CN115140362A - Nucleic acid detection test tube packaging device and using method thereof - Google Patents
Nucleic acid detection test tube packaging device and using method thereof Download PDFInfo
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- CN115140362A CN115140362A CN202211078207.1A CN202211078207A CN115140362A CN 115140362 A CN115140362 A CN 115140362A CN 202211078207 A CN202211078207 A CN 202211078207A CN 115140362 A CN115140362 A CN 115140362A
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- nucleic acid
- test tube
- pipe
- fixedly connected
- box
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/12—Sterilising contents prior to, or during, packaging
- B65B55/18—Sterilising contents prior to, or during, packaging by liquids or gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
Abstract
The invention discloses a nucleic acid detection test tube packaging device and a use method thereof, relating to the field of test tube packaging devices, wherein the nucleic acid detection test tube packaging device comprises an outer frame, wherein the outer frame is connected with a mounting plate, and the nucleic acid detection test tube packaging device also comprises: the device comprises a mounting plate, a bottom support guiding storage frame, a bottom tray, a test tube guiding box and a test tube guiding box, wherein the bottom support guiding storage frame is fixedly connected to one side of the mounting plate; according to the invention, the nucleic acid test tubes continuously enter the guide groove, the eccentric wheel rotates to push the push pipe in a reciprocating manner, the push pipe pushes the nucleic acid test tubes in the guide groove, one end of the nucleic acid test tube is inserted into the bottom tray behind the test tube guide box, the push pipe continuously pushes the nucleic acid test tubes into the insertion holes of the bottom tray through the reciprocating rotation of the eccentric wheel, and compared with manual insertion of the nucleic acid test tubes into the bottom tray, the device can improve the packaging efficiency of the nucleic acid test tubes, and further improve the production efficiency of enterprises.
Description
Technical Field
The invention belongs to the technical field of test tube packaging devices, and particularly relates to a nucleic acid detection test tube packaging device and a using method thereof.
Background
The nucleic acid test tube is a tube body with one open end and the other end in a conical shape, the open end is in threaded connection with a tube cover, the tube cover is generally in a more obvious red color, the outer diameter of the tube cover is usually larger than that of the tube body, and the conical arrangement is convenient for inserting into a hole of a bottom support when the test tube is packaged; the nucleic acid test tube is used for storing a disposable sampling swab;
in nucleic acid test tube production process, need collect the packing with solitary test tube, the packing to the test tube is earlier with body end conical one end insert the hole with the rectangle collet of the cotton preparation of pearl, and then concentrate the packing to the test tube, be convenient for in the in-service use medical personnel use the test tube, and be convenient for pack the transportation to the nucleic acid test tube, and deposit in reinserting the collet after using, and present when packing a test tube packing in the hole of collet, insert in the hole of collet one by one for the test tube is held to the manual work usually, can't satisfy the large-scale production's of enterprise demand, we propose a nucleic acid detection test tube packing plant for this reason, be used for packing solitary test tube on the collet fast.
Disclosure of Invention
The technical problem underlying the present invention is to overcome the disadvantages of the prior art and to provide a nucleic acid detecting cuvette packaging unit which overcomes or at least partly solves the above mentioned problems.
In order to solve the technical problems, the invention adopts the technical scheme that: nucleic acid detection test tube packing plant, including the frame, be connected with the mounting panel in the frame, still include: the test tube flow guiding box is fixedly connected to one side of the mounting plate, a bottom tray is stacked in the bottom tray guiding storage frame, jacks are formed in the bottom tray, a test tube flow guiding box is fixedly connected to one side of the bottom tray guiding storage frame, a plurality of flow guiding grooves which are arranged at equal intervals and used for stacking and placing nucleic acid test tubes are formed in the test tube flow guiding box, and two ends of each flow guiding groove penetrate through the upper end and the lower end of the test tube flow guiding box; the stroke air cylinders are symmetrically and fixedly connected to the mounting plate, the telescopic ends of the stroke air cylinders are fixedly connected with the supporting plate, and the bottom surface of the bottom tray is in contact with the upper surface of the supporting plate; the limiting baffle is fixedly connected to one side of the test tube diversion box, a plurality of reciprocating top tubes are arranged on the limiting baffle, one end of each top tube corresponds to a tube cover of the nucleic acid test tube, each top tube extends into the flow guide groove, the outer diameters of the top tubes close to one end of the flow guide groove are symmetrically and fixedly connected with side tubes, the outer diameters of the side tubes are fixedly communicated with disinfection support rods, the disinfection support rods are in contact with the tube covers and the tube bodies of the nucleic acid test tubes, and the disinfection support rods extend into the flow guide groove; the spraying hole is formed in the outer diameter of the disinfection supporting rod and used for disinfecting the surface of the nucleic acid test tube, when the jacking tube is pulled outwards, the nucleic acid test tube drops on the disinfection supporting rod, when the jacking tube is pushed inwards, the jacking tube pushes a tube cover of the nucleic acid test tube, the tail end of the nucleic acid test tube is inserted into the jack, one end of the disinfection supporting rod is far away from the tube cover of the nucleic acid test tube when the jacking tube is pulled again, and the telescopic end of the stroke cylinder retracts to drive the supporting plate to move downwards by a corresponding distance.
In order to facilitate the driving of the push pipes to slide on the limiting baffle in a reciprocating manner, preferably, a second servo motor is fixedly connected to the mounting plate, an eccentric wheel is fixedly connected to the output end of the second servo motor, an annular connecting groove is formed in the outer diameter of the eccentric wheel in a circumferential manner, the connecting pipe further comprises a plurality of push pipes, one ends of the push pipes are fixedly communicated with the connecting pipe, a connecting rod is fixedly connected to the connecting pipe, and one end of the connecting rod is slidably connected to the annular connecting groove.
In order to facilitate the spraying of the gas through the spraying holes, one end of the connecting pipe is fixedly communicated with a mist discharge hose for filling the sterilizing gas into the sterilizing support rod, and the mist discharge hose, the connecting pipe, the top pipe, the side pipe, the sterilizing support rod and the spraying holes are communicated.
