CN104664574A - Multifunctional fermenting grain turning machine with spiral fence, and use method thereof - Google Patents
Multifunctional fermenting grain turning machine with spiral fence, and use method thereof Download PDFInfo
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- CN104664574A CN104664574A CN201310608056.0A CN201310608056A CN104664574A CN 104664574 A CN104664574 A CN 104664574A CN 201310608056 A CN201310608056 A CN 201310608056A CN 104664574 A CN104664574 A CN 104664574A
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Abstract
The invention provides a multifunctional fermenting grain turning machine with a spiral fence, and a use method thereof. The machine comprises a mobile mechanism, a fermenting grain turning mechanism, an overturning mechanism, a discharging mechanism and a spiral fence crushing mechanism. Compared with machines in the prior art, the machine in the invention has a crushing function, and allows fermenting grains to be crushed in the fermenting grain turning process, so the size of the fermenting grains is uniform, the fermenting grains fully contact with air, and the turning efficiency and the turning quality of the fermenting grains are improved, the machine disclosed in the invention also realize convenient discharging while fermenting grain turning, so multiple functions of the machine allow the machine to meet brewing process conditions in a wide range, and the machine has strong adaptability and wide application range, is suitable for large scale production, and has substantial economic benefits.
Description
Technical field
The present invention relates to field of fermentation equipment, particularly a kind of a kind of multi-functional turning-over device with spiral fence of using in vinegar, soy sauce, the brewing process such as to brew alcoholic beverages and using method thereof.
Background technology
In traditional fermentation, brewage process, such as, in the production technology of vinegar, acetic fermentation carries out in units of vinegar cylinder, and it is main for turning over unstrained spirits mainly with craft and experience, and labour intensity is large, work under hard conditions; In the nineties in last century, vinegar solid-state production process replaces vinegar cylinder to carry out the fermentation of vinegar unstrained spirits with vinegar pond, and replaces turning over unstrained spirits by hand with turning-over device; The common structure of existing turning-over device is: under the drive of driving chain, hopper to move in unstrained spirits pond and vinegar unstrained spirits is loaded hopper, and then hopper is promoted along with chain movement, when hopper moves to opposite side, hopper port down, vinegar unstrained spirits in hopper drops back in unstrained spirits pond under gravity, thus realizes machinery and turn over unstrained spirits process.
In the turning-over device of prior art, turning-over device designed by patent ZL200520076230.2, a kind ofly can carry out turning over that unstrained spirits operation can complete again discharging process turns over the dual-purpose machine of unstrained spirits discharging, it grabs bucket compared with discharging operation in the air with use of driving a vehicle, without the need to building the high standard factory building and the considerable driving of acquisition expenses and grab bucket that can travel and drive a vehicle, turn avoid the loss breaking unstrained spirits pond; Compared with manual work, improve production efficiency significantly, reduce the labour intensity of workman.This type be mainly used in making the industry such as vinegar, wine brewing solid fermentation process, turn over unstrained spirits operation, be alternative artificial spice, layering turn over the show-through desirable utility machine operation such as turning over.Through actual verification, use this machine personnel to reduce 70%, fermentation period shortens a week, its yield improves 20%, and full plant utilization rate improves 25%, can operate in nothing driving factory building, therefore to the technological transformation of implementation medium-sized and small enterprises, impel enterprise development to have great significance.
But this type in actual use, when running into the situation when vinegar unstrained spirits humidity, viscosity are larger, in the particularly vinegar unstrained spirits fermentation later stage, vinegar unstrained spirits is often reversed with large block form, causes vinegar unstrained spirits to turn over unstrained spirits uneven, has influence on and turn over unstrained spirits effect.
In addition, when carrying out aerobic fermentation to organic materials such as fertilizer, feed and food, the unstrained spirits material of large bulk cannot enter internal batch owing to turning fresh air in process, only have and had an opportunity to touch fresh air by the material translating into stockpile surface, and the material of inside cannot touch fresh air at all, thus to the aeration-cooling of fermentation materials and oxygenation effect very undesirable.Because the aerobic microbiological participating in fermentation can not get sufficient oxygen supply, and fermentation materials internal heat fully cannot exchange with extraneous air, its inside can not get in time fully evaporation due to damp-heat water steam that high temperature is formed, internal batch temperature can not effectively regulate fast, material is made can not to be often in best yeastiness, cause material fermentation excessive cycle, reduce turnover rate and the utilization rate of fermentation plant, increase the investment of enterprise to fermentation plant facility and Zymolysis Equipment, also add the energy consumption in fermentation production process simultaneously, have impact on the economic benefit of enterprise.
