CN112155215A - Sea-buckthorn fruit juice processing integrated device - Google Patents
Sea-buckthorn fruit juice processing integrated device Download PDFInfo
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- CN112155215A CN112155215A CN202011024886.5A CN202011024886A CN112155215A CN 112155215 A CN112155215 A CN 112155215A CN 202011024886 A CN202011024886 A CN 202011024886A CN 112155215 A CN112155215 A CN 112155215A
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- 235000003145 Hippophae rhamnoides Nutrition 0.000 title claims abstract description 65
- 235000015203 fruit juice Nutrition 0.000 title claims abstract description 12
- 240000000950 Hippophae rhamnoides Species 0.000 title claims description 8
- 238000000855 fermentation Methods 0.000 claims abstract description 66
- 230000004151 fermentation Effects 0.000 claims abstract description 66
- 241000229143 Hippophae Species 0.000 claims abstract description 60
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 56
- 238000004140 cleaning Methods 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 19
- 238000001816 cooling Methods 0.000 claims description 45
- 239000006185 dispersion Substances 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 11
- 240000004808 Saccharomyces cerevisiae Species 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 8
- 235000012054 meals Nutrition 0.000 claims description 6
- 235000021419 vinegar Nutrition 0.000 claims description 6
- 239000000052 vinegar Substances 0.000 claims description 6
- 238000001704 evaporation Methods 0.000 claims description 3
- 230000008020 evaporation Effects 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 description 10
- 238000010025 steaming Methods 0.000 description 5
- 235000003935 Hippophae Nutrition 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
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- 235000009436 Actinidia deliciosa Nutrition 0.000 description 1
- ZZZCUOFIHGPKAK-UHFFFAOYSA-N D-erythro-ascorbic acid Natural products OCC1OC(=O)C(O)=C1O ZZZCUOFIHGPKAK-UHFFFAOYSA-N 0.000 description 1
- 241001117772 Elaeagnaceae Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 208000010412 Glaucoma Diseases 0.000 description 1
- 229930003268 Vitamin C Natural products 0.000 description 1
- 244000126002 Ziziphus vulgaris Species 0.000 description 1
- 235000019606 astringent taste Nutrition 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 208000019622 heart disease Diseases 0.000 description 1
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- 230000000050 nutritive effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N1/00—Machines or apparatus for extracting juice
- A23N1/02—Machines or apparatus for extracting juice combined with disintegrating or cutting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/38—Other non-alcoholic beverages
- A23L2/382—Other non-alcoholic beverages fermented
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
- A23N12/023—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching for washing potatoes, apples or similarly shaped vegetables or fruit
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The sea-buckthorn fruit juice processing integrated device comprises a cleaning machine, a water filter, a seed-meat separator, a fermentation machine, a filter and a homogenizer, wherein the cleaning machine is used for cleaning sea-buckthorn fruits, a sea-buckthorn fruit discharge port of the cleaning machine is arranged above a feed end of the water filter, a discharge end of the water filter is connected with a sea-buckthorn fruit feed port of the seed-meat separator through a transfer pipeline, a pulp outlet of the seed-meat separator is connected with a feed port of the filter, a pomace outlet of the filter enters the fermentation machine through a connecting pipeline for fermentation, a fruit juice outlet of the filter is connected with an inlet of the homogenizer, and a fermented juice outlet of the fermentation machine is connected with an inlet.
Description
Technical Field
The invention relates to the technical field of food processing, in particular to a sea-buckthorn fruit juice processing integrated device.
Background
The fructus Hippophae is fruit of Hippophae rhamnoides of Hippophae of Elaeagnaceae, also called fruit of Hippophae Rhamnoides and fruit of Hippophae Rhamnoides. Seabuckthorn is a small berry plant, deciduous shrub or small arbor. Seabuckthorn is a precious economic forest species containing most natural vitamins in the world at present, and the content of vitamin C of seabuckthorn is far higher than that of fresh jujube and kiwi fruit, so that seabuckthorn is praised as a treasure house of natural vitamins. The sea-buckthorn has high nutritive value, ecological value and economic value, and especially plays an important role in the construction of the 'three north' protection forest. The sea-buckthorn can also be used for treating diseases such as burn, radiation disease, heart disease, glaucoma and the like, and has unique medicinal value.