In order to facilitate the gliding of nucleic acid test tube in the guiding gutter, it is further, the equal fixedly connected with liquid reserve tank in test tube guiding box both sides, fixedly connected with connecting plate in the liquid reserve tank, sliding connection has the striker on the connecting plate, sliding connection has the slide stopper in the liquid reserve tank, the chamber of holding between liquid reserve tank one side inner wall and the slide stopper has stored liquid, slide stopper and striker fixed linking to each other, fixedly connected with spring between connecting plate and the slide stopper, striker one end is corresponding with test tube guiding box one side, fixed intercommunication has the liquid feeding pipe on the liquid reserve tank, two be linked together through the communicating tube between the liquid reserve tank, the mounting panel is reciprocal to slide between the frame, works as when the mounting panel is reciprocal to slide, liquid is in holding rocks in the chamber, promotes the slide stopper slides in the liquid reserve tank, and promotes the striker strikes test tube guiding box one side, makes the vibration of nucleic acid test tube gets into in the guiding gutter.
For the convenience of the reciprocating sliding of the mounting plate, the outer frame is rotatably connected with a screw rod, a nut seat is fixedly connected to one side of the mounting plate and is in threaded connection with the screw rod, a first servo motor is fixedly connected to one side of the outer frame, the output end of the first servo motor is fixedly connected with one end of the screw rod, a guide rod is fixedly connected to the outer frame, and the mounting plate is in sliding connection with the guide rod.
In order to facilitate the generation of disinfection and sterilization gas, it is further, fixedly connected with piston cylinder on the frame, sliding connection has the push rod that one end has the piston in the piston cylinder, push rod one end fixed connection is in liquid reserve tank one side, the piston of push rod one end is separated piston cylinder for first cavity and second cavity, holding of first cavity and liquid reserve tank is linked together through the imbibition hose between the chamber, the liquid that holds in the chamber is the antiseptic solution, still including being used for with the atomizing box of antiseptic solution atomizing, be linked together through the fluid-discharge tube between atomizing box and the first cavity, the one end and the atomizing box intercommunication of connecting pipe are kept away from to the row fog hose, all be equipped with first check valve in imbibition hose and the fluid-discharge tube.
In order to facilitate the suction of the gas in the atomization box, further, one end, far away from the connecting pipe, of the mist discharge hose is fixedly communicated with the piston cylinder, the mist discharge hose is communicated with the second chamber, the piston cylinder is fixedly connected with an air suction pipe communicated with the second chamber, the air suction pipe is communicated with the atomization box, and second check valves are arranged in the mist discharge hose and the air suction pipe.
In order to facilitate the atomization of the disinfectant, further, a high-pressure spray pipe used for atomizing the disinfectant is fixedly connected to the atomization box, the tail end of the liquid discharge pipe faces the high-pressure spray pipe, a communicating pipe is fixedly communicated with the atomization box, a gas storage tank is fixedly communicated with the communicating pipe, and the gas suction pipe is fixedly communicated with the gas storage tank.
In order to facilitate the installation and fixation of the outer frame, the outer frame is further provided with an installation hole.
The use method of the nucleic acid detection test tube packaging device mainly comprises the following steps:
s1, stacking a plurality of bottom trays, placing the bottom trays in a bottom-support guiding storage frame, continuously stacking nucleic acid test tubes in a flow guide groove, and pouring disinfectant into a liquid storage tank;
s2, the second servo motor drives the eccentric wheel to rotate, the connecting rod is pulled in a reciprocating mode to enable the five top pipes to slide on the limiting baffle in a reciprocating mode, when the eccentric wheel pushes the connecting rod, the top pipes push the nucleic acid test tubes in the guide grooves to be inserted into the insertion holes of the bottom tray, the eccentric wheel pulls the top pipes to reset after the nucleic acid test tubes are pushed to be inserted, the telescopic ends of the stroke air cylinders retract in the reset process of the top pipes, and the bottom tray is driven to move downwards in the bottom support guide storage frame through the supporting plate;
s3, when the top pipe slides in a reciprocating mode, the piston cylinder extracts the disinfectant in the liquid storage tank and sprays the disinfectant on the high-pressure spray pipe to atomize the disinfectant, atomized gas is sucked through the piston cylinder and sprayed into the flow guide groove from the spray hole through the fog discharge hose, and the nucleic acid test tube is disinfected and sterilized;
and S4, after the top pipe slides for four times in a reciprocating manner, taking down the bottom tray from the supporting plate, and completing packaging of the nucleic acid test tube.
After adopting the technical scheme, compared with the prior art, the invention has the following beneficial effects: according to the invention, the nucleic acid test tubes continuously enter the guide groove, the eccentric wheel rotates to push the top pipe in a reciprocating manner, the top pipe pushes the nucleic acid test tubes in the guide groove, one end of each nucleic acid test tube is inserted into the bottom tray positioned behind the test tube guide box, and the top pipe continuously pushes the nucleic acid test tubes into the insertion holes of the bottom tray through the reciprocating rotation of the eccentric wheel.
Drawings
In the drawings:
FIG. 1 is a schematic perspective view of a nucleic acid detecting tube packaging device according to the present invention;
FIG. 2 is a schematic structural view of a first conveying mechanism and a second conveying mechanism of the nucleic acid detecting test tube packaging apparatus according to the present invention;
FIG. 3 is a schematic structural view of a screw rod and a guide rod of the nucleic acid detecting test tube packaging device according to the present invention;
FIG. 4 is a schematic structural view of a liquid suction hose, a liquid discharge pipe, an air suction pipe and a mist discharge hose of the nucleic acid detecting test tube packaging device according to the present invention;
FIG. 5 is a schematic structural diagram of a high-pressure nozzle, a piston cylinder and a liquid storage tank of the nucleic acid detecting test tube packaging device according to the present invention;
FIG. 6 is a schematic diagram showing the structure of a first chamber and a second chamber of the nucleic acid test tube packaging device according to the present invention;
FIG. 7 is a schematic structural view of an eccentric wheel, a top tube and a disinfection supporting rod of the nucleic acid detection test tube packaging device provided by the present invention;
FIG. 8 is a schematic diagram of the structure at A in FIG. 5 of the packaging device for nucleic acid test tubes according to the present invention;
FIG. 9 is a schematic diagram of the structure at B in FIG. 6 of the packaging device for nucleic acid test tubes according to the present invention;
FIG. 10 is a schematic structural view of a nucleic acid cuvette and a cuvette guide box of the nucleic acid detection cuvette packing apparatus according to the present invention;
FIG. 11 is a schematic structural view of a bottom tray and a support plate of the nucleic acid detecting test tube packaging device according to the present invention.
