CN112141418A - Micro-pipe full-automatic pipe arranging and filling machine and pipe arranging and filling process thereof - Google Patents
Micro-pipe full-automatic pipe arranging and filling machine and pipe arranging and filling process thereof Download PDFInfo
- Publication number
- CN112141418A CN112141418A CN202011121756.3A CN202011121756A CN112141418A CN 112141418 A CN112141418 A CN 112141418A CN 202011121756 A CN202011121756 A CN 202011121756A CN 112141418 A CN112141418 A CN 112141418A
- Authority
- CN
- China
- Prior art keywords
- test tube
- lifting
- tube
- assembly
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005429 filling process Methods 0.000 title abstract description 9
- 238000012360 testing method Methods 0.000 claims abstract description 423
- 239000000463 material Substances 0.000 claims abstract description 104
- 238000000034 method Methods 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 230000033001 locomotion Effects 0.000 claims description 10
- 238000003780 insertion Methods 0.000 claims description 8
- 230000003028 elevating effect Effects 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 230000005484 gravity Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000013467 fragmentation Methods 0.000 description 3
- 238000006062 fragmentation reaction Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000009795 derivation Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000002674 ointment Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/48—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using reciprocating or oscillating pushers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention discloses a micro-tube full-automatic tube arranging and filling machine and a tube arranging and filling process thereof, wherein the micro-tube full-automatic tube arranging and filling machine comprises a lifting and feeding mechanism, a transmission and tube arranging mechanism, a test tube taking and placing mechanism and a boxing and blanking mechanism, wherein the lifting and feeding mechanism is arranged at one end of a machine table; the conveying and pipe arranging mechanism is arranged on the side part of the lifting feeding mechanism and comprises a vibration material tray, a conveying material groove and a pipe arranging assembly, the vibration material tray is supported and lifted by a support, the pipe arranging assembly is arranged at the other end of the machine table, and two ends of the conveying material groove are connected to the vibration material tray and the pipe arranging assembly and extend downwards to the pipe arranging assembly in an inclined mode from the vibration material tray; the boxing and blanking mechanism is arranged on the side part of the tube arranging mechanism. The automatic tube arranging and discharging device has the advantages that test tubes are automatically conveyed upwards, the tube discharging efficiency is effectively improved, automatic tube arranging and arranging of scattered test tubes are realized, the tube arranging and discharging efficiency is improved, the situation that the test tubes are cracked in the tube arranging and discharging process is reduced, automatic circulation pushing of empty test tube boxes and automatic feeding and discharging of full test tube boxes are realized, and the tube boxing efficiency is improved.
Description
Technical Field
The invention relates to the field of medical equipment, in particular to a micro-tube full-automatic tube managing and filling machine and a tube managing and filling process thereof.
Background
With the development and popularization of the medical field in China, the production requirements of common medical articles such as medicine bottles, ointments, test tubes and the like are greatly improved. Such medical articles often require mass production, batch processing, and batch packaging. The test tubes are common instruments in chemical laboratories, can be used as reaction vessels for a small amount of reagents, and are used at normal temperature or during heating. The test tube boxing machine is an automatic machine device which is applied to batch boxing of test tubes in the aspect of medical treatment.
In the automatic process of tube packing, scattered tubes need to be arranged into a row for improving efficiency, then the whole row of tubes needs to be taken or packed, and therefore a tube arranging device needs to be designed to automatically arrange the scattered tubes. Meanwhile, scattered test tubes need to be discharged and led out one by one; the materials can be led out one by adopting a vibrating tray under the general condition. In the process of leading out the test tubes one by one through the vibration material trays, the vibration material trays generally push the materials forward through continuous extrusion; however, since the test tube is a fragile product, in order to reduce the extrusion pressure of the vibrating tray, the test tube needs to slide downwards and be led out by using the gravity action. This requires the vibrating tray to be positioned at a higher level and the trough to be positioned obliquely downward from the vibrating tray. Based on this kind of structural requirement, before the vibration ejection of compact, need upwards transport the test tube to the vibration charging tray of higher position in. In addition, the test tubes are often carried, taken and placed and the like in the processes of filling and producing the test tubes, and the test tubes are mostly of irregular cylindrical structures and are generally made of fragile materials such as glass and the like; the efficiency is low by adopting a mode of manually taking and placing test tubes, and the hands cannot enter a special work station, so the adaptability is poor; and the traditional manipulator clamping jaw very easily leads to the test tube cracked in carrying out test tube and getting the in-process. In addition, the test tubes are generally stored in a straight-through manner in a test tube box of a plate-shaped structure, which may be made of foam material and provided with a plurality of rows of downwardly concave insertion holes. Traditional dress box mode adopts and inserts the test tube one by hand in the test tube box, and dress box inefficiency, and manual dress box is difficult to guarantee to adorn the box quality, the easy test tube damage condition that appears.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a test tube feeding device which can automatically transport test tubes upwards, effectively improve the efficiency of sending out the test tubes and ensure stable transmission, aiming at the defects of the prior art; the test tubes are led out one by effectively utilizing the gravity action, and meanwhile, the automatic tube arrangement rows of scattered test tubes are realized, so that the test tube taking and placing and production efficiency is effectively improved; by utilizing the structure at the top of the test tube, after the semicircular bolt is inserted into the top of the test tube, the semicircular bolt is propped against the fixed test tube from the inner side, so that the test tube taking and placing efficiency is effectively improved, and the situation of test tube fragmentation in the taking and placing process is reduced; the automatic circulating pushing-out of the empty test tube boxes and the automatic feeding-out of the full material boxes are realized, and the micro tube full-automatic tube arranging and filling machine and the tube arranging and filling process thereof effectively improve the tube arranging efficiency.
The technical scheme adopted by the invention is as follows: a micro-tube full-automatic tube arranging and loading machine comprises a lifting and feeding mechanism, a transmission and tube arranging mechanism, a test tube taking and placing mechanism and a box loading and unloading mechanism, wherein the lifting and feeding mechanism is arranged at one end of a machine table; the conveying and pipe arranging mechanism is arranged on the side part of the lifting feeding mechanism and comprises a vibration material tray, a conveying material groove and a pipe arranging assembly, the vibration material tray is supported and lifted by a support, the pipe arranging assembly is arranged at the other end of the machine table, two ends of the conveying material groove are connected to the vibration material tray and the pipe arranging assembly, and the vibration material tray obliquely and downwards extends to the pipe arranging assembly; the test tubes are lifted upwards into a vibration material tray of the conveying and pipe arranging mechanism through the lifting and feeding mechanism, are led into the conveying material tray one by one through the vibration material tray, and slide downwards into the pipe arranging assembly one by one along the conveying material tray, and the pipe arranging assembly is transversely arranged into a single row; the boxing and blanking mechanism is arranged on the side part of the pipe arranging mechanism; above-mentioned test tube is got and is put mechanism and strides and establish between reason pipe subassembly and dress box unloading mechanism, and the test tube is got and is put the mechanism and wholly takes out the single test tube to put into the test tube box of dress box unloading mechanism, dress box unloading mechanism pushes out empty test tube box circularly, and will load the test tube box after accomplishing and send out.
Preferably, the lifting and feeding mechanism comprises a support, a material box and a lifting assembly, wherein the support is arranged on the machine table, and a frame body extending vertically and upwards is formed on one side of the support; the material box is arranged on the other side of the bracket, the bottom of the material box is provided with an opening, and the test tube is placed in the material box; above-mentioned lifting unit slope sets up on the support, supports through the vertical support body of support one side, and lifting unit's lower extreme extends to magazine bottom open-ended below, and lifting unit's upper end extends to vibrations charging tray top, and on the test tube in the charging tray slided into lifting unit, upwards transported through lifting unit slope to send into in the vibrations charging tray.