Therefore, continue to improve on the basis of the former type of turning-over device described in patent ZL200520076230.2, develop the function that it is new, by the cutting of bulk unstrained spirits material, be broken for fritter, uniform unstrained spirits material, to increase the uniformity of turning over unstrained spirits material after unstrained spirits, thus raising is turned over unstrained spirits efficiency and is turned over unstrained spirits quality, is one of important technological problems that will solve at present.
Summary of the invention
The defect existed for prior art and deficiency, the invention provides a kind of multi-functional turning-over device with spiral fence and using method thereof, can by the cutting of bulk unstrained spirits material, be broken for smaller piece, uniform unstrained spirits material, increase the uniformity of turning over unstrained spirits material after unstrained spirits, and then obtain and preferably turn over unstrained spirits effect and turn over unstrained spirits quality.
For achieving the above object, the multi-functional turning-over device of the band spiral fence that the present invention proposes, adopts following technical scheme: this equipment comprises travel mechanism, turning-over device structure, switching mechanism, discharging mechanism and spiral grid bar crushing mechanism.
Wherein said travel mechanism includes frame 1, be positioned at forward and backward 4 movable pulleys 2 that frame lower corner is divided into both sides, be positioned at the mobile motor 3 of frame top, be positioned at frame top and the shifting axle 5 be in transmission connection with mobile motor through mobile chain wheel set 4, shifting axle two ends and be provided with drive sprocket set 6 between the movable pulley of frame lower front end, are provided with driven chain wheels 7 between forward and backward movable pulley.
Described turning-over device structure include be positioned at frame top turn over unstrained spirits motor 8, through turning over unstrained spirits chain wheel set 9 and the main shaft 10 turning over unstrained spirits motor-driven and be connected, be fixed on the cochain wheels 11 on main shaft, through the lower sprocket group 14 be fixed on countershaft 13 that chain group 12 and cochain wheels are in transmission connection, be fixed on the hopper group 15 in chain group.
Described switching mechanism includes the upset motor 16 being positioned at frame top, through upset chain wheel set 17 with overturn that motor-driven is connected and two ends are fixed with the trip shaft 18 of 2 gears 19, be socketed on 2 cluster gears 20 at main shaft two ends actively with meshed transmission gear, be socketed on to top movable main shaft two ends and bottom be fixed on countershaft two ends 2 rollover stands 21, be connected in 2 locating clips 22 on rollover stand top with cluster gear fixed connection.
Described discharging mechanism includes the discharge rack 24. be connected with frame lower front end through coupling bolt 23 and is positioned at 2 of two ends, discharge rack bottom and drills wheel 25, be positioned at the discharging motor 26 of discharge rack upper one end, the drive roll 28 being positioned at discharge rack lower end thereof be connected with discharging motor-driven through belt 27, corresponding drive roll and be positioned at the driven voller 29 of the discharge rack other end, be socketed on master actively, conveyer belt 30 between driven voller, 2 carrying rollers 31 at middle part on discharge rack and between conveyer belt upper part, 4 edger rolls 32 on discharge rack between both sides and conveyer belt upper part both sides.
Described spiral grid bar crushing mechanism includes the bracket 38 be fixedly connected with turning-over device frame lower front part by spiral grid bar crushing mechanism through jockey 23, the motor 8 shared with turning-over device structure, driving-chain wheels 37, rotating shaft 42, disk-shaped support 40, strip support 41 and spiral fence 39; Wherein, motor 8 is flexibly connected with driving-chain wheels 37, driving-chain wheels 37 are flexibly connected with rotating shaft 42, disk-shaped support 40 is fixedly connected in rotating shaft 42, N number of strip support 41 is equidistantly fixed on disk-shaped support 40, and spiral fence 39 is wound around in a spiral manner by byssaceous material and is fixed on to place outside N bar strip support 41 and makes.