In the figure: 1. an outer frame; 10. a nucleic acid test tube; 11. a first conveying mechanism; 111. an upper baffle plate; 112. an upper deflector; 113. a lower deflector; 12. mounting a plate; 121. a nut seat; 122. a guide bar; 13. a first servo motor; 14. a screw rod; 15. the bottom support is guided to the storage frame; 16. a test tube diversion box; 160. a limit baffle; 161. a diversion trench; 162. a second servo motor; 163. an eccentric wheel; 164. an annular connecting groove; 165. a connecting rod; 166. a connecting pipe; 167. jacking pipes; 168. a side tube; 169. disinfecting the supporting rod; 1691. a spray orifice; 17. a bottom tray; 171. a jack; 172. a support plate; 173. a stroke cylinder; 174. a second transport mechanism; 175. a material pushing cylinder; 18. a liquid storage tank; 181. a slide plate plug; 182. a connecting plate; 183. a striker bar; 184. a spring; 185. a liquid feeding pipe; 186. communicating pipes; 19. a piston cylinder; 191. a first chamber; 1911. a liquid suction hose; 1912. a liquid discharge pipe; 192. a second chamber; 1921. an air intake duct; 1922. a mist discharge hose; 193. a push rod; 2. an atomization cartridge; 21. a high pressure nozzle; 22. a communicating pipe; 23. an air storage tank.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and the following embodiments are used for illustrating the present invention and are not intended to limit the scope of the present invention.
Example 1: referring to fig. 1-11, the nucleic acid detecting test tube packaging device includes an outer frame 1, a mounting plate 12 connected to the outer frame 1, and further includes: the device comprises a mounting plate 12, a collet guide storage frame 15 fixedly connected to one side of the mounting plate 12, a bottom tray 17 stacked in the collet guide storage frame 15, a jack 171 formed in the bottom tray 17, a test tube guide box 16 fixedly connected to one side of the collet guide storage frame 15, a plurality of guide grooves 161 which are arranged at equal intervals and used for stacking and placing nucleic acid test tubes 10, and two ends of each guide groove 161 penetrating through the upper end and the lower end of the test tube guide box 16; the stroke air cylinders 173 are symmetrically and fixedly connected to the mounting plate 12, the telescopic ends of the stroke air cylinders 173 are fixedly connected with the supporting plate 172, and the bottom surface of the bottom tray 17 is in contact with the upper surface of the supporting plate 172; the limiting baffle 160 is fixedly connected to one side of the test tube guide box 16, a plurality of jacking pipes 167 which slide back and forth are arranged on the limiting baffle 160, the limiting baffle 160 is close to one side of the test tube guide box 16, meanwhile, the limiting baffle 160 can prevent the nucleic acid test tube 10 at the limiting baffle 160 from falling out of the guide groove 161, one end of each jacking pipe 167 corresponds to a pipe cover of the nucleic acid test tube 10, the jacking pipe 167 extends into the guide groove 161, the outer diameter of one end, close to the guide groove 161, of each jacking pipe 167 is symmetrically and fixedly connected with side pipes 168, the outer diameter of each side pipe 168 is fixedly communicated with a disinfection supporting rod 169, the disinfection supporting rods 169 are in contact with the pipe covers and the pipe bodies of the nucleic acid test tubes 10, and the disinfection supporting rods 169 extend into the guide groove 161; a spray hole 1691 arranged on the outer diameter of the disinfection supporting rod 169 and used for disinfecting the surface of the nucleic acid test tube 10, when the top tube 167 is pulled outwards, the nucleic acid test tube 10 drops on the disinfection supporting rod 169, when the top tube 167 is pushed inwards, the top tube 167 pushes a tube cover of the nucleic acid test tube 10, so that the tail end of the nucleic acid test tube 10 is inserted into the jack 171, when the top tube 167 is pulled again, one end of the disinfection supporting rod 169 is far away from the tube cover of the nucleic acid test tube 10, and the telescopic end of the stroke cylinder 173 retracts to drive the supporting plate 172 to move downwards for a corresponding distance;
the mounting plate 12 is fixedly connected with a second servo motor 162, the output end of the second servo motor 162 is fixedly connected with an eccentric wheel 163, the outer diameter of the eccentric wheel 163 is circumferentially provided with an annular connecting groove 164, the mounting plate further comprises a connecting pipe 166, one end of each of a plurality of top pipes 167 is fixedly communicated with the connecting pipe 166, the connecting pipe 166 is fixedly connected with a connecting rod 165, and one end of the connecting rod 165 is slidably connected in the annular connecting groove 164; the outer frame 1 is provided with a mounting hole, so that a fixing bolt can conveniently penetrate through the mounting hole to mount and fix the outer frame 1;
when the device is used, the initial position of the supporting plate 172 is positioned close to the tail end of the test tube diversion box 16, the disinfection supporting rod 169 is always positioned in the diversion trench 161, one end of the top tube 167 is positioned outside the diversion trench 161, and one end of the top tube 167 is opposite to one end of the tube cover of the nucleic acid test tube 10;
placing a plurality of bottom trays 17 into the bottom support guide storage frame 15, enabling a bottom tray 17 at the lowest end to be in contact with the support plate 172, continuously placing a plurality of nucleic acid test tubes 10 into five flow guide grooves 161 of the test tube flow guide box 16, wherein the nucleic acid test tube 10 at the lowest layer is positioned on the disinfection support rod 169, the tail end of the nucleic acid test tube 10 positioned on the disinfection support rod 169 is opposite to a row of insertion holes 171 at the lowest side of the bottom tray 17, four rows of insertion holes 171 are transversely arranged on the bottom tray 17, and the total number of the insertion holes 171 in each row is five;
referring to fig. 6-9, when the second servo motor 162 is started, the second servo motor 162 drives the eccentric wheel 163 to rotate, the eccentric wheel 163 drives the connecting rod 165 to drive the five top tubes 167 corresponding to the diversion grooves 161 to slide back and forth on the limit baffles 160 through the annular connecting groove 164, when the top tubes 167 are pushed by the eccentric wheel 163, one end of the top tubes 167 contacts with the tube caps of the nucleic acid test tubes 10, and the ends of the nucleic acid test tubes 10 are inserted into the insertion holes 171 of the first row of the bottom tray 17 under the continuous pushing of the top tubes 167 by the eccentric wheel 163, so that the nucleic acid test tubes 10 are inserted onto the bottom tray 17, and then the top tubes 167 are pulled to be reset by the eccentric wheel 163 during the rotation of the eccentric wheel 163, it should be understood that, after the nucleic acid test tubes 10 are pushed by the top tubes 167 to slide laterally in the diversion grooves 161 and inserted into the insertion holes 171, and during the pulling to be reset by the eccentric wheel 163, the top tubes 167 and the disinfection supporting rods 169 move towards the end of the nucleic acid test tubes 10 far away from the insertion holes 171, and during the movement, the disinfection supporting rods 169 are not inserted into the insertion holes 171, and the nucleic acid test tubes are removed from the insertion holes 171.
