sugar discharging system comprises an upper floor, a lower floor, a movable lifting device, a plurality of sugar discharging components and a plurality of honey separating components, each sugar discharging component comprises a plurality of swing crystallizing tanks arranged on the upper floor, a plurality of sugar discharging hoppers, a lifting hole, a conveying track arranged on the lower floor and a conveying hopper arranged on the conveying track, sugar discharging doors are arranged on the side surfaces of the swing crystallizing tanks, the sugar discharging hoppers are respectively positioned below the sugar discharging doors of the swing crystallizing tanks, the conveying track is positioned below the swing crystallizing tanks, valves are arranged at the bottoms of the conveying hoppers, the lifting hole is positioned above the conveying track, the honey separating components comprise a centrifuge feeding hopper arranged on the upper floor and a centrifuge arranged on the lower floor and connected with the centrifuge feeding hopper, the movable lifting device is arranged at the bottom of the beam on the upper floor, and can move the conveying hopper to the position above the feeding hopper of any centrifuge. The invention aims to overcome the defect of a sugar transportation mode of outputting sugar after the existing single crystal rock sugar is crystallized.
Description
Technical Field
The invention belongs to the technical field of production of single crystal rock candies, and particularly relates to a sugar discharging system and a sugar discharging process after crystallization of single crystal rock candies is completed.
Background
The monocrystal rock sugar is ten-sided or dodecahedral sucrose monoclinic crystal, is large-particle (more than 0.9g per particle) rock sugar of single crystal, and is a crystal reproduced product of white granulated sugar. The crystal grains are not mutually bonded, the grain size is uniform, the outline is clear, the crystalline structure is tight, the crystal is not easy to break, the impurities are less, the quality is pure and the taste is good, the eating is convenient, and the crystal sugar is a renewal product of the traditional old crystal sugar. The monocrystal rock sugar is warm in nature, has the effects of relieving cough and reducing sputum, and is widely applied to high-grade tonics and health care products produced in the food and medicine industries. In addition, it has pure quality and is not easy to deteriorate, and can be used as high-grade food sweetening agent, liquor for soaking prepared medicines, tonic adjuvant, etc. besides being eaten as candy.
At present, the production process of domestic single crystal rock sugar is almost the same: based on the crystallization principle of a 'crystal seeding method' in white granulated sugar production, the crystal seeding method is prepared by adopting a swinging crystallization process and taking primary white granulated sugar as a raw material through the working procedures of dissolving, filtering, evaporating and concentrating, seed throwing, crystallizing and growing crystals, separating honey, drying, packaging and the like. The key equipment is a swing crystallizing tank, and the processes of evaporating, concentrating, seeding and crystallizing the crystal sugar are all completed in the equipment. After the single crystal rock sugar is crystallized in the swing crystallizing tank, a sugar outlet worker rakes sugar into a trolley by using a special rake, and then pushes the trolley to a centrifuge for honey separation, and if 1.5t of sugar in each tank of the standard swing crystallizing tank needs to be raked manually for carrying the sugar 3 times, the sugar can be discharged. Therefore, the traditional manual sugar raking, discharging and transporting mode has the advantages of low automation level, long sugar discharging time, high labor intensity, high labor cost and difficult post worker recruitment.
Disclosure of Invention
The invention aims to provide a sugar discharging system and a sugar discharging process after the crystallization of a single crystal rock sugar is finished, and aims to overcome the defects of a sugar discharging and transporting mode after the crystallization of the existing single crystal rock sugar.