Described discharging mechanism can be connected with the frame lower of turning-over device by common adapter 23 with described spiral grid bar crushing mechanism, and discharging mechanism and spiral grid bar crushing mechanism can be installed and used in rotation; Described discharging mechanism and described spiral grid bar crushing mechanism also can use respective jockey to be connected with the frame lower of turning-over device respectively, install and use simultaneously, at this moment, spiral fence 39 position of spiral grid bar crushing mechanism is arranged on the position between the hopper group 15 limit mouth of upper end and the conveyer belt 30 of the discharging mechanism of vertical lower end, can realize the function that broken and discharging is carried out simultaneously.
For the further improvement of the technical program, the jockey 23 of described spiral grid bar crushing mechanism is detachable; Can according to the requirement of production technology decide install or remove described in spiral grid bar crushing mechanism;
For the further improvement of the technical program, the spacing of the spiral fence 39 of described spiral grid bar crushing mechanism is adjustable; The size of the fragmentation of broken unstrained spirits material can be regulated thus according to the process conditions brewageed;
For the further improvement of the technical program, the diameter of the disk-shaped support 40 of described spiral grid bar crushing mechanism is greater than the width of hopper 15 limit mouth.
For the further improvement of the technical program, described frame 1 napex is designed with mobile motor 3, turns over unstrained spirits motor 8, overturns motor 16, the electrically connected electric control box 33 of discharging motor 26, and convenient operation person is to the manipulation of equipment;
For the further improvement of the technical program, described mobile motor 3, turn over unstrained spirits motor 8, upset motor 16 be all designed to slowspeed machine or be equipped with the common electric machine of reductor and worm gear reducer self-locking device;
For the further improvement of the technical program, described frame 1 is designed with the suspension hook 36 coordinating lifting complete machine.
The using method of the multi-functional turning-over device of band spiral fence of the present invention comprises the following steps:
1) when carrying out turning over unstrained spirits operation, unscrew the coupling bolt of discharge rack and frame front lower portion, by discharging mechanism and turning-over device body portion from;
2) spiral grid bar crushing mechanism is fixedly connected with turning-over device main body, first by the connection between the bracket of spiral grid bar crushing mechanism and turning-over device main body, then carries out the connection of driving-chain wheels; Thus turning in unstrained spirits operation, realize the Mechanical Crushing of unstrained spirits material and turn over unstrained spirits process;
3) when needs discharging, top discharge mechanism is connected with frame front lower portion through coupling bolt, rollover stand is forwarded to maximum functional inclination angle, make hopper in hopper group close to bottom unstrained spirits pond, start and turn over unstrained spirits motor, the top that spiral grid bar crushing mechanism discharging mechanism transported to by the hopper of unstrained spirits material bottom just unstrained spirits pond being comprised through rotating is poured out, and just in time via dropping on the conveyer belt of discharging driven by motor after the fragmentation of spiral grid bar crushing mechanism, sending in the dumper outside unstrained spirits pond and completing discharging operation.
The operation principle of equipment of the present invention is mainly: when turning over unstrained spirits operation, equipment driving chain is under the drive of motor, the hopper of turning-over device structure to move in unstrained spirits pond and vinegar unstrained spirits is loaded hopper, and then hopper is promoted along with chain movement, when hopper moves to opposite side, hopper port down, on the spiral grid bar crushing mechanism rotated that vinegar unstrained spirits in hopper drops thereunder under gravity, unstrained spirits material is by there being the spiral fence of certain intervals, and in the rotation process of spiral fence, spiral fence cuts unstrained spirits material and fragmentation, broken little unstrained spirits material falls back in unstrained spirits pond by spiral fence, thus realize the Mechanical Crushing of unstrained spirits material and turn over unstrained spirits process, certainly, can according to the requirement of the situation of actual production, the spacing size of adjustable screw fence, thus the size regulating the broken block of unstrained spirits material, also according to the difference of generating process, spiral fence crushing mechanism can be removed from turning over unstrained spirits main frame, and need not carry out through broken process turning over unstrained spirits operation.