Referring to fig. 2, 10 and 11, when the end of the disinfection supporting rod 169 is far away from the nucleic acid test tube 10, the telescopic end of the stroke cylinder 173 retracts a distance, the telescopic end of the stroke cylinder 173 retracts to drive the supporting plate 172 to move downwards, when the supporting plate 172 moves downwards, the bottom tray 17 on the supporting plate 172 moves downwards along with the supporting plate 172 under the self-weight, and the retracting distance of the telescopic end of the stroke cylinder 173 enables the second row of insertion holes 171 on the bottom tray 17 to move to the first row of insertion holes 171 when the telescopic end of the stroke cylinder 173 is not retracted, after the supporting plate 172 moves downwards, the upper nucleic acid test tube 10 slides downwards in the flow guide slot 161 under the self-gravity, and when the supporting plate 172 slides downwards, the nucleic acid test tube 10 on the disinfection supporting rod 169 slides downwards to the disinfection supporting rod 169, at this time, the end of the nucleic acid test tube 10 on the disinfection supporting rod 169 corresponds to the second row of insertion holes 171 of the bottom tray 17.
Referring to fig. 7, in the process of pushing the nucleic acid test tube 10 back and forth by the top tube 167, the atomizing gas for sterilizing the surface of the nucleic acid test tube 10 in the test tube diversion box 16 is ejected from the atomizing holes 1691 to sterilize the surface of the nucleic acid test tube 10.
When the eccentric wheel 163 pushes the connecting rod 165 again, the top tube 167 pushes the nucleic acid test tube 10 again towards the direction close to the insertion hole 171 of the bottom tray 17, and the nucleic acid test tube 10 is inserted into the insertion hole 171, and then is pulled by the eccentric wheel 163 again, so that the disinfection supporting rod 169 is far away from one end of the tube cap of the nucleic acid test tube 10, when the top tube 167 slides for the fourth time in a reciprocating manner, the nucleic acid test tubes 10 in the test tube guiding box 16 are pushed and inserted into the insertion holes 171 of the fourth row on the bottom tray 17, at this time, the nucleic acid test tubes 10 are inserted into the insertion holes 171 of the fourth row on the bottom tray 17, at this time, the telescopic ends of the stroke cylinders 173 are all inserted with the nucleic acid test tubes 10, then the telescopic ends of the stroke cylinders 173 are retracted for the fourth time, at this time, the bottom tray 17 is located at the end of the bottom tray guiding storage frame 15, then the bottom tray 17 full of the nucleic acid test tubes 10 on the supporting plate 172 is taken down, then the telescopic ends of the stroke cylinders 173 are rapidly lifted and reset, the supporting plate 172 is pushed to be close to the end of the test tube guiding box 16, and after the supporting plate 172 is rapidly lifted and reset, the above-described procedure is repeated again, and the nucleic acid test tubes 10 in the insertion holes 171 of another bottom tray 17 are inserted into the insertion holes of the other bottom tray 17;
it should be understood that, since four rows of insertion holes 171 are disposed on the bottom tray 17, it is set that four times of pushing the nucleic acid test tubes 10 into the insertion holes 171 are used as one operation number, in each operation number, the telescopic end of the stroke cylinder 173 needs to be retracted four times, and there is a rapid ascending and resetting action after the telescopic end is retracted four times, the retracting and resetting actions of the stroke cylinder 173 can be controlled by a PLC controller, specifically, the stroke cylinder 173 and the second servo motor 162 are electrically connected to the PLC controller, it is preset that 0 degree is when the distance between one end of the connecting rod 165 and the output end of the second servo motor 162 is shortest, when the eccentric wheel 163 rotates to between 50 ° and 60 °, the PLC controller sends an electrical signal to the stroke cylinder 173, the telescopic end retracts once after the stroke cylinder 173 receives the electrical signal, and sends a rapid ascending electrical signal to the stroke cylinder 173 after the PLC controller records that the stroke cylinder 173 retracts four times, so that the retracting end of the stroke cylinder 173 quickly ascends, and then pushes the support plate 172 to reset, and supports the next bottom tray 17, and simultaneously makes the first row of insertion holes 171 of the bottom tray 17 and the lowest row of insertion holes of the nucleic acid test tubes 10 correspondingly push the test tubes 10 into the bottom tray 17, so as to facilitate pushing the end of the nucleic acid test tubes 10 into the bottom tray 17.