Preferably, the lifting assembly comprises a lifting support, a lifting motor, a lifting belt, a lifting support plate and a material guide plate, wherein the lifting support is obliquely arranged on the support and supported by a vertical support body, and two ends of the lifting support are provided with roll shafts; the lifting belt is arranged in the lifting bracket and is tensioned by the roller shafts at the two ends of the lifting bracket; the lifting support plates comprise at least two blocks, the lifting support plates are arranged on the lifting belt in parallel at intervals, and the inner side edges of the lifting support plates are connected and fixed on the lifting belt to form a support plane; the lifting motor is arranged on the side part of the lifting support, the output end of the lifting motor is connected with a roller shaft at the lower end of the lifting support through a transmission belt, the lifting motor drives the roller shaft to rotate, the roller shaft drives the lifting belt to move from bottom to top, and the test tube in the material box slides onto a lifting support plate at the lower part of the lifting belt and moves upwards along with the lifting support plate; the material guide plate is connected to one side of the upper end of the lifting support, obliquely and downwardly extends to the upper side of the vibration material tray, and test tubes on the lifting support plate slide into the material guide plate and slide into the vibration material tray through the material guide plate.
Preferably, the pipe arranging assembly is connected to a discharge port of the conveying trough and comprises a pipe arranging support, a backup plate, a limiting assembly and a pipe arranging assembly, wherein the pipe arranging support comprises an upper layer of support plate and a lower layer of support plate; the backup plate is vertically arranged on an upper support plate of the pipe support, and a gap is formed at the joint of the backup plate and the conveying trough; the limiting assembly is arranged on one side of the backup plate and extends to the upper part of the discharge hole of the conveying trough, and the limiting assembly is downwards inserted into a concave hole in the top of the test tube on the outermost side in the conveying trough so as to prevent the test tube from sliding out of the discharge hole; above-mentioned reason pipe assembly interval sets up in the opposite side of backup plate to extend along backup plate side direction, reason pipe assembly is close to backup plate one side and is equipped with two at least tube slots side by side, and when the discharge gate was aimed at to the tube slot, the test tube slided into the tube slot, and reason pipe assembly drive tube slot linear motion makes next empty tube slot aim at the discharge gate, fills the test tube until all tube slots.
Preferably, the limiting assembly comprises a limiting cylinder, a limiting bracket and a limiting bolt, wherein the limiting cylinder is arranged below the upper support plate of the pipe arranging support, and the output end of the limiting cylinder is arranged upwards; the limiting bracket is connected to the output end of the limiting cylinder and upwards penetrates through the upper layer support plate of the pipe arranging support to extend to the position above the discharge port; the vertical connection of above-mentioned spacing bolt is on spacing support to downwardly extending to in the discharge gate, spacing cylinder passes through spacing bolt elevating movement of spacing support drive, so that spacing bolt inserts the top shrinkage pool of test tube.
Preferably, the pipe-managing assembly comprises a pipe-managing cylinder, a pipe-managing connecting plate and a pipe-managing sliding seat, wherein the pipe-managing cylinder is arranged on the other side of the backup plate; the pipe-managing sliding seat is slidably arranged on an upper support plate of the pipe-managing support seat along the side edge direction of the backup plate and is connected with the output end of the pipe-managing cylinder through a pipe-managing connecting plate, and at least two pipe grooves are arranged in parallel on one side of the pipe-managing sliding seat, which is close to the backup plate; the pipe-arranging cylinder drives the pipe-arranging slide carriage to linearly slide along the side edge direction of the backup plate.
Preferably, the test tube picking and placing mechanism comprises a first straight line module, a second straight line module, a lifting straight line module, a micro-inserting assembly and a tube picking and placing assembly, wherein the first straight line module is arranged on the machine platform, and the second straight line module is connected to the output end of the first straight line module along the direction perpendicular to the first straight line module; the lifting linear module is vertically connected to the output end of the second linear module; the micro-plug assembly is connected to the output end of the lifting linear module; the aforesaid is got the pipe subassembly and is set up on inserting the subassembly a little, and through inserting the subassembly drive and elevating movement a little, two semicircle bolts of getting the pipe subassembly insert the shrinkage pool of test tube behind the closed formation cylinder bolt of horizontal direction in, open in the shrinkage pool of test tube, outwards paste tight shrinkage pool lateral wall to fixed test tube.
Preferably, the micro-plug assembly comprises a micro-plug cylinder and a lifting frame, wherein the micro-plug cylinder is connected to the output end of the lifting linear module, the output end of the micro-plug cylinder faces downwards, and the lifting frame is connected to the output end of the micro-plug cylinder; the pipe taking assembly comprises a fixed clamping seat, a movable clamping seat, a pipe taking cylinder, a first semicircular bolt and a second semicircular bolt, wherein the fixed clamping seat is horizontally arranged on the lifting frame, and the bottom of the fixed clamping seat is provided with at least two mounting holes in parallel; the first semicircular bolts comprise at least two bolts, and the first semicircular bolts are vertically arranged in the mounting holes of the fixing clamp seats and extend downwards; the movable clamping seat is slidably arranged on the fixed clamping seat along the horizontal direction, and the bottom of the movable clamping seat is provided with at least two mounting holes in parallel; the second semicircular bolts comprise at least two bolts, are arranged in the mounting holes of the movable clamping seats and extend downwards; the pipe taking cylinder is arranged on the side part of the movable clamping seat, the output end of the pipe taking cylinder is connected with the movable clamping seat, and the pipe taking cylinder drives the movable clamping seat to drive the second semicircular bolt to move so that the second semicircular bolt is close to or far away from the first semicircular bolt.
Preferably, the boxing and blanking mechanism comprises a test tube box pushing-out assembly, a test tube box conveyor belt and a test tube box conveyor roller, wherein the test tube box pushing-out assembly is horizontally arranged, the test tube box is arranged on the test tube box pushing-out assembly, at least two test tube boxes are stacked up and down in the test tube box, and the test tube box pushing-out assembly pushes out a test tube box at the lowest position of the test tube box to the test tube box conveyor belt arranged on one side of the test tube box pushing-out assembly; the test tube box conveying roller is arranged at the blanking section of the test tube box conveying belt, and the test tube box conveying belt conveys the test tube box filled with the test tubes to the test tube box conveying roller; the test tube box pushing assembly comprises a pushing support, a pushing cylinder, a pushing connecting seat, a pushing limiting strip and a pushing block, wherein the pushing support comprises an upper layer of support plate and a lower layer of support plate; the push-out air cylinder is arranged at the bottom of the upper support plate of the push-out support, the push-out connecting seat is connected to the bottom of the upper support plate of the push-out support in a sliding manner and is connected with the output end of the push-out air cylinder, and the push-out connecting seat upwards penetrates through the upper support plate of the push-out support; the push-out supporting strips comprise two strips, the two push-out supporting strips are arranged on the upper supporting plate of the push-out support at intervals in parallel, the test tube box is arranged on the push-out supporting strips, and the bottom of the test tube box is open; above-mentioned ejector pad slidable ground sets up between two propelling movement branches, and one end is connected with the release connecting seat, and the other end forms U type notch, and the release cylinder promotes the ejector pad and removes to test tube case lower part, makes test tube case below test tube box embedding U type notch in, and the ejector pad is released the test tube box to the test tube box conveyer belt.
A pipe arranging and filling process of a micro-pipe full-automatic pipe arranging and filling machine comprises the following process steps:
s1, lifting and feeding: the test tubes to be boxed are led out by the lifting and feeding mechanism and then are conveyed upwards;
s2, successive feeding: in the step S1, the lifting and feeding mechanism conveys the test tubes upwards into the vibration tray, the vibration tray conveys the test tubes into the conveying trough one by one, and the test tubes move to the tube management assembly one by one in the conveying trough;
s3, arranging the tubes into rows: the test tubes in the step S2 slide into the tube slots arranged in parallel of the tube managing assembly one by one from the discharge hole of the conveying trough, the tube managing assembly moves transversely and linearly, and after one tube slot is provided with the test tubes, the test tubes move by a unit distance until all the tube slots are filled with the test tubes;
s4, taking a tube: after the test tubes in the step S3 are arranged in rows in the tube assembly, the test tube pick-and-place mechanism moves to the upper side of the test tubes, and the first semicircular bolt and the second semicircular bolt are combined into a cylindrical bolt to be inserted into the concave hole at the top of each test tube, and then the first semicircular bolt and the second semicircular bolt are separated and abut against the inner wall of the concave hole to take out each test tube;
s5, pushing out the test tube box: the tube loading and unloading mechanism pushes out empty test tube boxes stacked up and down at the bottom of the test tube box;
s6, tubing: the single row of the plurality of test tube boxes taken out in the step S4 are inserted into the test tube box pushed out in the step S5 after being taken out by the test tube taking and placing mechanism;
s7, blanking: and (5) after the test tube box in the step (S6) is completely loaded, conveying the test tube box to the test tube box conveying roller through the test tube box conveying belt for blanking.