The invention is realized by the following technical scheme:
a sugar discharging system after crystallization of monocrystalline rock sugar is finished comprises an upper floor, a lower floor, a movable lifting device, a plurality of sugar discharging components and a plurality of honey separating components, wherein each sugar discharging component comprises a plurality of swinging crystallizing tanks which are linearly arranged on the upper floor, a plurality of sugar discharging hoppers which penetrate through the upper floor, lifting holes which penetrate through the upper floor, a conveying track which is arranged on the lower floor and a conveying hopper which is arranged on the conveying track, one side surface of each swinging crystallizing tank is provided with a sugar discharging door, if the sugar discharging hoppers correspond to the swinging crystallizing tanks one by one, each sugar discharging hopper is positioned below the sugar discharging door of the corresponding swinging crystallizing tank, the conveying track is positioned below the swinging crystallizing tanks, the extending direction of the conveying track is consistent with the connecting line direction of the swinging crystallizing tanks, the bottom of the conveying hopper is provided with a valve which is lifted right above one end part of the conveying track, every divides honey subassembly to include to run through the centrifuge that sets up at upper floor into hopper and set up the centrifuge at lower floor, and centrifuge income hopper bottom is connected with centrifuge's pan feeding mouth, and portable hoisting accessory sets up at the beam bottom of upper floor, can hoist the transportation fill from corresponding hoist and mount hole to remove the transportation fill to the top of arbitrary centrifuge income hopper.
Further, the floor height of the upper floor is not less than 5.5m, and/or the floor height of the lower floor is not more than 2.5 m.
Further, portable hoisting accessory includes two hoist and mount tracks, frame and electric block, two hoist and mount tracks are parallel to each other and set up on the bottom of the roof beam of last floor, the frame includes girder and two parallel arrangement's end beam, the both ends of girder are connected with two end beams respectively, two end beams slide respectively and set up on two hoist and mount tracks, be connected with on the every end beam and be used for driving its first drive arrangement along corresponding hoist and mount track round trip movement, electric block slides and sets up on the girder, be connected with on the electric block and be used for driving its second drive arrangement along girder round trip movement.
Furthermore, the number of the sugar outlets of each swing crystallization tank is 2-3.
Furthermore, go out sugar fill and transport and all be square cone, go out sugar fill and transport and all include the box of being made by the stainless steel and the cushion inside lining of being made by silica gel.
Furthermore, the outer wall of the conveying bucket is provided with a plurality of pairs of lifting lugs, and each pair of lifting lugs are connected through a lifting rope.
Further, the valve is an electric gate valve.
Furthermore, a box-shaped base used for placing the conveying hopper is arranged on the conveying track, and the upper end of the box-shaped base is open.
Further, the bottom of the feed hopper of the centrifuge is connected with a feed inlet of the centrifuge through a pipeline, and an electric butterfly valve is arranged on the pipeline.
The invention also provides a sugar discharging process of the sugar discharging system after the crystallization of the single crystal rock sugar is finished, which comprises the following steps:
s1, when the preparation of sugar discharging is completed by crystallizing the single crystal rock sugar, swinging the swinging crystallizing tank towards the corresponding sugar discharging hopper direction and stopping at the swinging maximum angle, moving the conveying hopper to the position right below the corresponding sugar discharging hopper through the conveying track, opening a sugar discharging door of the swinging crystallizing tank, and dropping the single crystal rock sugar into the sugar discharging hopper under the action of the gravity of the single crystal rock sugar and dropping into the positioned conveying hopper after being buffered by the sugar discharging hopper;
s2, moving the transportation hopper filled with the monocrystalline rock sugar to the position right below the hoisting hole through the transportation track, lifting the transportation hopper filled with the monocrystalline rock sugar by the movable lifting device, penetrating through the hoisting hole, and moving the transportation hopper filled with the monocrystalline rock sugar to the position above the feeding hopper of the centrifuge;
and S3, opening a valve of a conveying hopper filled with the single crystal rock sugar, dropping the single crystal rock sugar into a feeding hopper of the centrifuge from the conveying hopper, and feeding the single crystal rock sugar into the centrifuge through the feeding hopper of the centrifuge for honey separation.
