CN112251895A - Elastic jacquard small terry fabric and manufacturing process thereof - Google Patents
Elastic jacquard small terry fabric and manufacturing process thereof Download PDFInfo
- Publication number
- CN112251895A CN112251895A CN202011001236.9A CN202011001236A CN112251895A CN 112251895 A CN112251895 A CN 112251895A CN 202011001236 A CN202011001236 A CN 202011001236A CN 112251895 A CN112251895 A CN 112251895A
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- China
- Prior art keywords
- spandex
- polyester
- fabric
- jacquard
- yarns
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- 239000004744 fabric Substances 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 229920000728 polyester Polymers 0.000 claims abstract description 45
- 229920002334 Spandex Polymers 0.000 claims abstract description 36
- 239000004759 spandex Substances 0.000 claims abstract description 36
- 238000009940 knitting Methods 0.000 claims abstract description 27
- 238000005516 engineering process Methods 0.000 claims abstract description 25
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 21
- 229920004933 Terylene® Polymers 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 18
- 238000004061 bleaching Methods 0.000 claims abstract description 17
- 230000008569 process Effects 0.000 claims abstract description 17
- 239000004902 Softening Agent Substances 0.000 claims description 9
- 239000000835 fiber Substances 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 239000011324 bead Substances 0.000 claims description 5
- 238000009987 spinning Methods 0.000 claims description 4
- 239000003086 colorant Substances 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000004043 dyeing Methods 0.000 abstract description 8
- 238000009941 weaving Methods 0.000 abstract description 8
- 230000014759 maintenance of location Effects 0.000 abstract description 6
- 210000004243 sweat Anatomy 0.000 abstract description 6
- 230000033228 biological regulation Effects 0.000 abstract description 5
- 230000035699 permeability Effects 0.000 abstract description 5
- 239000004753 textile Substances 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000001704 evaporation Methods 0.000 abstract description 3
- 230000008020 evaporation Effects 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000007844 bleaching agent Substances 0.000 description 5
- 239000004677 Nylon Substances 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000005708 Sodium hypochlorite Substances 0.000 description 3
- 235000018246 Solanum hyporhodium Nutrition 0.000 description 3
- 241000315292 Solanum sessiliflorum Species 0.000 description 3
- 235000018256 Solanum topiro Nutrition 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 3
- ZKQDCIXGCQPQNV-UHFFFAOYSA-N Calcium hypochlorite Chemical compound [Ca+2].Cl[O-].Cl[O-] ZKQDCIXGCQPQNV-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910001902 chlorine oxide Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- QWPPOHNGKGFGJK-UHFFFAOYSA-N hypochlorous acid Chemical compound ClO QWPPOHNGKGFGJK-UHFFFAOYSA-N 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000035900 sweating Effects 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
An elastic jacquard small terry fabric and a manufacturing process thereof relate to the technical field of textile fabric manufacturing processes. The elastic jacquard small terry fabric is woven by 37.5-technology polyester and spandex, wherein the content of the 37.5-technology polyester is 95%, the content of the spandex is 5%, the 37.5-technology polyester is 100D polyester yarns, the spandex is 30D spandex yarns, the 30D spandex yarns are knitted by knitting single-side jacquard small terry, after the knitted fabric is knitted, the number of 100D polyester yarn loops is 50, the length of 50 loop yarns is 87 mm, the number of 30D spandex yarn loops is 50, and the length of 50 loops is 112 mm; and the whole fabric is in the primary color of 37.5 terylene. After the technical scheme is adopted, the invention has the beneficial effects that: the fabric adopts an elastic jacquard small terry weaving process, adopts bleaching and dyeing weaving, mixes and weaves 37.5-tech terylene and spandex, fully exerts the function of microclimate regulation, has good air permeability, refreshing property and good shape retention, can ensure comfortable wearing and rapid evaporation and discharge after human body sweat, and is an ideal sports training clothing article.
Description
Technical Field
The invention relates to the technical field of textile fabric manufacturing processes, in particular to an elastic jacquard small terry fabric and a manufacturing process thereof.
