CN110760431A - After-discharging fermentation culture overturning machine - Google Patents
After-discharging fermentation culture overturning machine Download PDFInfo
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- CN110760431A CN110760431A CN201910898036.9A CN201910898036A CN110760431A CN 110760431 A CN110760431 A CN 110760431A CN 201910898036 A CN201910898036 A CN 201910898036A CN 110760431 A CN110760431 A CN 110760431A
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12J—VINEGAR; PREPARATION OR PURIFICATION THEREOF
- C12J1/00—Vinegar; Preparation or purification thereof
- C12J1/10—Apparatus
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Abstract
The invention relates to the field of fermentation equipment, in particular to a post-discharging fermentation substance overturning machine used in the vinegar brewing process. A post-discharging fermented substance turning machine comprises a frame, and a traveling assembly, a fermented substance turning assembly, a discharging assembly and a lifting assembly 4 which are arranged on the frame; the walking component comprises a moving wheel positioned at the lower part of the rack and a walking driving motor for driving the moving wheel to walk; the fermented substance turning assembly comprises a fermented substance turning driving motor which drives the fermented substance turning chain group to move, and a plurality of tipping buckets are connected to the fermented substance turning chain group; the discharging assembly is arranged behind the fermented grain overturning chain group and comprises a discharging motor which drives a discharging chain wheel group to move, and the discharging hopper moves along with the discharging chain wheel group. The device of the invention realizes that the fermentation culture can be turned over and the material can be discharged conveniently; after the fermented grains are turned over, the fermented grains fall from the tipping bucket to the discharging hopper, and the fermented grains are output through the discharging hopper, so that the production efficiency is greatly improved, the labor intensity of workers is reduced, the fermented grains are suitable for large-scale industrial production, and the economic benefit is remarkable.
Description
Technical Field
The invention relates to the field of fermentation equipment, in particular to a post-discharging fermentation substance overturning machine used in the vinegar brewing process.
Background
In the traditional fermentation and brewing process, for example, in the production process of table vinegar, acetic acid fermentation is carried out by taking a vinegar jar as a unit, and the fermentation culture turning is mainly carried out manually and empirically, so that the labor intensity is high, and the working condition is poor; in the 90 s of the last century, the solid-state production process of vinegar replaces a vinegar jar with a vinegar pool to ferment vinegar grains and replaces manual grain turning with a grain turning machine; the common structure of the prior fermentation starter overturning machine is as follows: the hopper moves into the fermented grain pool and loads the vinegar fermented grains into the hopper under the driving of the transmission chain, the hopper is lifted along with the movement of the chain, when the hopper moves to the other side, the opening of the hopper faces downwards, the vinegar fermented grains in the hopper fall back into the fermented grain pool under the action of gravity, and therefore the mechanical fermented grain overturning process is achieved. (hopefully, the patent number of his earlier case is written and shown, and this case is continuously innovated, so)
The inventor previously filed patent applications with patent numbers 200520076230.2, 201310608056.0, and all adopted the side discharging mode.
The patent application with publication number CN 104388297 a discloses a fermented substance turning machine, which adopts side surface discharging, the discharging mechanism comprises a discharging frame connected with the front end of the lower part of the frame through a connecting bolt, 2 demonstration wheels positioned at the two ends of the lower part of the discharging frame, a discharging motor positioned at one end of the upper part of the discharging frame, a driving roller positioned at one end of the lower part of the discharging frame and connected with the discharging motor through a belt, a driven roller positioned at the other end of the discharging frame corresponding to the driving roller, a conveying belt movably sleeved between the driving roller and the driven roller, 2 carrier rollers positioned in the middle between the upper part of the conveying belt and the discharging frame, and 4 vertical rollers positioned between the two sides of the upper part of the conveying belt and the two sides of the upper part of the discharging frame; when the fermented substance is required to be discharged, a discharging mechanism is connected with the lower part of the front end of the rack through a connecting bolt, the overturning frame is rotated to the maximum working inclination angle, the hopper in the hopper group is close to the bottom of the fermented substance pool, the fermented substance turning motor is started, fermented substance materials including the bottom in the fermented substance pool can fall on a conveying belt driven by the discharging motor through the rotating hopper, the fermented substance materials are conveyed into a material conveying vehicle outside the fermented substance pool to finish discharging operation, the material conveying vehicle needs to be manually pushed to the side of the leaching pool to lift the material conveying vehicle into the half air through a crane, the materials are poured into the leaching pool, the labor intensity is high, crane equipment is needed, and the procedure is complex and troublesome.