To sum up, this device can be fast insert nucleic acid test tube 10 on end tray 17 fast, and then packs nucleic acid test tube 10 fast, inserts on end tray 17 for the artifical nucleic acid test tube 10 of taking of prior art, can improve work efficiency, improves the enterprise productivity.
Example 2: referring to FIGS. 3 to 6, the nucleic acid detecting tube packaging device is substantially the same as that of example 1, and further includes: the two sides of the test tube diversion box 16 are fixedly connected with liquid storage boxes 18, a connecting plate 182 is fixedly connected in the liquid storage box 18, a trip bar 183 is connected on the connecting plate 182 in a sliding manner, a sliding plate plug 181 is connected in the liquid storage box 18 in a sliding manner, it is understood that the sliding plate plug 181 is connected in the liquid storage box 18 in a sealing and sliding manner, liquid is stored in a containing cavity between the inner wall of one side of the liquid storage box 18 and the sliding plate plug 181, the sliding plate plug 181 is fixedly connected with the trip bar 183, a spring 184 is fixedly connected between the connecting plate 182 and the sliding plate plug 181, one end of the trip bar 183 corresponds to one side of the test tube diversion box 16, a liquid feeding pipe 185 is fixedly communicated on the liquid storage box 18, the two liquid storage boxes 18 are communicated through a communicating pipe 186, when the mounting plate 12 slides back and forth, the liquid rocks in the containing cavity to push the sliding plate plug 181 to slide in the liquid storage box 18 and push the trip bar 183 to impact one side of the test tube diversion box 16, so that the nucleic acid test tube 10 vibrates and enters the diversion groove 161; a screw rod 14 is rotatably connected in the outer frame 1, a nut seat 121 is fixedly connected on one side of the mounting plate 12, the nut seat 121 is in threaded connection with the screw rod 14, a first servo motor 13 is fixedly connected on one side of the outer frame 1, the output end of the first servo motor 13 is fixedly connected with one end of the screw rod 14, a guide rod 122 is fixedly connected on the outer frame 1, and the mounting plate 12 is in sliding connection with the guide rod 122;
pouring liquid into the liquid storage tank 18 from the liquid adding pipe 185, and then entering the other liquid storage tank 18 through the communicating pipe 186 so that the liquid levels in the two liquid storage tanks 18 are the same;
referring to fig. 3, the mounting plate 12 is started to make reciprocating translation in the outer frame 1 under the driving of the screw 14, so that the nucleic acid test tube 10 in the diversion trench 161 slightly shakes, since the distance between the diversion trenches 161 is only slightly larger than the diameter of the tube cover of the nucleic acid test tube 10, when the bottom tray 17 is driven by the support plate 172 to move down, the nucleic acid test tube 10 stacked in the diversion trench 161 may have a problem of being stopped or stuck in the diversion trench 161, so that the nucleic acid test tube 10 cannot slide down normally, and when the mounting plate 12 makes reciprocating translation, the nucleic acid test tube 10 is driven to slightly shake in the diversion trench 161, so that the nucleic acid test tube 10 slides down normally;
referring to fig. 4 and 5, meanwhile, in the process of the reciprocating translation of the mounting plate 12, the liquid in the containing cavity in the liquid storage tank 18 rocks in the containing cavity, the liquid pushes the sliding plate plug 181 when rocking, so that the sliding plate plug 181 slides in the liquid storage tank 18, the sliding plate plug 181 correspondingly pushes the spring 184 when sliding, and pushes one end of the striking rod 183 to collide with one side of the test tube diversion box 16, so that the test tube diversion box 16 vibrates, the vibration is transmitted to the nucleic acid test tube 10 in the diversion trench 161, further the nucleic acid test tube 10 is prevented from being stopped or clamped in the diversion trench 161, the situation that the nucleic acid test tube 10 in the diversion trench 161 cannot slide down when the bottom tray 17 is driven by the support plate 172, and further the situation that no nucleic acid test tube 10 exists in the insertion hole 171 on the bottom tray 17 is avoided;
it is to be understood that: the test tube diversion box 16 is made of a metal sheet, when one end of the striking rod 183 strikes the test tube diversion box 16, the metal sheet vibrates, and the metal can be one of stainless steel or iron sheet.
Example 3: referring to FIGS. 4 to 6, the nucleic acid detecting tube packaging device is substantially the same as that of example 2, and further includes: one end of the connecting pipe 166 is fixedly communicated with a mist discharge hose 1922 used for filling atomizing gas into the disinfection supporting rod 169, and the mist discharge hose 1922, the connecting pipe 166, the top pipe 167, the side pipe 168, the disinfection supporting rod 169 and the spray holes 1691 are communicated; a piston cylinder 19 is fixedly connected to the outer frame 1, a push rod 193 with a piston at one end is connected to the piston cylinder 19 in a sliding manner, one end of the push rod 193 is fixedly connected to one side of the liquid storage box 18, the piston at one end of the push rod 193 divides the piston cylinder 19 into a first chamber 191 and a second chamber 192, the first chamber 191 is communicated with the accommodating cavity of the liquid storage box 18 through a liquid suction hose 1911, liquid in the accommodating cavity is disinfectant, the disinfectant is 94 disinfectant, the disinfectant can kill various bacteria and viruses, and the disinfection effect is rapid, and the disinfectant has the advantages of no toxicity, no stimulation, no corrosion, no odor, no sensitization, no pollution, no washing, light resistance, high temperature resistance and the like, for convenience of understanding, the following 94 disinfectant is abbreviated as disinfectant, and the disinfectant further comprises an atomization box 2 for atomizing box 2, the atomization box 2 is fixedly connected to the outer frame 1, the atomization box 2 is communicated with the first chamber 191 through a liquid discharge pipe 1912, one end of the mist discharge hose 1922, which is far away from the connection pipe 166, is communicated with the atomization box 2, and the first one-way valves are arranged in the liquid suction hose 1911 and the liquid discharge pipe 1912; one end of the mist discharge hose 1922, which is far away from the connecting pipe 166, is fixedly communicated with the piston cylinder 19, the mist discharge hose 1922 is communicated with the second chamber 192, the piston cylinder 19 is fixedly connected with an air suction pipe 1921 communicated with the second chamber 192, the air suction pipe 1921 is communicated with the atomizing box 2, and the mist discharge hose 1922 and the air suction pipe 1921 are both provided with a second one-way valve; a high-pressure spray pipe 21 for atomizing disinfectant is fixedly connected in the atomization box 2, the tail end of the liquid discharge pipe 1912 faces the high-pressure spray pipe 21, the atomization box 2 is fixedly communicated with a communicating pipe 22, the communicating pipe 22 is fixedly communicated with a gas storage tank 23, and the gas suction pipe 1921 is fixedly communicated with the gas storage tank 23;