On the other hand, when for turning over unstrained spirits, unscrewing the coupling bolt of discharge rack and frame front lower portion, just discharging mechanism can be separated with other parts, removing discharging mechanism is exactly complete turning-over device, can carry out in high quality turning over unstrained spirits operation.When needs discharging, top discharge mechanism is connected with frame front lower portion through coupling bolt, rollover stand is forwarded to maximum functional inclination angle, make hopper in hopper group close to bottom unstrained spirits pond, start and turn over unstrained spirits motor, pour out above the conveyer belt that discharging mechanism transported to by the hopper of unstrained spirits material through rotating that just unstrained spirits pond can be comprised bottom, just in time fall on the spiral fence of spiral fence crushing mechanism thereunder, leak on the conveyer belt of discharging driven by motor via lower after spiral fence, send in the dumper outside unstrained spirits pond, complete discharging operation easily.
From above embodiment of the present invention, the multi-functional turning-over device of band spiral fence proposed by the invention, compared with prior art, has following advantage:
1. equipment of the present invention adds crushing function, in the process of turning over unstrained spirits, namely carry out the fragmentation of unstrained spirits material, makes the size of unstrained spirits material more even, and fully contacts with air, more meet brewage process condition in wide region, widened adaptability and the scope of application of this type.
2. equipment of the present invention achieves and can turn over unstrained spirits well, again can the function of discharging easily.During for turning over unstrained spirits, unscrewing the coupling bolt of discharge rack and frame front lower portion, just discharging mechanism can be separated with other parts, removing discharging mechanism is exactly complete turning-over device, can carry out in high quality turning over unstrained spirits operation.
3. equipment of the present invention is compared with original manual work, improves production efficiency significantly, reduces the labour intensity of workman, is applicable to carrying out technical scale production, remarkable in economical benefits.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of multi-functional turning-over device when installing discharging mechanism of band spiral fence of the present invention, wherein:
1-frame, 2-movable pulley, 3-mobile motor, 4-moves chain wheel set, 5-shifting axle, 6-drive sprocket set, 7-driven chain wheels, 8-turns over unstrained spirits motor, 9-turns over unstrained spirits chain wheel set, 10-main shaft, 11-chain wheel set, 12-chain group, 13-countershaft, 14-chain wheel set, 15-hopper group, 16-overturns motor, 17-overturns chain wheel set, 18-trip shaft, 19-gear, 20-cluster gear, 21-rollover stand, 22-locating clip, 23-coupling bolt, 24-discharge rack, 25-drills wheel (25), 26-discharging motor, 27-belt, 28-drive roll, 29-driven voller, 30-conveyer belt, 31-carrying roller, 32-edger roll, 33-pneumatic control case, 36-suspension hook,
Fig. 2 is the structural representation of multi-functional turning-over device at installation spiral grid bar crushing mechanism of band spiral fence of the present invention, wherein:
23-jockey, 37-driving-chain wheels, 38-bracket, 39-spiral fence;
Fig. 3 is the structural representation of the spiral grid bar crushing mechanism of the multi-functional turning-over device of band spiral fence of the present invention, wherein:
23-jockey, 37-driving-chain wheels, 38-bracket, 39-spiral fence: 40-disk-shaped support, 41-strip support, 42-rotating shaft;
Detailed description of the invention
In order to more understand technology contents of the present invention, institute's accompanying drawings is coordinated to be described as follows especially exemplified by specific embodiment:
As shown in Figure 1, its as shown in Figure 1, the dual-purpose machine of a kind of turning-over device discharging, is characterized in that being made up of travel mechanism, turning-over device structure, switching mechanism and discharging mechanism, wherein:
Travel mechanism includes frame 1, be positioned at forward and backward 4 movable pulleys 2 that frame lower corner is divided into both sides, be positioned at the mobile motor 3 of frame top, be positioned at frame top and the shifting axle 5 be in transmission connection with mobile motor through mobile chain wheel pair 4, shifting axle two ends and be provided with drive chain wheel set 6 between the movable pulley of frame lower front end, are provided with driven chain wheels 7 between forward and backward movable pulley;
Turning-over device structure include be positioned at frame top turn over unstrained spirits motor 8, through turning over unstrained spirits chain wheel set 9 and the main shaft 10 turning over unstrained spirits motor-driven and be connected, be fixed on the cochain wheels 11 on main shaft, be in transmission connection through chain group 12 and cochain wheels and be fixed on the lower chain group 14 on countershaft 13, being fixed on the hopper group 15 in chain group;
Switching mechanism includes the upset motor 16 of seat frame top, through upset chain wheel pair 17 with overturn motor-driven and to be connected and two ends are fixed with the trip shaft 18 of 2 gears 19, with gear 19 engaged transmission and Pan is socketed on 2 cluster gears 20 at main shaft two ends with moving, be socketed on main shaft two ends and 2 rollover stands 21 at countershaft two ends are fixed in lower end movable upper end, be connected in 2 locating clips 22 on rollover stand top with cluster gear fixed connection;
Discharging mechanism includes the discharge rack 24 be connected with frame lower front end through coupling bolt 23, be positioned at 2 rollers 25 at two ends, discharge rack bottom, be positioned at the discharging motor 26 of discharge rack upper one end, be connected with discharging motor-driven through belt 27 and be positioned at the drive roll 28 of discharge rack lower end thereof, corresponding drive roll and be positioned at the driven voller 29 of the discharge rack other end, be socketed on master actively, conveyer belt 30 between driven voller, 2 carrying rollers 31 at middle part on discharge rack and between conveyer belt upper part, 4 edger rolls 32 on discharge rack between both sides and conveyer belt upper part both sides.