Compared with the prior art, the invention has the beneficial effects that: economic and reliable, through going out the sugar door setting in the side of swaing the crystallizer, the rational utilization sways the automatic sugar that unloads of angle of swaing of crystallizer, the transportation fill and the transportation track of rethread sugar door below transport sugar, at last will transport the fill through portable hoisting accessory and hang to centrifuge income fill, thereby carry the sugar in the transport fill to centrifuge in through centrifuge income fill, the automation is competent, the time of going out sugar and transporting sugar has been shortened, alleviate workman intensity of labour greatly, the production efficiency of enterprise has been improved simultaneously.
Drawings
FIG. 1 is a schematic cross-sectional view of a sugar outlet system of the present invention after crystallization of a single crystal sugar candy is complete;
FIG. 2 is a top plan view of an upper floor in a sugar outlet system after crystallization of single crystal sugar according to the present invention is completed;
FIG. 3 is a top view of the lower floor of the sugar outlet system after crystallization of the single crystal sugar candy of the present invention is completed;
fig. 4 is another cross-sectional schematic view of a sugar outlet system after the crystallization of the single crystal rock sugar is finished.
In the figure, 1-upper floor, 2-lower floor, 3-movable hoisting device, 31-hoisting track, 32-electric hoist, 33-main beam, 4-swing crystallizing tank, 41-sugar outlet door, 5-sugar outlet hopper, 6-hoisting hole, 7-centrifuge inlet hopper, 71-pipeline, 72-electric butterfly valve, 8-conveying track, 81-conveying hopper, 811-lifting lug, 812-lifting rope, 82-valve, 83-box base and 9-centrifuge.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. Meanwhile, in the description of the present invention, the terms "first", "second", and the like are used only for distinguishing the description, and are not to be construed as indicating or implying relative importance.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships conventionally put in use of products of the present invention, and are only for convenience of description and simplification of description, but do not indicate or imply that the devices or elements referred to must have specific orientations, be constructed in specific orientations, and be operated, and thus, should not be construed as limiting the present invention.
Referring to fig. 1, fig. 1 is a schematic sectional view of a sugar discharging system after the crystallization of single crystal rock sugar of the invention is completed. The utility model provides a go out sugared system after single crystal rock sugar crystallization is accomplished, includes floor 1, lower floor 2, portable hoisting accessory 3, a plurality of sugaring subassembly and a plurality of honey subassembly of dividing, portable hoisting accessory 3 sets up at the bottom of the roof beam of last floor 1, and a plurality of sugaring subassembly intervals of going out set up on floor 1 and lower floor 2, and a plurality of honey subassemblies are located a plurality of sugar subassemblies of going out one side, and set up on floor 1 and lower floor 2. Go out the sugared transportation of a plurality of sugared subassemblies and divide the honey to a plurality of honey subassemblies through portable hoisting accessory 3, realize going out the sugared automatically and transporting the sugar, can shorten go out the sugared and transport the sugar time, alleviate workman intensity of labour greatly, improved the production efficiency of enterprise simultaneously.