Background
Textile fabrics, also known as knitted fabrics, are classified into weft knitted fabrics and warp knitted fabrics according to the weaving method. Weft-knitted fabrics are usually made from low-stretch polyester yarns or special-shaped polyester yarns, nylon yarns, cotton yarns, wool yarns and the like as raw materials by knitting flat stitch, variable flat stitch, rib flat stitch, double rib flat stitch, jacquard weave, terry weave and the like on various weft knitting machines. Wherein, the polyester fiber is commonly called as terylene. The PET fiber is a synthetic fiber obtained by spinning polyester formed by polycondensation of organic dibasic acid and dihydric alcohol, is called PET fiber for short, and belongs to a high molecular compound. Invented in 1941, is the first major variety of current synthetic fibers. The polyester fiber has the advantages of good crease resistance and shape retention, high strength and elastic recovery capability. It is firm and durable, has the functions of resisting wrinkle, preventing ironing and preventing hair from sticking. In the current market, the application of terylene is popularized, and a patent product 37.5 of Cocona company in the United states is particularly superior and is used by a plurality of famous sports brand products, and the technical principle of the product 37.5 is that the optimal temperature of a normal human body is 37.5 ℃, and the optimal temperature is also the ideal temperature for the cooperation of all organs of the body to be maintained; also the optimum humidity was 37.5%; therefore, when the microclimate temperature and humidity around the body are both 37.5, the body feeling is most comfortable. 37.5 the product provides the benefit of maintaining the microclimate surrounding the body within this comfort range. The human body itself has some core "thermal regulation" capability. The phenomenon of sweating after a large amount of activities-the body is regulating the temperature. In fact: each gram of sweat can carry 580 calories of heat away. If the heat cannot be effectively discharged to the external environment, the heat will accumulate in the close-fitting "microenvironment" of the clothes, socks, shoes, gloves and the like, and the "microenvironment" around the skin becomes very wet and sticky, uncomfortable! 37.5 the product has the functions of improving the natural temperature regulation process of the body and helping the body smoothly and efficiently discharge the damp sweat to the external environment.
Most of polyester fabrics in the prior art are woven by adopting polyester plain knitting, most of the polyester fabrics are beautified by adopting a dyeing process, if the polyester fabrics are used as sportswear, the dyed materials on the fabrics are easily damaged to human skin due to overhigh temperature under the irradiation of sunlight with high intensity, so that the whole air permeability of the fabrics is influenced, the shape retention is poor, and the clothing is uncomfortable.
Disclosure of Invention
The invention aims to provide an elastic jacquard small terry fabric and a manufacturing process thereof aiming at the defects and shortcomings of the prior art, the fabric adopts an elastic jacquard small terry textile process, adopts bleaching and dyeing weaving, mixes and weaves 37.5-tech terylene and spandex, fully exerts the microclimate adjusting function, has good air permeability, refreshment and good shape retention, can ensure comfortable wearing, and can ensure that the fabric is evaporated and discharged out of the body after human sweat, thereby being an ideal sports training clothing article.
In order to achieve the purpose, the invention adopts the following technical scheme: an elastic jacquard small terry fabric is woven by 37.5-technology polyester and spandex, wherein the 37.5-technology polyester content is 95%, the spandex content is 5%, the 37.5-technology polyester is 100D polyester yarns, the spandex is 30D spandex yarns, the 30D spandex yarns are knitted by knitting single-side jacquard small terry, the number of the 100D polyester yarn loops is 50 after the knitted fabric is woven, the length of 50 loop yarns is 87 mm, the number of the 30D spandex yarn loops is 50, and the length of 50 loops is 112 mm; and the whole fabric is in the primary color of 37.5 terylene.
The manufacturing process of the double-bead cotton-covered nylon fabric comprises the following steps: a. selecting spinning varieties, taking 95% of 37.5-technology polyester and 5% of polyester filament, and knitting by single-side jacquard small terry; b. dropping 30D spandex yarns in the 37.5-technology polyester knitting process through a knitting machine; c. bleaching the knitted single-sided double-bead ground, adding a softening agent, and preserving the primary colors of 37.5 technical 100D polyester yarns and 30D spandex yarns; d. post-setting the bleached cloth tissue, dissolving an active carbon protective film in 37.5-technology terylene, and exposing the active carbon on the surface of the fiber; e. obtaining a single-sided fabric finished product.