Frame 1 top design has with mobile motor 3, turns over unstrained spirits motor 8, overturns motor 16, the electrically connected electric control box 33 of discharging motor 26.Electric control box 33 is coordinated to be designed with 2 switch-boxes 34 in the both sides of frame 1.To the carrying out moving forward and backward, turn over unstrained spirits operation of complete machine or stop, turning over the working depth of unstrained spirits operation, the carrying out of discharging operation or stop being controlled.
Shifting axle 5, main shaft 10, trip shaft 18 are all positioned at the top of frame 1.Such design is to make complete machine structure more rationally compact; Again can allow discharging mechanism convenient and reasonablely with other incorporating aspects of complete machine or be separated.
The profile design of cluster gear 20 fan-shaped, its arc limit at a right angle have engage with gear 19 the gear teeth, its fan shape center is socketed on main shaft 10 two ends actively and fixed connection has locating clip 22.Both sides, the top mate gear block 20 of frame 1 is designed with river bend position post 35.Such design, on the one hand when after startup upset motor, transmission between upset chain wheel pair one trip shaft one gear one cluster gear, make cluster gear one locating clip one rollover stand one countershaft once chain wheel set one chain group one hopper group turn over certain angle downwards, hopper group turn over the unstrained spirits material degree of depth that unstrained spirits operation is just operated in this work inclination angle corresponding, reach layering and turn over unstrained spirits, turn over the stepless regulated of the unstrained spirits degree of depth.On the other hand, when the angle that hopper group turns over downwards is more than 750, turns over unstrained spirits operating efficiency and obviously decline, simultaneously for the card avoided bottom hopper and unstrained spirits pond is worn bad, therefore devise the limited post that the rotation of cluster gear is limited.That is the unstrained spirits operation maximum functional inclination angle of turning over of hopper group is 750, and this work inclination angle, the also best effort inclination angle of the present invention when carrying out discharging operation just.
The upper and lower chain wheel set 11,14 of turning-over device structure is at least made up of each 3 sprocket wheels corresponding up and down.Hopper group 15 is made up of the hopper that 10 are fixed in chain group 12 equally spacedly.
Mobile motor 3, turn over unstrained spirits motor 8, upset motor 16 be all designed to slowspeed machine or be equipped with the common electric machine of reductor and worm gear reducer self-locking device.Discharging motor 26 is designed to slowspeed machine or common electric machine.This is because slowspeed machine mechanical efficiency is high, matched power can significantly reduce and without the need to joining reductor or worm gear reducer self-locking device outward.Customer using cost significantly declines because of economize on electricity, but purchase cost must exceed suitable amplitude than common electric machine, and thus price of complete machine is high.Two kinds of designs provide the user two and choose price, to meet the demand of different user.
Frame 1 is talked the suspension hook 36 in respect of coordinating lifting complete machine.
