CN112201876A - Waste lead-acid storage battery disassembling device and disassembling process - Google Patents
Waste lead-acid storage battery disassembling device and disassembling process Download PDFInfo
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- CN112201876A CN112201876A CN202011156905.XA CN202011156905A CN112201876A CN 112201876 A CN112201876 A CN 112201876A CN 202011156905 A CN202011156905 A CN 202011156905A CN 112201876 A CN112201876 A CN 112201876A
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- storage battery
- acid storage
- waste lead
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
Abstract
The invention discloses a waste lead-acid storage battery disassembling device and a disassembling process, wherein a conveying mechanism is arranged in one side of an operation pool, a cleaning mechanism is arranged at the top of one side of the operation pool and is positioned right above the conveying mechanism, a moving mechanism is arranged in the other side of the operation pool, a cutting mechanism, a coring mechanism and a collecting mechanism are sequentially arranged at the top of the other side of the operation pool from inside to outside, an air drying mechanism is arranged between the cleaning mechanism and the cutting mechanism and positioned at the top of the operation pool, and a waste water tank, a first collecting box and a second collecting box are arranged at the bottom of the operation pool; after adopting above-mentioned structure, this waste lead acid battery disassembling device can convenient and fast disassemble waste lead acid battery, disassembles simultaneously and washs the integration, has improved the efficiency of waste lead acid battery treatment process, and the overall device is reliable and stable, has simplified the process of disassembling, has improved and has disassembled efficiency.
Description
Technical Field
The invention relates to the technical field of waste lead-acid storage battery dismantling, in particular to a waste lead-acid storage battery dismantling device and a dismantling process.
Background
The waste batteries in life contain a large amount of heavy metals, waste acid, waste alkali and other electrolyte solutions, and if the waste batteries are not properly treated, the natural environment is seriously polluted; various substances in the waste batteries can be recycled, and the efficient and energy-saving storage battery recycling and disassembling technology can not only avoid pollution to the environment, but also reduce the consumption of energy and resources in the recycling process of the waste batteries. In view of the current situation at home and abroad, storage battery recycling and disassembling systems are mainly classified into two types, one type is that a mechanical device is used for crushing the whole waste lead-acid storage battery, and various technical measures are used for separating various substances mixed together. Therefore, part of the finely-divided lead-containing substances and the plastic substances are adhered to each other, which not only causes difficulty in separating different substances, but also easily causes secondary pollution in the recycling link. In order to avoid the problem that different substances are adhered to each other due to the fact that the whole battery is crushed firstly, the other type is to cut the upper cover of the battery, pour out the substances such as the electrode plates in the battery and pour out the lead-containing substances in the battery by means of vibration.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide a waste lead-acid storage battery disassembling device and a disassembling process, wherein the waste lead-acid storage battery is cleaned before disassembly by arranging a cleaning mechanism and an air drying mechanism, so that on one hand, the influence of impurities on the waste lead-acid storage battery on subsequent cutting treatment is avoided, on the other hand, the cleaning and the disassembling are integrated, the whole waste lead-acid storage battery treatment process is optimized, the treatment efficiency is improved, the time is saved, and the treatment yield is increased; the waste lead acid storage battery is stably fixed by arranging the first pressing plate and the first clamping block, so that a subsequent cutting knife can more stably cut the waste lead acid storage battery, meanwhile, a vacuum air suction opening is formed in the middle of the inner side surface of the first clamping block, and the cut upper cover and the cut bottom cover are stably adsorbed by a vacuum air suction pump I, so that the falling off is avoided, the mechanism is prevented from being blocked, the operating environment is disordered, the waste acid is prevented from being sputtered all around, the potential safety hazard is avoided, the upper cover and the bottom cover can be better collected, the recovery and the utilization are realized, and the resources are saved; meanwhile, waste acid and the cut upper cover and the cut bottom cover are separated through the screen mesh box, so that the mixing is avoided, and the splitting efficiency is reduced; the waste lead-acid storage battery main body shell with the electrode plates removed is stably adsorbed by the second vacuum air pump, and is prevented from being pushed to the second collecting box together with the electrode plates by the push plate, so that the electrode plates and the waste lead-acid storage battery main body shell are separated, the production efficiency is improved, the disassembling process is simplified, and the subsequent waste lead-acid storage battery treatment is more convenient; the first mobile station and the second mobile station can reasonably adjust the positions by arranging the screw rod and the third cylinder, so that waste lead acid storage battery main shells with different sizes can be conveniently collected, and meanwhile, the rotating plate capable of rotating is arranged, so that the waste lead acid storage battery main shells can be conveniently and quickly transferred into a third collecting box from a coring mechanism, the low efficiency of manual operation is avoided, and the potential safety hazard of operators is eliminated; whole device makes waste lead acid battery disassemble can convenient and fast go on, dismantles simultaneously and washs the integration, has improved the efficiency of waste lead acid battery treatment process, and the whole device is reliable and stable, has simplified waste lead acid battery and has disassembled the process, has improved and has disassembled efficiency to device simple structure, the installation is dismantled conveniently.
The purpose of the invention can be realized by the following technical scheme:
the waste lead acid storage battery disassembling device comprises an operation pool, a cleaning mechanism, a conveying mechanism, an air drying mechanism, a cutting mechanism, a coring mechanism, a collecting mechanism and a moving mechanism, wherein the conveying mechanism is arranged inside one side of the operation pool, the cleaning mechanism is arranged at the top of one side of the operation pool, the cleaning mechanism is positioned right above the conveying mechanism, the moving mechanism is arranged inside the other side of the operation pool, the cutting mechanism, the coring mechanism and the collecting mechanism are sequentially arranged at the top of the other side of the operation pool from inside to outside, the air drying mechanism is arranged between the cleaning mechanism and the cutting mechanism and positioned at the top of the operation pool, a waste water tank, a first collecting box and a second collecting box are arranged at the bottom of the operation pool, the waste water tank is positioned right below the cleaning mechanism, the first collecting box is positioned right below the cutting mechanism, and a screen box is hung, the bottom of the screen box is provided with a plurality of screen holes, the second collecting box is positioned under the coring mechanism, and one side of the operation pool, which is close to the collecting mechanism, is provided with a third collecting box;
the cutting mechanism comprises a second connecting frame, the second connecting frame is welded on the top of the fixed table, a first air cylinder is installed in the middle of the top of the second connecting frame, a piston rod of the first air cylinder penetrates through the second connecting frame to be connected with a first pressing plate, two first electric push rods are fixedly installed on the top of the second connecting frame and symmetrically distributed around the first air cylinder, a moving rod of each first electric push rod penetrates through the second connecting frame to be connected with a cutting knife, four second electric push rods are symmetrically installed on side plates on two sides of the second connecting frame, moving rods of the two second electric push rods on the same side penetrate through a first fixed plate to be connected with a first clamping block, the first fixed plate is welded on the top of the fixed table, a vacuum pumping hole is formed in the middle of the inner side surface of the first clamping block, the other end of the vacuum pumping hole is connected with a second connecting pipe, and the other end of the second connecting pipe is, and the first vacuum air pump is fixedly arranged on the side plate of the second connecting frame, and the first vacuum air pump is positioned between the two second electric push rods on the same side.