The research of the sea-buckthorn juice draws social attention, the current sea-buckthorn juice is prepared by squeezing sea-buckthorn pulp, the pulp protoplasm is obtained by the method, the sea-buckthorn pomace is completely useless, the waste is large, and the nutrient components of the sea-buckthorn fruit are not fully absorbed. And the device for processing the sea-buckthorn juice still needs more manual assistance, and has poorer automation degree, continuous processing capability and procedure connection performance.
Disclosure of Invention
In order to overcome the defects of the technology, the invention aims to provide an integrated device for processing sea buckthorn juice.
The technical scheme adopted by the invention is as follows: the sea-buckthorn fruit juice processing integrated device comprises a cleaning machine, a water filter, a seed-meat separator, a fermentation machine, a filter and a homogenizer, wherein the cleaning machine is used for cleaning sea-buckthorn fruits, a sea-buckthorn fruit discharge port of the cleaning machine is arranged above a feed end of the water filter, a discharge end of the water filter is connected with a sea-buckthorn fruit feed port of the seed-meat separator through a transfer pipeline, a pulp outlet of the seed-meat separator is connected with a feed port of the filter, a pomace outlet of the filter enters the fermentation machine through a connecting pipeline for fermentation, a fruit juice outlet of the filter is connected with an inlet of the homogenizer, and a fermented juice outlet of the fermentation machine is connected with an inlet.
Furthermore, the fermentation machine comprises a cooling mechanism, a fermentation mechanism and a heat evaporation mechanism, the cooling mechanism comprises a cooling box, a blower, a cold air supply pipe and a hot air supply pipe, an air inlet of the blower is respectively connected with the cold air supply pipe and the hot air supply pipe through a three-way pipe, an air outlet is connected with the air inlet of the cooling box, the cooling box is provided with an inclined bottom wall, the air inlet is positioned at one end with a lower position of the bottom wall, three air dispersion plate groups vertical to the bottom wall of the cooling box are sequentially arranged in the cooling box along the air inlet direction of the cooling box, each air dispersion plate group respectively comprises two air dispersion plates which are symmetrically arranged by taking the air inlet direction of the cooling box as a central line, the air dispersion plate of the air dispersion plate group close to the air inlet of the cooling box and the air inlet direction of the cooling box form an included angle of 120-150 degrees, and the air dispersion plate of the air dispersion plate group arranged, the wind dispersing plates of the other group of wind dispersing plate groups and the wind inlet direction of the cooling box form an included angle of 20-60 degrees; the fermentation mechanism comprises a material turning component, a bracket and a fermentation box supported on the bracket by a plurality of springs, a distiller's yeast storage tank, a vinegar yeast storage tank and a sea buckthorn seed meal powder storage tank are arranged above the fermentation box, a vibrating motor is arranged below the fermentation box, the stirring component comprises a telescopic supporting arm arranged at one side of the fermentation box, the top end of the telescopic supporting arm is provided with a telescopic cantilever which is obliquely and downwards suspended above the fermentation box, a first driving belt wheel and a first driven belt wheel are arranged on the telescopic cantilever along the length direction of the telescopic cantilever, the first driving belt wheel is in transmission connection with a motor, a conveying belt is wound between the first driving belt wheel and the second driven belt wheel, a plurality of turning hoppers are arranged on the conveying belt at intervals, the turning hoppers turn materials along with the conveying belt in the conveying process, and walking wheels which walk on the track in a reciprocating mode are arranged at the bottom of the telescopic support arm; the steam heating mechanism comprises a steam cylinder with a drain pipe at the bottom and two steam delivery pipes penetrating through the steam cylinder, one end of each steam delivery pipe is closed and driven by a driving mechanism to rotate, the other end of each steam delivery pipe is connected with a steam outlet of the steam generator through a rotary joint, and steam dispersion holes are densely distributed in a pipe body of each steam delivery pipe, which is positioned in the steam cylinder.