As shown in Figure 2, hopper group is under the drive of driving chain, hopper group 15 to move in unstrained spirits pond and vinegar unstrained spirits is loaded hopper group 15, and then hopper is promoted along with chain movement, when hopper moves to opposite side, hopper port down, vinegar unstrained spirits in hopper 15 drops on the crushing mechanism that thereunder rotating under gravity, unstrained spirits material is by there being the spiral fence 39 of certain intervals, in the rotation process of spiral fence 39, unstrained spirits material is cut and fragmentation, simultaneously broken little unstrained spirits material falls back in unstrained spirits pond, thus realize to the Mechanical Crushing of unstrained spirits material with turn over unstrained spirits process.Certainly, can according to the requirement of the situation of actual production, the spacing size of adjustable screw fence 39, thus the size regulating the broken block of unstrained spirits material; Also as required crushing mechanism can be removed from main frame, need not carry out through broken process turning over unstrained spirits operation.When needs discharging, top discharge mechanism is connected with frame front lower portion through coupling bolt 23, forward rollover stand 21 to maximum functional inclination angle, make hopper in hopper group 15 close to bottom unstrained spirits pond, start and turn over unstrained spirits motor 8, pour out above the conveyer belt 30 that discharging mechanism transported to by the hopper of unstrained spirits material through rotating that just unstrained spirits pond can be comprised bottom, just in time fall on the spiral fence 39 of spiral fence crushing mechanism thereunder, leak on the conveyer belt 30 of discharging driven by motor via lower after spiral fence 39, send in the dumper outside unstrained spirits pond, complete discharging operation easily.
As shown in Figure 3, the structural representation of spiral grid bar crushing mechanism, spiral grid bar crushing mechanism includes the bracket 38 be fixedly connected with turning-over device frame lower front part by spiral grid bar crushing mechanism through jockey 23, the motor 8 shared with turning-over device structure, driving-chain wheels 37, rotating shaft 42, disk-shaped support 40, strip support 41 and spiral fence 39; Wherein, motor 8 is flexibly connected with driving-chain wheels 37, driving-chain wheels 37 are flexibly connected with rotating shaft 42, disk-shaped support 40 is fixedly connected in rotating shaft 42, N number of strip support 41 is equidistantly fixed on disk-shaped support 40, spiral fence 39 is wound around in a spiral manner by byssaceous material and is fixed on to place outside N bar strip support 41 and makes, and welding manner can be adopted to be fixedly connected with; Also can arrange equidistant N number of groove on strip support 41, byssaceous material is absorbed in groove and is wrapped on strip support and forms spiral fence 39, and byssaceous material is detachable; Like this, barrier pitch can regulate according to actual needs; During work, rotating shaft 42 drives spiral fence 39 to rotate, the unstrained spirits material dropped by hopper in top enter in spiral fence 39 cut and become after fragmentation little with uniform unstrained spirits material after continue next step operation.
Discharging mechanism can be connected with the frame lower of turning-over device by common adapter 23 with spiral grid bar crushing mechanism, and discharging mechanism and spiral grid bar crushing mechanism can be installed and used in rotation; Described discharging mechanism and described spiral grid bar crushing mechanism also can use respective jockey to be connected with the frame lower of turning-over device respectively, install and use simultaneously, at this moment, spiral fence 39 position of spiral grid bar crushing mechanism is arranged on the position between the hopper group 15 limit mouth of upper end and the conveyer belt 30 of the discharging mechanism of vertical lower end, can realize the function that broken and discharging is carried out simultaneously.
The multi-functional turning-over device of band spiral fence of the present invention can use following methods, comprises the following steps:
1) when carrying out turning over unstrained spirits operation, unscrew the coupling bolt of discharge rack and frame front lower portion, by discharging mechanism and turning-over device body portion from:
2) spiral grid bar crushing mechanism is fixedly connected with turning-over device main body, first by the connection between the bracket of spiral grid bar crushing mechanism and turning-over device main body, then carries out the connection of driving-chain wheels; Thus turning in unstrained spirits operation, realize the Mechanical Crushing of unstrained spirits material and turn over unstrained spirits process;
3) when needs discharging, top discharge mechanism is connected with frame front lower portion through coupling bolt, rollover stand is forwarded to maximum functional inclination angle, make hopper in hopper group close to bottom unstrained spirits pond, start and turn over unstrained spirits motor, the top that spiral grid bar crushing mechanism discharging mechanism transported to by the hopper of unstrained spirits material bottom just unstrained spirits pond being comprised through rotating is poured out, and just in time via dropping on the conveyer belt of discharging driven by motor after the fragmentation of spiral grid bar crushing mechanism, sending in the dumper outside unstrained spirits pond and completing discharging operation.