Referring to fig. 2 to 4 in combination, fig. 2 is a top view of an upper floor of a sugar discharging system after the crystallization of the monocrystalline rock sugar is completed, fig. 3 is a top view of a lower floor of the sugar discharging system after the crystallization of the monocrystalline rock sugar is completed, and fig. 4 is another schematic sectional view of the sugar discharging system after the crystallization of the monocrystalline rock sugar is completed. Specifically, the factory building production scale is determined according to the factory building size of the single crystal sugar factory, the number of sugar components is determined according to the factory building production scale, each sugar component comprises a plurality of swinging crystallizing tanks 4 which are linearly arranged on the floor of the upper floor 1, a plurality of sugar discharging hoppers 5 which penetrate through the floor of the upper floor 1, hoisting holes 6 which penetrate through the floor of the upper floor 1, a conveying rail 8 which is arranged on the floor of the lower floor 2 and a conveying hopper 11 which is arranged on the conveying rail 8. The plurality of swing crystallization tanks 4 are arranged at intervals along a straight line to form a row of swing crystallization tank. The production capacity of the swing crystallization tank 4 can be selected from specifications of 1.5 tons or 3 tons, and the like, a sugar outlet 41 is arranged on one side surface of each swing crystallization tank 4, the structure of the swing crystallization tank 4 is only that the sugar outlet 41 is arranged on one side surface of the swing crystallization tank 4, and the rest structures are the same as the existing swing crystallization tank 4. In an embodiment, the number of the sugar outlet door 41 of each swing crystallizing tank 4 is 2-3, and the sugar outlet doors 41 on the swing crystallizing tanks 4 are all arranged on the same side surface of the swing crystallizing tank 4, so that the single crystal rock candies in the swing crystallizing tank 4 can smoothly go out. If the sugar discharging hoppers 5 correspond to the swing crystallizing tanks 4 one by one, each sugar discharging hopper 5 is positioned below the sugar discharging door 41 of the corresponding swing crystallizing tank 4, the positions of the sugar discharging hoppers 5 are as close to the swing crystallizing tanks 4 as possible, but the sugar discharging hoppers 5 are prevented from being touched when the swing crystallizing tanks 4 swing. The transportation track 8 is located under the plurality of swing crystallization tanks 4 which are arranged in a straight line, the extending direction of the transportation track is consistent with the connecting line direction of the plurality of swing crystallization tanks 4 which are arranged in a straight line, and each transportation track 8 corresponds to each row of swing crystallization tank. The transportation track 8 can be electric control, but corotation is just reversible, drives the transportation and fights 81 and sways the below reciprocating motion of crystallizer 4 correspondingly, and the bottom of transportation fill 81 is equipped with valve 82, forms the storage tank to place single crystal sugar. The hoisting hole 6 is positioned right above one end part of the transportation track 8, and the size of the hoisting hole 6 is larger than that of the cross section of the transportation bucket 81 and is used for the transportation bucket 81 to pass through. In one embodiment, the floor of the upper floor 1 is provided with guardrails around each lifting hole 6 to ensure the personal safety of workers. Every divides honey subassembly to include to run through the centrifuge pan feeding fill 7 that sets up in 1 floor of upper story and set up the centrifuge 9 in 2 floors of lower story, and centrifuge pan feeding fill 7 bottom is connected with centrifuge 9's pan feeding mouth. The number of the honey separating components is determined according to the total production capacity of the factory building. Preferably, the centrifuge 9 is a gravity discharge centrifuge of model PZ1250, with a loading of 400kg, a throughput of 12 times/h, a separation factor f of 645, and variable frequency start.
The movable hoisting device 3 is arranged on the beam bottom of the upper floor 1, can hoist the transportation hopper 81 and then pass through the corresponding hoisting hole 6, and can move the transportation hopper 81 to the position above the material hopper 7 of any centrifuge. In an embodiment, the movable lifting device 3 includes two lifting rails 31, a frame and an electric hoist 32, the two lifting rails 31 are parallel to each other and are arranged on the beam bottom of the upper floor 1, the frame includes a main beam 33 and two end beams arranged in parallel, two ends of the main beam 33 are respectively connected with the two end beams, the two end beams are respectively slidably arranged on the two lifting rails 31, each end beam is connected with a first driving device for driving the two end beams to move back and forth along the corresponding lifting rail 31, the electric hoist 32 is slidably arranged on the main beam 33, and the electric hoist 32 is connected with a second driving device for driving the two end beams to move back and forth along the main beam 33. Make electric block 32 can move the optional position between two hoist and mount tracks 31 through this setting, hole for hoist 6, centrifuge go into hopper 7 and all be located between two hoist and mount tracks 31 to electric block 32 can move the top of arbitrary hole for hoist 6 and the top of arbitrary centrifuge go into hopper 7. In one embodiment, two ends of each end beam are respectively provided with a driving wheel and a driven wheel, the first driving device is a first running motor, and the first running motor is in driving connection with the corresponding driving wheel; the electric hoist 32 is provided with a driving wheel, the second driving device is a second running motor, and the second running motor is in driving connection with the driving wheel.