As a further scheme of the invention: the bottom of the operation pool is provided with six support legs which are symmetrically distributed about the transverse central line of the operation pool, two first partition plates are arranged inside the operation pool and divide the internal space of the operation pool into a first collection cavity, a second collection cavity and a third collection cavity, a first installation hole is formed in the bottom of the first collection cavity, a drain pipe is installed in the first installation hole and is provided with a first valve, a first blanking port is formed in the bottom of the second collection cavity, a second blanking port is formed in the bottom of the third collection cavity, two fixed tables are arranged on one side of the operation pool close to the third collection cavity and are symmetrically distributed about the transverse central line of the operation pool, two first sliding grooves are symmetrically formed in one side of the operation pool close to the third collection cavity, two installation bosses are arranged in the middle of the top of the operation pool, the two mounting bosses are symmetrically distributed about the transverse center line of the operation pool.
As a further scheme of the invention: the cleaning mechanism comprises a first connecting frame, the first connecting frame is welded to the top of the operation pool, a cleaning water tank is arranged at the top of the first connecting frame, a water inlet pipe is installed on one side of the top of the cleaning water tank, a valve II is arranged on the water inlet pipe, a first connecting pipe is installed at the bottom of the cleaning water tank, the other end of the first connecting pipe penetrates through the first connecting frame and is connected with a first branch pipe, a plurality of spray heads are installed at the bottom of the first branch pipe at equal intervals, and a valve III is arranged at one end, located inside the first connecting frame, of the first.
As a further scheme of the invention: transport mechanism includes the axis of rotation, four the axis of rotation rotates to be installed in first collection chamber, four the axis of rotation passes through the transmission of conveying track and connects, and a axis of rotation one end that is located the edge is connected with first motor, first motor fixed mounting is at the backup pad top that the operation pond outside set up, a plurality of filtration pore has been seted up on conveying track surface.
As a further scheme of the invention: air-dry mechanism includes the second motor, two second motor fixed mounting is on the installation boss, and the output shaft of second motor runs through the installation boss and is connected with the flabellum.
As a further scheme of the invention: the coring mechanism comprises a third connecting frame, the third connecting frame is welded on the top of the fixed table, a second air cylinder is arranged in the middle of the top of the third connecting frame, a piston rod of the second air cylinder penetrates through the third connecting frame and is connected with a second pressing block, one side of the top of the second pressing block is provided with a second vacuum air pump, the center of the bottom surface of the second pressing block is provided with an air suction port, the other end of the air suction port is connected with an air suction port of the second vacuum air pump, two second fixing plates are arranged on the inner side of the bottom of the third connecting frame and are welded on the top of the fixed table, the two second fixing plates are symmetrically distributed about the vertical central line of the third connecting frame, two third electric push rods are fixedly arranged on a side plate of the third connecting frame, and moving rods of the two third electric push rods penetrate through one second fixing plate and are connected, and a push plate is arranged on the inner side surface of the other second fixing plate.
As a further scheme of the invention: the collecting mechanism comprises a fourth connecting frame, the fourth connecting frame is welded to the top of the fixed table, a third air cylinder is installed in the middle of the top of the fourth connecting frame, a piston rod of the third air cylinder penetrates through the fourth connecting frame and is connected with a first moving table, a mounting groove is formed in the bottom of the first moving table, a lead screw and two support rods are installed in the mounting groove, one lead screw is matched with the two support rods to be sleeved with a second moving table, one end of the lead screw is connected with a third motor, the third motor is fixedly installed on one side of the first moving table, the bottom of the second moving table is connected with a fifth connecting frame, a rotating plate is installed on the bottom of the fifth connecting frame in a rotating mode, a fourth motor is installed on one side of the fifth connecting frame, and an output shaft of the fourth motor is connected with the rotating plate.
As a further scheme of the invention: the moving mechanism comprises a third moving platform, sliding tables are symmetrically arranged on two sides of the third moving platform, the third moving platform is slidably mounted in a first sliding groove through the sliding tables, an arc surface is arranged on the front side of the third moving platform, a piston rod of a fourth cylinder is connected to the rear side of the third moving platform, the fourth cylinder is fixedly mounted on a third fixing plate, and the third fixing plate is mounted on a platform, close to one side of a third collecting cavity, of an operation pool.
As a further scheme of the invention: the disassembly process of the waste lead-acid storage battery comprises the following steps:
step one, cleaning a waste lead-acid storage battery: transversely placing the waste lead-acid storage batteries on a conveying track, starting a first motor to drive a rotating shaft to rotate, driving the conveying track to move by the rotating shaft, conveying the waste lead-acid storage batteries to the position right below a cleaning mechanism, stopping the first motor, opening a valve III, cleaning the waste lead-acid storage batteries by spraying clear water through a spray head, and after cleaning is finished, opening a valve I and discharging the cleaned waste water into a waste water tank;
step two, air-drying the waste lead-acid storage battery: after cleaning, starting the first motor again, conveying the cleaned waste lead acid storage battery to the top of the third mobile station, starting the fourth cylinder to drive the third mobile station to move, stopping the fourth cylinder when moving to the middle of the air drying mechanism, starting the second motor to drive the fan blades to rotate, and air-drying the cleaned waste lead acid storage battery;
step three, cutting off the upper cover and the bottom cover of the waste lead-acid storage battery: after the air drying is finished, a fourth air cylinder is started to drive a third mobile station to move, the air-dried waste lead acid storage battery is conveyed to the position under a cutting mechanism, the fourth air cylinder is stopped, a second electric push rod is started to push a first clamping block to clamp the waste lead acid storage battery, a first vacuum air pump is started again to enable the first clamping block to adsorb the side face of the waste lead acid storage battery, then the first air cylinder is started to drive a first pressing plate to fix the waste lead acid storage battery on the top face of the third mobile station, a first electric push rod is started to drive a cutting knife to move downwards, an upper cover and a bottom cover of the waste lead acid storage battery are cut off, after the cutting, the first pressing plate and the cutting knife return, meanwhile, the second electric push rod is recovered to separate the upper cover and the bottom cover from the waste lead acid storage battery body, when the third mobile station drives the waste lead acid storage battery body to the position under a coring mechanism, the first vacuum air pump is closed, and the upper cover and the bottom cover fall into a, and falls into the screen box from the first feed opening;
step four, removing electrode plates in the waste lead-acid storage battery main body: after an upper cover and a bottom cover of the waste lead-acid storage battery are cut off, a fourth air cylinder is started to drive a third mobile station to move, a main body of the waste lead-acid storage battery is conveyed to the position under a coring mechanism, the fourth air cylinder is stopped, a second air cylinder is started to drive a second pressing block to fix the main body of the waste lead-acid storage battery, a second vacuum air pump is started to enable the second pressing block to adsorb a main shell of the waste lead-acid storage battery, a third electric push rod is started to drive a first pushing block to push out an electrode plate, then the third electric push rod is recovered to the original position, the second air cylinder drives the main shell of the waste lead-acid storage battery adsorbed by the second pressing block to ascend to the original position, the fourth air cylinder is started to drive the third mobile station to move continuously, the electrode plate is pushed out of the top surface of the third mobile station through a;
step five, collecting the main body shell of the waste lead-acid storage battery: and starting a third cylinder, adjusting the position of the first mobile station, after the adjustment is finished, starting a third motor, driving a lead screw to rotate, driving a second mobile station to move by the lead screw, driving a fifth connecting frame and a rotating plate to move by the second mobile station, when one end of the rotating plate moves to the position below a second pressing block, closing a second vacuum air pump, enabling the main shell of the waste lead acid storage battery to fall on the rotating plate, starting the third motor again, driving the rotating plate to return to the original position, starting a fourth motor, driving the rotating plate to rotate, enabling the main shell of the waste lead acid storage battery to slide into a third collecting box, and finishing the collection.