The knitting machine is a circular knitting single-side machine (34' X28G), can well control the knitting distance in the knitting process, enables the density knitting density of the later-stage forming cloth to be uniform, and improves the wearing comfort.
The softening agent is a hydrophilic softening agent, so that the main composition structure of the 37.5-technology terylene is not damaged by the bleaching agent during dyeing, and the light, thin and comfortable characteristics of the 37.5-technology terylene are fully exerted.
The effective width of the finished product is 1.60 meters, the gram weight is 160 +/-5 g/m2, and the finished product meets the requirements of national suction and drainage standards (GB/T21655.1-2008).
The working principle of the invention is as follows: the technical scheme is that the microclimate function of a patent product 37.5 (terylene) of Cocona company in America for controlling wearing of a human body is utilized, the organization design is carried out, polyester filaments containing 37.5 are woven into a product by adopting knitted single-side jacquard small terry, and spandex yarns are added into the product to achieve the purposes of comfortable wearing, good portability and full play of the 37.5 function of the knitted fabric.
After the technical scheme is adopted, the invention has the beneficial effects that: the fabric adopts an elastic jacquard small terry weaving process, adopts bleaching and dyeing weaving, mixes and weaves 37.5-tech terylene and spandex, fully exerts the function of microclimate regulation, has good air permeability, refreshing property and good shape retention, can ensure comfortable wearing and rapid evaporation and discharge after human body sweat, and is an ideal sports training clothing article.
Detailed Description
The technical scheme adopted by the specific implementation mode is as follows: an elastic jacquard small terry fabric is woven by 37.5-technology polyester and spandex, wherein the 37.5-technology polyester content is 95%, the spandex content is 5%, the 37.5-technology polyester is 100D polyester yarns, the spandex is 30D spandex yarns, the 30D spandex yarns are knitted by knitting single-side jacquard small terry, the number of the 100D polyester yarn loops is 50 after the knitted fabric is woven, the length of 50 loop yarns is 87 mm, the number of the 30D spandex yarn loops is 50, and the length of 50 loops is 112 mm; and the whole fabric is in the primary color of 37.5 terylene.
The manufacturing process of the double-bead cotton-covered nylon fabric comprises the following steps: a. selecting spinning varieties, taking 95% of 37.5-technology polyester and 5% of polyester filament, and knitting by single-side jacquard small terry; b. dropping 30D spandex yarns in the 37.5-technology polyester knitting process through a knitting machine; c. bleaching the knitted single-sided double-bead ground, adding a softening agent, and preserving the primary colors of 37.5 technical 100D polyester yarns and 30D spandex yarns; d. post-setting the bleached cloth tissue, dissolving an active carbon protective film in 37.5-technology terylene, and exposing the active carbon on the surface of the fiber; e. obtaining a single-sided fabric finished product.
The knitting machine is a circular knitting single-side machine (34' X28G), can well control the knitting distance in the knitting process, enables the density knitting density of the later-stage forming cloth to be uniform, and improves the wearing comfort.
The softening agent is a hydrophilic softening agent, so that the main composition structure of the 37.5-technology terylene is not damaged by the bleaching water during dyeing, and the light, thin and comfortable characteristics of the 37.5-technology terylene are fully exerted.
The bleaching water is a mixture of sodium hypochlorite and sodium chloride produced by the reaction of chlorine and sodium hydroxide solution. Wherein sodium hypochlorite is effective component, and sodium hypochlorite can react with water and carbon dioxide to generate hypochlorous acid (with strong oxidizing property) to oxidize colored substances, thereby achieving the purpose of bleaching. Bleaching water is used for a wide range of purposes, in industrial terms, at the maximum amount used in bleaching and dyeing mills. A large household is also often provided with bleach water to bleach some of the yellow clothes. Bleaching colored clothes with bleaching water, wherein the clothes are not easy to decolorize. Bleaching water is not equal to bleaching powder, and the bleaching powder is used for bleaching clothes alone, so that the bleaching effect is not achieved.
The effective width of the finished product is 1.60 meters, the gram weight is 160 +/-5 g/m2, and the finished product meets the requirements of national suction and drainage standards (GB/T21655.1-2008).