The invention has the beneficial effects that:
aiming at the defects and shortcomings in the prior art, the test tube automatic conveying device is independently researched and developed, the test tube is automatically conveyed upwards, the test tube sending-out efficiency is effectively improved, and the conveying is stable; the test tubes are led out one by effectively utilizing the gravity action, and meanwhile, the automatic tube arrangement rows of scattered test tubes are realized, so that the test tube taking and placing and production efficiency is effectively improved; by utilizing the structure at the top of the test tube, after the semicircular bolt is inserted into the top of the test tube, the semicircular bolt is propped against the fixed test tube from the inner side, so that the test tube taking and placing efficiency is effectively improved, and the situation of test tube fragmentation in the taking and placing process is reduced; the automatic circulating pushing-out of the empty test tube boxes and the automatic feeding-out of the full material boxes are realized, and the micro tube full-automatic tube arranging and filling machine and the tube arranging and filling process thereof effectively improve the tube arranging efficiency. Specifically, the method comprises the following steps:
the invention is originally designed with a lifting and feeding mechanism as a test tube lifting execution part, the lifting and feeding mechanism takes a material box with an opening at the bottom as a test tube storage structure, a lifting bracket arranged obliquely and upwards is taken as a conveying carrier supporting structure, the lifting bracket is supported and fixed by a bracket, two ends of the lifting bracket are rotatably provided with a roll shaft, the roll shaft is sleeved with a lifting belt, the roll shaft is driven to rotate by a lifting motor arranged at the lower part of the lifting bracket, and the roll shaft drives the lifting belt to move obliquely and upwards along the direction of the lifting bracket; meanwhile, a plurality of lifting support plates are arranged on the belt surface of the lifting belt at intervals in parallel, the test tube in the material box slides into the lifting support plates positioned below the opening of the material box from the opening, and the lifting support plates move along with the lifting belt, so that the test tube is conveyed obliquely upwards and is guided out to the vibration material disc through a material guide plate arranged at the top of the lifting support; and because the slope setting of lifting belt for promote the extension board and upwards rise along the horizontal plane, can effectively avoid the test tube outwards landing on promoting the extension board.
The invention is originally designed with a transmission and management mechanism, which realizes the one-by-one distribution and derivation of scattered test tubes, realizes the oblique blanking of the test tubes by utilizing the gravity action, and effectively reduces the overstocked and damaged conditions of the test tubes; and realized the automatic arrangement of test tube in rows to many test tubes are got to test tube picking and placing mechanism single and are put, promote work efficiency. The conveying and pipe arranging mechanism integrally comprises a vibration material tray, a conveying material groove and a pipe arranging assembly, wherein two ends of the conveying material groove are respectively connected with the vibration material tray and the pipe arranging assembly, and the vibration material tray is lifted and installed at the same time, so that the height of the conveying material groove on one side of the vibration material tray is higher than that of the pipe arranging assembly; thereby do benefit to test tube self action of gravity and slide downwards in the transmission silo, effectively reduced the effort of extruding of vibrations charging tray to the test tube. In addition, the pipe arranging assembly is provided with a limiting assembly at the joint with the conveying trough, and a limiting bolt is driven by a limiting cylinder to be inserted into a concave hole at the top of a vertically-conveyed test tube from top to bottom, so that the test tube is prevented from moving in the conveying trough; simultaneously, set up and set up the reason pipe slide of a plurality of pipe grooves side by side through the level and manage the executive component as the reason, the pipe groove aims at the discharge gate that transmits the silo, when spacing bolt upwards extracted the test tube, the test tube slides in the pipe groove, reason pipe cylinder drive reason pipe slide slides a unit distance, make next empty pipe groove aim at the discharge gate, so that the test tube gets into empty pipe groove, so circulate until all pipe grooves all fill the test tube, so that follow-up get put the synchronous in bank of mechanism and take out many test tubes, effectively promote and get a tub efficiency.
In addition, the test tube taking and placing mechanism is designed according to the automatic test tube taking and placing requirements, the test tube taking and placing mechanism is originally designed, the top structure of the test tube is utilized, and the semicircular bolt is inserted into the top of the test tube and then props against and fixes the test tube from the inner side, so that the test tube taking and placing efficiency is effectively improved, and the situation that the test tube is cracked in the taking and placing process is reduced. The test tube taking and placing mechanism utilizes a concave hole structure at the bottom of a test tube as a bearing part when taking, placing and clamping, and avoids direct contact with the thin wall of the test tube when taking and placing; adopt first semicircle bolt and second semicircle bolt to get as the test tube and put executive component creatively, merge into complete cylinder when first semicircle bolt and second semicircle bolt paste each other tightly, the diameter of this cylinder is less than the internal diameter of test tube shrinkage pool, so that insert in the test tube shrinkage pool, insert the back, under the power drive who gets the pipe cylinder, first semicircle bolt and second semicircle bolt alternate segregation, outside inner wall that supports the shrinkage pool, thereby realized fixing to the shrinkage pool, so that take out the test tube or pack into in the test tube box. In addition, the first semicircular bolt and the second semicircular bolt comprise a plurality of bolts which are arranged in parallel to form a single-row structure, and a plurality of test tubes can be taken and placed simultaneously in the actual working process. The efficiency of test tube is got and is put has been promoted effectively, has reduced the cracked condition of test tube.
Meanwhile, the boxing and blanking mechanism is designed aiming at the test tube boxing process creatively, so that automatic circular pushing of empty test tube boxes and automatic feeding and blanking of full test tube boxes are realized, the test tube boxing efficiency is effectively improved, and the test tube damage condition is reduced. The boxing and blanking mechanism integrally comprises a test tube box push-out assembly, a test tube box conveyor belt and a test tube box conveyor roller, wherein the test tube box is arranged on the test tube box push-out assembly and is supported by two push-out limiting strips arranged in parallel at intervals, a plurality of rectangular test tube boxes are stacked up and down in the test tube box, and a plurality of test tube insertion holes are distributed in the test tube box so as to insert test tubes; the width of the space between the two pushing limiting strips is larger than that of the test tube box, so that the test tube box at the bottom of the test tube box slides into the space between the two pushing limiting strips; be equipped with the ejector pad between two release spacing slidingly, the lateral part of ejector pad is equipped with U type notch, slide in two test tube box embedding U type notches of releasing between the spacing, the ejector pad is through setting up in the release cylinder drive slip of releasing the support lower part, release the test tube box to the test tube box conveyer belt from test tube box bottom, the action of adorning the test tube on the test tube box conveyer belt, the test tube has been adorned the back, the ejector pad retracts and releases between the spacing, so that release another empty test tube box, so the circulation action, the test tube box is constantly released, test tube box automatic cycle has been realized and has been released, test tube boxing efficiency has been promoted effectively.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the second embodiment of the present invention.
Fig. 3 is a third schematic perspective view of the present invention.
FIG. 4 is a fourth schematic view of the three-dimensional structure of the present invention.
Fig. 5 is a schematic perspective view of the lifting and feeding mechanism of the present invention.
Fig. 6 is a schematic perspective view of the second embodiment of the lifting and feeding mechanism of the present invention.
Fig. 7 is a third schematic perspective view of the lifting and feeding mechanism of the present invention.
Fig. 8 is a fourth schematic perspective view of the lifting and feeding mechanism of the present invention.
Fig. 9 is one of the components of the elevating and feeding mechanism of the present invention.