Furthermore, the number of the steam delivery pipes is two, and the two steam delivery pipes are vertically arranged.
Furthermore, a plurality of hollow stirring teeth are arranged on the steam delivery pipe, and a plurality of steam release holes are arranged on the hollow stirring teeth.
Further, the driving mechanism comprises a motor, a driving chain wheel, a driven chain wheel and a transmission chain, the driving chain wheel is coaxially connected with an output shaft of the motor, the driven chain wheel is connected with a steam pipe, and the transmission chain is wound between the driving chain wheel and the driven chain wheel.
Further, the water filter includes frame, second driving pulley, second driven pulleys, transportation belt, motor, driving belt, plaited belt limit and hinders the board that falls, be provided with a plurality of wash ports on the transportation belt, driving pulley and driven pulleys install respectively in the frame, the motor passes through driving belt and drives the second driving pulley and rotate, the second driving pulley drives the second driven pulleys through transportation belt and rotates, plaited belt limit set up the both sides at transportation belt perpendicularly, transportation belt on the interval set up the limiting plate that prevents the landing of transportation thing.
Further, the seed-meat separator comprises a crushing barrel, a fruit pulp collecting tank arranged below the crushing barrel, a rotating shaft arranged in the crushing barrel, four cross-shaped blades arranged on the rotating shaft and two splayed blades arranged on the rotating shaft, the lower part of the crushing barrel is communicated with the fruit pulp collecting tank through a conveying pipe, an electric stop valve is arranged on the conveying pipe, a vibration filter sieve is arranged in the pulp collecting tank, a seed outlet and a pulp outlet are arranged on the pulp collecting tank, the seed outlet is arranged above the vibration filter screen, the pulp outlet is arranged below the vibration filter screen, the four cross-shaped blades are mutually arranged in parallel, the two splayed blades are mutually and vertically arranged, four cross blades are in proper order around establishing on the rotation axis and intercrossing sets up along the axial direction of rotation axis, the splayed blade is around establishing on the rotation axis and setting up the below at the cross blade.
Compared with the prior art, the invention has the following beneficial effects: the automatic sequential connection of all the procedures of the production of the sea buckthorn juice is realized, the produced sea buckthorn juice has no astringent taste, the sea buckthorn fruit is fully utilized, the energy is saved, the environment is protected, and the production cost is reduced; the fermentation efficiency of the fermentation machine is higher, and the fermentation quality is better; the water filter is provided with the side anti-falling rubber belt ruffles at the two sides of the conveying belt, so that the installation is rapid and convenient, the ruffles of the side anti-falling rubber belt are elastic and can move along with the conveying belt, the resistance to the operation is reduced, the anti-falling effect is good, electricity and energy are saved, seabuckthorn fruits are effectively prevented from falling out of the conveying belt, the anti-falling plate can effectively prevent the seabuckthorn fruits from sliding downwards, the continuous transportation is ensured, and the transportation efficiency is improved; the seed-meat separator is provided with the cross-shaped blade and the splayed blade, so that the pulp is fully crushed, the seeds are not damaged, the seeds and the pulp are automatically separated, and the separation efficiency is high.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of the water filter;
FIG. 3 is a schematic top view of the structure of FIG. 2;
FIG. 4 is a schematic view of a seed-meat separator;
FIG. 5 is a schematic top view of a cross-shaped blade and a splayed blade in combination;
FIG. 6 is a schematic view of the cooling mechanism of the fermenter;
FIG. 7 is a schematic sectional view showing the inside of a cooling tank of the fermenter;
FIG. 8 is a schematic view of the structure of a fermentation mechanism of the fermenter;
FIG. 9 is a plan view of a steaming mechanism of the fermenter.
Detailed Description
The invention is described in detail below with reference to the figures and the specific embodiments.
As shown in figures 1 to 9, the sea-buckthorn juice processing integrated device comprises a cleaning machine 4, a water filtering machine 2, a seed-meat separating machine 3, a fermentation machine 1, a filtering machine 5 and a homogenizer 6, the cleaning machine 4 is used for cleaning the sea buckthorn fruits, a sea buckthorn fruit discharging port of the cleaning machine 4 is formed in the upper portion of a feeding end of the water filtering machine 2, a discharging end of the water filtering machine 2 is connected with a sea buckthorn fruit feeding port 3011 of the seed-meat separating machine 3 through a transfer pipeline, a fruit pulp outlet 3010 of the seed-meat separating machine 3 is connected with a feeding port of the filtering machine 5, a fruit residue outlet and a fruit pulp outlet are formed in the filtering machine 5, the fruit residues are filtered out through the filtering machine 5, the fruit residue outlet of the filtering machine 5 enters the fermenting machine 1 through a connecting pipeline for fermentation, a fermented juice outlet is formed in the fermenting machine 1, a fruit juice outlet of the filtering machine 5 is connected with an inlet of the homogenizing machine 6, and a fermented juice outlet.
The sea buckthorn fruits enter a cleaning machine 1 to be cleaned, and the cleaning machine 1 is a fruit cleaning device in the prior art. Cleaning, then feeding the cleaned sea buckthorn fruits into a water filter 2, separating the sea buckthorn fruits from the cleaned water by the water filter 2, then feeding the sea buckthorn fruits into a seed-meat separator 3 for crushing, and separating pulp from seeds after crushing. The fruit pulp enters a filter 5 for filtering, the fruit residue and the fruit juice are filtered out, the fruit juice enters a homogenizer 6, the fruit residue is sent to a fermentation machine 1 for fermentation, and the fermented juice after fermentation enters the homogenizer 6. Homogenizing in homogenizer 6 to obtain fructus Hippophae juice. The cleaning machine 1, the filter 5 and the homogenizer 6 are all the prior art.
The fermentation machine 1 comprises a cooling mechanism, a fermentation mechanism and a heat evaporation mechanism, the cooling mechanism comprises a cooling box 101, an air blower 102, a cold air conveying pipe 103 and a hot air conveying pipe 104, an air inlet of the air blower 102 is respectively connected with the cold air conveying pipe 103 and the hot air conveying pipe 104 through a three-way pipe 106, an air outlet is connected with an air inlet of the cooling box 101, the cooling box 101 is provided with an inclined bottom wall, the air inlet is positioned at one end with a lower position of the bottom wall, three air dispersing plate groups vertical to the bottom wall of the cooling box 101 are sequentially arranged in the cooling box 101 along the air inlet direction, each air dispersing plate group respectively comprises two air dispersing plates 105 symmetrically arranged by taking the air inlet direction of the cooling box 101 as a central line, the air dispersing plates 105 of the air dispersing plate group close to the air inlet of the cooling box 101 are arranged at included angles of 120-150 degrees with the air inlet direction of the cooling box 101, the air dispersing plates 105 of the air dispersing plate group arranged in the middle, the wind dispersing plates 105 of the other group of wind dispersing plate groups and the wind inlet direction of the cooling box 101 are arranged at an included angle of 20-60 degrees; the fermentation mechanism comprises a turning assembly, a support 1201 and a fermentation box 1203 supported and arranged on the support 1201 through a plurality of springs 1202, a distiller's yeast storage tank 1214, a vinegar yeast storage tank 1215 and a sea buckthorn seed meal storage tank 1216 are arranged above the fermentation box 1203, a vibration motor 1204 is arranged below the fermentation box 1203, the turning assembly comprises a telescopic support arm 1205 arranged on one side of the fermentation box 1203, a telescopic cantilever 1206 obliquely and downwardly hung above the fermentation box 1203 is arranged at the top end of the telescopic support arm 1205, a first driving pulley 1207 and a first driven pulley 1208 are arranged on the telescopic cantilever 1206 along the length direction of the telescopic cantilever 1206, the first driving pulley 1207 is in transmission connection with a motor 1210, a conveying belt 1209 is wound between the first driving pulley 1207 and the second driven pulley 1208, a plurality of turning hoppers 1211 are arranged on the conveying belt 1209 at intervals, and the turning hoppers 1211 turn materials along with the conveying belt 1209 in the conveying process, a walking wheel 1212 which walks back and forth along a track 1213 is arranged at the bottom of the telescopic support arm 1205; the steam heating mechanism comprises a steam barrel 1302 with a drain pipe 1301 arranged at the bottom and two steam sending pipes 1303 penetrating through the steam barrel 1302, one end of each steam sending pipe 1303 is closed, the driving mechanism 1304 drives the steam sending pipe 1303 to rotate, the other end of each steam sending pipe 1303 is connected with a steam outlet of the steam generator 1306 through a rotary joint 1305, and steam dispersing holes 1307 are densely distributed in a pipe body of the steam sending pipe 1303, which is positioned in the steam barrel 1302.
The steam supply pipes 1303 are two in total, and the two steam supply pipes 1303 are vertically arranged.
The steam feeding pipe 1303 is provided with a plurality of hollow stirring teeth 1308, and the hollow stirring teeth 1308 are provided with a plurality of steam diffusing holes 1307.
The driving mechanism 1304 includes a motor, a driving sprocket, a driven sprocket and a transmission chain, the driving sprocket is coaxially connected with an output shaft of the motor, the driven sprocket is connected with the steam pipe 1303, and the transmission chain is wound between the driving sprocket and the driven sprocket.
The pomace passes through the steaming mechanism, the cooling mechanism and the fermentation mechanism in sequence to complete the fermentation process. Firstly, materials are put into a steaming cylinder 1302 of a steaming device, the materials are steamed by steam emitted by a steam sending pipe 1303, the steam sending pipe 1303 continuously rotates and stirs the materials, and the steam sending pipe 1303 is provided with hollow stirring teeth 1308, so that the materials are heated uniformly. The steamed material enters the cooling box 1101 of the cooling mechanism through the discharge hole at the lower part of the steaming cylinder 1302 and the feed hole of the cooling mechanism in sequence. The cooling box 1101 is internally provided with an inclined bottom wall and an air dispersion plate 1105, and cold air and hot air are alternately introduced into the cooling box 1101, so that the material placed in the cooling box can be uniformly and rapidly cooled. The cooled materials enter a fermentation box 1203 of the fermentation mechanism through a discharge hole of a cooling box 1101 and a feed hole of the fermentation mechanism in sequence for fermentation, the fermentation box 1203 continuously vibrates under the action of a vibration motor 1204 and a spring 1202, so that caking such as pomace is effectively reduced, fresh air can enter the materials such as the pomace, aerobic microorganisms participating in fermentation can be supplied with sufficient oxygen, the heat in the fermented pomace is fully exchanged with external air, and the pomace is in the optimal fermentation state. The fermentation process is divided into primary fermentation and secondary fermentation, wherein during the primary fermentation, the yeast storage tank 1214 releases yeast into the fermentation box 1203, and the yeast is added into the pomace. During secondary fermentation, the vinegar yeast storage tank 1215 and the sea buckthorn seed meal storage tank 1216 release vinegar mother and sea buckthorn seed meal powder into the fermentation box 1203 respectively, namely the sea buckthorn seed meal powder and the vinegar mother are mixed into fruit residues. The pomace is also continuously turned by a turning mechanism, in which a turning hopper 1211 turns the pomace along with a conveyor 1209 during the conveying process. Turning over flexible cantilever 1206 of unstrained spirits mechanism can follow fermentation box 1203 width direction and stretch out and draw back and remove, and telescopic support arm 1205 can drive telescopic cantilever 1206 and remove along fermentation vat 1203 length direction, and telescopic support arm 1205 can drive telescopic cantilever 1206 and reciprocate, has guaranteed that the stirring mechanism stirring is even comprehensive, and the material fermentation of putting into fermentation box 1203 is effectual, labour saving and time saving and improved production efficiency, reduced construction cost.
The water filter includes frame 201, second driving pulley 202, second driven pulley 203, conveyer belt 204, motor 205, driving belt 206, rubber band hem 207 and hinders the board 208 that falls, conveyer belt 204 is last to be provided with a plurality of wash ports 209, driving pulley 202 and driven pulley 203 install respectively on frame 201, motor 205 passes through driving belt 206 and drives second driving pulley 202 and rotate, second driving pulley 202 drives second driven pulley 203 through conveyer belt 204 and rotates, rubber band hem 207 set up the both sides at conveyer belt 204 perpendicularly, conveyer belt 204 on the interval set up the limiting plate 208 that prevents the landing of seabuckthorn fruit.
Set up side rubber tape ruffle 207 that falls in both sides of transportation belt 204, not only the installation is swift convenient, and side rubber tape ruffle 207 that falls is elastic, can remove along with transportation belt 204, reduces the resistance to the operation and prevents that it is effectual to fall, prevents effectively that the seabuckthorn fruit from dropping outside transportation belt 204. The fall-stopping plate 208 can effectively prevent the seabuckthorn fruits from sliding downwards, ensure the continuous transportation and improve the transportation efficiency.
The seed-meat separator 3 comprises a crushing barrel 304, a fruit pulp collecting tank 305 arranged below the crushing barrel 304, a rotating shaft 303 arranged in the crushing barrel 304, four cross-shaped blades 301 arranged on the rotating shaft 303 and two splayed blades 302 arranged on the rotating shaft 303, wherein the lower part of the crushing barrel 304 is communicated with the fruit pulp collecting tank 305 through a conveying pipe 306, an electric stop valve 307 is arranged on the conveying pipe 306, a vibrating filter sieve 308 is arranged in the fruit pulp collecting tank 305, a seed outlet 309 and a fruit pulp outlet 3010 are arranged on the fruit pulp collecting tank 305, the seed outlet 309 is arranged above the vibrating filter sieve 308, the fruit pulp outlet 3010 is arranged below the vibrating filter sieve 308, the four cross-shaped blades 301 are arranged in parallel with each other, the two splayed blades 302 are arranged vertically with each other, the four cross-shaped blades 301 are sequentially wound on the rotating shaft 303 along the axial direction of the rotating shaft 303 and arranged in a mutually crossed manner, the splayed blade 302 is wound on the rotating shaft 303 and is arranged below the cross-shaped blade 301, and a seabuckthorn fruit feeding hole 3011 is formed in the upper portion of the crushing barrel 303. The distance from the end part of the cross-shaped blade 301 to the inner wall of the crushing barrel 304 is larger than the diameter of the sea buckthorn seeds and smaller than the diameter of the sea buckthorn fruits, and the distance from the splayed blade 302 to the inner wall of the crushing barrel 304 is larger than the diameter of the sea buckthorn seeds and smaller than the diameter of the sea buckthorn fruits.
The rotating shaft 303 is connected with a stepping motor and driven by the stepping motor to rotate, and the stepping motor intermittently rotates forwards and backwards under the control of the controller, so that the rotating shaft 303 drives the cross-shaped blade 301 and the splayed blade 302 to rotate in the crushing barrel 304, the seabuckthorn fruits entering the crushing barrel 304 from the seabuckthorn fruit feeding hole 3011 are crushed, the flesh is crushed into pulp, and the seeds and the flesh are separated. After the crushing is completed, the electric stop valve 307 is controlled to open, so that the pulp with seeds enters the pulp collecting tank 305 from the crushing cylinder 304 through the conveying pipe 306 and is filtered by the vibrating filter screen 308. The vibrating screen 308 is driven by a vibrating motor to vibrate, the vibrating screen 308 is arranged obliquely, and one end of the vibrating screen 308 close to the seed outlet 309 is lower than the other end. The vibrating screen 308 filters the seeds out and sends the seeds under vibration into a seed outlet 309 and the pulp passing through the vibrating screen 308 enters a pulp collection tank 305 and exits through a pulp outlet 3010.
The above embodiments are based on the technical solution of the present invention, and detailed implementation and specific operation processes are given, but the scope of the present invention is not limited to the above embodiments.
Claims (7)
1. Seabuckthorn fruit juice processing integrated device, its characterized in that: including cleaning machine (4), water purifier (2), seed flesh separating centrifuge (3), fermentation machine (1), filter (5) and isotropic symmetry (6), cleaning machine (4) are used for wasing the sea buckthorn fruit and the sea buckthorn fruit discharge gate setting of cleaning machine (4) is in the feed end top of water purifier (2), and the discharge end of water purifier (2) passes through the transfer pipeline and is connected with sea buckthorn fruit feed inlet (3011) of seed flesh separating centrifuge (3), and the fruit pulp export (3010) of seed flesh separating centrifuge (3) is connected with the feed inlet of filter (5), and the pomace export of filter (5) passes through the connecting tube and gets into fermentation in fermentation machine (1) and ferment, and the fruit juice export of filter (5) and the access connection of isotropic symmetry (6), and the fermentation juice export of fermentation machine (1) and the access connection of isotropic symmetry (6).
2. The device of claim 1, wherein the device comprises: the fermentation machine (1) comprises a cooling mechanism, a fermentation mechanism and a heat evaporation mechanism, the cooling mechanism comprises a cooling box (101), an air blower (102), a cold air conveying pipe (103) and a hot air conveying pipe (104), an air inlet of the air blower (102) is respectively connected with the cold air conveying pipe (103) and the hot air conveying pipe (104) through a three-way pipe (106), an air outlet is connected with an air inlet of the cooling box (101), the cooling box (101) is provided with an inclined bottom wall, the air inlet is positioned at one end with a lower position of the bottom wall, three groups of air dispersion plate sets vertical to the bottom wall of the cooling box (101) are sequentially arranged in the cooling box (101) along the air inlet direction, each air dispersion plate set respectively comprises two air dispersion plates (105) which are symmetrically arranged by taking the air inlet direction of the cooling box (101) as a central line, and the air dispersion plate (105) close to the air inlet of the cooling box (101) and the air inlet direction of the cooling box (101) form an included angle, the wind dispersion plates (105) of the wind dispersion plate group arranged in the middle are arranged in parallel with the wind inlet direction of the cooling box (101), and the wind dispersion plates (105) of the other wind dispersion plate group are arranged at an included angle of 20-60 degrees with the wind inlet direction of the cooling box (101); the fermentation mechanism comprises a turning assembly, a support (1201) and a fermentation box (1203) supported and arranged on the support (1201) through a plurality of springs (1202), wherein a distiller's yeast storage tank (1214), a vinegar yeast storage tank (1215) and a sea buckthorn seed meal storage tank (1216) are arranged above the fermentation box (1203), a vibration motor (1204) is arranged below the fermentation box (1203), the turning assembly comprises a telescopic support arm (1205) arranged on one side of the fermentation box (1203), the top end of the telescopic support arm (1205) is provided with a telescopic cantilever (1206) obliquely and downwardly suspended above the fermentation box (1203), a first driving pulley (1207) and a first driven pulley (1208) are arranged on the telescopic cantilever (1206) along the length direction of the telescopic cantilever, the first driving pulley (1207) is in transmission connection with the motor (1210), and a conveyor belt (1209) is wound between the first driving pulley (1207) and the second driven pulley (1208), a plurality of turning hoppers (1211) are arranged on the conveyor belt (1209) at intervals, the turning hoppers (1211) turn up materials along the conveyor belt (1209) in the conveying process, and a travelling wheel (1212) which travels in a reciprocating mode along a track (1213) is arranged at the bottom of the telescopic support arm (1205); the steam heating mechanism comprises a steam barrel (1302) with a drain pipe (1301) arranged at the bottom and two steam delivery pipes (1303) arranged through the steam barrel (1302), one end of each steam delivery pipe (1303) is closed, the driving mechanism (1304) drives the steam delivery pipe (1303) to rotate, the other end of each steam delivery pipe (1303) is connected with a steam outlet of the steam generator (1306) through a rotary joint (1305), and steam dispersion holes (1307) are densely distributed in a pipe body of each steam delivery pipe (1303) located in the steam barrel (1302).
3. The sea buckthorn juice processing integrated device of claim 2, wherein: the number of the steam feeding pipes (1303) is two, and the two steam feeding pipes (1303) are vertically arranged.
4. The integrated hippophae rhamnoides juice processing device of claim 2, wherein: the steam feeding pipe (1303) is provided with a plurality of hollow stirring teeth (1308), and the hollow stirring teeth (1308) are provided with a plurality of steam dispersing holes (1307).
5. The integrated hippophae rhamnoides juice processing device of claim 2, wherein: the driving mechanism (1304) comprises a motor, a driving chain wheel, a driven chain wheel and a transmission chain, the driving chain wheel is coaxially connected with an output shaft of the motor, the driven chain wheel is connected with a steam pipe (1303), and the transmission chain is wound between the driving chain wheel and the driven chain wheel.
6. The integrated hippophae rhamnoides juice processing device of claim 1, wherein: the water filter comprises a frame (401), a second driving pulley (402), a second driven pulley (403), a conveying belt (404), a motor (405), a transmission belt (406), a pleated belt edge (407) and a falling-preventing plate (408), wherein a plurality of drain holes (409) are formed in the conveying belt (404), the driving pulley (402) and the driven pulley (403) are respectively installed on the frame (401), the motor (405) drives the second driving pulley (402) to rotate through the transmission belt (406), the second driving pulley (402) drives the second driven pulley (403) to rotate through the conveying belt (404), the pleated belt edge (407) is vertically arranged on two sides of the conveying belt (404), and a limiting plate (408) for preventing conveyed objects from falling is arranged on the conveying belt (404) at intervals.
7. The integrated hippophae rhamnoides juice processing device of claim 1, wherein: the seed-meat separator (3) comprises a crushing barrel (304), a fruit pulp collecting tank (305) arranged below the crushing barrel (304), a rotating shaft (303) arranged in the crushing barrel (304), four cross-shaped blades (301) arranged on the rotating shaft (303) and two splayed blades (302) arranged on the rotating shaft (303), wherein the lower part of the crushing barrel (304) is communicated with the fruit pulp collecting tank (305) through a conveying pipe (306), an electric stop valve (307) is arranged on the conveying pipe (306), a vibrating filter sieve (308) is arranged in the fruit pulp collecting tank (305), a seed outlet (309) and a fruit pulp outlet (3010) are arranged on the fruit pulp collecting tank (305), the seed outlet (309) is arranged above the vibrating filter sieve (308), the fruit pulp outlet (3010) is arranged below the vibrating filter sieve (308), and the four cross-shaped blades (301) are arranged in parallel, two splayed blades (302) are perpendicular setting each other, four cross blades (301) are in proper order around establishing on rotation axis (303) and intercrossing sets up along the axial direction of rotation axis (303), splayed blade (302) are around establishing on rotation axis (303) and setting up the below at cross blade (301).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011024886.5A CN112155215A (en) | 2020-09-25 | 2020-09-25 | Sea-buckthorn fruit juice processing integrated device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011024886.5A CN112155215A (en) | 2020-09-25 | 2020-09-25 | Sea-buckthorn fruit juice processing integrated device |
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| CN112155215A true CN112155215A (en) | 2021-01-01 |
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| CN202011024886.5A Pending CN112155215A (en) | 2020-09-25 | 2020-09-25 | Sea-buckthorn fruit juice processing integrated device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113017101A (en) * | 2021-03-15 | 2021-06-25 | 庄小芳 | Juicing device for food processing and using method thereof |
| CN113716984A (en) * | 2021-09-08 | 2021-11-30 | 中国科学院地理科学与资源研究所 | Kitchen garbage fermentation treatment system |
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| CN1708239A (en) * | 2002-12-04 | 2005-12-14 | 普利迪克特国际有限公司 | Juice recovery process |
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| CN113716984B (en) * | 2021-09-08 | 2022-04-19 | 中国科学院地理科学与资源研究所 | Kitchen garbage fermentation treatment system |
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