CN2870474Y - Light turning-over device - Google Patents
Light turning-over device Download PDFInfo
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- CN2870474Y CN2870474Y CNU200520076229XU CN200520076229U CN2870474Y CN 2870474 Y CN2870474 Y CN 2870474Y CN U200520076229X U CNU200520076229X U CN U200520076229XU CN 200520076229 U CN200520076229 U CN 200520076229U CN 2870474 Y CN2870474 Y CN 2870474Y
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- over device
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Abstract
The utility model is a brewing equipment for vinegar, soy sauce and beverages-light overturning machine. Against the existing cumbersome and high energy consumption overturning machine, the utility model consists of a rack, a mobile motor, a mobile shaft driven by mobile sprocket auxiliary wheel, a mobile setup driven by stepped sprocket wheel, an overturning setup including overturning motor, a mobile shaft driven by overturning sprocket wheel, an upper sprockets group, chains group and hoppers group and its lower sprockets group, an overturn setup including overturn motor, a shaft driven by overturn sprocket auxiliary wheel, gears, gear blocks, a overturn rack between the principal axis and countershaft and its positioning flip. So, all motors are low-speed motors with high efficiency and compact structure, can dispense with speed reducer, reduce weight by 40%, shorten time by 50% and save energy by 75%. The electricity fees savings of 5 to 6 month offsets the increase of purchase cost, the savings of 5 to 6 years equal to purchase cost of a whole machine.
Description
Technical field: the utility model relates to food and brewages processing equipment, and is particularly a kind of to turning over machinery---the light-duty turning-over device of unstrained spirits in vinegar, soy sauce, the brewing process such as brew alcoholic beverages.
Background technology: Chinese patent ZL97236867.1 discloses transfer that a kind of pivoted arm turning-over device, ZL02216018.3 disclose a kind of pivoted arm work inclination angle is changed into Worm gear mechanism by gear mechanism turning-over device.The power of above-mentioned two kinds of turning-over devices and transmission device have all adopted the bigger motor of power and have been equipped with heavy reductor and worm gear reducer self-locking device.The power of motor of walking actuating unit is that 1.0～1.5KW, reductor speed ratio are 1: 450 in the ZL97236867.1 pivoted arm turning-over device; The power of motor of upset actuating unit is that 1.0～1.5KW, reductor speed ratio are 1: 40 and have the worm gear reducer self-locking device; The power of motor that turns over the unstrained spirits actuating unit is that 2.2～3.0KW, reductor speed ratio are 1: 35.3 motors and 4 deceleration devices that general power reaches 4.2～6.0KW weigh more than 200 kilograms.For they are configured on the frame, not only taken sizable space on the frame, and frame must adopt the steel of big specification to guarantee its Strong degree.So this machine weighs 1200 kilograms, reach 2.5 meters.ZL02216018.3 turning-over device and ZL97236867.1 pivoted arm turning-over device are structurally similar, and the heavy and captain of machine has slightly and alleviates and shorten.Advocating the economizing type development now energetically, in industrial design, alleviating heavy, the shortening captain of machine, not only saving material, and reduced energy consumption.Therefore design the turning-over device that a kind of power and transmission device have improved, make its machine great for alleviate, the captain shortens dramatically, the light-duty turning-over device that the while energy consumption greatly reduces is necessary.
Summary of the invention: the purpose of this utility model is the light-duty turning-over device that design a kind of power and transmission device have improved, make its machine great for alleviate, the captain shortens dramatically, the while energy consumption greatly reduces.
The technical solution of the utility model is: a kind of light-duty turning-over device, it is characterized in that being made up of travel mechanism, turning-over device structure and switching mechanism: travel mechanism includes frame, be positioned at forward and backward 4 mobile wheels that four jiaos of frame lower are divided into both sides, be positioned at the mobile motor of upper rack, through mobile chain wheel pair and mobile motor is in transmission connection and two ends are fixed with the shifting axle that moves wheel, the design that is in transmission connection that is divided between the forward and backward mobile wheel on both sides has 2 pairs of walking chain wheel pairs; The turning-over device structure include be positioned at upper rack turn over the unstrained spirits motor, through turning over the unstrained spirits chain wheel pair and turning over the main shaft that the unstrained spirits motor is in transmission connection, be fixed in the cochain wheels on the main shaft, be fixed in lower sprocket group on the countershaft, be fixed in the hopper group on the chain group through what chain group and cochain wheels were in transmission connection; Switching mechanism includes the upset motor that is positioned at upper rack, be in transmission connection and two ends are fixed with the trip shaft of 2 gears through upset chain wheel pair and upset motor, respectively with 2 meshed transmission gear and be socketed on 2 cluster gears at main shaft two ends versatilely, the upper end be socketed on versatilely the main shaft two ends with and 2 rollover stands of lower end and countershaft two ends fixed connection, and cluster gear fixed connection and be connected in 2 locating clips on rollover stand top.