Disclosure of Invention
The invention aims to improve the fermentation substance overturning machine, designs the fermentation substance overturning machine with post-discharging, can independently complete discharging work by a discharging motor during discharging, has simple structure and saves the manufacturing cost. Based on the purpose, the technical scheme adopted by the invention is as follows:
a post-discharging fermented substance turning machine comprises a frame, and a traveling assembly, a fermented substance turning assembly and a discharging assembly which are arranged on the frame; the walking component comprises a moving wheel positioned at the lower part of the rack and a walking driving motor for driving the moving wheel to walk; the fermentation substance turning assembly comprises a fermentation substance turning driving motor, the fermentation substance turning driving motor drives the fermentation substance turning chain group to move, and a plurality of tipping buckets are connected to the fermentation substance turning chain group; the rear of turning over unstrained spirits chain group is located to the ejection of compact subassembly, the ejection of compact subassembly includes ejection of compact motor, ejection of compact sprocket group, goes out the hopper, and ejection of compact motor drive ejection of compact sprocket group removes, goes out the hopper and removes along ejection of compact sprocket group. The fermented grains are fallen into a discharging hopper and are discharged under the drive of a discharging motor.
Further, the fermentation substance turning driving motor is connected with a fermentation substance turning main shaft through a first chain group, and the fermentation substance turning main shaft is connected with a fermentation substance turning auxiliary shaft through a fermentation substance turning chain group.
Furthermore, ejection of compact motor passes through second sprocket group and connects ejection of compact main shaft, and ejection of compact sprocket group connects between ejection of compact main shaft and ejection of compact countershaft, and the both sides of ejection of compact countershaft are connected on the frame, are equipped with the removal axle on the play hopper, and removal axle and ejection of compact countershaft pass through gear connection.
Furthermore, the discharge main shaft is positioned at the rear upper part of the discharge auxiliary shaft, and the discharge auxiliary shaft is arranged below the tipping bucket.
Furthermore, the fermentation substrate overturning device further comprises a lifting assembly, wherein the lifting assembly comprises a lifting motor arranged above the rack, the lifting motor is connected with the main shaft through a chain, and two ends of the main shaft are connected with the fermentation substrate overturning main shaft through a gear set.
Furthermore, a control system box is also installed on the side surface of the rack; the work of the walking driving motor, the unstrained spirits turning driving motor, the discharging motor and the lifting motor is controlled by the control system box.
Furthermore, a main lifting hook matched with the whole lifting machine is designed on the rack.
Furthermore, a second process lifting hook is arranged in the discharge hopper.
Compared with the prior art, the invention has the following beneficial effects:
the device of the invention realizes that the fermentation culture can be turned over and the material can be discharged conveniently; after the fermented grains are turned over, the fermented grains fall from the tipping bucket to the discharging hopper, then the discharging motor is started, the fermented grains are output through the discharging hopper and directly poured into the pouring pool, so that the production efficiency is greatly improved, the labor intensity of workers is reduced, 4-5 persons and the cost of traveling vehicles required for conveying the fermented grains to the pouring pool are saved, the method is suitable for large-scale industrial production, and the economic benefit is remarkable.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the present invention with various shaft mounts removed;
FIG. 3 is a schematic view of the discharge assembly of the present invention;
FIG. 4 is a side view of the present invention;
in the figure, 1-frame, 2-walking component, 21-moving wheel, 22-walking driving motor, 3-fermented substance turning component, 31-fermented substance turning driving motor, 32-fermented substance turning chain group, 33-tipping bucket, 34-first chain group, 35-fermented substance turning main shaft, 36-fermented substance turning auxiliary shaft, 4-discharging component, 41-discharging motor, 42-discharging chain wheel group, 43-discharging bucket, 431-second process hook, 44-second chain wheel group, 45-discharging main shaft, 46-discharging auxiliary shaft, 48-moving shaft, 5-lifting component, 51-lifting motor, 511-chain, 52-main shaft, 53-gear group and 6-main hook.