When the crystallization of the single crystal rock sugar in the crystallizer 4 is finished and the sugar is prepared, the crystallizer 4 is swayed towards the sugar outlet hopper 5 side and is swayed, and the position is stopped at the maximum swaying angle, such as about 15 degrees, the sugar outlet door 41 arranged on the side surface of the crystallizer 4 is opened, most of the single crystal rock sugar in the crystallizer 4 is swayed at the moment and falls into the sugar outlet hopper 5 positioned below the sugar outlet door 41 under the action of gravity, the sugar outlet hopper 5 is designed without a bottom, and the single crystal rock sugar is only taken as a buffer channel and an aggregation channel when being unloaded. After being buffered by the sugar outlet hopper 5, then falls into the transport hopper 81 already in place in the lower floor 2, thus completing the automatic sugar discharge. The rest small part of the monocrystal rock sugar in the swing crystallizing tank 4 can be manually lightly raked out to fall into the sugar outlet hopper 5 positioned below the sugar outlet door 41 and further fall into the conveying hopper 81. At this time, the valve 82 at the bottom of the transportation bucket 81 is in a closed state, and the transportation bucket 81 is used as a storage tank of the single crystal rock candy. Preferably, the valve 82 at the bottom of the transport hopper 81 is an electric gate valve. In one embodiment, the sugar outlet hopper 5 and the transportation hopper 81 are both in a square cone shape, the specification of the sugar outlet hopper 5 needs to correspond to the swing crystallization tank 4, and the length of the upper inlet of the sugar outlet hopper 5 needs to satisfy the total width of all sugar outlet doors 41 covering the swing crystallization tank 4, so as to ensure that the sugar outlet hopper 5 can receive all sugar outlet of the swing crystallization tank 4 when the swing crystallization tank 4 automatically unloads sugar, and avoid sugar spill. The width of the upper inlet of the conveying hopper 81 also needs to be designed to cover the width of the lower outlet of the sugar outlet hopper 5, so that all falling single crystal sugar falls into the conveying hopper 81.
Simultaneously for avoiding when the single crystal rock sugar unloads the sugar directly fight 5 with going out the sugar and transport and fight 81 bumps, lead to the single crystal rock sugar breakage rate too high, the outward appearance of single crystal rock sugar can become the flower to influence product quality and sale, in an embodiment, go out sugar and fight 5 and transport and fight 81 and all include the box of being made by the stainless steel and the cushion inside lining of being made by silica gel. Stainless steel and silica gel are food level, establish the inside at the stainless steel box through lining cloth in with the cushion, as the buffering of single crystal rock sugar and stainless steel box, reduce the breakage rate when the single crystal rock sugar unloads the sugar.
After the sugar is discharged from the swing crystallizing tank 4, the conveying track 8 moves the conveying hopper 81 to the side end and stops right below the hoisting hole 6. In one embodiment, the transportation rail 8 is provided with a box-shaped base 83 for placing the transportation hopper 81, and the upper end of the box-shaped base 83 is opened. The transport bucket 81 is placed in the box-shaped base 83, and the transport bucket 81 is supported and driven by the box-shaped base 83. And the box-type base 83 can also collect the single crystal rock sugar leaked from the valve 82 at the bottom of the conveying hopper 81 so as to ensure the sanitary condition of the lower floor 2. Then the electric hoist 32 is moved to the position right above the corresponding hoisting hole 6, the transportation bucket 81 is hoisted by the electric hoist 32 and passes through the hoisting hole 6, the transportation bucket 81 is hoisted from the lower floor 2 to the upper floor 1, and the transportation bucket 81 is moved to the position above the feeding bucket 7 of any centrifuge. In one embodiment, the outer wall of the transportation bucket 81 is provided with a plurality of pairs of lifting lugs 811, and each pair of lifting lugs 811 is connected with each other through a lifting rope 812. This arrangement facilitates the lifting of the transport bucket 81 by the movable lifting device 3. Then, a valve 82 of the conveying hopper 81 is opened, the single crystal rock sugar in the conveying hopper 81 falls into the centrifuge feeding hopper 7, the centrifuge feeding hopper 7 is connected with a feeding port of the centrifuge 9, and therefore the single crystal rock sugar in the centrifuge feeding hopper 7 falls into the centrifuge 9 and is separated by the centrifuge 9. In one embodiment, the bottom of the centrifuge hopper 7 is connected to the inlet of the centrifuge 9 through a pipe 71, and an electric butterfly valve 72 is disposed on the pipe 71. Automatic discharge when the centrifuge 9 divides honey to accomplish opens electronic butterfly valve 72, falls into centrifuge 9 with the single crystal rock sugar in centrifuge income hopper 7.