Described upper rack design has with mobile motor, turns over unstrained spirits motor, the electrically connected electric control box of upset motor.
The design of described upper rack both sides has 2 switch-boxes that cooperate electric control box.
Described mobile motor, turn over the unstrained spirits motor, the upset motor all be designed to slowspeed machine.Select for use power at 0.4～0.7KW.
Described shifting axle is positioned at the bottom of frame and main shaft, trip shaft all are positioned at the top of frame.
That the shaped design of described cluster gear meets at right angles is fan-shaped, its arc limit has with the gear teeth of gears engaged, be socketed on main shaft two ends and fixed connection to its fan-shaped central movable locating clip.
The design of described upper rack both sides has the limited post of mate gear piece.
Described upper and lower chain wheel set is made up of each corresponding up and down 3 sprocket wheel at least.
Described hopper group is made up of 10 hoppers that are fixed on equally spacedly on the chain group.
Design has the suspension hook that the lifting complete machine is used on the described frame.
The utility model is implemented the light-duty turning-over device obtain, has following advantage through practical probation: 1, machine great for alleviate, the captain shortens dramatically.Have mechanical efficiency height, compact conformation, need not outer employing of joining the slowspeed machine of reductor characteristics, make machine heavily reduce to 700 kilograms from 1200 kilograms, alleviated more than 40%; The captain reduces to 1.2 meters from 2.5 meters, has shortened more than 50%.2, saved electric energy significantly.In concrete enforcement, the power of mobile motor and upset motor is reduced to 0.4KW by 1.0～1.5KW, turn over the power of unstrained spirits motor and reduce to 0.4～0.7KW by 2.2～3.0KW, total power consumption reduces to 1.2～1.5KW by 4.2～6.0KW, that is to say with ZL97236867.1 pivoted arm turning-over device and compare that power consumption has reduced 71～75%.And in fact, the mobile motor of the turning-over device of fork-like farm tool used in ancient China pivoted arm in recent years and upset motor use the motor of power 1.5KW usually, and then economize on electricity amplitude reaches 75～77% by comparison.3, manufacturing cost slightly rises, but because material-saving, energy-conservation, has therefore obtained success commercial.Because adopted the slowspeed machine that originally on Aero-Space and war products, uses in the design, its purchase cost has improved suitable amplitude than common electric machine, but saved purchasing of reductor, machine heavily alleviates with captain's shortening has saved material again, and more crucial is to have reduced power consumption significantly.If calculate approximately by existing electricity price, the rising part of acquisition expenses has just been reclaimed in the electricity charge of saving for 5～June, and the electricity charge of saving in 5～6 years just are equivalent to the acquisition expenses of complete machine.Use cost descends so significantly, will be subjected to user's welcome and the inside and outside favorable comment of industry.
Description of drawings: Fig. 1 is the schematic diagram that meets the utility model thematic structure.
The specific embodiment: implementation detail of the present utility model is described as follows below in conjunction with accompanying drawing: as shown in Figure 1, a kind of light-duty turning-over device is characterized in that being made up of travel mechanism, turning-over device structure and switching mechanism:
Travel mechanism includes frame 1, be positioned at forward and backward 4 mobile wheels 2 that four jiaos of frame lower are divided into both sides, be positioned at the mobile motor 3 of upper rack, be in transmission connection and two ends are fixed with the shifting axle 5 that moves wheel through mobile chain wheel pair 4 and mobile motor, the design that is in transmission connection that is divided between the forward and backward mobile wheel on both sides has 2 pairs of walking chain wheel pairs 6.After starting mobile motor, driving shifting axle through mobile chain wheel pair rotates, so 2 that are fixed on the shifting axle two ends are moved the guide rail of taking turns along both sides, unstrained spirits pond and move, in order to prevent to skid, design has the walking chain wheel pair between the forward and backward mobile wheel on both sides, thereby realized 4 advanced in unison that move wheel or after move, make the complete machine smooth running.
The turning-over device structure include be positioned at upper rack turn over unstrained spirits motor 7, through turning over unstrained spirits chain wheel pair 8 and turning over the main shaft 9 that the unstrained spirits motor is in transmission connection, be fixed in the cochain wheels 10 on the main shaft, be fixed in lower sprocket group 13 on the countershaft 12 through what chain group 11 and cochain wheels were in transmission connection, be fixed in the hopper group 14 on the chain group.After the unstrained spirits motor is turned in startup, turn over unstrained spirits chain wheel pair-main shaft-cochain wheels-chain group-lower sprocket group and follow rotation, be fixed on the inevitable periphery of hopper group on the chain group and do rotation and move back and forth, feed, the circulation of lifting, discharging, reach the purpose of scarifying unstrained spirits material along upper and lower chain wheel set.