when the mounting plate 12 slides between the outer frame 1, the liquid storage tank 18 near one side of the piston cylinder 19 pulls the push rod 193 to slide in the piston cylinder 19 in a reciprocating manner, when the push rod 193 is pulled, the first chamber 191 sucks the disinfectant in the accommodating cavity into the first chamber 191 through the liquid suction hose 1911, and extrudes the disinfectant in the first chamber 191 when the push rod 193 is pushed, the disinfectant is sprayed onto the high-pressure spray pipe 21 in the atomization box 2 through the liquid discharge pipe 1912, the high-pressure spray pipe 21 is connected with the external high-pressure air pipe, fine spray holes are formed in the outer diameter of the high-pressure spray pipe 21, the high-pressure spray pipe 21 utilizes compressed air to spray into the atomization box 2 through the fine spray holes to form high-speed airflow, and the generated negative pressure drives the liquid discharge pipe 1912 to spray the disinfectant in the atomization box 2 onto the inner wall of the atomization box 2, the sterilizing liquid is splashed to the periphery under high-speed impact to change the sterilizing liquid into mist-shaped particles, a part of the atomized gas enters the gas storage tank 23 through the communication pipe 22, the second chamber 192 sucks the atomized gas in the gas storage tank 23 through the gas suction pipe 1921 while the push rod 193 is pushed, then when the push rod 193 is pulled, the piston at one end of the push rod 193 presses the atomized gas in the second chamber 192, the atomized gas is discharged into the connecting pipe 166 through the mist discharge hose 1922, the atomized gas pressed into the connecting pipe 166 enters the sterilizing support rod 169 through the top pipe 167 and the side pipe 168 and is sprayed out from the spraying holes 1691, and as the sterilizing support rod 169 is always positioned in the guide groove 161, when the atomizing gas is sprayed out from the spraying holes 1691, the atomized gas is in contact with the nucleic acid test tube 10 in the guide groove 161 to sterilize the nucleic acid test tube 10.
It should be understood that, since the sterilizing fluid in the tank 18 is gradually reduced, the sterilizing fluid in the container for storing the sterilizing fluid can be pumped into the tank 18 by inserting one end of a fluid pipe into the filling pipe 185;
example 4: with reference to fig. 1 and 2, in combination with the above embodiments, further: a first conveying mechanism 11 is installed on the outer frame 1, the first conveying mechanism 11 comprises a first motor and a first conveying belt, the first motor is used for driving the first conveying belt to rotate, the tail end of the first conveying belt of the first conveying mechanism 11 is positioned above the test tube flow guide box 16, an upper baffle 111 is fixedly connected to the first conveying mechanism 11, a space is reserved between the upper baffle 111 and the upper surface of the first conveying belt of the first conveying mechanism 11, an upper flow guide plate 112 is fixedly connected to the tail end of the upper baffle 111, a lower flow guide plate 113 is fixedly connected to the lower portion of the upper flow guide plate 112 through a support, and a guide channel is formed between the upper flow guide plate 112 and the lower flow guide plate 113;
placing the nucleic acid test tube 10 to be placed in the test tube diversion box 16 on the first conveyor belt in a lying manner, wherein one end of a tube cover of the nucleic acid test tube 10 faces the direction of the top tube 167;
furthermore, the first conveying mechanism 11 can be connected to a cap screwing device of the nucleic acid test tube 10, and when the cap of the nucleic acid test tube 10 is screwed on the nucleic acid test tube 10, the cap falls on the first conveying belt in sequence, and approaches the test tube diversion box 16 along with the rotating first conveying belt;
alternatively, the nucleic acid test tube 10 may be manually placed on the first conveyor belt of the first conveying mechanism 11;
the nucleic acid test tube 10 is conveyed by the first conveyor belt to be close to the test tube guide box 16, enters the guide channel between the upper guide plate 112 and the lower guide plate 113, enters the guide groove 161 from the guide channel, and due to the reciprocating translational sliding of the mounting plate 12 between the outer frames 1, the five guide grooves 161 on the test tube guide box 16 will be in reciprocating coincidence with the tail end of the guide channel, so that the nucleic acid test tube 10 on the first conveyor belt can continuously drop into the five guide grooves 161 as described in embodiment 1, and the placement of the nucleic acid test tube 10 into the guide groove 161 is further facilitated;
through setting up first conveying mechanism 11, can be more convenient put into guiding gutter 161 with nucleic acid test tube 10, improve production packaging efficiency.
Example 5: with reference to fig. 1 and 2, in combination with the above embodiments, further: a second transmission mechanism 174 is fixedly mounted on the mounting plate 12, and a pushing cylinder 175 is fixedly connected to the mounting plate 12, the pushing cylinder 175 is located on one side of the support plate 172, the pushing cylinder 175 is close to the stroke cylinder 173, the second transmission mechanism 174 includes a second motor and a second transmission belt, and the second motor is used for driving the second transmission belt to rotate;
after the telescopic end of the stroke cylinder 173 is retracted for the fourth time, the telescopic end of the material pushing cylinder 175 is rapidly extended to push the bottom tray 17 of the nucleic acid test tube 10 inserted in the supporting plate 172, the bottom tray 17 is pushed onto the second conveying belt of the second conveying mechanism 174, the second conveying belt conveys the bottom tray 17 to the tail end, and the bottom tray 17 is not required to be manually taken down from the supporting plate 172, so that the working efficiency is improved, and the working safety is improved.