Detailed Description
The invention is further described below with reference to examples and figures.
Example 1
A post-discharging fermented substance turning machine comprises a frame 1, and a traveling assembly 2, a fermented substance turning assembly 3 and a discharging assembly 4 which are arranged on the frame 1; the walking assembly 2 comprises a moving wheel 21 positioned at the lower part of the frame and a walking driving motor 22 for driving the moving wheel 21 to walk; the fermentation substrate overturning assembly 3 comprises a fermentation substrate overturning driving motor 31, the fermentation substrate overturning driving motor 31 drives the fermentation substrate overturning chain group 32 to move, and a plurality of overturning buckets 33 are connected to the fermentation substrate overturning chain group 32; the discharging component 4 is arranged behind the fermented grain overturning chain group 32, the discharging component 4 comprises a discharging motor 41, a discharging chain wheel group 42 and a discharging hopper 43, the discharging motor 41 drives the discharging chain wheel group 42 to move, and the discharging hopper 43 moves along the discharging chain wheel group 42.
The walking driving motor 22 is arranged at the top of the frame, and four corners at the lower part of the frame are respectively provided with a moving wheel 21. The walking drive motor 22 is connected with the chain wheel set and drives the moving wheel 21 to walk through the chain wheel set and the chain.
Specifically, the fermentation substance turning assembly is structured in such a way that a fermentation substance turning driving motor 31 is connected with a fermentation substance turning main shaft 35 through a first chain group 34, and the fermentation substance turning main shaft 35 is connected with a fermentation substance turning auxiliary shaft 36 through a fermentation substance turning chain group 32. The fermented substance turning chain group 32 moves under the driving of the turning main shaft, and a skip 33 fixedly connected to the fermented substance turning chain group 32 moves simultaneously with the movement of the fermented substance turning chain group to turn fermented substances. The fermentation substance turning chain group 32 comprises 3 groups, and each group of the fermentation substance turning chain group comprises chain wheels respectively arranged on a fermentation substance turning main shaft 35 and a fermentation substance turning auxiliary shaft 36, and chains connected to the two chain wheels.
After the unstrained spirits function is accomplished, the unstrained spirits material in the tipping bucket falls into the ejection of compact, waits that ejection of compact fill unstrained spirits material is full, turns over unstrained spirits walking and stops, opens the walking and retreats, starts ejection of compact motor speed reducer during reverse walking and goes out the hopper rebound to the top, then spacing, topples the unstrained spirits to in the pond.
Specifically, as shown in fig. 3, the discharging assembly has the following structure: the discharging motor 41 is connected with the discharging main shaft 45 through a second chain wheel set 44, the discharging chain wheel set 42 is connected between the discharging main shaft 45 and a discharging auxiliary shaft 46, two sides of the discharging auxiliary shaft are connected on the machine frame 1, a moving shaft 48 is arranged on the discharging hopper 43, and the moving shaft 48 is connected with the discharging auxiliary shaft 46 through a gear. The discharge main shaft drives the discharge auxiliary shaft to rotate through the discharge chain wheel set, and the discharge hopper 43 is provided with a moving shaft 48 which is connected with the discharge auxiliary shaft 46 through a gear to move, so that the discharge hopper 43 is driven to move upwards. When the discharge hopper moves to a specified position, the discharge hopper stops moving under the action of the travel switch, and the discharge hopper pours materials downwards into the leaching tank under the action of gravity.
The discharge drive roller 46 is located above and behind the discharge driven roller 47, and the driven roller 46 is located below the dump box 33.
In this embodiment, the traveling driving motor 22, the fermentation substance turning driving motor 31, the discharging motor 41, and the lifting motor 51 are all speed reducing motors. Or a structure of combining a common motor and a speed reducer is adopted.