The invention has the beneficial effects that:
1. the method comprises the steps that waste lead-acid storage batteries are transversely placed on a conveying track, a first motor is started to drive a rotating shaft to rotate, the rotating shaft drives the conveying track to move, the waste lead-acid storage batteries are conveyed to the position right below a cleaning mechanism, the first motor is stopped, a valve III is opened, clear water is sprayed out through a spray head to clean the waste lead-acid storage batteries, and after cleaning is finished, a valve I is opened, and cleaned waste water is discharged into a waste water tank; after cleaning, the first motor is started again, the cleaned waste lead acid storage battery is conveyed to the top of the third mobile station, the fourth cylinder is started to drive the third mobile station to move, when the waste lead acid storage battery moves to the middle of the air drying mechanism, the fourth cylinder is stopped, the second motor is started to drive the fan blades to rotate, and the cleaned waste lead acid storage battery is dried in the air; through setting up wiper mechanism and air-dry mechanism, be in with waste lead acid battery sanitization before disassembling, avoid impurity on the waste lead acid battery to cause the influence to follow-up cutting treatment on the one hand, on the other hand will wash and dismantle the integration, optimize whole waste lead acid battery treatment process, improve the treatment effeciency, save time increases the processing yield.
2. After the air drying is finished, the fourth air cylinder is started to drive the third mobile station to move, the air-dried waste lead acid storage battery is conveyed to the position right below the cutting mechanism, the fourth air cylinder is stopped, the second electric push rod is started to push the first clamping block to clamp the waste lead acid storage battery, the first vacuum air pump is started again to enable the first clamping block to adsorb the side face of the waste lead acid storage battery, then the first air cylinder is started to drive the first pressing plate to fix the waste lead acid storage battery on the top face of the third mobile station, the first electric push rod is started to drive the cutting knife to move downwards, the upper cover and the bottom cover of the waste lead acid storage battery are cut off, after the cutting off, the first pressing plate and the cutting knife return, meanwhile, the second electric push rod is recovered to separate the upper cover and the bottom cover from the waste lead acid storage battery body, when the third mobile station drives the waste lead acid storage battery body to the position right below the coring mechanism, the first vacuum air pump is closed, the bottom cover falls into the second collecting cavity and falls into the screen box from the first feed opening; the waste lead acid storage battery is stably fixed by arranging the first pressing plate and the first clamping block, so that a subsequent cutting knife can more stably cut the waste lead acid storage battery, meanwhile, a vacuum air suction opening is formed in the middle of the inner side surface of the first clamping block, and the cut upper cover and the cut bottom cover are stably adsorbed by a vacuum air suction pump I, so that the falling off is avoided, the mechanism is prevented from being blocked, the operating environment is disordered, the waste acid is prevented from being sputtered all around, the potential safety hazard is avoided, the upper cover and the bottom cover can be better collected, the recovery and the utilization are realized, and the resources are saved; simultaneously, waste acid is separated from the cut upper cover and the cut bottom cover through the screen mesh box, so that the mixing is avoided, and the splitting efficiency is reduced.
3. After an upper cover and a bottom cover of the waste lead-acid storage battery are cut off, a fourth air cylinder is started to drive a third mobile station to move, a main body of the waste lead-acid storage battery is conveyed to the position under a coring mechanism, the fourth air cylinder is stopped, a second air cylinder is started to drive a second pressing block to fix the main body of the waste lead-acid storage battery, a second vacuum air pump is started to enable the second pressing block to adsorb a main shell of the waste lead-acid storage battery, a third electric push rod is started to drive a first pushing block to push out a plate electrode, then the third electric push rod is recovered to the original position, the second air cylinder drives the main shell of the waste lead-acid storage battery adsorbed by the second pressing block to ascend to the original position, the fourth air cylinder is started to drive the third mobile station to move continuously, the plate electrode is pushed out of the top surface of the third mobile station through a push; through setting up vacuum aspiration pump two, will get rid of the waste lead acid battery main part casing of plate electrode, stably adsorb and live, avoid being pushed off to the second collecting box with the plate electrode together by the push pedal in, realize plate electrode and waste lead acid battery main part casing separation, improve production efficiency, simplify and disassemble technology, make follow-up waste lead acid battery handle more convenient.
4. The position of the first moving platform is adjusted by starting a third air cylinder, after the adjustment is finished, a third motor is started to drive a screw rod to rotate, the screw rod drives a second moving platform to move, the second moving platform drives a fifth connecting frame and a rotating plate to move, when one end of the rotating plate moves to the position below a second pressing block, a second vacuum air pump is turned off to enable a waste lead acid storage battery main body shell to fall on the rotating plate, the third motor is started again to drive the rotating plate to return to the original position, a fourth motor is started to drive the rotating plate to rotate, and the waste lead acid storage battery main body shell slides into a third collecting box to finish the collection; make first mobile station and second mobile station can be reasonable adjusting position through setting up lead screw and third cylinder, be convenient for to the collection of not unidimensional waste lead acid battery main body shell, set up simultaneously can the pivoted rotor plate for waste lead acid battery main body shell can follow the convenient and fast's of coring mechanism transfer to the third collecting box, has avoided manual operation inefficiency, has eliminated operating personnel's potential safety hazard simultaneously.