It should be understood that the material pushing cylinder 175 is electrically connected to the PLC controller, when the telescopic end of the stroke cylinder 173 is retracted for the fourth time and in the time difference between the quick resets of the telescopic end of the stroke cylinder 173, the telescopic end of the material pushing cylinder 175 is extended quickly, extended and retracted quickly, and the extension and retraction of the telescopic end of the material pushing cylinder 175 is a working action.
Example 6: referring to fig. 1 to 11, the method for using the nucleic acid detecting test tube packaging device mainly comprises the following steps:
s1, stacking a plurality of bottom trays 17 into a bottom-support guiding storage frame 15, continuously stacking nucleic acid test tubes 10 into a flow guide groove 161, and pouring a disinfectant into a liquid storage tank 18;
s2, the second servo motor 162 drives the eccentric wheel 163 to rotate, the connecting rod 165 is pulled in a reciprocating mode to enable the five top pipes 167 to slide on the limiting baffle 160 in a reciprocating mode, when the eccentric wheel 163 pushes the connecting rod 165, the top pipes 167 push the nucleic acid test tubes 10 in the flow guide grooves 161 to be inserted into the insertion holes 171 of the bottom tray 17, the eccentric wheel 163 pulls the top pipes 167 to reset after the nucleic acid test tubes 10 are pushed to be inserted, the telescopic ends of the stroke air cylinders 173 retract in the resetting process of the top pipes 167, and the bottom tray 17 is driven to move downwards in the bottom tray guiding storage frame 15 through the supporting plate 172;
s3, when the top pipe 167 slides back and forth, the piston cylinder 19 pumps the disinfectant in the liquid storage tank 18 to spray on the high-pressure spray pipe 21 to atomize the disinfectant, and pumps atomized gas through the piston cylinder 19 and sprays the atomized gas into the diversion trench 161 from the spray hole 1691 through the mist discharge hose 1922 to disinfect and sterilize the nucleic acid test tube 10;
s4, after the top pipe 167 slides back and forth for four times, the bottom tray 17 is taken down from the support plate 172, and the packaging of the nucleic acid test tube 10 is completed.
According to the invention, the nucleic acid test tubes 10 continuously enter the flow guide grooves 161, the eccentric wheel 163 rotates to push the top pipe 167 in a reciprocating manner, the top pipe 167 pushes the nucleic acid test tubes 10 in the flow guide grooves 161 in a reciprocating manner, one ends of the nucleic acid test tubes 10 are inserted into the bottom tray 17 behind the test tube flow guide box 16, and the top pipe 167 pushes the nucleic acid test tubes 10 into the insertion holes 171 of the bottom tray 17 continuously through the reciprocating rotation of the eccentric wheel 163, so that the device can improve the packaging efficiency of the nucleic acid test tubes 10 and further improve the production efficiency of enterprises, and can sterilize the surfaces of the nucleic acid test tubes 10.
In the description provided herein, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. Nucleic acid detects test tube packing plant, including frame (1), its characterized in that, be connected with mounting panel (12) in frame (1), still include:
the device comprises a mounting plate (12), a bottom support guiding storage frame (15) fixedly connected to one side of the mounting plate (12), bottom trays (17) are stacked in the bottom support guiding storage frame (15), jacks (171) are formed in the bottom trays (17), a test tube guide box (16) is fixedly connected to one side of the bottom support guiding storage frame (15), a plurality of guide grooves (161) which are arranged at equal intervals and used for stacking and placing nucleic acid test tubes (10) are formed in the test tube guide box (16), and two ends of each guide groove (161) penetrate through the upper end and the lower end of the test tube guide box (16);
the stroke air cylinders (173) are symmetrically and fixedly connected to the mounting plate (12), the telescopic ends of the stroke air cylinders (173) are fixedly connected with supporting plates (172), and the bottom surface of the bottom tray (17) is in contact with the upper surfaces of the supporting plates (172);
the device comprises a limiting baffle (160) fixedly connected to one side of a test tube diversion box (16), wherein a plurality of reciprocating top pipes (167) are arranged on the limiting baffle (160), one ends of the top pipes (167) correspond to pipe covers of nucleic acid test tubes (10), the top pipes (167) extend into a diversion groove (161), side pipes (168) are symmetrically and fixedly connected to the outer diameter of one end, close to the diversion groove (161), of the top pipes (167), disinfection supporting rods (169) are fixedly communicated with the outer diameter of each side pipe (168), the disinfection supporting rods (169) are in contact with the pipe covers and the pipe bodies of the nucleic acid test tubes (10), and the disinfection supporting rods (169) extend into the diversion groove (161);
a spray hole (1691) which is arranged on the outer diameter of the disinfection supporting rod (169) and is used for disinfecting the surface of the nucleic acid test tube (10);
when the top pipe (167) is pulled outwards, the nucleic acid test tube (10) falls on the disinfection supporting rod (169), when the top pipe (167) is pushed inwards, the top pipe (167) pushes a tube cover of the nucleic acid test tube (10), so that the tail end of the nucleic acid test tube (10) is inserted into the insertion hole (171), when the top pipe (167) is pulled again, one end of the disinfection supporting rod (169) is far away from the tube cover of the nucleic acid test tube (10), and the telescopic end of the stroke cylinder (173) retracts to drive the supporting plate (172) to move downwards for a corresponding distance.
2. The nucleic acid detecting test tube packaging device according to claim 1, wherein: a second servo motor (162) is fixedly connected to the mounting plate (12), an eccentric wheel (163) is fixedly connected to the output end of the second servo motor (162), and an annular connecting groove (164) is formed in the outer diameter of the eccentric wheel (163) in a circumferential mode;
still include connecting pipe (166), it is a plurality of push pipe (167) one end all fixed intercommunication is on connecting pipe (166), fixedly connected with connecting rod (165) on connecting pipe (166), connecting rod (165) one end sliding connection is in annular connecting groove (164).