The working principle of the invention is as follows: the technical scheme is that the microclimate function of a patent product 37.5 (terylene) of Cocona company in America for controlling wearing of a human body is utilized, the organization design is carried out, polyester filaments containing 37.5 are woven into a product by adopting knitted single-side jacquard small terry, and spandex yarns are added into the product to achieve the purposes of comfortable wearing, good portability and full play of the 37.5 function of the knitted fabric.
After the technical scheme is adopted, the invention has the beneficial effects that: the fabric adopts an elastic jacquard small terry weaving process, adopts bleaching and dyeing weaving, mixes and weaves 37.5-tech terylene and spandex, fully exerts the function of microclimate regulation, has good air permeability, refreshing property and good shape retention, can ensure comfortable wearing and rapid evaporation and discharge after human body sweat, and is an ideal sports training clothing article.
The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent substitutions made by those skilled in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (5)
1. An elastic jacquard small terry fabric is characterized in that: the polyester yarn is woven by 37.5-technology polyester and spandex, wherein the 37.5-technology polyester content is 95%, the spandex content is 5%, the 37.5-technology polyester is 100D polyester yarn, the spandex is 30D spandex yarn, the 30D spandex yarn is knitted by a knitted single-side jacquard small looped pile, after the knitted polyester yarn is woven, the number of 100D polyester yarn loops is 50, the length of 50 loop yarn is 87 mm, the number of 30D spandex yarn loops is 50, and the length of 50 loops is 112 mm; and the whole fabric is in the primary color of 37.5 terylene.
2. A manufacturing process of an elastic jacquard small terry fabric is characterized by comprising the following steps: a. selecting spinning varieties, taking 95% of 37.5-technology polyester and 5% of polyester filament, and knitting by single-side jacquard small terry; b. dropping 30D spandex yarns in the 37.5-technology polyester knitting process through a knitting machine; c. bleaching the knitted single-sided double-bead ground, adding a softening agent, and preserving the primary colors of 37.5 technical 100D polyester yarns and 30D spandex yarns; d. post-setting the bleached cloth tissue, dissolving an active carbon protective film in 37.5-technology terylene, and exposing the active carbon on the surface of the fiber; e. obtaining a single-sided fabric finished product.
3. The process for manufacturing the elastic jacquard small terry fabric according to claim 2, wherein the process comprises the following steps: the knitting machine is a circular single-face knitting machine (34' X28G).
4. The process for manufacturing the elastic jacquard small terry fabric according to claim 2, wherein the process comprises the following steps: the softening agent is a hydrophilic softening agent.
5. The process for manufacturing the elastic jacquard small terry fabric according to claim 2, wherein the process comprises the following steps: the effective width of the finished product is 1.60 meters, and the gram weight is 160 +/-5 g/m 2.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011001236.9A CN112251895A (en) | 2020-09-22 | 2020-09-22 | Elastic jacquard small terry fabric and manufacturing process thereof |
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CN202011001236.9A CN112251895A (en) | 2020-09-22 | 2020-09-22 | Elastic jacquard small terry fabric and manufacturing process thereof |
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CN112251895A true CN112251895A (en) | 2021-01-22 |
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CN202011001236.9A Pending CN112251895A (en) | 2020-09-22 | 2020-09-22 | Elastic jacquard small terry fabric and manufacturing process thereof |
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CN101096793A (en) * | 2006-06-30 | 2008-01-02 | 株式会社岛精机制作所 | Tubular knitted fabric having opening portion in knitting termian side and knitting method |
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CN104372507A (en) * | 2013-08-16 | 2015-02-25 | 东丽纤维研究所(中国)有限公司 | Single side knitted fabric and use thereof |
CN204058820U (en) * | 2014-09-16 | 2014-12-31 | 浙江嘉名染整有限公司 | Spandex little looped pile upgrade version stretch knit face fabric |
JP5819512B1 (en) * | 2014-12-26 | 2015-11-24 | 共和レザー株式会社 | Skin material and method for producing skin material |
CN208151577U (en) * | 2018-04-03 | 2018-11-27 | 绍兴大发布业有限公司 | A kind of novel super natural knitting fabric in sheen pool |
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Title |
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万爱兰等: "纬编牛仔面料的设计及其弹性回复性", 《纺织学报》 * |
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Application publication date: 20210122 |