5. Whole device makes waste lead acid battery disassemble can convenient and fast go on, dismantles simultaneously and washs the integration, has improved the efficiency of waste lead acid battery treatment process, and the whole device is reliable and stable, has simplified waste lead acid battery and has disassembled the process, has improved and has disassembled efficiency to device simple structure, the installation is dismantled conveniently.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the construction of an operation tank according to the present invention;
FIG. 3 is a schematic view of the overall structure of the cleaning mechanism of the present invention;
FIG. 4 is a schematic view of the overall structure of the transfer mechanism of the present invention;
FIG. 5 is a schematic view of the overall structure of the airing mechanism and the moving mechanism according to the present invention;
fig. 6 is a schematic diagram of the overall structure of a third mobile station according to the present invention;
FIG. 7 is a schematic view of the overall structure of the cutting mechanism of the present invention;
FIG. 8 is a schematic view of the overall structure of the coring mechanism of the present invention;
FIG. 9 is a schematic view of the overall structure of the collecting mechanism of the present invention;
FIG. 10 is a schematic cross-sectional view of the collecting mechanism of the present invention;
FIG. 11 is a schematic view showing the sectional structure of the inside of the first collecting tank in the present invention.
In the figure: 1. an operation pool; 2. a cleaning mechanism; 3. a transport mechanism; 4. an air drying mechanism; 5. a cutting mechanism; 6. a coring mechanism; 7. a collection mechanism; 8. a moving mechanism; 11. supporting legs; 12. a first separator; 13. mounting a boss; 14. a fixed table; 15. a first feed opening; 16. a second feed opening; 17. a first chute; 18. a first mounting hole; 21. a first connecting frame; 22. cleaning the water tank; 23. a water inlet pipe; 24. a first connecting pipe; 25. a spray head; 31. a first motor; 32. a rotating shaft; 33. a conveying crawler; 41. a second motor; 42. a fan blade; 51. a second link frame; 52. a first cylinder; 53. a first electric push rod; 54. a first platen; 55. a cutting knife; 56. a first fixing plate; 57. a first clamping block; 571. a vacuum pumping port; 58. a second electric push rod; 59. a first vacuum air pump; 591. a second connecting pipe; 61. a third connecting frame; 62. a second cylinder; 63. a second pressing block; 64. a second vacuum air pump; 65. a second fixing plate; 66. a third electric push rod; 67. a first push block; 68. pushing the plate; 71. a fourth link frame; 72. a third cylinder; 73. a first mobile station; 74. a third motor; 75. a second mobile station; 76. a screw rod; 77. a support bar; 78. a fifth link; 79. a rotating plate; 80. a fourth motor; 81. a third fixing plate; 82. a fourth cylinder; 83. a third mobile station; 831. a sliding table; 832. a circular arc surface; 100. a wastewater tank; 110. a first collection tank; 111. a screen box; 120. a second collection tank; 130. and a third collection tank.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-11, the device and the process for disassembling the waste lead-acid storage battery include an operation tank 1, a cleaning mechanism 2, a transmission mechanism 3, an air drying mechanism 4, a cutting mechanism 5, a coring mechanism 6, a collecting mechanism 7, and a moving mechanism 8, wherein the transmission mechanism 3 is installed inside one side of the operation tank 1, the cleaning mechanism 2 is installed on the top of one side of the operation tank 1, the cleaning mechanism 2 is located above the transmission mechanism 3, the moving mechanism 8 is installed inside the other side of the operation tank 1, the cutting mechanism 5, the coring mechanism 6 and the collecting mechanism 7 are sequentially installed on the top of the other side of the operation tank 1 from inside to outside, the air drying mechanism 4 is installed between the cleaning mechanism 2 and the cutting mechanism 5 and located on the top of the operation tank 1, a waste water tank 100, a first collecting tank 110 and a second collecting tank 120 are installed on the bottom of the operation tank 1, the waste water tank 100 is, the first collection box 110 is positioned under the cutting mechanism 5, a screen box 111 is hung in the first collection box 110, a plurality of screen holes are formed in the bottom of the screen box 111, the upper cover and the bottom cover for separating waste acid and cutting off the waste acid are arranged, the second collection box 120 is positioned under the coring mechanism 6, and a third collection box 130 is arranged on one side of the operation pool 1, which is close to the collection mechanism 7;
the cutting mechanism 5 comprises a second connecting frame 51, the second connecting frame 51 is welded on the top of the fixed table 14, a first air cylinder 52 is installed in the middle of the top of the second connecting frame 51, a piston rod of the first air cylinder 52 penetrates through the second connecting frame 51 to be connected with a first pressing plate 54, two first electric push rods 53 are fixedly installed on the top of the second connecting frame 51, the two first electric push rods 53 are symmetrically distributed around the first air cylinder 52, a moving rod of the first electric push rod 53 penetrates through the second connecting frame 51 to be connected with a cutting knife 55, four second electric push rods 58 are symmetrically installed on side plates on two sides of the second connecting frame 51, moving rods of the two second electric push rods 58 on the same side penetrate through a first fixing plate 56 to be connected with a first clamping block 57, the first fixing plate 56 is welded on the top of the fixed table 14, a vacuum pumping hole 571 is formed in the middle of the inner side surface of the first, the other end of the vacuum pumping hole 571 is connected with a second connecting pipe 591, the other end of the second connecting pipe 591 is installed on a pumping hole of a first vacuum pumping pump 59, the first vacuum pumping pump 59 is fixedly installed on a side plate of the second connecting frame 51, the first vacuum pumping pump 59 is located between the two second electric push rods 58 on the same side, and the second connecting pipe 591 is a connecting hose; through setting up first clamp plate 54 and first clamp splice 57, the useless lead acid battery of stable fixing, it is more stable to make follow-up cutting knife 55 cut the useless lead acid battery, set up vacuum extraction opening 571 in the middle of the first clamp splice 57 medial surface simultaneously, through a vacuum air pump 59, upper cover and bottom after will cutting are stably adsorbed and are lived, avoid droing, cause the mechanism card to die, and operational environment is chaotic, also avoid the spent acid to sputter everywhere, cause the potential safety hazard, collection upper cover and bottom that also can be better, recycle, resources are saved.
The bottom of the operation pool 1 is provided with six support legs 11, the six support legs 11 are symmetrically distributed about a transverse central line of the operation pool 1, two first partition plates 12 are arranged inside the operation pool 1, the space inside the operation pool 1 is divided into a first collection cavity, a second collection cavity and a third collection cavity by the two first partition plates 12, a first installation hole 18 is formed in the bottom of the first collection cavity, a drain pipe is installed in the first installation hole 18, a first valve is arranged on the drain pipe, a first discharge port 15 is formed in the bottom of the second collection cavity, a second discharge port 16 is formed in the bottom of the third collection cavity, two fixed platforms 14 are arranged on one side, close to the third collection cavity, of the operation pool 1, the two fixed platforms 14 are symmetrically distributed about the transverse central line of the operation pool 1, two first sliding grooves 17 are symmetrically formed in one side, close to the third collection cavity, of the operation pool 1, two mounting bosses 13 are arranged in the middle of the top of the operation pool 1, and the two mounting bosses 13 are symmetrically distributed about the transverse center line of the operation pool 1; the bottoms of the first collecting cavity, the second collecting cavity and the third collecting cavity are of structures with two sides inclined inwards, so that waste water is convenient to use, and the cut shell falls off and is collected.