Described upper and lower chain wheel set 10,13 is made up of each corresponding up and down 3 sprocket wheel at least.Described hopper group 14 is made up of 10 hoppers that are fixed on equally spacedly on the chain group 11.
Switching mechanism includes the upset motor 15 that is positioned at upper rack, realize being in transmission connection and two ends are fixed with the trip shaft 18 of 2 gears 17 through upset chain wheel pair 16 and upset motor, respectively with 2 meshed transmission gear and be socketed on 2 cluster gears 19 at main shaft two ends versatilely, the upper end is socketed on the main shaft two ends and 2 rollover stands 20 of lower end and countershaft two ends fixed connection versatilely, with the cluster gear fixed connection and be connected in 2 locating clips 21 on rollover stand top.
That the shaped design of described cluster gear 19 meets at right angles is fan-shaped, its arc limit has with the gear teeth of gear 17 engagements, be socketed on main shaft 9 two ends and fixed connection to its fan-shaped central movable locating clip 21.The design of described frame 1 both sides has the limited post 24 of mate gear piece 19.
After starting the upset motor,, make cluster gear turn over an angle through upset chain wheel pair-trip shaft-gear.With the cluster gear fixed connection and be connected in the locating clip on rollover stand top, must with rollover stand and be fixed on the countershaft of its lower end and lower sprocket group and chain group and on the hopper group also turn over corresponding angle.The regulation and control on the unstrained spirits material degree of depth of correspondence when the hopper group is operated in this angle have been finished thus.Analogize in view of the above, can realize that the hopper group is operated in stepless regulated on the unstrained spirits material desired depth.When obviously forwarding rollover stand to level, the lowermost end of hopper group has exceeded top, unstrained spirits pond, and this just can successfully allow the complete machine translation go out the pond.In actual the use, when the rollover stand inclination angle surpasses 75 °, the cycle operation of the charging of hopper group, lifting, discharging reduces efficient, and is bad for having avoided hopper and unstrained spirits pond bottom card to wear simultaneously, therefore designs restricted cluster gear rotation in the both sides of frame and surpasses 75 ° limited post.
Described frame 1 upper design has with mobile motor 3, turn over unstrained spirits motor 7, upset motor 15 realizes the electric control box 22 that is electrically connected.Cooperate electric control box 22 2 switch-boxes 23 to be arranged in the design of the both sides of frame 1.Control the carrying out that moves forward and backward, turns over the unstrained spirits operation of complete machine respectively or stop, turning over the regulation and control of unstrained spirits depth of implements.
Described shifting axle 5 be positioned at frame 1 the bottom, and main shaft 9, trip shaft 18 all are positioned at the top of frame 1.This just makes complete machine structure more rationally compact, and the captain is able to reasonable shortening.
Described mobile motor 3, turn over unstrained spirits motor 7, the upset motor 15 all be designed to slowspeed machine.Adopting the slowspeed machine of advanced technology in the power of turning-over device and transmission device is main summary of the invention of the present utility model.The high apolegamy power that only needs of slowspeed machine mechanical efficiency just can reach the power requirement at 0.4～0.7KW, need not outer join reductor or worm gear reducer self-locking device.The employing slowspeed machine is used as power, and not only becomes possibility for machine heavily alleviates to shorten with the captain, and more crucial is to have reduced power consumption significantly, user's acquisition expenses is had slightly rise and use cost descends significantly.
Described frame (1) goes up design the suspension hook (25) that cooperates the lifting complete machine to use.
The utility model is implemented the light-duty turning-over device obtain, not only be used in vinegar, soy sauce, brew alcoholic beverages brewage processing, also can in the technical process of fermented feed, garbage disposal, use.
Claims (10)
1, a kind of light-duty turning-over device is characterized in that being made up of travel mechanism, turning-over device structure and switching mechanism:
---travel mechanism includes frame (1), is positioned at forward and backward 4 mobile wheels (2) that four jiaos of frame lower are divided into both sides, be positioned at the mobile motor (3) of upper rack, be in transmission connection and two ends are fixed with 2 shifting axles (5) that move wheel through mobile chain wheel pair (4) and mobile motor, the design that is in transmission connection that is divided between the forward and backward mobile wheel on both sides has 2 pairs of walking chain wheel pairs (6);
---the turning-over device structure include upper rack turn over unstrained spirits motor (7), through turning over unstrained spirits chain wheel pair (8) and turning over main shaft (9) that the unstrained spirits motor is in transmission connection, be fixed in cochain wheels (10) on the main shaft, be fixed in lower sprocket group (13) on the countershaft (12), be fixed in the hopper group (14) on the chain group through what chain group (11) and cochain wheels were in transmission connection;
---switching mechanism includes the upset motor (15) that is positioned at upper rack, is in transmission connection and two ends are fixed with the trip shaft (18) of 2 gears (17), are socketed on the main shaft two ends versatilely with meshed transmission gear and 2 cluster gears (19), the upper end that are socketed on the main shaft two ends versatilely and 2 rollover stands (20) of lower end and countershaft two ends fixed connection, and cluster gear fixed connection and be connected in 2 locating clips (21) on rollover stand top through upset chain wheel pair (16) and upset motor.