In sum, the technical scheme of the multi-functional turning-over device of band spiral fence provided by the invention, effectively can improve adaptability and the scope of application of this type; And be applicable to carrying out technical scale production, remarkable in economical benefits.
The present invention discloses as above by way of example, in any form the present invention be not construed as limiting and limit, scope of the present invention is as the criterion with claims, and all do not exceed the apparent amendment of present inventive concept, conversion and replacement scheme all within the scope of the present invention.
Claims (8)
1. the multi-functional turning-over device with spiral fence, is characterized in that: comprise travel mechanism, turning-over device structure, switching mechanism, discharging mechanism and spiral grid bar crushing mechanism;
Travel mechanism includes frame (1), be positioned at forward and backward 4 movable pulleys (2) that frame lower corner is divided into both sides, be positioned at the mobile motor (3) of frame top, be positioned at frame top and the shifting axle (5) be in transmission connection through mobile chain wheel set (4) and mobile motor, shifting axle two ends and be provided with drive sprocket set (6) between the movable pulley of frame lower front end, are provided with driven chain wheels (7) between forward and backward movable pulley;
Turning-over device structure include be positioned at frame top turn over unstrained spirits motor (8), through turning over unstrained spirits chain wheel set (9) and the main shaft (10) turning over unstrained spirits motor-driven and be connected, be fixed on the cochain wheels (11) on main shaft, through the lower sprocket group (14) be fixed on countershaft (13) that chain group (12) and cochain wheels are in transmission connection, be fixed on the hopper group (15) in chain group;
Switching mechanism includes the upset motor (16) being positioned at frame top, through upset chain wheel set (17) with overturn that motor-driven is connected and two ends are fixed with the trip shaft (18) of 2 gears (19), be socketed on 2 cluster gears (20) at main shaft two ends actively with meshed transmission gear, be socketed on to top movable main shaft two ends and bottom be fixed on countershaft two ends 2 rollover stands (21), be connected in 2 locating clips (22) on rollover stand top with cluster gear fixed connection;
Discharging mechanism includes the discharge rack (24) be connected with frame lower front end through coupling bolt (23), drill wheel (25) for 2 that are positioned at two ends, discharge rack bottom, be positioned at the discharging motor (26) of discharge rack upper one end, through the drive roll (28) being positioned at discharge rack lower end thereof that belt (27) is connected with discharging motor-driven, corresponding drive roll and be positioned at the driven voller (29) of the discharge rack other end, be socketed on master actively, conveyer belt (30) between driven voller, 2 carrying rollers (31) at middle part on discharge rack and between conveyer belt upper part, 4 edger rolls (32) on discharge rack between both sides and conveyer belt upper part both sides,
Spiral grid bar crushing mechanism includes the bracket (38) be fixedly connected with turning-over device frame lower front part by spiral grid bar crushing mechanism through jockey (23), the motor (8) shared with turning-over device structure, driving-chain wheels (37), rotating shaft (42), disk-shaped support (40), strip support (41) and spiral fence (39); Wherein, motor (8) is flexibly connected with driving-chain wheels (37), driving-chain wheels (37) are flexibly connected with rotating shaft (42), disk-shaped support (40) is fixedly connected in rotating shaft (42), N number of strip support (41) is equidistantly fixed on disk-shaped support (40), and spiral fence (39) is wound around in a spiral manner by byssaceous material and is fixed on to place outside N bar strip support (41) and makes.
2. the multi-functional turning-over device of band spiral fence according to claim 1, is characterized in that: the jockey (23) of described described spiral grid bar crushing mechanism is detachable.
3. the multi-functional turning-over device of band spiral fence according to claim 1, is characterized in that: the spacing of the spiral fence (39) of described spiral grid bar crushing mechanism is adjustable.
4. the multi-functional turning-over device of band spiral fence according to claim 1, is characterized in that: the diameter of the disk-shaped support (40) of described spiral grid bar crushing mechanism is greater than the width of hopper group (15) limit mouth.
5. the multi-functional turning-over device of band spiral fence according to claim 1, is characterized in that: described frame (1) napex is designed with mobile motor (3), turns over unstrained spirits motor (8), overturns motor (16), discharging motor (26) electrically connected electric control box (33).