The conveying mechanism 3 comprises four rotating shafts 32, the four rotating shafts 32 are rotatably installed in the first collecting cavity, the four rotating shafts 32 are in transmission connection through a conveying crawler 33, one end of one rotating shaft 32 located at the edge is connected with a first motor 31, the first motor 31 is fixedly installed at the top of a supporting plate arranged on the outer side of the operation pool 1, and a plurality of filtering holes are formed in the surface of the conveying crawler 33 to facilitate downward discharge of wastewater.
Air-dry mechanism 4 includes second motor 41, two second motor 41 fixed mounting is on installation boss 13, and the output shaft of second motor 41 runs through installation boss 13 and is connected with flabellum 42.
The coring mechanism 6 comprises a third connecting frame 61, the third connecting frame 61 is welded on the top of the fixed table 14, a second air cylinder 62 is installed in the middle of the top of the third connecting frame 61, a piston rod of the second air cylinder 62 penetrates through the third connecting frame 61 and is connected with a second pressing block 63, a second vacuum air pump 64 is installed on one side of the top of the second pressing block 63, an air suction port is formed in the center of the bottom surface of the second pressing block 63, the other end of the air suction port is connected with an air suction port of the second vacuum air pump 64, two second fixed plates 65 are arranged on the inner side of the bottom of the third connecting frame 61, the two second fixed plates 65 are both welded on the top of the fixed table 14, the two second fixed plates 65 are symmetrically distributed about the vertical center line of the third connecting frame 61, two third electric push rods 66 are fixedly installed on the side plate of the third connecting frame 61, the moving rods of the two third electric push rods 66 penetrate through one second, a push plate 68 is arranged on the inner side surface of the other second fixing plate 65; through setting up vacuum aspiration pump two 64, will get rid of the waste lead acid battery main part casing of plate electrode, stably adsorb and live, avoid being pushed away to the second collecting box 120 with the plate electrode together by push pedal 68 in, realize plate electrode and waste lead acid battery main part casing separation, improve production efficiency, simplify and disassemble technology, make follow-up waste lead acid battery handle more convenient.
The collecting mechanism 7 comprises a fourth connecting frame 71, the fourth connecting frame 71 is welded on the top of the fixed table 14, a third air cylinder 72 is arranged in the middle of the top of the fourth connecting frame 71, a piston rod of the third air cylinder 72 penetrates through the fourth connecting frame 71 and is connected with a first moving platform 73, the bottom of the first moving table 73 is provided with a mounting groove, a screw 76 and two support rods 77 are mounted in the mounting groove, one screw 76 and two support rods 77 are sleeved with a second moving table 75 in a matching way, one end of the screw 76 is connected with a third motor 74, the third motor 74 is fixedly arranged at one side of the first moving platform 73, the bottom of the second moving table 75 is connected with a fifth connecting frame 78, the bottom of the fifth connecting frame 78 is rotatably provided with a rotating plate 79, a fourth motor 80 is installed on one side of the fifth connecting frame 78, and an output shaft of the fourth motor 80 is connected with the rotating plate 79; the adjusting positions of the first moving platform 73 and the second moving platform 75 can be adjusted reasonably by arranging the screw rod 76 and the third air cylinder 72, so that the waste lead acid storage battery main shells with different sizes can be collected conveniently, meanwhile, the rotating plate 79 capable of rotating is arranged, the waste lead acid storage battery main shells can be transferred to the third collecting box 130 conveniently and quickly from the coring mechanism 6, the low manual operation efficiency is avoided, and meanwhile, the potential safety hazard of operators is eliminated.
The moving mechanism 8 comprises a third moving platform 83, sliding tables 831 are symmetrically arranged on two sides of the third moving platform 83, the third moving platform 83 is slidably mounted in the first sliding groove 17 through the sliding tables 831, an arc surface 832 is arranged on the front side of the third moving platform 83, a piston rod of a fourth air cylinder 82 is connected to the rear side of the third moving platform 83, the fourth air cylinder 82 is fixedly mounted on a third fixing plate 81, and the third fixing plate 81 is mounted on a platform on one side of the operation pool 1 close to the third collecting cavity; by arranging the arc surface 832 at the front side of the third moving platform 83, the third moving platform 83 is matched with the conveying crawler 33 more tightly, the conveying jamming is avoided, and the conveying efficiency is improved.
The disassembly process of the waste lead-acid storage battery comprises the following steps:
step one, cleaning a waste lead-acid storage battery: transversely placing the waste lead-acid storage batteries on a conveying crawler belt 33, starting a first motor 31 to drive a rotating shaft 32 to rotate, driving the conveying crawler belt 33 to move by the rotating shaft 32, conveying the waste lead-acid storage batteries to the position right below a cleaning mechanism 2, stopping the first motor 31, opening a valve III, cleaning the waste lead-acid storage batteries by spraying clear water through a spray head 25, and after cleaning is finished, opening a valve I to discharge the cleaned waste water into a waste water tank 100;
step two, air-drying the waste lead-acid storage battery: after the cleaning is finished, the first motor 31 is started again, the cleaned waste lead acid storage battery is conveyed to the top of the third moving platform 83, the fourth air cylinder 82 is started to drive the third moving platform 83 to move, when the waste lead acid storage battery moves to the middle of the air drying mechanism 4, the fourth air cylinder 82 is stopped, the second motor 41 is started to drive the fan blades 42 to rotate, and the cleaned waste lead acid storage battery is dried;
step three, cutting off the upper cover and the bottom cover of the waste lead-acid storage battery: after the air drying is finished, a fourth air cylinder 82 is started to drive a third moving platform 83 to move, the air-dried waste lead acid storage battery is conveyed to the position right below a cutting mechanism 5, the fourth air cylinder 82 is stopped, a second electric push rod 58 is started to push a first clamping block 57 to clamp the waste lead acid storage battery, a first vacuum air pump 59 is started to enable the first clamping block 57 to adsorb the side face of the waste lead acid storage battery, then a first air cylinder 52 is started to drive a first pressing plate 54 to fix the waste lead acid storage battery on the top face of the third moving platform 83, the first electric push rod 53 is started to drive a cutting knife 55 to move downwards to cut an upper cover and a bottom cover of the waste lead acid storage battery, after the cutting, the first pressing plate 54 and the cutting knife 55 return, meanwhile, the second electric push rod 58 is recovered to separate the upper cover and the bottom cover from the waste lead acid storage battery, when the third moving platform 83 drives the waste lead acid storage battery body to the position right below a coring mechanism 6, closing the first vacuum suction pump 59, and allowing the upper cover and the bottom cover to fall into the second collection cavity and fall into the screen box 111 from the first discharge port 15;
step four, removing electrode plates in the waste lead-acid storage battery main body: after cutting off the upper cover and the bottom cover of the waste lead-acid storage battery, starting a fourth cylinder 82 to drive a third mobile station 83 to move, conveying the main body of the waste lead-acid storage battery to the position under the coring mechanism 6, stopping the fourth cylinder 82, starting a second cylinder 62 to drive a second pressing block 63 to fix the main body of the waste lead-acid storage battery, simultaneously starting a second vacuum air pump 64 to enable the second pressing block 63 to adsorb the shell of the main body of the waste lead-acid storage battery, starting a third electric push rod 66 to drive a first push block 67 to push out the electrode plate, then recovering the third electric push rod 66 to the original position, driving the shell of the main body of the waste lead-acid storage battery adsorbed by the second pressing block 63 to rise to the original position by the second cylinder 62, starting the fourth cylinder 82 to drive the third mobile station 83 to move continuously, pushing the electrode plate out of the top surface of the third mobile station 83 through a push plate 68, and dropping the electrode plate from;
step five, collecting the main body shell of the waste lead-acid storage battery: and starting the third air cylinder 72, adjusting the position of the first moving platform 73, after the adjustment is finished, starting the third motor 74, driving the screw rod 76 to rotate, driving the second moving platform 75 to move by the screw rod 76, driving the fifth connecting frame 78 and the rotating plate 79 to move by the second moving platform 75, when one end of the rotating plate 79 moves to the position below the second pressing block 63, closing the second vacuum suction pump 64, allowing the main body shell of the waste lead acid storage battery to fall on the rotating plate 79, starting the third motor 74 again, driving the rotating plate 79 to return to the original position, starting the fourth motor 80, driving the rotating plate 79 to rotate, allowing the main body shell of the waste lead acid storage battery to slide into the third collecting box 130, and finishing the collection.