2, light-duty turning-over device according to claim 1 is characterized in that described frame (1) upper design has with mobile motor (3), turns over unstrained spirits motor (7), the upset electrically connected electric control box of motor (15) (22).
3, light-duty turning-over device according to claim 1 and 2 is characterized in that the design of described frame (1) both sides, top has 2 switch-boxes (23) of cooperation electric control box (22).
4, light-duty turning-over device according to claim 1 is characterized in that described mobile motor (3), turns over unstrained spirits motor (7), upset motor (15) all is designed to slowspeed machine.
5, light-duty turning-over device according to claim 1 it is characterized in that the shifting axle (5) of described travel mechanism is positioned at frame (1) bottom, and the trip shaft (18) of the main shaft of turning-over device structure (9), switching mechanism all is positioned at the top of frame (1).
6, light-duty turning-over device according to claim 1, the shape of cluster gear (19) that it is characterized in that described switching mechanism is at right angles fan-shaped, its arc limit has the gear teeth with gear (17) engagement, and being socketed on to its fan-shaped central movable main shaft (9) two ends and fixed connection has locating clip (21).
7,, it is characterized in that the design of described frame (1) both sides, top has the limited post (24) of mate gear piece (19) according to claim 1 or 6 described light-duty turning-over devices.
8, light-duty turning-over device according to claim 1 is characterized in that the upper and lower chain wheel set (10,13) of described turning-over device structure is made up of each corresponding up and down 3 sprocket wheel at least.
9, light-duty turning-over device according to claim 1 is characterized in that described hopper group (14) is made up of 10 hoppers that are fixed on equally spacedly on the chain group (11).
10, light-duty turning-over device according to claim 1 is characterized in that described frame (1) goes up design the suspension hook (25) that cooperates the lifting complete machine to use is arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200520076229XU CN2870474Y (en) | 2005-10-09 | 2005-10-09 | Light turning-over device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200520076229XU CN2870474Y (en) | 2005-10-09 | 2005-10-09 | Light turning-over device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2870474Y true CN2870474Y (en) | 2007-02-21 |
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ID=37738825
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU200520076229XU Expired - Fee Related CN2870474Y (en) | 2005-10-09 | 2005-10-09 | Light turning-over device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2870474Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102514947A (en) * | 2011-12-30 | 2012-06-27 | 山西紫林食品有限公司 | Fermented substance pouring machine |
| WO2014032368A1 (en) * | 2012-09-03 | 2014-03-06 | 江苏大学 | Automatic fermented substrate turning machine based on multiple sensors |
| CN109401911A (en) * | 2018-12-12 | 2019-03-01 | 江苏恒顺醋业股份有限公司 | A kind of fully-automatic intelligent turning-over device |
| CN110760431A (en) * | 2019-09-23 | 2020-02-07 | 镇江市恒威制曲机有限公司 | After-discharging fermentation culture overturning machine |
-
2005
- 2005-10-09 CN CNU200520076229XU patent/CN2870474Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102514947A (en) * | 2011-12-30 | 2012-06-27 | 山西紫林食品有限公司 | Fermented substance pouring machine |
| WO2014032368A1 (en) * | 2012-09-03 | 2014-03-06 | 江苏大学 | Automatic fermented substrate turning machine based on multiple sensors |
| US20140245896A1 (en) * | 2012-09-03 | 2014-09-04 | Jiangsu University | Multi-sensor based automatic brewing mass overturn machine |
| US9347029B2 (en) * | 2012-09-03 | 2016-05-24 | Jiangsu University | Multi-sensor based automatic brewing mass overturn machine |
| CN109401911A (en) * | 2018-12-12 | 2019-03-01 | 江苏恒顺醋业股份有限公司 | A kind of fully-automatic intelligent turning-over device |
| CN110760431A (en) * | 2019-09-23 | 2020-02-07 | 镇江市恒威制曲机有限公司 | After-discharging fermentation culture overturning machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070221 Termination date: 20101009 |