A control system box is also arranged on the side surface of the frame 1; the operation of the walking driving motor 22, the fermentation substance turning driving motor 31, the discharging motor 41 and the lifting motor 51 is controlled by the control system box.
In order to facilitate the transportation of the whole device, a main lifting hook 6 matched with the whole lifting machine is designed on the frame 1, and one or more main lifting hooks 6 are arranged on the frame.
To facilitate the separate lifting of the hopper assembly, a second process hook 431 is provided in the hopper 43.
Example 2
The difference between this embodiment and embodiment 1 is that a lifting assembly is provided in this embodiment to realize the layered fermentation substrate turning function, the lifting assembly 5 includes a lifting motor 51 disposed above the rack, the lifting motor 51 is connected to a main shaft 52 through a chain 511, and both ends of the main shaft 52 are connected to a fermentation substrate turning main shaft 35 through a gear set 53 to adjust the fermentation substrate turning depth.
Gear set 53 includes a pinion gear attached to the main shaft and a large sector gear attached to the pinion gear. According to the equipment placing direction in fig. 2, when the sector gear of the big gear rotates clockwise and the gap is positioned at the lower right, the tipping bucket is horizontally upward; otherwise, the tipping bucket is downward. -
The working process of the invention is as follows: the unstrained spirits turning machine is placed above the unstrained spirits pool in advance, 4 moving wheels below the unstrained spirits turning machine are just supported above the side wall of the unstrained spirits pool, and the unstrained spirits turning motor and the moving motor are started to turn over the unstrained spirits. When the needs ejection of compact, the unstrained spirits material that turns over the unstrained spirits subassembly and directly falls into out the hopper through turning over the hopper, then turns over unstrained spirits subassembly stop work, and ejection of compact subassembly begins work, and ejection of compact motor drives out hopper rebound through ejection of compact sprocket group, and when the play hopper removed the assigned position, under the effect of stroke switch, the stop motion, under the effect of gravity, the unstrained spirits material was poured out and is drenched in the pond.
Finally, it should be noted that: the above embodiments are only used to illustrate the present invention and do not limit the technical solutions described in the present invention; thus, while the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted; all such modifications and variations are intended to be included herein within the scope of this disclosure and the present invention and protected by the following claims.
Claims (8)
1. A back-discharging fermented grain overturning machine is characterized in that: comprises a frame (1), a walking component (2), a fermented grain turning component (3), a discharging component (4) and a lifting component (5) which are arranged on the frame (1);
the walking assembly (2) comprises a moving wheel (21) positioned at the lower part of the rack and a walking driving motor (22) for driving the moving wheel (21) to walk;
the fermented substance turning assembly (3) comprises a fermented substance turning driving motor (31), the fermented substance turning driving motor (31) drives the fermented substance turning chain group (32) to move, and a plurality of tipping buckets (33) are connected to the fermented substance turning chain group (32);
the discharging assembly (4) is arranged behind the fermented grain overturning chain group (32), the discharging assembly (4) comprises a discharging motor (41), a discharging chain wheel group (42) and a discharging hopper (43), the discharging motor (41) drives the discharging chain wheel group (42) to move, and the discharging hopper (43) moves along with the discharging chain wheel group (42);
the lifting assembly (5) is connected with the fermented substance turning assembly, so that the fermented substance turning chain group can move up and down, and the fermented substance turning depth can be adjusted.
2. The post-discharging brewing substance overturning machine according to claim 1, characterized in that: the fermentation substance turning driving motor (31) is connected with a fermentation substance turning main shaft (35) through a first chain group (34), and the fermentation substance turning main shaft (35) is connected with a fermentation substance turning auxiliary shaft (36) through a fermentation substance turning chain group (32).
3. The post-discharging brewing substance overturning machine according to claim 1, characterized in that: the discharging motor (41) is connected with a discharging main shaft (45) through a second chain wheel set (44), the discharging chain wheel set (42) is connected between the discharging main shaft (45) and a discharging auxiliary shaft (46), two sides of a discharging driven roller are connected to the rack (1), a moving shaft (48) is arranged on a discharging hopper (43), and the moving shaft (48) is connected with the discharging auxiliary shaft (46) through a chain wheel.