Fig. 10 is a second schematic view of the component structure of the lifting and feeding mechanism of the present invention.
Fig. 11 is a schematic perspective view of the transporting and managing mechanism according to the present invention.
Fig. 12 is a schematic perspective view of the second embodiment of the transporting and managing mechanism of the present invention.
FIG. 13 is a perspective view of the tube organizer assembly of the present invention.
FIG. 14 is a second perspective view of the tube organizer assembly according to the present invention.
FIG. 15 is a third perspective view of the tube organizer assembly of the present invention.
FIG. 16 is a fourth perspective view of the tube management assembly of the present invention.
FIG. 17 is a fifth perspective view of the tube management assembly of the present invention.
Fig. 18 is a schematic perspective view of the test tube pick-and-place mechanism of the present invention.
Fig. 19 is a second perspective view of the test tube pick-and-place mechanism of the present invention.
Fig. 20 is a third schematic perspective view of the test tube pick-and-place mechanism of the present invention.
Fig. 21 is a schematic diagram of the structure of the components of the test tube pick and place mechanism of the present invention.
FIG. 22 is a second schematic view of the component structure of the test tube pick and place mechanism of the present invention.
Fig. 23 is a third schematic view of the component structure of the test tube pick and place mechanism of the present invention.
FIG. 24 is a fourth view showing the structure of the components of the test tube pick and place mechanism of the present invention.
Fig. 25 is a schematic perspective view of the boxing and blanking mechanism of the present invention.
Fig. 26 is a schematic perspective view of the second boxing and blanking mechanism of the present invention.
Fig. 27 is a third schematic perspective view of the boxing and blanking mechanism of the present invention.
Fig. 28 is a fourth schematic perspective view of the boxing and blanking mechanism of the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
as shown in fig. 1 to 28, the technical solution adopted by the present invention is as follows: a micro-tube full-automatic tube arranging and loading machine comprises a lifting and feeding mechanism 2, a transmission and tube arranging mechanism, a test tube picking and placing mechanism 6 and a boxing and unloading mechanism, wherein the lifting and feeding mechanism 2 is arranged at one end of a machine table 1; the conveying and pipe arranging mechanism is arranged on the side part of the lifting feeding mechanism 2 and comprises a vibration material tray 3, a conveying material groove 4 and a pipe arranging assembly 5, the vibration material tray 3 is supported and lifted by a support, the pipe arranging assembly 5 is arranged at the other end of the machine table 1, two ends of the conveying material groove 4 are connected to the vibration material tray 3 and the pipe arranging assembly 5, and the two ends of the conveying material groove 4 extend downwards to the pipe arranging assembly 5 in an inclined mode from the vibration material tray 3; the test tubes 0 are lifted upwards into a vibration material tray 3 of the conveying and pipe arranging mechanism through a lifting and feeding mechanism 2, are led into a conveying material groove 4 one by one through the vibration material tray 3, and slide downwards into a pipe arranging assembly 5 one by one along the conveying material groove 4, and the pipe arranging assembly 5 is transversely arranged into a single row; the boxing and blanking mechanism 7 is arranged on the side part of the tube arranging mechanism; the test tube taking and placing mechanism 6 is arranged between the tube arranging assembly 5 and the boxing and discharging mechanism in a spanning mode, the test tube taking and placing mechanism 6 integrally takes out single-row test tubes and puts the single-row test tubes into a test tube box 77 of the boxing and discharging mechanism, and the boxing and discharging mechanism circularly pushes out an empty test tube box 77 and sends out the test tube box 77 after loading is completed.
The lifting and feeding mechanism 2 comprises a support 21, a material box 22 and a lifting assembly, wherein the support 21 is arranged on the machine table 1, and one side of the support 21 forms a frame body extending vertically upwards; the material box 22 is arranged at the other side of the bracket 21, the bottom of the material box is opened, and the test tube 0 is placed in the material box 22; above-mentioned lifting unit slope sets up on support 21, and through the vertical support body support of support 21 one side, lifting unit's lower extreme extends to magazine 22 bottom open-ended below, and lifting unit's upper end extends to vibrations charging tray 3 top, and on the test tube in the magazine 22 slided into lifting unit, upwards transported through lifting unit slope to send into in vibrations charging tray 3.
The lifting assembly comprises a lifting bracket 23, a lifting motor 24, a lifting belt 25, a lifting support plate 26 and a material guide plate 27, wherein the lifting bracket 23 is obliquely arranged on the bracket 21 and supported by a vertical bracket body, and two ends of the lifting bracket 23 are provided with roll shafts; the lifting belt 25 is arranged in the lifting bracket 23 and is tensioned by the roller shafts at the two ends of the lifting bracket 23; the lifting support plate 26 comprises at least two lifting support plates 26, the lifting support plates 26 are arranged on the lifting belt 25 in parallel at intervals, and the inner side edges of the lifting support plates are connected and fixed on the lifting belt 25 to form a support plane; the lifting motor 24 is arranged at the side part of the lifting support 23, the output end of the lifting motor is connected with a roller shaft at the lower end of the lifting support 23 through a transmission belt, the lifting motor 24 drives the roller shaft to rotate, the roller shaft drives the lifting belt 25 to move from bottom to top, and the test tubes in the material box 22 slide down to the lifting support plate 26 at the lower part of the lifting belt 25 and move upwards along with the lifting support plate 26; the material guiding plate 27 is connected to one side of the upper end of the lifting support 23, and extends obliquely downward to the upper side of the vibration material tray 3, and the test tubes on the lifting support plate 26 slide into the material guiding plate 27 and slide into the vibration material tray 3 through the material guiding plate 27.
The pipe arranging assembly 5 is connected to a discharge port of the conveying trough 4, the pipe arranging assembly 5 comprises a pipe arranging support 51, a backup plate, a limiting assembly and a pipe arranging assembly, wherein the pipe arranging support 51 comprises an upper layer support plate and a lower layer support plate; the backup plate is vertically arranged on an upper support plate of the pipe arranging support 51, and a gap is arranged at the joint of the backup plate and the conveying trough 4; the limiting assembly is arranged on one side of the backup plate and extends to the position above the discharge hole of the conveying trough 4, and the limiting assembly is downwards inserted into a concave hole in the top of the test tube 0 on the outermost side in the conveying trough 4 so as to prevent the test tube 0 from sliding out of the discharge hole; above-mentioned reason pipe assembly interval sets up in the opposite side of backup plate to extend along backup plate side direction, reason pipe assembly is close to backup plate one side and is equipped with two at least tube slots side by side, and when the discharge gate was aimed at to the tube slot, the test tube slided into the tube slot, and reason pipe assembly drive tube slot linear motion makes next empty tube slot aim at the discharge gate, fills the test tube until all tube slots.
The limiting assembly comprises a limiting cylinder 52, a limiting bracket 53 and a limiting bolt 54, wherein the limiting cylinder 52 is arranged below the upper support plate of the pipe arranging support 51, and the output end of the limiting cylinder is arranged upwards; the limiting bracket 53 is connected to the output end of the limiting cylinder 52 and extends upwards to the upper part of the discharge port through the upper support plate of the pipe arranging support 51; above-mentioned spacing bolt 54 is vertical to be connected on spacing support 53 to downwardly extending to in the discharge gate, spacing cylinder 52 passes through spacing support 53 and drives spacing bolt 54 elevating movement, so that spacing bolt 54 inserts the top shrinkage pool of test tube 0.
The pipe-managing assembly comprises a pipe-managing cylinder 55, a pipe-managing connecting plate 56 and a pipe-managing slide seat 57, wherein the pipe-managing cylinder 55 is arranged on the other side of the backup plate; the pipe-arranging slide seat 57 is slidably arranged on the upper-layer support plate of the pipe-arranging support seat 51 along the side edge direction of the backup plate and is connected with the output end of the pipe-arranging cylinder 55 through a pipe-arranging connecting plate 56, and at least two pipe grooves 58 are arranged in parallel on one side of the pipe-arranging slide seat 57 close to the backup plate; the pipe-arranging air cylinder 55 drives the pipe-arranging slide seat 57 to slide linearly along the side direction of the backup plate.