6. the multi-functional turning-over device of band spiral fence according to claim 1, is characterized in that: described mobile motor (3), turn over unstrained spirits motor (8), upset motor (16) be all designed to slowspeed machine or be equipped with the common electric machine of reductor and worm gear reducer self-locking device.
7. the multi-functional turning-over device of band spiral fence according to claim 1, is characterized in that: described frame (1) is designed with the suspension hook (36) coordinating lifting complete machine.
8. a using method for the multi-functional turning-over device of band spiral fence according to claim 1, is characterized in that: comprise the following steps:
1) when carrying out turning over unstrained spirits operation, unscrew the coupling bolt of discharge rack and frame front lower portion, by discharging mechanism and turning-over device body portion from;
2) spiral grid bar crushing mechanism is fixedly connected with turning-over device main body, first by the connection between the bracket of spiral grid bar crushing mechanism and turning-over device main body, then carries out the connection of driving-chain wheels; Thus turning in unstrained spirits operation, realize the Mechanical Crushing of unstrained spirits material and turn over unstrained spirits process;
3) when needs discharging, top discharge mechanism is connected with frame front lower portion through coupling bolt, rollover stand is forwarded to maximum functional inclination angle, make hopper in hopper group close to bottom unstrained spirits pond, start and turn over unstrained spirits motor, the top that spiral grid bar crushing mechanism discharging mechanism transported to by the hopper of unstrained spirits material bottom just unstrained spirits pond being comprised through rotating is poured out, and just in time via dropping on the conveyer belt of discharging driven by motor after the fragmentation of spiral grid bar crushing mechanism, sending in the dumper outside unstrained spirits pond and completing discharging operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310608056.0A CN104664574A (en) | 2013-11-27 | 2013-11-27 | Multifunctional fermenting grain turning machine with spiral fence, and use method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310608056.0A CN104664574A (en) | 2013-11-27 | 2013-11-27 | Multifunctional fermenting grain turning machine with spiral fence, and use method thereof |
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| CN104664574A true CN104664574A (en) | 2015-06-03 |
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| CN201310608056.0A Pending CN104664574A (en) | 2013-11-27 | 2013-11-27 | Multifunctional fermenting grain turning machine with spiral fence, and use method thereof |
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| Country | Link |
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| CN (1) | CN104664574A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105713817A (en) * | 2016-04-13 | 2016-06-29 | 镇江市恒康调味品厂 | Fermentation culture substance overturning machine for fermenting tank |
| CN105713816A (en) * | 2016-04-13 | 2016-06-29 | 镇江市恒康调味品厂 | Fermentation culture substance overturning machine for fermenting tank |
| CN109609332A (en) * | 2019-02-21 | 2019-04-12 | 山西灯山井酿造有限公司 | A kind of smoked unstrained spirits facility of mature vinegar |
| CN109626009A (en) * | 2018-12-29 | 2019-04-16 | 宁波长荣酿造设备有限公司 | Turn over unstrained spirits device and brewing equipment |
| CN109626010A (en) * | 2018-12-29 | 2019-04-16 | 宁波长荣酿造设备有限公司 | Turn over unstrained spirits stone equipment and brewing equipment |
-
2013
- 2013-11-27 CN CN201310608056.0A patent/CN104664574A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105713817A (en) * | 2016-04-13 | 2016-06-29 | 镇江市恒康调味品厂 | Fermentation culture substance overturning machine for fermenting tank |
| CN105713816A (en) * | 2016-04-13 | 2016-06-29 | 镇江市恒康调味品厂 | Fermentation culture substance overturning machine for fermenting tank |
| CN109626009A (en) * | 2018-12-29 | 2019-04-16 | 宁波长荣酿造设备有限公司 | Turn over unstrained spirits device and brewing equipment |
| CN109626010A (en) * | 2018-12-29 | 2019-04-16 | 宁波长荣酿造设备有限公司 | Turn over unstrained spirits stone equipment and brewing equipment |
| CN109609332A (en) * | 2019-02-21 | 2019-04-12 | 山西灯山井酿造有限公司 | A kind of smoked unstrained spirits facility of mature vinegar |
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Application publication date: 20150603 |