The working principle of the invention is as follows:
transversely (with the side face downward) placing the waste lead-acid storage battery on a conveying crawler belt 33, starting a first motor 31 to drive a rotating shaft 32 to rotate, driving the conveying crawler belt 33 to move by the rotating shaft 32, conveying the waste lead-acid storage battery to the position right below a cleaning mechanism 2, stopping the first motor 31, opening a third valve, cleaning the waste lead-acid storage battery by spraying clean water through a spray head 25, and after cleaning is finished, opening the first valve to discharge the cleaned waste water into a waste water tank 100; after cleaning, the first motor 31 is started again, the cleaned waste lead acid storage battery is conveyed to the top of the third moving platform 83, the fourth air cylinder 82 is started to drive the third moving platform 83 to move, when the waste lead acid storage battery moves to the middle of the air drying mechanism 4, the fourth air cylinder 82 is stopped, the second motor 41 is started to drive the fan blades 42 to rotate, and the cleaned waste lead acid storage battery is dried; through setting up wiper mechanism 2 and air-drying mechanism 4, with waste lead acid battery sanitization before disassembling, avoid impurity on the waste lead acid battery to cause the influence to follow-up cutting treatment on the one hand, on the other hand will wash the dismantlement integration, optimize whole waste lead acid battery treatment process, improve the treatment effeciency, save time increases the processing productivity.
After the air drying is finished, the fourth air cylinder 82 is started to drive the third moving platform 83 to move, the air-dried waste lead acid storage battery is conveyed to the position right below the cutting mechanism 5, the fourth air cylinder 82 is stopped, the second electric push rod 58 is started to push the first clamping block 57 to clamp the waste lead acid storage battery, the first vacuum air pump 59 is started to enable the first clamping block 57 to adsorb the side face of the waste lead acid storage battery, then the first air cylinder 52 is started to drive the first pressing plate 54 to fix the waste lead acid storage battery on the top face of the third moving platform 83, the first electric push rod 53 is started to drive the cutting knife 55 to move downwards to cut the upper cover and the bottom cover of the waste lead acid storage battery, after the cutting, the first pressing plate 54 and the cutting knife 55 return, meanwhile, the second electric push rod 58 is recovered to separate the upper cover and the bottom cover from the waste lead acid storage battery body, when the third moving platform 83 drives the waste lead acid storage battery body to the position right below the core removing mechanism 6, closing the first vacuum suction pump 59, and allowing the upper cover and the bottom cover to fall into the second collection cavity and fall into the screen box 111 from the first discharge port 15; the first pressing plate 54 and the first clamping block 57 are arranged to stably fix the waste lead acid storage battery, so that the subsequent cutting of the waste lead acid storage battery by the cutting knife 55 is more stable, meanwhile, a vacuum pumping hole 571 is formed in the middle of the inner side surface of the first clamping block 57, and the cut upper cover and the cut bottom cover are stably adsorbed by a vacuum pumping pump one 59, so that the falling off is avoided, the mechanism is prevented from being blocked, the operating environment is disordered, the waste acid is prevented from being sputtered to the four places, the potential safety hazard is avoided, the upper cover and the bottom cover can be better collected for recycling, and the resources are saved; meanwhile, waste acid is separated from the cut upper cover and the cut bottom cover through the screen box 111, so that the mixing and the reduction of the splitting efficiency are avoided.
After the upper cover and the bottom cover of the waste lead-acid storage battery are cut off, the fourth cylinder 82 is started to drive the third moving platform 83 to move, the main body of the waste lead-acid storage battery is conveyed to the position under the coring mechanism 6, the fourth cylinder 82 is stopped, the second cylinder 62 is started to drive the second pressing block 63 to fix the main body of the waste lead-acid storage battery, meanwhile, the second vacuum air pump 64 is started to enable the second pressing block 63 to adsorb the main shell of the waste lead acid storage battery, the third electric push rod 66 is started to drive the first pushing block 67 to push out the electrode plate, then the third electric push rod 66 is recovered to the original position, the second air cylinder 62 drives the main shell of the waste lead acid storage battery adsorbed by the second pressing block 63 to ascend to the original position, the fourth air cylinder 82 is started to drive the third moving platform 83 to continue to move, the electrode plate is pushed out of the top surface of the third moving table 83 by the push plate 68 and falls into the second collecting box 120 from the second feed opening 16; through setting up vacuum aspiration pump two 64, will get rid of the waste lead acid battery main part casing of plate electrode, stably adsorb and live, avoid being pushed away to the second collecting box 120 with the plate electrode together by push pedal 68 in, realize plate electrode and waste lead acid battery main part casing separation, improve production efficiency, simplify and disassemble technology, make follow-up waste lead acid battery handle more convenient.
The position of the first moving table 73 is adjusted by starting the third air cylinder 72, after the adjustment is finished, the third motor 74 is started to drive the screw rod 76 to rotate, the screw rod 76 drives the second moving table 75 to move, the second moving table 75 drives the fifth connecting frame 78 and the rotating plate 79 to move, when one end of the rotating plate 79 moves to the position below the second pressing block 63, the second vacuum suction pump 64 is closed to enable the waste lead acid storage battery main body shell to fall on the rotating plate 79, the third motor 74 is started again to drive the rotating plate 79 to return to the original position, the fourth motor 80 is started to drive the rotating plate 79 to rotate, and the waste lead acid storage battery main body shell slides into the third collecting box 130 to finish the collection; the adjusting positions of the first moving platform 73 and the second moving platform 75 can be adjusted reasonably by arranging the screw rod 76 and the third air cylinder 72, so that the waste lead acid storage battery main shells with different sizes can be collected conveniently, meanwhile, the rotating plate 79 capable of rotating is arranged, the waste lead acid storage battery main shells can be transferred to the third collecting box 130 conveniently and quickly from the coring mechanism 6, the low manual operation efficiency is avoided, and meanwhile, the potential safety hazard of operators is eliminated.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.