The test tube picking and placing mechanism 6 comprises a first straight line module 61, a second straight line module 62, a lifting straight line module 63, a micro-inserting assembly and a tube picking and placing assembly, wherein the first straight line module 61 is arranged on the machine table 1, and the second straight line module 62 is connected to the output end of the first straight line module 61 along the direction perpendicular to the first straight line module 61; the lifting linear module 63 is vertically connected to the output end of the second linear module 62; the micro-plug assembly is connected to the output end of the lifting linear module 63; the aforesaid get the subassembly setting on inserting the subassembly a little, through inserting the subassembly drive and elevating movement a little, two semicircle bolts of getting the subassembly insert test tube 0's shrinkage pool behind the closed formation cylinder bolt of horizontal direction in, open in test tube 0's shrinkage pool, outwards paste tight shrinkage pool lateral wall to fixed test tube 0.
The micro-plug assembly comprises a micro-plug air cylinder 69 and a lifting frame 610, wherein the micro-plug air cylinder 69 is connected to the output end of the lifting straight line module 63, the output end of the micro-plug air cylinder 69 is arranged downwards, and the lifting frame 610 is connected to the output end of the micro-plug air cylinder 69; the pipe taking assembly comprises a fixed clamping seat 66, a movable clamping seat 65, a pipe taking cylinder 64, a first semicircular bolt 67 and a second semicircular bolt 68, wherein the fixed clamping seat 66 is horizontally arranged on the lifting frame 610, and the bottom of the fixed clamping seat 66 is provided with at least two mounting holes in parallel; the first semicircular bolts 67 comprise at least two bolts, and the first semicircular bolts 67 are vertically arranged in the mounting holes of the fixing clamp seats 66 and extend downwards; the movable clamping seat 65 is slidably arranged on the fixed clamping seat 66 along the horizontal direction, and the bottom of the movable clamping seat 65 is provided with at least two mounting holes in parallel; the second semicircular bolts 68 comprise at least two, and the second semicircular bolts 68 are arranged in the mounting holes of the movable clamping seats 65 and extend downwards; the pipe taking cylinder 64 is arranged on the side part of the movable clamping seat 66, the output end of the pipe taking cylinder is connected with the movable clamping seat 66, and the pipe taking cylinder 64 drives the movable clamping seat 66 to drive the second semicircular bolt 68 to move so that the second semicircular bolt 68 is close to or far away from the first semicircular bolt.
The boxing and blanking mechanism 7 comprises a test tube box pushing assembly, a test tube box 76, a test tube box conveyor belt 78 and a test tube box conveyor roller 79, wherein the test tube box pushing assembly is horizontally arranged, the test tube box 76 is arranged on the test tube box pushing assembly, at least two test tube boxes 77 are stacked up and down in the test tube box 76, and the test tube box pushing assembly pushes the test tube box 77 at the lowest position of the test tube box 76 outwards to the test tube box conveyor belt 78 arranged on one side of the test tube box pushing assembly; the test tube box conveying roller 79 is arranged at the blanking section of the test tube box conveying belt 78, and the test tube box conveying belt 78 conveys the test tube box 77 filled with test tubes to the test tube box conveying roller 79; the test tube box pushing assembly comprises a pushing support 71, a pushing cylinder 72, a pushing connecting seat 73, a pushing limiting strip 74 and a pushing block 75, wherein the pushing support 71 comprises an upper layer of support plate and a lower layer of support plate; the push-out air cylinder 72 is arranged at the bottom of the upper support plate of the push-out support 71, the push-out connecting seat 73 is slidably connected to the bottom of the upper support plate of the push-out support 71 and is connected with the output end of the push-out air cylinder 72, and the push-out connecting seat 73 upwards penetrates through the upper support plate of the push-out support 71; the push-out branches 74 comprise two push-out branches 74, the two push-out branches 74 are arranged on the upper layer support plate of the push-out support 71 in parallel at intervals, the test tube box 76 is arranged on the push-out branches 74, and the bottom of the test tube box is open; the push block 75 is slidably disposed between the two push-out support bars 74, one end of the push block is connected to the push-out connecting seat 73, the other end of the push block forms a U-shaped notch, the push cylinder 72 pushes the push block 75 to move to the lower portion of the test tube box 76, so that the test tube box 77 at the bottom of the test tube box 76 is embedded into the U-shaped notch, and the push block 75 pushes the test tube box 77 out to the test tube box conveyor belt 78.
A pipe arranging and filling process of a micro-pipe full-automatic pipe arranging and filling machine comprises the following process steps:
s1, lifting and feeding: the test tubes to be boxed are led out by the lifting and feeding mechanism and then are conveyed upwards;
s2, successive feeding: in the step S1, the lifting and feeding mechanism conveys the test tubes upwards into the vibration tray, the vibration tray conveys the test tubes into the conveying trough one by one, and the test tubes move to the tube management assembly one by one in the conveying trough;
s3, arranging the tubes into rows: the test tubes in the step S2 slide into the tube slots arranged in parallel of the tube managing assembly one by one from the discharge hole of the conveying trough, the tube managing assembly moves transversely and linearly, and after one tube slot is provided with the test tubes, the test tubes move by a unit distance until all the tube slots are filled with the test tubes;
s4, taking a tube: after the test tubes in the step S3 are arranged in rows in the tube assembly, the test tube pick-and-place mechanism moves to the upper side of the test tubes, and the first semicircular bolt and the second semicircular bolt are combined into a cylindrical bolt to be inserted into the concave hole at the top of each test tube, and then the first semicircular bolt and the second semicircular bolt are separated and abut against the inner wall of the concave hole to take out each test tube;
s5, pushing out the test tube box: the tube loading and unloading mechanism pushes out empty test tube boxes stacked up and down at the bottom of the test tube box;
s6, tubing: the single row of the plurality of test tube boxes taken out in the step S4 are inserted into the test tube box pushed out in the step S5 after being taken out by the test tube taking and placing mechanism;
s7, blanking: and (5) after the test tube box in the step (S6) is completely loaded, conveying the test tube box to the test tube box conveying roller through the test tube box conveying belt for blanking.