For the upper floor 1, as the swing crystallizing tank 4 is a device which mainly consumes steam in the ice sugar factory, the heat dissipation capacity of the upper floor 1 is larger, besides the window which is as large as possible is opened on the upper floor 1 and mechanical ventilation is provided as necessary, the floor height of the upper floor 1 needs to be properly heightened, the floor height of the lower floor 2 needs to consider the distance between the sugar outlet bucket 5 and the conveying bucket 81 when sugar is taken out, the damage rate of the single crystal sugar is prevented from being too high when the sugar outlet bucket 5 and the conveying bucket 81 are too large, and workers do not collide when the lower floor 2 works, so that the floor height of the upper floor 1 is not less than 5.5m and/or the floor height of the lower floor 2 is not more than 2.5m in one embodiment.
The invention also provides a sugar discharging process of a sugar discharging system after the crystallization of the single crystal rock sugar is finished, which comprises the following steps:
s1, when the preparation of sugar discharging is completed by crystallizing the single crystal sugar, swinging the swinging crystallizing tank 4 towards the corresponding sugar discharging hopper 5 and stopping at the swinging maximum angle, moving the conveying hopper 81 to the position right below the corresponding sugar discharging hopper 5 through the conveying track 8, opening the sugar discharging door 41 of the swinging crystallizing tank 4, and dropping the single crystal sugar into the sugar discharging hopper 5 under the action of gravity and into the conveying hopper 81 which is in place after being buffered by the sugar discharging hopper 5;
s2, moving the transportation hopper 81 filled with the monocrystalline rock sugar to the position right below the hoisting hole 6 through the transportation rail 8, lifting the transportation hopper 81 filled with the monocrystalline rock sugar by the movable lifting device 3, penetrating through the hoisting hole 6, and moving the transportation hopper 81 filled with the monocrystalline rock sugar to the position above the feeding hopper 7 of the centrifugal machine;
s3, opening a valve 82 of a conveying hopper 81 filled with the single crystal rock sugar, enabling the single crystal rock sugar to fall into a centrifuge feeding hopper 7 from the conveying hopper 81, and enabling the single crystal rock sugar to enter a centrifuge 9 through the centrifuge feeding hopper 7 for honey separation.