Claims (9)
1. The device for disassembling the waste lead-acid storage battery is characterized by comprising an operation pool (1), a cleaning mechanism (2), a conveying mechanism (3), an air drying mechanism (4), a cutting mechanism (5), a core removing mechanism (6), a collecting mechanism (7) and a moving mechanism (8), wherein the conveying mechanism (3) is arranged inside one side of the operation pool (1), the cleaning mechanism (2) is arranged at the top of one side of the operation pool (1), the cleaning mechanism (2) is positioned right above the conveying mechanism (3), the moving mechanism (8) is arranged inside the other side of the operation pool (1), the cutting mechanism (5), the core removing mechanism (6) and the collecting mechanism (7) are sequentially arranged at the top of the other side of the operation pool (1) from inside to outside, the air drying mechanism (4) is arranged between the cleaning mechanism (2) and the cutting mechanism (5) and at the top of the operation pool (1), a wastewater box (100), a first collecting box (110) and a second collecting box (120) are arranged at the bottom of the operation pool (1), the wastewater box (100) is positioned under the cleaning mechanism (2), the first collecting box (110) is positioned under the cutting mechanism (5), a screen box (111) is hung in the first collecting box (110), the second collecting box (120) is positioned under the coring mechanism (6), and a third collecting box (130) is arranged on one side, close to the collecting mechanism (7), of the operation pool (1);
the cutting mechanism (5) comprises a second connecting frame (51), the second connecting frame (51) is welded at the top of the fixed table (14), a first air cylinder (52) is installed in the middle of the top of the second connecting frame (51), a piston rod of the first air cylinder (52) penetrates through the second connecting frame (51) to be connected with a first pressing plate (54), two first electric push rods (53) are fixedly installed at the top of the second connecting frame (51), the two first electric push rods (53) are symmetrically distributed around the first air cylinder (52), a moving rod of each first electric push rod (53) penetrates through the second connecting frame (51) to be connected with a cutting knife (55), four second electric push rods (58) are symmetrically installed on side plates on two sides of the second connecting frame (51), and moving rods of the two second electric push rods (58) on the same side penetrate through a first fixed plate (56) to be connected with a first clamping block (57) in a matching manner, the first fixing plate (56) is welded to the top of the fixing table (14), a vacuum pumping hole (571) is formed in the middle of the inner side face of the first clamping block (57), the other end of the vacuum pumping hole (571) is connected with a second connecting pipe (591), the other end of the second connecting pipe (591) is installed on a pumping hole of a first vacuum pumping pump (59), the first vacuum pumping pump (59) is fixedly installed on a side plate of the second connecting frame (51), and the first vacuum pumping pump (59) is located between the two second electric push rods (58) on the same side.
2. The waste lead-acid storage battery disassembling device according to claim 1, characterized in that six supporting legs (11) are arranged at the bottom of the operation pool (1), the six supporting legs (11) are symmetrically distributed about the transverse center line of the operation pool (1), two first partition plates (12) are arranged inside the operation pool (1), the two first partition plates (12) divide the internal space of the operation pool (1) into a first collecting cavity, a second collecting cavity and a third collecting cavity, a first mounting hole (18) is formed at the bottom of the first collecting cavity, a drain pipe is installed in the first mounting hole (18), a first valve is arranged on the drain pipe, a first discharging opening (15) is formed at the bottom of the second collecting cavity, a second discharging opening (16) is formed at the bottom of the third collecting cavity, and two fixing platforms (14) are arranged on one side of the operation pool (1) close to the third collecting cavity, two horizontal center line symmetric distribution about operation pond (1) of fixed station (14), operation pond (1) are close to the inside symmetry in third collection chamber one side and have been seted up two first spout (17), be provided with two installation boss (13) in the middle of operation pond (1) top, two installation boss (13) are about the horizontal center line symmetric distribution of operation pond (1).
3. The waste lead-acid storage battery disassembling device according to claim 1, wherein the cleaning mechanism (2) comprises a first connecting frame (21), the first connecting frame (21) is welded on the top of the operation pool (1), a cleaning water tank (22) is arranged on the top of the first connecting frame (21), a water inlet pipe (23) is installed on one side of the top of the cleaning water tank (22), a second valve is arranged on the water inlet pipe (23), a first connecting pipe (24) is installed at the bottom of the cleaning water tank (22), the other end of the first connecting pipe (24) penetrates through the first connecting frame (21) to be connected with a first branch pipe, a plurality of spray heads (25) are installed at the bottom of the first branch pipe at equal intervals, and a third valve is arranged at one end of the first connecting pipe (24) located inside the first connecting frame (21).
4. The waste lead-acid storage battery dismantling device according to claim 1, wherein said conveyor mechanism (3) comprises four rotating shafts (32), four of said rotating shafts (32) are rotatably installed in the first collecting chamber, four of said rotating shafts (32) are drivingly connected by a conveyor belt (33), one end of one rotating shaft (32) located at the edge is connected with a first motor (31), and said first motor (31) is fixedly installed on the top of a support plate disposed outside the operation tank (1).
5. The waste lead-acid storage battery disassembling device according to claim 1, wherein the air drying mechanism (4) comprises second motors (41), the two second motors (41) are fixedly installed on the installation boss (13), and the output shafts of the second motors (41) penetrate through the installation boss (13) to be connected with fan blades (42).
6. The waste lead-acid storage battery disassembling device according to claim 1, wherein the coring mechanism (6) comprises a third connecting frame (61), the third connecting frame (61) is welded on the top of the fixed table (14), a second air cylinder (62) is installed in the middle of the top of the third connecting frame (61), a piston rod of the second air cylinder (62) penetrates through the third connecting frame (61) and is connected with a second pressing block (63), one side of the top of the second pressing block (63) is provided with a second vacuum air pump (64), an air suction port is formed in the center of the bottom surface of the second pressing block (63), the other end of the air suction port is connected with an air suction port of the second vacuum air pump (64), two second fixing plates (65) are arranged on the inner side of the bottom of the third connecting frame (61), the two second fixing plates (65) are both welded on the top of the fixed table (14), and the two second fixing plates (65) are symmetrically distributed about the vertical center line of the third connecting frame (61), and two third electric push rods (66) are fixedly mounted on a side plate on one side of the third connecting frame (61), a moving rod of each third electric push rod (66) penetrates through one second fixing plate (65) and is connected with a first push block (67) in a matching manner, and the other side plate is provided with a push plate (68) on the inner side surface of the second fixing plate (65).