Furthermore, the test tube automatic conveying device is designed to automatically convey the test tube upwards, so that the test tube sending-out efficiency is effectively improved, and the conveying is stable; the test tubes are led out one by effectively utilizing the gravity action, and meanwhile, the automatic tube arrangement rows of scattered test tubes are realized, so that the test tube taking and placing and production efficiency is effectively improved; by utilizing the structure at the top of the test tube, after the semicircular bolt is inserted into the top of the test tube, the semicircular bolt is propped against the fixed test tube from the inner side, so that the test tube taking and placing efficiency is effectively improved, and the situation of test tube fragmentation in the taking and placing process is reduced; the automatic circulating pushing-out of the empty test tube boxes and the automatic feeding-out of the full material boxes are realized, and the micro tube full-automatic tube arranging and filling machine and the tube arranging and filling process thereof effectively improve the tube arranging efficiency. Specifically, the method comprises the following steps: the invention is originally designed with a lifting and feeding mechanism as a test tube lifting execution part, the lifting and feeding mechanism takes a material box with an opening at the bottom as a test tube storage structure, a lifting bracket arranged obliquely and upwards is taken as a conveying carrier supporting structure, the lifting bracket is supported and fixed by a bracket, two ends of the lifting bracket are rotatably provided with a roll shaft, the roll shaft is sleeved with a lifting belt, the roll shaft is driven to rotate by a lifting motor arranged at the lower part of the lifting bracket, and the roll shaft drives the lifting belt to move obliquely and upwards along the direction of the lifting bracket; meanwhile, a plurality of lifting support plates are arranged on the belt surface of the lifting belt at intervals in parallel, the test tube in the material box slides into the lifting support plates positioned below the opening of the material box from the opening, and the lifting support plates move along with the lifting belt, so that the test tube is conveyed obliquely upwards and is guided out to the vibration material disc through a material guide plate arranged at the top of the lifting support; and because the slope setting of lifting belt for promote the extension board and upwards rise along the horizontal plane, can effectively avoid the test tube outwards landing on promoting the extension board. The invention is originally designed with a transmission and management mechanism, which realizes the one-by-one distribution and derivation of scattered test tubes, realizes the oblique blanking of the test tubes by utilizing the gravity action, and effectively reduces the overstocked and damaged conditions of the test tubes; and realized the automatic arrangement of test tube in rows to many test tubes are got to test tube picking and placing mechanism single and are put, promote work efficiency. The conveying and pipe arranging mechanism integrally comprises a vibration material tray, a conveying material groove and a pipe arranging assembly, wherein two ends of the conveying material groove are respectively connected with the vibration material tray and the pipe arranging assembly, and the vibration material tray is lifted and installed at the same time, so that the height of the conveying material groove on one side of the vibration material tray is higher than that of the pipe arranging assembly; thereby do benefit to test tube self action of gravity and slide downwards in the transmission silo, effectively reduced the effort of extruding of vibrations charging tray to the test tube. In addition, the pipe arranging assembly is provided with a limiting assembly at the joint with the conveying trough, and a limiting bolt is driven by a limiting cylinder to be inserted into a concave hole at the top of a vertically-conveyed test tube from top to bottom, so that the test tube is prevented from moving in the conveying trough; simultaneously, set up and set up the reason pipe slide of a plurality of pipe grooves side by side through the level and manage the executive component as the reason, the pipe groove aims at the discharge gate that transmits the silo, when spacing bolt upwards extracted the test tube, the test tube slides in the pipe groove, reason pipe cylinder drive reason pipe slide slides a unit distance, make next empty pipe groove aim at the discharge gate, so that the test tube gets into empty pipe groove, so circulate until all pipe grooves all fill the test tube, so that follow-up get put the synchronous in bank of mechanism and take out many test tubes, effectively promote and get a tub efficiency. In addition, the test tube taking and placing mechanism is designed according to the automatic test tube taking and placing requirements, the test tube taking and placing mechanism is originally designed, the top structure of the test tube is utilized, and the semicircular bolt is inserted into the top of the test tube and then props against and fixes the test tube from the inner side, so that the test tube taking and placing efficiency is effectively improved, and the situation that the test tube is cracked in the taking and placing process is reduced. The test tube taking and placing mechanism utilizes a concave hole structure at the bottom of a test tube as a bearing part when taking, placing and clamping, and avoids direct contact with the thin wall of the test tube when taking and placing; adopt first semicircle bolt and second semicircle bolt to get as the test tube and put executive component creatively, merge into complete cylinder when first semicircle bolt and second semicircle bolt paste each other tightly, the diameter of this cylinder is less than the internal diameter of test tube shrinkage pool, so that insert in the test tube shrinkage pool, insert the back, under the power drive who gets the pipe cylinder, first semicircle bolt and second semicircle bolt alternate segregation, outside inner wall that supports the shrinkage pool, thereby realized fixing to the shrinkage pool, so that take out the test tube or pack into in the test tube box. In addition, the first semicircular bolt and the second semicircular bolt comprise a plurality of bolts which are arranged in parallel to form a single-row structure, and a plurality of test tubes can be taken and placed simultaneously in the actual working process. The efficiency of test tube is got and is put has been promoted effectively, has reduced the cracked condition of test tube. Meanwhile, the boxing and blanking mechanism is designed aiming at the test tube boxing process creatively, so that automatic circular pushing of empty test tube boxes and automatic feeding and blanking of full test tube boxes are realized, the test tube boxing efficiency is effectively improved, and the test tube damage condition is reduced. The boxing and blanking mechanism integrally comprises a test tube box push-out assembly, a test tube box conveyor belt and a test tube box conveyor roller, wherein the test tube box is arranged on the test tube box push-out assembly and is supported by two push-out limiting strips arranged in parallel at intervals, a plurality of rectangular test tube boxes are stacked up and down in the test tube box, and a plurality of test tube insertion holes are distributed in the test tube box so as to insert test tubes; the width of the space between the two pushing limiting strips is larger than that of the test tube box, so that the test tube box at the bottom of the test tube box slides into the space between the two pushing limiting strips; be equipped with the ejector pad between two release spacing slidingly, the lateral part of ejector pad is equipped with U type notch, slide in two test tube box embedding U type notches of releasing between the spacing, the ejector pad is through setting up in the release cylinder drive slip of releasing the support lower part, release the test tube box to the test tube box conveyer belt from test tube box bottom, the action of adorning the test tube on the test tube box conveyer belt, the test tube has been adorned the back, the ejector pad retracts and releases between the spacing, so that release another empty test tube box, so the circulation action, the test tube box is constantly released, test tube box automatic cycle has been realized and has been released, test tube boxing efficiency has been promoted effectively.
The embodiments of the present invention are merely illustrative of specific embodiments thereof, and are not intended to limit the scope thereof. Since the present invention can be modified by a person skilled in the art, the present invention is not limited to the embodiments described above.
Claims (10)
1. The utility model provides a full-automatic reason pipe filling machine of little buret which characterized in that: the test tube boxing and discharging device comprises a lifting and feeding mechanism (2), a conveying and managing mechanism, a test tube taking and placing mechanism (6) and a boxing and discharging mechanism, wherein the lifting and feeding mechanism (2) is arranged at one end of a machine table (1); the conveying and pipe arranging mechanism is arranged on the side part of the lifting feeding mechanism (2), and comprises a vibration material tray (3), a conveying material groove (4) and a pipe arranging assembly (5), wherein the vibration material tray (3) is supported and lifted by a support, the pipe arranging assembly (5) is arranged at the other end of the machine table (1), two ends of the conveying material groove (4) are connected to the vibration material tray (3) and the pipe arranging assembly (5), and the conveying material tray (3) obliquely and downwards extends to the pipe arranging assembly (5); the test tubes (0) are lifted upwards to a vibration material tray (3) of the conveying and pipe arranging mechanism through a lifting and feeding mechanism (2), are led into a conveying trough (4) one by one through the vibration material tray (3), and slide downwards into a pipe arranging assembly (5) one by one along the conveying trough (4), and the pipe arranging assembly (5) is transversely arranged into a single row; the boxing and blanking mechanism (7) is arranged on the side part of the tube arranging mechanism; the test tube taking and placing mechanism (6) is arranged between the tube arranging assembly (5) and the boxing and discharging mechanism in a spanning mode, the test tube taking and placing mechanism (6) integrally takes out the single-row test tubes and places the single-row test tubes into a test tube box (77) of the boxing and discharging mechanism, and the boxing and discharging mechanism circularly pushes out the empty test tube box (77) and sends out the loaded test tube box (77).
2. The micro-tube full-automatic tube managing and filling machine according to claim 1, wherein: the lifting and feeding mechanism (2) comprises a support (21), a material box (22) and a lifting assembly, wherein the support (21) is arranged on the machine table (1), and a frame body extending vertically and upwards is formed on one side of the support (21); the material box (22) is arranged at the other side of the bracket (21), the bottom of the material box is opened, and the test tube (0) is placed in the material box (22); the lifting assembly is obliquely arranged on the support (21) and supported by the vertical support body on one side of the support (21), the lower end of the lifting assembly extends to the lower part of the bottom opening of the material box (22), the upper end of the lifting assembly extends to the upper part of the vibration material plate (3), and a test tube in the material box (22) slides into the lifting assembly and is upwards transported by the inclination of the lifting assembly and sent into the vibration material plate (3).