In the above steps S1 to S3, when the single crystal ice candy in the rocking crystallizing tank 4 is crystallized to prepare for discharge of sugar, the rocking crystallizing tank 4 is rocked toward the side of the sugar discharge hopper 5 and stays at the maximum rocking angle thereof, for example, at about 15 °, the sugar discharge door 41 provided on the side of the rocking crystallizing tank 4 is opened, and at this time most of the single crystal ice candy in the rocking crystallizing tank 4 falls into the sugar discharge hopper 5 located below the sugar discharge door 41 by its gravity, and the sugar discharge hopper 5 serves as a buffer passage and a gathering passage for discharging the single crystal ice candy. After being buffered by the sugar outlet hopper 5, then falls into the transport hopper 81 already in place in the lower floor 2, thus completing the automatic sugar discharge. The rest small part of the monocrystal rock sugar in the swing crystallizing tank 4 can be manually lightly raked out to fall into the sugar outlet hopper 5 positioned below the sugar outlet door 41 and further fall into the conveying hopper 81. The conveying hopper 81 filled with the single crystal sugar candies is conveyed to the position under the hoisting hole 6 through the conveying track 8, then the electric hoist is moved to the position over the conveying hopper 81 filled with the single crystal sugar candies, the conveying hopper 81 filled with the single crystal sugar candies is hoisted by the electric hoist and penetrates through the corresponding hoisting hole 6, the conveying hopper 81 is moved to the position over the feeding hopper 7 of any centrifugal machine, a valve of the conveying hopper 81 filled with the single crystal sugar candies is opened for discharging, the single crystal sugar candies fall into the feeding hopper 7 of the centrifugal machine from the conveying hopper 81, fall into the centrifugal machine 9 after passing through the feeding hopper 7 of the centrifugal machine, and the centrifugal machine 9 is used for honey separation to complete the processes of sugar discharging and sugar conveying.
Compared with the prior art, the invention has the beneficial effects that: economic and reliable, through setting up out the sugar door 41 and swaying crystallizer 4's a side, rational utilization sways crystallizer 4's the automatic sugar that unloads of angle of swaying, transportation fill 81 and transportation track 8 of rethread sugar door 41 below transport the sugar, hang transportation fill 81 to centrifuge income fill 7 through portable hoisting accessory 3 at last, thereby carry the sugar in the transportation fill 81 to centrifuge income fill 7 through centrifuge and carry to centrifuge 9, the automation is competent, the time of going out the sugar and transporting the sugar has been shortened, alleviate workman intensity of labour greatly, the production efficiency of enterprise has been improved simultaneously.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, so that any simple modification, equivalent change and modification made to the above embodiment according to the technical spirit of the present invention will still fall within the scope of the technical solution of the present invention without departing from the content of the technical solution of the present invention.
Claims (10)
1. A sugar discharging system after crystallization of single crystal rock sugar is finished is characterized by comprising an upper floor, a lower floor, a movable lifting device, a plurality of sugar discharging components and a plurality of honey separating components, wherein each sugar discharging component comprises a plurality of swinging crystallizing tanks which are linearly arranged on the upper floor, a plurality of sugar discharging hoppers which penetrate through the upper floor, lifting holes which penetrate through the upper floor, a conveying track which is arranged on the lower floor and a conveying hopper which is placed on the conveying track, a sugar discharging door is arranged on the side surface of each swinging crystallizing tank, the plurality of sugar discharging hoppers correspond to the plurality of swinging crystallizing tanks one by one, each sugar discharging hopper is positioned below the sugar discharging door of the corresponding swinging crystallizing tank, the conveying track is positioned below the plurality of swinging crystallizing tanks, the extending direction of the conveying track is consistent with the connecting direction of the plurality of swinging crystallizing tanks, and a valve is arranged at the bottom of the conveying hopper, the hoisting hole is located directly over one end of the transportation track, each honey separation assembly comprises a centrifuge feeding hopper penetrating through the upper floor and a centrifuge arranged on the lower floor, the bottom of the centrifuge feeding hopper is connected with a feeding port of the centrifuge, and the movable hoisting device is arranged at the bottom of a beam on the upper floor and can hoist the transportation hopper from the corresponding hoisting hole and move the transportation hopper to the position above the centrifuge feeding hopper.
2. The sugar discharging system after the crystallization of the single crystal rock sugar is finished according to claim 1, wherein the floor height of the upper floor is not less than 5.5m, and/or the floor height of the lower floor is not more than 2.5 m.
3. The sugar discharging system after the crystallization of the single crystal sugar candy is finished according to claim 1, wherein the movable lifting device comprises two lifting rails, a frame and an electric hoist, the two lifting rails are parallel to each other and are arranged on the bottom of the upper floor beam, the frame comprises a main beam and two end beams which are arranged in parallel, two ends of the main beam are respectively connected with the two end beams, the two end beams are respectively arranged on the two lifting rails in a sliding manner, each end beam is connected with a first driving device which is used for driving the end beam to move back and forth along the corresponding lifting rail, the electric hoist is arranged on the main beam in a sliding manner, and the electric hoist is connected with a second driving device which is used for driving the end beam to move back and forth along the main beam.
4. A sugar discharging system after the crystallization of single crystal rock sugar is finished according to claim 1, characterized in that the number of sugar discharging doors of each swing crystallizing tank is 2-3.
5. A sugar outlet system after the crystallization of single crystal sugar candy is completed according to claim 1, characterized in that the sugar outlet hopper and the transportation hopper are both in a square cone shape, and each of the sugar outlet hopper and the transportation hopper comprises a box body made of stainless steel and a cushion lining made of silica gel.
6. A sugar discharging system after the crystallization of the single crystal rock sugar is finished according to claim 1, wherein the outer wall of the conveying bucket is provided with a plurality of pairs of lifting lugs, and each pair of lifting lugs are connected through a lifting rope.
7. A sugar discharge system after crystallization of single crystal sugar candy is completed according to claim 1, wherein the valve is an electric gate valve.
8. A sugar discharging system after the crystallization of the single crystal rock sugar is finished according to claim 1, wherein a box-shaped base for placing a conveying hopper is arranged on the conveying track, and the upper end of the box-shaped base is opened.
9. A sugar discharging system after the crystallization of the single crystal rock sugar is finished according to claim 1, characterized in that the bottom of a feeding hopper of the centrifuge is connected with a feeding port of the centrifuge through a pipeline, and an electric butterfly valve is arranged on the pipeline.
10. A sugar extraction process using a sugar extraction system following completion of crystallisation of a single crystal ice crystal sugar according to any one of claims 1 to 9, comprising the steps of:
s1, when the preparation for sugar discharging is completed by the crystallization of the single crystal rock sugar, swinging the swinging crystallizing tank towards the corresponding sugar discharging hopper direction and stopping at the swinging maximum angle, moving the conveying hopper to the position right below the corresponding sugar discharging hopper through the conveying track, opening a sugar discharging door of the swinging crystallizing tank, and dropping the single crystal rock sugar into the sugar discharging hopper under the action of the gravity of the single crystal rock sugar and into the conveying hopper which is positioned after the single crystal rock sugar is buffered by the sugar discharging hopper;
s2, moving the transportation hopper filled with the monocrystalline rock sugar to be right below the hoisting hole through the transportation track, hoisting the transportation hopper filled with the monocrystalline rock sugar by the movable hoisting device, penetrating through the hoisting hole, and moving the transportation hopper filled with the monocrystalline rock sugar to be above the feeding hopper of the centrifuge;
and S3, opening a valve of the conveying hopper filled with the single crystal rock sugar, dropping the single crystal rock sugar into the hopper from the conveying hopper, and feeding the single crystal rock sugar into the centrifuge through the hopper to perform honey separation.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011109403.1A CN112126720A (en) | 2020-10-16 | 2020-10-16 | Sugar discharging system and sugar discharging process after crystallization of monocrystal rock sugar |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011109403.1A CN112126720A (en) | 2020-10-16 | 2020-10-16 | Sugar discharging system and sugar discharging process after crystallization of monocrystal rock sugar |
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| CN112126720A true CN112126720A (en) | 2020-12-25 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113151613A (en) * | 2021-03-25 | 2021-07-23 | 义乌市思味特食品有限公司 | Automatic discharging device for single crystal rock candy crystallization and discharging method thereof |
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| CN102329898A (en) * | 2011-08-26 | 2012-01-25 | 天津市鸿禄食品有限公司 | Automatic dehydration and sub-packaging system of monocrystal rock sugar |
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