4. The post-discharging brewing substance overturning machine according to claim 3, characterized in that: the discharging main shaft (45) is positioned at the rear upper part of the discharging auxiliary shaft (46), and the discharging auxiliary shaft (46) is arranged below the tipping bucket (33).
5. The post-discharging brewing substance overturning machine according to claim 1, characterized in that: the lifting assembly (5) comprises a lifting motor (51) arranged above the rack, the lifting motor (51) is connected with a main shaft (52) through a chain (511), and two ends of the main shaft (52) are connected with a fermentation substance turning main shaft (35) through a gear set (53).
6. The post-discharging brewing substance overturning machine according to claim 5, characterized in that: the side surface of the rack (1) is also provided with a control system box; the control system box controls the running driving motor (22), the fermentation substance turning driving motor (31), the discharging motor (41) and the lifting motor (51) to work.
7. The post-discharging brewing substance overturning machine according to claim 1, characterized in that: the machine frame (1) is provided with a main lifting hook (6) matched with the whole lifting machine.
8. The post-discharging brewing substance overturning machine according to claim 1, characterized in that: and a second lifting hook (431) is arranged in the discharge hopper (43).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910898036.9A CN110760431A (en) | 2019-09-23 | 2019-09-23 | After-discharging fermentation culture overturning machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910898036.9A CN110760431A (en) | 2019-09-23 | 2019-09-23 | After-discharging fermentation culture overturning machine |
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| Publication Number | Publication Date |
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| CN110760431A true CN110760431A (en) | 2020-02-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910898036.9A Pending CN110760431A (en) | 2019-09-23 | 2019-09-23 | After-discharging fermentation culture overturning machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114276892A (en) * | 2021-12-02 | 2022-04-05 | 江苏恒顺醋业股份有限公司 | Automatic adjust unstrained spirits machine that turns over of tipping bucket angle |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2527565Y (en) * | 2002-03-05 | 2002-12-25 | 任荣泽 | Unstrained spirits turnover machine |
| CN2870474Y (en) * | 2005-10-09 | 2007-02-21 | 孙启亮 | Light turning-over device |
| CN2870475Y (en) * | 2005-10-09 | 2007-02-21 | 孙启亮 | Two way device for turning over and discharging |
| CN205420358U (en) * | 2015-12-15 | 2016-08-03 | 平顶山市民乐柿业有限公司 | A fermenting installation for persimmon vinegar makes |
| CN205838970U (en) * | 2016-07-15 | 2016-12-28 | 江苏恒顺醋业股份有限公司 | A kind of band auxiliary discharging, the turning-over device of cleaning function |
-
2019
- 2019-09-23 CN CN201910898036.9A patent/CN110760431A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2527565Y (en) * | 2002-03-05 | 2002-12-25 | 任荣泽 | Unstrained spirits turnover machine |
| CN2870474Y (en) * | 2005-10-09 | 2007-02-21 | 孙启亮 | Light turning-over device |
| CN2870475Y (en) * | 2005-10-09 | 2007-02-21 | 孙启亮 | Two way device for turning over and discharging |
| CN205420358U (en) * | 2015-12-15 | 2016-08-03 | 平顶山市民乐柿业有限公司 | A fermenting installation for persimmon vinegar makes |
| CN205838970U (en) * | 2016-07-15 | 2016-12-28 | 江苏恒顺醋业股份有限公司 | A kind of band auxiliary discharging, the turning-over device of cleaning function |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114276892A (en) * | 2021-12-02 | 2022-04-05 | 江苏恒顺醋业股份有限公司 | Automatic adjust unstrained spirits machine that turns over of tipping bucket angle |
| CN114276892B (en) * | 2021-12-02 | 2023-12-29 | 江苏恒顺醋业股份有限公司 | Automatic adjust unstrained spirits machine that turns over of tipping bucket angle |
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