7. The waste lead-acid storage battery disassembling device according to claim 1, wherein the collecting mechanism (7) comprises a fourth connecting frame (71), the fourth connecting frame (71) is welded on the top of the fixed table (14), a third air cylinder (72) is installed in the middle of the top of the fourth connecting frame (71), a piston rod of the third air cylinder (72) penetrates through the fourth connecting frame (71) to be connected with a first movable table (73), an installation groove is formed in the bottom of the first movable table (73), a lead screw (76) and two support rods (77) are installed in the installation groove, one lead screw (76) and two support rods (77) are matched and sleeved with a second movable table (75), one end of the lead screw (76) is connected with a third motor (74), the third motor (74) is fixedly installed on one side of the first movable table (73), a fifth connecting frame (78) is connected to the bottom of the second movable table (75), the bottom of the fifth connecting frame (78) is rotatably provided with a rotating plate (79), one side of the fifth connecting frame (78) is provided with a fourth motor (80), and an output shaft of the fourth motor (80) is connected with the rotating plate (79).
8. The waste lead-acid storage battery disassembling device according to claim 1, wherein the moving mechanism (8) comprises a third moving platform (83), sliding platforms (831) are symmetrically arranged on two sides of the third moving platform (83), the third moving platform (83) is slidably mounted in the first sliding groove (17) through the sliding platforms (831), an arc surface (832) is arranged on the front side of the third moving platform (83), a piston rod of a fourth cylinder (82) is connected to the rear side of the third moving platform (83), the fourth cylinder (82) is fixedly mounted on a third fixing plate (81), and the third fixing plate (81) is mounted on a platform on one side, close to the third collecting cavity, of the operation pool (1).
9. The disassembly process of the waste lead-acid storage battery is characterized by comprising the following steps:
step one, cleaning a waste lead-acid storage battery: transversely placing the waste lead-acid storage battery on a conveying crawler belt (33), starting a first motor (31) to drive a rotating shaft (32) to rotate, driving the conveying crawler belt (33) to move by the rotating shaft (32), conveying the waste lead-acid storage battery to the position under a cleaning mechanism (2), stopping the first motor (31), opening a valve III, spraying clear water through a spray head (25) to clean the waste lead-acid storage battery, opening a valve I after cleaning is finished, and discharging the cleaned waste water into a waste water tank (100);
step two, air-drying the waste lead-acid storage battery: after cleaning, the first motor (31) is started again, the cleaned waste lead acid storage battery is conveyed to the top of the third moving platform (83), the fourth air cylinder (82) is started to drive the third moving platform (83) to move, when the waste lead acid storage battery moves to the middle of the air drying mechanism (4), the fourth air cylinder (82) is stopped, the second motor (41) is started to drive the fan blades (42) to rotate, and the cleaned waste lead acid storage battery is dried;
step three, cutting off the upper cover and the bottom cover of the waste lead-acid storage battery: after the air drying is finished, a fourth air cylinder (82) is started to drive a third mobile platform (83) to move, the air-dried waste lead acid storage battery is conveyed to the position under a cutting mechanism (5), the fourth air cylinder (82) is stopped, a second electric push rod (58) is started to push a first clamping block (57) to clamp the waste lead acid storage battery, a first vacuum air pump (59) is started again to enable the first clamping block (57) to adsorb the side face of the waste lead acid storage battery, then a first air cylinder (52) is started to drive a first pressing plate (54) to fix the waste lead acid storage battery on the top face of the third mobile platform (83), the first electric push rod (53) is started to drive a cutting knife (55) to move downwards to cut an upper cover and a bottom cover of the waste lead acid storage battery, after the cutting knife is cut, the first pressing plate (54) and the bottom cover (55) return, meanwhile, the second electric push rod (58) is recovered to separate the upper cover and the bottom cover from the main body, when the third mobile platform (83) drives the waste lead-acid storage battery main body to be right below the coring mechanism (6), the first vacuum air pump (59) is closed, and the upper cover and the bottom cover fall into the second collecting cavity and fall into the screen box (111) from the first discharge port (15);
step four, removing electrode plates in the waste lead-acid storage battery main body: after cutting off the upper cover and the bottom cover of the waste lead-acid storage battery, starting a fourth cylinder (82) to drive a third mobile station (83) to move, conveying the main body of the waste lead-acid storage battery to the position under a coring mechanism (6), stopping the fourth cylinder (82), starting a second cylinder (62), driving a second pressing block (63), fixing the main body of the waste lead-acid storage battery, simultaneously starting a vacuum air pump II (64), enabling the second pressing block (63) to adsorb the shell of the main body of the waste lead-acid storage battery, starting a third electric push rod (66), driving a first push block (67) to push out an electrode plate, then recovering the third electric push rod (66) to the original position, driving the shell of the main body of the waste lead-acid storage battery adsorbed by the second pressing block (63) to rise to the original position by the second cylinder (62), starting the fourth cylinder (82) to drive the third mobile station (83) to continue to move, and pushing the electrode plate out the top surface of the third mobile station (83) by, falls from the second feed opening (16) into a second collection box (120);
step five, collecting the main body shell of the waste lead-acid storage battery: and (2) starting a third air cylinder (72), adjusting the position of a first mobile platform (73), after the adjustment is finished, starting a third motor (74), driving a screw rod (76) to rotate, driving a second mobile platform (75) to move by the screw rod (76), driving a fifth connecting frame (78) and a rotating plate (79) to move by the second mobile platform (75), when one end of the rotating plate (79) moves to the position below a second pressing block (63), closing a second vacuum suction pump (64), enabling a main shell of the waste lead acid storage battery to fall on the rotating plate (79), starting the third motor (74) again, driving the rotating plate (79) to return to the original position, starting a fourth motor (80), driving the rotating plate (79) to rotate, enabling the main shell of the waste lead acid storage battery to slide to a third collecting box (130), and finishing the collection.
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| CN117300268A (en) * | 2023-11-28 | 2023-12-29 | 江苏维锂新能源材料有限公司 | Fine disassembly device for waste power battery cells of new energy automobile |
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| CN209561578U (en) * | 2019-04-30 | 2019-10-29 | 深圳市杰成镍钴新能源科技有限公司 | A kind of automobile-used power cell module dismantling equipment |
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| CN113172076A (en) * | 2021-04-25 | 2021-07-27 | 太和县大华能源科技有限公司 | Waste lead-acid storage battery separating and collecting device and using method thereof |
| CN113172076B (en) * | 2021-04-25 | 2022-02-11 | 太和县大华能源科技有限公司 | Waste lead-acid storage battery separating and collecting device and using method thereof |
| CN117300268A (en) * | 2023-11-28 | 2023-12-29 | 江苏维锂新能源材料有限公司 | Fine disassembly device for waste power battery cells of new energy automobile |
| CN117300268B (en) * | 2023-11-28 | 2024-02-13 | 江苏维锂新能源材料有限公司 | Fine disassembly device for waste power battery cells of new energy automobile |
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