3. The micro-tube full-automatic tube managing and filling machine according to claim 2, wherein: the lifting assembly comprises a lifting support (23), a lifting motor (24), a lifting belt (25), a lifting support plate (26) and a material guide plate (27), wherein the lifting support (23) is obliquely arranged on the support (21) and supported by a vertical support body, and roll shafts are arranged at two ends of the lifting support (23); the lifting belt (25) is arranged in the lifting bracket (23) and is tensioned by roll shafts at two ends of the lifting bracket (23); the lifting support plates (26) comprise at least two blocks, the lifting support plates (26) are arranged on the lifting belt (25) in parallel at intervals, and the inner side edges of the lifting support plates are connected and fixed on the lifting belt (25) to form a supporting plane; the lifting motor (24) is arranged on the side part of the lifting support (23), the output end of the lifting motor is connected with a roller shaft at the lower end of the lifting support (23) through a transmission belt, the lifting motor (24) drives the roller shaft to rotate, the roller shaft drives the lifting belt (25) to move from bottom to top, and test tubes in the material box (22) slide onto a lifting support plate (26) at the lower part of the lifting belt (25) and move upwards along with the lifting support plate (26); the material guide plate (27) is connected to one side of the upper end of the lifting support (23) and obliquely and downwardly extends to the upper part of the vibration material tray (3), and test tubes on the lifting support plate (26) slide into the material guide plate (27) and slide into the vibration material tray (3) through the material guide plate (27).
4. The micro-tube full-automatic tube managing and filling machine according to claim 3, wherein: the pipe arranging assembly (5) is connected to a discharge port of the conveying trough (4), the pipe arranging assembly (5) comprises a pipe arranging support (51), a backup plate, a limiting assembly and a pipe arranging assembly, wherein the pipe arranging support (51) comprises an upper layer of support plate and a lower layer of support plate; the backup plate is vertically arranged on an upper support plate of the pipe arranging support (51), and a gap is formed at the joint of the backup plate and the conveying trough (4); the limiting assembly is arranged on one side of the backup plate and extends to the position above the discharge hole of the conveying trough (4), and the limiting assembly is downwards inserted into a concave hole in the top of the test tube (0) on the outermost side in the conveying trough (4) so as to prevent the test tube (0) from sliding out of the discharge hole; above-mentioned reason pipe assembly interval sets up in the opposite side of backup plate to extend along backup plate side direction, reason pipe assembly is close to backup plate one side and is equipped with two at least tube slots side by side, and when the discharge gate was aimed at to the tube slot, the test tube slided into the tube slot, and reason pipe assembly drive tube slot linear motion makes next empty tube slot aim at the discharge gate, fills the test tube until all tube slots.
5. The micro-tube full-automatic tube managing and filling machine according to claim 4, wherein: the limiting assembly comprises a limiting cylinder (52), a limiting bracket (53) and a limiting bolt (54), wherein the limiting cylinder (52) is arranged below the upper support plate of the pipe arranging support (51), and the output end of the limiting cylinder is arranged upwards; the limiting bracket (53) is connected to the output end of the limiting cylinder (52), and upwards passes through the upper support plate of the pipe arranging support (51) to extend to the upper part of the discharge hole; above-mentioned spacing bolt (54) are vertical to be connected on spacing support (53) to downwardly extending to in the discharge gate, spacing cylinder (52) drive spacing bolt (54) elevating movement through spacing support (53), so that spacing bolt (54) insert the top shrinkage pool of test tube (0).
6. The micro-tube full-automatic tube managing and filling machine according to claim 5, wherein: the pipe-managing assembly comprises a pipe-managing cylinder (55), a pipe-managing connecting plate (56) and a pipe-managing sliding seat (57), wherein the pipe-managing cylinder (55) is arranged on the other side of the backup plate; the pipe arranging slide seat (57) is slidably arranged on an upper layer support plate of the pipe arranging support seat (51) along the side edge direction of the backup plate and is connected with the output end of the pipe arranging cylinder (55) through a pipe arranging connecting plate (56), and at least two pipe grooves (58) are arranged in parallel on one side of the pipe arranging slide seat (57) close to the backup plate; the pipe-arranging air cylinder (55) drives the pipe-arranging slide seat (57) to slide linearly along the side direction of the backup plate.
7. The micro-tube full-automatic tube managing and filling machine according to claim 6, wherein: the test tube taking and placing mechanism (6) comprises a first straight line module (61), a second straight line module (62), a lifting straight line module (63), a micro-inserting assembly and a tube taking assembly, wherein the first straight line module (61) is arranged on the machine table (1), and the second straight line module (62) is connected to the output end of the first straight line module (61) along the direction perpendicular to the first straight line module (61); the lifting linear module (63) is vertically connected to the output end of the second linear module (62); the micro-plug assembly is connected to the output end of the lifting linear module (63); the aforesaid is got the pipe assembly setting and is being inserted the subassembly a little on, and through inserting the subassembly drive a little and elevating movement, two semicircle bolts of getting the pipe assembly insert the shrinkage pool of test tube (0) behind the closed formation cylinder bolt of horizontal direction in, open in the shrinkage pool of test tube (0), outwards paste tight shrinkage pool lateral wall to fixed test tube (0).
8. The micro-tube fully automatic tube managing and filling machine according to claim 7, wherein: the micro-insertion assembly comprises a micro-insertion cylinder (69) and a lifting frame (610), wherein the micro-insertion cylinder (69) is connected to the output end of the lifting linear module (63), the output end of the micro-insertion cylinder (69) faces downwards, and the lifting frame (610) is connected to the output end of the micro-insertion cylinder (69); the pipe taking assembly comprises a fixed clamping seat (66), a movable clamping seat (65), a pipe taking cylinder (64), a first semicircular bolt (67) and a second semicircular bolt (68), wherein the fixed clamping seat (66) is horizontally arranged on the lifting frame (610), and the bottom of the fixed clamping seat (66) is provided with at least two mounting holes in parallel; the first semicircular bolts (67) comprise at least two bolts, and the first semicircular bolts (67) are vertically arranged in the mounting holes of the fixing clamp seats (66) and extend downwards; the movable clamping seat (65) is slidably arranged on the fixed clamping seat (66) along the horizontal direction, and the bottom of the movable clamping seat (65) is provided with at least two mounting holes in parallel; the second semicircular bolts (68) comprise at least two bolts, and the second semicircular bolts (68) are arranged in the mounting holes of the movable clamping seats (65) and extend downwards; the pipe taking cylinder (64) is arranged on the side part of the movable clamping seat (66), the output end of the pipe taking cylinder is connected with the movable clamping seat (66), and the pipe taking cylinder (64) drives the movable clamping seat (66) to drive the second semicircular bolt (68) to move, so that the second semicircular bolt (68) is close to or far away from the first semicircular bolt.
9. The micro-tube fully automatic tube managing and filling machine according to claim 8, wherein: the boxing and blanking mechanism (7) comprises a test tube box pushing assembly, a test tube box (76), a test tube box conveyor belt (78) and a test tube box conveyor belt (79), wherein the test tube box pushing assembly is horizontally arranged, the test tube box (76) is arranged on the test tube box pushing assembly, at least two test tube boxes (77) are vertically stacked in the test tube box (76), and the test tube box pushing assembly pushes out the test tube box (77) at the lowest part of the test tube box (76) outwards onto the test tube box conveyor belt (78) arranged on one side of the test tube box pushing assembly; the test tube box conveying roller (79) is arranged at the blanking section of the test tube box conveying belt (78), and the test tube box conveying belt (78) conveys the test tube box (77) filled with test tubes to the test tube box conveying roller (79); the test tube box pushing assembly comprises a pushing support (71), a pushing cylinder (72), a pushing connecting seat (73), a pushing limiting strip (74) and a pushing block (75), wherein the pushing support (71) comprises an upper layer support plate and a lower layer support plate; the push-out air cylinder (72) is arranged at the bottom of the upper support plate of the push-out support (71), the push-out connecting seat (73) is connected to the bottom of the upper support plate of the push-out support (71) in a sliding mode and is connected with the output end of the push-out air cylinder (72), and the push-out connecting seat (73) upwards penetrates through the upper support plate of the push-out support (71); the push-out branch bars (74) comprise two push-out branch bars (74), the two push-out branch bars (74) are arranged on the upper layer support plate of the push-out support seat (71) in parallel at intervals, the test tube box (76) is arranged on the push-out branch bars (74), and the bottom of the test tube box is opened; the push block (75) is slidably arranged between the two push-out branch bars (74), one end of the push block is connected with the push-out connecting seat (73), the other end of the push block forms a U-shaped notch, the push cylinder (72) pushes the push block (75) to move to the lower part of the test tube box (76), so that the test tube box (77) at the lowest part of the test tube box (76) is embedded into the U-shaped notch, and the push block (75) pushes the test tube box (77) out to the test tube box conveyor belt (78).