3. The nucleic acid detecting test tube packaging device according to claim 2, wherein: one end of the connecting pipe (166) is fixedly communicated with a mist discharge hose (1922) used for filling sterilizing gas into the sterilizing support rod (169), and the mist discharge hose (1922), the connecting pipe (166), the top pipe (167), the side pipe (168), the sterilizing support rod (169) and the spray holes (1691) are communicated.
4. The nucleic acid detecting tube packaging device according to claim 3, wherein: the test tube diversion box comprises a test tube diversion box body (16), a connecting plate (182) is fixedly connected to two sides of the test tube diversion box body (16), an impact rod (183) is connected to the connecting plate (182) in a sliding mode, a sliding plate plug (181) is connected to the liquid storage box body (18) in a sliding mode, liquid is stored in an accommodating cavity between the inner wall of one side of the liquid storage box body (18) and the sliding plate plug (181), the sliding plate plug (181) is fixedly connected with the impact rod (183), a spring (184) is fixedly connected between the connecting plate (182) and the sliding plate plug (181), one end of the impact rod (183) corresponds to one side of the test tube diversion box body (16), a liquid feeding pipe (185) is fixedly communicated to the liquid storage box body (18), the two liquid storage box bodies (18) are communicated through a communicating pipe (186), and a mounting plate (12) slides between outer frames (1) in a reciprocating mode;
when the mounting plate (12) slides back and forth, the liquid rocks in the accommodating cavity, the sliding plate plug (181) is pushed to slide in the liquid storage box (18), the impact rod (183) is pushed to impact one side of the test tube guide box (16), and the nucleic acid test tube (10) is vibrated to enter the guide groove (161).
5. The nucleic acid detecting test tube packaging device according to claim 4, wherein: the utility model discloses a pneumatic control device, including frame (1), swing joint has lead screw (14) in frame (1), mounting panel (12) one side fixedly connected with nut seat (121), nut seat (121) threaded connection is on lead screw (14), the first servo motor of frame (1) one side fixedly connected with (13), first servo motor (13) output is fixed continuous with lead screw (14) one end, fixedly connected with guide bar (122) on frame (1), mounting panel (12) sliding connection is on guide bar (122).
6. The nucleic acid detecting test tube packaging device according to claim 4, wherein: a piston cylinder (19) is fixedly connected to the outer frame (1), a push rod (193) with a piston at one end is connected to the piston cylinder (19) in a sliding mode, one end of the push rod (193) is fixedly connected to one side of the liquid storage box (18), the piston at one end of the push rod (193) divides the piston cylinder (19) into a first cavity (191) and a second cavity (192), the first cavity (191) is communicated with an accommodating cavity of the liquid storage box (18) through a liquid suction hose (1911), and liquid in the accommodating cavity is disinfectant;
the disinfectant atomizing device is characterized by further comprising an atomizing box (2) used for atomizing the disinfectant, the atomizing box (2) is communicated with the first cavity (191) through a liquid discharge pipe (1912), one end, far away from the connecting pipe (166), of the mist discharge hose (1922) is communicated with the atomizing box (2), and first one-way valves are arranged in the liquid suction hose (1911) and the liquid discharge pipe (1912).
7. The nucleic acid detecting test tube packaging device according to claim 6, wherein: one end, far away from connecting pipe (166), of mist discharge hose (1922) is fixedly communicated on piston cylinder (19), mist discharge hose (1922) is communicated with second chamber (192), air suction pipe (1921) communicated with second chamber (192) is fixedly connected to piston cylinder (19), air suction pipe (1921) is communicated with atomization box (2), and second check valves are arranged in mist discharge hose (1922) and air suction pipe (1921).
8. The nucleic acid detecting test tube packaging device according to claim 7, wherein: fixedly connected with is used for high pressure nozzle (21) with antiseptic solution atomizing in the atomizing box (2), fluid-discharge tube (1912) end is towards high pressure nozzle (21), fixed intercommunication has communicating pipe (22) on atomizing box (2), fixed intercommunication has gas holder (23) on communicating pipe (22), breathing pipe (1921) and gas holder (23) fixed intercommunication.
9. The nucleic acid detecting test tube packaging device according to claim 1, wherein: the outer frame (1) is provided with a mounting hole.
10. The method for using the nucleic acid test tube packaging device according to claim 8, which mainly comprises the following steps:
s1, stacking a plurality of bottom trays (17) into a bottom support guiding storage frame (15), continuously stacking nucleic acid test tubes (10) into a flow guide groove (161), and pouring disinfectant into a liquid storage tank (18);
s2, a second servo motor (162) drives an eccentric wheel (163) to rotate, a connecting rod (165) is pulled to reciprocate to enable five top pipes (167) to slide on a limit baffle (160) in a reciprocating mode, when the eccentric wheel (163) pushes the connecting rod (165), the top pipes (167) push nucleic acid test tubes (10) in a guide groove (161) to be inserted into jacks (171) of a bottom tray (17), the eccentric wheel (163) pulls the top pipes (167) to reset after the nucleic acid test tubes (10) are pushed to be inserted, telescopic ends of stroke air cylinders (173) retract in the resetting process of the top pipes (167), and the bottom tray (17) is driven to move downwards in a bottom support guide storage frame (15) through a supporting plate (172);
s3, when the top pipe (167) slides in a reciprocating manner, the piston cylinder (19) pumps the disinfectant in the liquid storage tank (18) to be sprayed on the high-pressure spray pipe (21) to atomize the disinfectant, the piston cylinder (19) sucks atomized gas, and the atomized gas is sprayed into the flow guide groove (161) from the spray hole (1691) through the mist discharge hose (1922) to disinfect and sterilize the nucleic acid test tube (10);
s4, after the top pipe (167) slides for four times in a reciprocating way, the bottom tray (17) is taken down from the supporting plate (172), and the packaging of the nucleic acid test tube (10) is completed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211078207.1A CN115140362A (en) | 2022-09-05 | 2022-09-05 | Nucleic acid detection test tube packaging device and using method thereof |
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| CN202211078207.1A CN115140362A (en) | 2022-09-05 | 2022-09-05 | Nucleic acid detection test tube packaging device and using method thereof |
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