10. The process for managing and filling tubes of the micro-tube full-automatic tube managing and filling machine according to claim 1, comprising the following process steps:
s1, lifting and feeding: the test tubes to be boxed are led out by the lifting and feeding mechanism and then are conveyed upwards;
s2, successive feeding: in the step S1, the lifting and feeding mechanism conveys the test tubes upwards into the vibration tray, the vibration tray conveys the test tubes into the conveying trough one by one, and the test tubes move to the tube management assembly one by one in the conveying trough;
s3, arranging the tubes into rows: the test tubes in the step S2 slide into the tube slots arranged in parallel of the tube managing assembly one by one from the discharge hole of the conveying trough, the tube managing assembly moves transversely and linearly, and after one tube slot is provided with the test tubes, the test tubes move by a unit distance until all the tube slots are filled with the test tubes;
s4, taking a tube: after the test tubes in the step S3 are arranged in rows in the tube assembly, the test tube pick-and-place mechanism moves to the upper side of the test tubes, and the first semicircular bolt and the second semicircular bolt are combined into a cylindrical bolt to be inserted into the concave hole at the top of each test tube, and then the first semicircular bolt and the second semicircular bolt are separated and abut against the inner wall of the concave hole to take out each test tube;
s5, pushing out the test tube box: the tube loading and unloading mechanism pushes out empty test tube boxes stacked up and down at the bottom of the test tube box;
s6, tubing: the single row of the plurality of test tube boxes taken out in the step S4 are inserted into the test tube box pushed out in the step S5 after being taken out by the test tube taking and placing mechanism;
s7, blanking: and (5) after the test tube box in the step (S6) is completely loaded, conveying the test tube box to the test tube box conveying roller through the test tube box conveying belt for blanking.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011121756.3A CN112141418A (en) | 2020-10-20 | 2020-10-20 | Micro-pipe full-automatic pipe arranging and filling machine and pipe arranging and filling process thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011121756.3A CN112141418A (en) | 2020-10-20 | 2020-10-20 | Micro-pipe full-automatic pipe arranging and filling machine and pipe arranging and filling process thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
CN112141418A true CN112141418A (en) | 2020-12-29 |
Family
ID=73954016
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202011121756.3A Pending CN112141418A (en) | 2020-10-20 | 2020-10-20 | Micro-pipe full-automatic pipe arranging and filling machine and pipe arranging and filling process thereof |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN112141418A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113335588A (en) * | 2021-07-01 | 2021-09-03 | 横店集团东磁股份有限公司 | Special-shaped product arranging and tray loading machine and implementation method thereof |
CN113978817A (en) * | 2021-10-31 | 2022-01-28 | 朱菊华 | Packing device for rivet nuts |
CN114291494A (en) * | 2022-01-29 | 2022-04-08 | 武汉工程大学 | Automatic test tube feeding device |
CN115092452A (en) * | 2022-07-05 | 2022-09-23 | 广东通立工业自动化系统有限公司 | Full-automatic packaging system of detection kit and working method thereof |
CN115140362A (en) * | 2022-09-05 | 2022-10-04 | 融越医疗科技(江苏)有限公司 | Nucleic acid detection test tube packaging device and using method thereof |
CN115158758A (en) * | 2022-03-29 | 2022-10-11 | 深圳市冠深泰科技有限公司 | Reaction tube boxing machine |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101454804B1 (en) * | 2013-08-14 | 2014-11-04 | (주)선진에스엠 | Test-tube packing machine |
CN109909169A (en) * | 2019-03-27 | 2019-06-21 | 武汉致远医疗科技有限公司 | A kind of automatic continuous loading system of heparin tube |
CN110787917A (en) * | 2019-11-08 | 2020-02-14 | 烟台艾德康生物科技有限公司 | Full-automatic centrifuge |
CN216424905U (en) * | 2020-10-20 | 2022-05-03 | 深圳市鑫马精工科技有限公司 | Full-automatic pipe arranging and filling machine for micro-pipes |
-
2020
- 2020-10-20 CN CN202011121756.3A patent/CN112141418A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101454804B1 (en) * | 2013-08-14 | 2014-11-04 | (주)선진에스엠 | Test-tube packing machine |
CN109909169A (en) * | 2019-03-27 | 2019-06-21 | 武汉致远医疗科技有限公司 | A kind of automatic continuous loading system of heparin tube |
CN110787917A (en) * | 2019-11-08 | 2020-02-14 | 烟台艾德康生物科技有限公司 | Full-automatic centrifuge |
CN216424905U (en) * | 2020-10-20 | 2022-05-03 | 深圳市鑫马精工科技有限公司 | Full-automatic pipe arranging and filling machine for micro-pipes |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113335588A (en) * | 2021-07-01 | 2021-09-03 | 横店集团东磁股份有限公司 | Special-shaped product arranging and tray loading machine and implementation method thereof |
CN113335588B (en) * | 2021-07-01 | 2022-07-19 | 横店集团东磁股份有限公司 | Special-shaped product arranging and tray loading machine and implementation method thereof |
CN113978817A (en) * | 2021-10-31 | 2022-01-28 | 朱菊华 | Packing device for rivet nuts |
CN113978817B (en) * | 2021-10-31 | 2023-08-15 | 盈锋紧固系统(南通)有限公司 | Packing device for rivet nut |
CN114291494A (en) * | 2022-01-29 | 2022-04-08 | 武汉工程大学 | Automatic test tube feeding device |
CN115158758A (en) * | 2022-03-29 | 2022-10-11 | 深圳市冠深泰科技有限公司 | Reaction tube boxing machine |
CN115092452A (en) * | 2022-07-05 | 2022-09-23 | 广东通立工业自动化系统有限公司 | Full-automatic packaging system of detection kit and working method thereof |
CN115140362A (en) * | 2022-09-05 | 2022-10-04 | 融越医疗科技(江苏)有限公司 | Nucleic acid detection test tube packaging device and using method thereof |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN112141418A (en) | Micro-pipe full-automatic pipe arranging and filling machine and pipe arranging and filling process thereof | |
US12043430B2 (en) | Feeding method and apparatus | |
CN216470440U (en) | Double-tray circulating feeding and storing device | |
CN216424905U (en) | Full-automatic pipe arranging and filling machine for micro-pipes | |
US11753208B2 (en) | Method for transporting spacers for cigarette packs | |
CN112498840A (en) | Plug-in type automatic boxing machine for set combined tableware and boxing method thereof | |
CN115180214A (en) | Automatic boxing equipment and boxing method for glassware | |
CN110155663B (en) | Movable plug-in feeding device and positioning and feeding process thereof | |
CN115973706A (en) | Double-tray cyclic feeding and storing device and double-tray cyclic feeding and storing process thereof | |
JP3796628B2 (en) | Tube boxing method and apparatus | |
CN114291326B (en) | Plastic uptake packing plant | |
CN216189184U (en) | Tray cyclic feeding and storing device | |
CN218506263U (en) | Storage bin device | |
CN214986249U (en) | Capacitor packaging device | |
CN216189185U (en) | Standardized charging tray automatic cycle material loading and storage processing device | |
CN216401897U (en) | Automatic push away box dress box and unloader | |
CN215922671U (en) | Full-automatic test tube boxing machine | |
CN214139169U (en) | Automatic case packer of suit combination tableware plug-in mounting formula | |
CN217576699U (en) | Battery package stepping machine | |
CN217970058U (en) | Automatic boxing equipment for glassware | |
CN215923582U (en) | Automatic material guiding and pipe arranging device | |
CN219044624U (en) | Disc disassembling and distributing mechanism for transfer disc | |
CN218429397U (en) | Automatic plastic packaging equipment for semiconductor | |
CN216784821U (en) | Iron runner is with material mechanism | |
CN220996956U (en) | Charging wobble plate device of motor |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |