CN112137129A - Double-channel combined water chestnut peeling all-in-one machine - Google Patents
Double-channel combined water chestnut peeling all-in-one machine Download PDFInfo
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- CN112137129A CN112137129A CN202011006849.1A CN202011006849A CN112137129A CN 112137129 A CN112137129 A CN 112137129A CN 202011006849 A CN202011006849 A CN 202011006849A CN 112137129 A CN112137129 A CN 112137129A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N7/00—Peeling vegetables or fruit
- A23N7/02—Peeling potatoes, apples or similarly shaped vegetables or fruit
- A23N7/023—Peeling potatoes, apples or similarly shaped vegetables or fruit one by one
- A23N7/026—Peeling machines therefor with rotary fruit holding spindles and fixed or movable peeler blades
Abstract
The invention discloses a double-channel combined type water chestnut peeling all-in-one machine, which comprises a sequencing mechanism, a peeling mechanism and a conveying mechanism, wherein the sequencing mechanism is provided with material shifting lug plates which are arranged at equal intervals, and the lower parts of the material shifting lug plates are provided with material shifting supporting plates for water chestnuts to slide and sequence and freely fall into the conveying mechanism through round holes in the material shifting supporting plates; the clamping mechanism is in transition connection with the high-low position transmission of the transmission mechanism which is positioned below the sequencing mechanism and used for transmitting the water chestnuts and is used for clamping the water chestnuts to move forwards; the bud root cutting mechanisms are symmetrically arranged on the clamping mechanism and are used for cutting off the bud roots of the water chestnuts when the water chestnuts move forwards; and the friction side peeling mechanism is in transition connection with the high-low position transmission of the transmission mechanism which is positioned below the clamping mechanism and used for transmitting the water chestnuts and is used for removing the side peels of the water chestnuts through friction. The invention can improve the peeling efficiency to a great extent and reduce the peeling loss rate of the water chestnut pulp.
Description
Technical Field
The invention relates to the technical field of agricultural product processing equipment in agricultural machinery, in particular to a double-channel combined water chestnut peeling all-in-one machine.
Background
The peeling of the water chestnuts in the current market mainly comprises manual peeling, mechanical friction peeling and mechanical cutting peeling, the peeling efficiency is low, more manual participation is needed, the workload is large, and the integration is not high. The labor is wasted in the peeling process of the water chestnuts, and the pulp loss is large in the peeling process of the water chestnuts. The conventional water chestnut peeling machine is few in number, the peeling mode is single, only one peeling mode is adopted for peeling water chestnuts, in the actual peeling process, the single peeling effect is not obvious, the water chestnut peels cannot be effectively cut, the peeling efficiency is low, and the manual participation amount is large.
The friction peeling and the rolling cutting peeling are the most common water chestnut peeling modes, the structure is simple, namely, a single friction plate or a cutting barrel is adopted, water chestnuts rotate at a high speed in the water chestnuts to remove peels of the water chestnuts, the rubbed or cut water chestnut peels and the peels are adhered together, the later manual washing is needed, and the water chestnuts are considered to be edible food and can be eaten after cleaning by machines and tools, so the water chestnut peeling machine adopting the mode is not popularized temporarily. And the shapes and sizes of the water chestnuts are greatly different when the production places are different, so that the water chestnut peeling machine can be accepted by the market only by the adjustability.
At present, the peeling of mechanical water chestnuts is not common, the peeling mode is a common peeling mode at present by adopting a mode of manual assistance after simple processing, and the peeling mode rises along with the rise of the labor cost of workers, so that a corresponding full-automatic machine tool is urgently needed to be designed. The content of the related high-efficiency water chestnut peeling machine is not found in the current domestic and foreign literature patents, so that a corresponding water chestnut peeling all-in-one machine is very necessary to be provided.
Disclosure of Invention
In order to solve the problems that the peeling effect of the water chestnut peeling machine in the current market is poor, peeling is not thorough, pulp and peel are not separated timely, the pulp loss rate is high, the adaptability to peeling of water chestnuts of different shapes and sizes is not strong, the popularization rate of machines is low and the like, the invention designs a brand-new double-channel combined water chestnut peeling all-in-one machine, and peels of the water chestnuts are removed in an orderly manner by classification and steps.
The invention aims to provide the water chestnut peeling all-in-one machine which adopts the advantages of simultaneous working of the two-way channels, combined friction and cutting peeling, improves the feeding efficiency, relieves the congestion of single conveying peeling, enhances the adaptability of sequencing feeding, accurate cutting and side peeling of water chestnuts, efficiently utilizes the utilization rate of the material shifting lug plates positioned at the two sides of the chain wheel, improves the sequencing efficiency, adopts the profiling clamp to increase the stressed contact area of the water chestnuts, ensures the freshness of pulp fibers and increases the operating efficiency of the all-in-one machine.
In order to further achieve the purpose, the invention adopts the following technical scheme: a double-channel combined water chestnut peeling all-in-one machine comprises
The sorting mechanism is provided with material shifting lug plates which are arranged at equal intervals, and the material shifting supporting plates are arranged at the lower parts of the material shifting lug plates and used for the water chestnuts to slide and sort and freely fall into the conveying mechanism through round holes in the material shifting supporting plates;
the clamping mechanism is in transition connection with the high-low position transmission of the transmission mechanism which is positioned below the sequencing mechanism and used for transmitting the water chestnuts and is used for clamping the water chestnuts to move forwards;
the bud root cutting mechanisms are symmetrically arranged on the clamping mechanism and are used for cutting off the bud roots of the water chestnuts when the water chestnuts move forwards;
and the friction side peeling mechanism is in transition connection with the high-low position transmission of the transmission mechanism which is positioned below the clamping mechanism and used for transmitting the water chestnuts and is used for removing the side peels of the water chestnuts through friction.
Optionally, the sorting mechanism includes a sorting rack, a blanking drawing plate, a chain, a blanking drawing plate motor, a sprocket power motor, a material pulling lug plate, a material pulling supporting plate, a sprocket, a first stepped shaft, a first bearing seat and a round hole, wherein the sprocket is matched with the first stepped shaft, two ends of the first stepped shaft are connected with the first bearing seat, the first stepped shaft is vertically arranged, and the first bearing seat is mounted on the sorting rack; the chain is matched with the chain wheel, the chain is meshed with the chain through the two chain wheels to tension the chain, one of the two first step shafts is a power shaft, and one section of the first step shaft is connected with an output shaft of a chain wheel power motor through a first coupler and used for providing power for the chain wheel; the chain wheel power motor is fixedly connected to the sequencing rack through a motor fixing plate through bolts, a plurality of material stirring lug plates are connected to the upper surface of the chain at equal intervals, the diameter of a cup opening of each material stirring lug plate is the maximum transverse diameter of water chestnuts, material stirring supporting plates are arranged below the material stirring lug plates, and the material stirring supporting plates are fixedly connected with the sequencing rack through bolts.
Furthermore, a blanking funnel is arranged above the material shifting support plate, and equal-large round holes are formed in the material shifting support plate and a blanking port of the blanking funnel; the blanking funnel designs for the binary channels, distributes respectively in the chain both sides, the portion that contracts of blanking funnel below is two single channels to satisfy the single orderly blanking of water chestnut, carry out the feed simultaneously to binary channels combination formula water chestnut peeling all-in-one by two blanking funnels.
Optionally, the conveying mechanism includes a conveying frame, a second synchronous pulley, a conveying belt, a second bearing block, a second motor, a shaft, a small synchronous pulley, a small synchronous belt and a long strip protrusion, the conveying belt is formed by adhering two parallel long strip protrusions to the synchronous belt, and the conveying belt is in matched transmission with the second synchronous pulley; the second synchronous belt wheels are fixedly connected with the shaft, two ends of the shaft are fixed through locking screws on the second bearing block, the second bearing block is fastened with the conveying rack through bolts, the two second synchronous belt wheels are respectively connected with the shaft, one shaft is connected with an output shaft of a second motor through the small synchronous belt wheel and the small synchronous belt on the same shaft, power is provided for the conveying mechanism through the second motor, and the second motor is fixed on the conveying rack through bolts.
Optionally, the clamping mechanism includes a lower clamping frame, an upper clamping frame, a third bearing seat, a third synchronous belt, a profile modeling clamping belt, a third synchronous pulley, a third stepped shaft, a third oval slot and a third motor, wherein the upper clamping frame is placed on the lower clamping frame, and the upper clamping frame and the lower clamping frame are fastened by bolts aligned with the third oval slot; three third synchronous belt wheels are symmetrically arranged on the upper clamping rack and the lower clamping rack respectively, two third synchronous belts are matched with the third synchronous belt wheels on the same horizontal plane, a profiling clamping belt is bonded on the conveying surface of each third synchronous belt, and the inner side plane of each profiling clamping belt is bonded with the outer side plane of each third synchronous belt for synchronous transmission; the third synchronous belt wheel is connected with the third stepped shaft and then fixed on a third bearing seat to be locked, the third bearing seat is fastened on the lower clamping rack and the upper clamping rack through bolts, a pair of third synchronous belt wheels positioned at the tail end are power wheels and are connected with a third motor through the third stepped shaft, and the third motor is fixed on the lower clamping rack and the upper clamping rack through bolts to control the two third synchronous belts to synchronously move forwards in a clamping manner.
Furthermore, the contact surface of the profiling clamping belt and the water chestnuts is provided with an inner groove for clamping the water chestnuts in the largest area so as to ensure that the water chestnuts are stably conveyed forwards.
Optionally, cutting bud root mechanism includes cutter, step motor, cutting frame, linear bearing, optical axis, lead screw motor, shaft coupling, lead screw and horizontal pole for the cutter of cutting bud root passes through the shaft coupling and step motor's motor shaft connection, and the rotatory step motor of control cutter passes through the cutting frame and is connected with optical axis one end, optical axis and linear bearing cooperation, lead screw motor's lead screw one end withstands a horizontal pole, the both ends fixed connection of horizontal pole is at two optical axis tip.
Further, the cutter is preferably a disc-type blade.
Optionally, the friction side-peeling mechanism comprises a side-peeling lower frame, a side-peeling upper frame, a fifth bearing seat, a fifth synchronous pulley, a fifth synchronous belt, a profiling friction belt, a fifth stepped shaft, a fifth coupler, a fifth motor, a fifth oval slot and a protrusion, the side-peeling lower frame is located at the lower part of the side-peeling upper frame, and the side-peeling lower frame and the side-peeling upper frame are aligned with the fifth oval slot and fastened by bolts; the water chestnut peeling machine is characterized in that fifth bearing seats are respectively installed at the symmetrical positions of the lower side peeling frame and the upper side peeling frame, the fifth bearing seats are fastened on the lower side peeling frame and the upper side peeling frame through bolts, a fifth stepped shaft is connected between the upper fifth bearing seat and the lower fifth bearing seat, two end faces of the fifth stepped shaft are respectively fixedly locked through tightening jackscrews, a fifth synchronous pulley is matched on the fifth stepped shaft, a fifth synchronous belt is matched on the same horizontal plane of the fifth synchronous pulley, a profiling friction belt is bonded on a conveying plane of the fifth synchronous belt, the inner side surface of the profiling friction belt is bonded with the fifth synchronous belt for synchronous transmission, and a plurality of bulges are arranged on the contact surface of the profiling friction belt and water chestnuts; the two fifth motors are used for providing power for the two profiling friction belts and are connected with a fifth stepped shaft through a fifth shaft coupling, and the two fifth motors are fixed on the lateral-removing lower leather frame and the lateral-removing upper leather frame through a motor frame and bolts respectively.
Furthermore, the distance between the bulges is three thicknesses of the thickness of the water chestnut peels, the sizes of the bulges are the near conical bulges, and the average wave crest of the bulges is the thickness of the water chestnut peels.
Compared with the prior art, the invention has the following beneficial effects:
(1) the invention abandons the traditional manual and semi-mechanical peeling mode and changes to automatic peeling. The novel water chestnut double-channel combined water chestnut peeling all-in-one machine is designed, the advantages of peeling in multiple modes of friction and cutting are combined, a step-by-step peeling process is adopted, peeling feeding amount is flexibly controlled by a sequencing mechanism in order arrangement and blanking, a clamping mechanism is accurately positioned, a bud root cutting mechanism, and water chestnut side peels are removed through linear friction of a differential friction mechanism.
(2) The double-channel peeling machine is adopted for peeling, so that the feeding efficiency can be obviously improved compared with a single water chestnut peeling machine, and the congestion problem of a peeling channel is relieved. The peeling of the water chestnuts is more targeted by sequencing before peeling; the water chestnuts are better wrapped and clamped by the flexible profiling fixture on the clamping mechanism, so that the damage rate of the fruit pulp is reduced; the cutting bud root mechanism specifically peels the upper part and the lower part of the water chestnut according to different characteristics; the cutting tool for cutting the bud root can be replaced according to the different sizes of varieties and requirements. The friction adopts linear extrusion friction, is convenient to control, improves the cleaning rate, reduces the pulp loss rate, has high integration degree, reduces the cost and improves the production efficiency.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed for the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a front view of FIG. 1 in accordance with the present invention;
FIG. 3 is a schematic structural view of the sequencing mechanism of FIG. 1 in accordance with the present invention;
FIG. 4 is a schematic structural view of the transfer mechanism of FIG. 1 according to the present invention;
FIG. 5 is a schematic view of the clamping mechanism of FIG. 1 according to the present invention;
FIG. 6 is a schematic structural view of the bud root cutting mechanism of FIG. 4 according to the present invention;
FIG. 7 is a schematic view of the friction peeling mechanism of FIG. 1 according to the present invention;
FIG. 8 is a schematic structural view of a stepped shaft according to the present invention;
FIG. 9 is a schematic view of the structure of the bump of the present invention.
Reference numerals:
1. the sorting mechanism comprises 1.1 a sorting rack, 1.2 a blanking drawing plate, 1.3 a blanking funnel, 1.4 a chain, 1.5 a blanking drawing plate motor, 1.6 a chain wheel power motor, 1.7 a material shifting lug plate, 1.8 a material shifting supporting plate, 1.9 a chain wheel, 1.10 a first step shaft, 1.11 a first bearing seat, 1.12 a round hole;
2. the conveying mechanism is 2.1, the conveying frame is 2.2, the second synchronous belt wheel is 2.3, the conveying belt is 2.4, the second bearing seat is 2.5, the second motor is 2.6, the shaft is 2.7, the small synchronous belt wheel is 2.8, the small synchronous belt is 2.9 and the long strip is protruded;
3. the clamping mechanism comprises a clamping mechanism 3.1, a clamping lower rack 3.2, a clamping upper rack 3.3, a third bearing seat 3.4, a third synchronous belt 3.5, a profile modeling clamping belt 3.6, a third synchronous belt wheel 3.7, a third stepped shaft 3.8, a third waist circular groove 3.9 and a third motor;
4. 4.1 parts of a bud root cutting mechanism, 4.1 parts of a cutter, 4.2 parts of a stepping motor, 4.3 parts of a cutting frame, 4.4 parts of a linear bearing, 4.5 parts of an optical axis, 4.6 parts of a lead screw motor, 4.7 parts of a coupler, 4.8 parts of a lead screw, 4.9 parts of a cross rod;
5. the device comprises a friction side-skin removing mechanism, a side-skin removing lower rack, a side-skin removing upper rack, a fifth bearing seat, a fifth synchronous belt pulley, a fifth synchronous belt, a profile modeling friction belt, a fifth stepped shaft, a fifth coupler, a fifth motor, a fifth waist circular groove, a protrusion and a fifth shaft, wherein the friction side-skin removing lower rack is 5.1, the 5.2 side-skin removing upper rack is 5.3, the fifth bearing seat is 5.4, the fifth synchronous belt pulley is 5.5, the fifth synchronous belt is 5.6, the profile modeling friction belt is;
6. a discharge chute.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention provides a double-channel combined water chestnut peeling all-in-one machine, which comprises a sorting mechanism 1, a conveying mechanism 2 positioned below the sorting mechanism 1, a clamping mechanism 3 connected with the conveying mechanism 2 at a high position and a low position, a bud root cutting mechanism 4 arranged on the clamping mechanism 3, a friction peeling mechanism 5 connected with the clamping mechanism 3 through the conveying mechanism 2 at the high position and the low position, and a discharge chute 6 positioned at the tail part of the friction peeling mechanism 5, as shown in figures 1-9.
As shown in fig. 1-3, the sorting mechanism 1 of the present invention includes a sorting frame 1.1, a blanking drawing plate 1.2, a blanking funnel 1.3, a chain 1.4, a blanking drawing plate motor 1.5, a sprocket power motor 1.6, a material shifting lug plate 1.7, a material shifting support plate 1.8, a sprocket 1.9, a first stepped shaft 1.10, a first bearing seat 1.11, and a circular hole 1.12. The chain wheel 1.9 is matched with the first step shaft 1.10 and fixed by adopting a shaft shoulder, two ends of the first step shaft 1.10 are connected with the first bearing seat 1.11, a locking screw is attached to the upper surface of the first bearing seat 1.11 to limit the axial displacement of the first step shaft 1.10, the first step shaft 1.10 is vertically placed, and the first bearing seat 1.11 is installed on the sequencing rack 1.1 and fastened by a bolt; the chain 1.4 is matched with the chain wheel 1.9, the chain is meshed with the chain 1.4 through the two chain wheels 1.9 to tension the chain, a first bearing seat 1.11 connected with the two first step shafts 1.10 is fixed on the sequencing frame 1.1, one of the two first step shafts 1.10 is a power shaft, one section of the first step shaft 1.10 is connected with an output shaft of a sprocket power motor 1.6 through a first coupler to provide power for the chain wheel 1.9, the sprocket power motor 1.6 is fixedly connected on the sequencing frame 1.1 through a motor fixing plate by adopting bolts, a series of material shifting lug plates 1.7 are equidistantly connected on the chain 1.4, the diameter of a cup mouth of the material shifting lug plate 1.7 is the maximum transverse diameter of water chestnuts through the fastening of the bolts, the material shifting lug plate 1.8 is closely connected below the material shifting lug plate 1.7, the material shifting lug plate 1.8 is fixedly connected with the sequencing frame 1.1 through the bolts, the water chestnuts are shifted under the material shifting lug plate 1.7, the peeling effect is well, and the sequencing mat is designed as an integral sliding link, so that the water chestnuts slide and are sorted and then fall into the next stage, a falling funnel 1.3 is arranged above a material shifting supporting plate 1.8, the bottom of the falling funnel 1.3 is in welded connection with a feeding hole at the upper edge of the material shifting supporting plate 1.8, and an equal-large circular hole 1.12 is formed in a falling hole of the material shifting supporting plate 1.8 and the falling funnel 1.3, so that the water chestnuts fall freely and the sorting is completed; when the water chestnuts are pushed to the blanking drawing plate 1.2 through the material shifting lug plate 1.7, the blanking drawing plate 1.2 is connected with an output shaft of a blanking drawing plate motor 1.5, the blanking drawing plate motor 1.5 is fixed on the sequencing rack 1.1 through a motor frame, power is provided for the blanking drawing plate 1.2, and the free falling of the water chestnuts is ensured.
The blanking funnel 1.3 adopts two channels to simultaneously blank, and simultaneously feeds the two-channel combined water chestnut peeling all-in-one machine, so that the integration and operation efficiency is improved; the contraction part below the blanking funnel 1.3 is provided with two single channels so as to meet the single and orderly blanking of the water chestnuts and reduce the congestion; when the water chestnuts fall into the material shifting lug plate 1.7, the chain wheel 1.9 pulls the chain 1.4 to drive the water chestnuts in the material shifting lug plate 1.7 to slide forwards, the water chestnuts slide to a round hole 1.12 on the material shifting supporting plate 1.8, and the water chestnuts fall freely and vertically fall to the conveying mechanism 2 after the blanking drawing plate 1.2 is drawn out quickly. The sorting mechanism 1 solves the sorting link in the mechanical peeling of the water chestnuts, advances the traditional manual peeling to the mechanical peeling, and performs operation on both sides simultaneously, so that the sorting efficiency is improved, the adaptability of the water chestnut sorting is enhanced, and the feasibility of the mechanical peeling of the water chestnuts is promoted.
As shown in fig. 4, the conveying mechanism 2 of the present invention includes a conveying frame 2.1, a second synchronous pulley 2.2, a conveying belt 2.3, a second bearing seat 2.4, a second motor 2.5, a shaft 2.6, a small synchronous pulley 2.7, a small synchronous belt 2.8, and a long protrusion 2.9. The conveyor belt 2.3 is formed by adhering two parallel strip-shaped bulges 2.9 on a synchronous belt, and the conveyor belt 2.3 is matched with the second synchronous belt wheel 2.2 for transmission to lift the water chestnuts and convey the water chestnuts forwards with a hollow middle part. The second synchronous belt wheel 2.2 is fixedly connected with the shaft 2.6, two ends of the shaft 2.6 are fixed through locking screws on the second bearing block 2.4, the second bearing block 2.4 is fastened with the conveying rack 2.1 through bolts, the two second synchronous belt wheels 2.2 of the conveying mechanism 2 are respectively connected through the shaft 2.6, one shaft 2.6 is connected with an output shaft of the second motor 2.5 through the small synchronous belt wheel 2.7 and the small synchronous belt 2.8 which are coaxially arranged, power is provided for the conveying mechanism 2 through the second motor 2.5, and the second motor 2.5 is fixed on the conveying rack 2.1 through bolts. The conveying mechanism 2 and the sequencing mechanism 1 are arranged at a high position and a low position from top to bottom, so that water chestnuts can be conveyed from a blanking position to a conveying position smoothly, the sequencing mechanism 1 above the conveying mechanism 2 conveys the water chestnuts to the position above the conveying mechanism 2 in order, the water chestnuts fall on a conveying belt 2.3 in a specially-made shape of the conveying mechanism 2, the bottoms of the water chestnuts are in contact with the hollow space, the edges of the water chestnuts are in line contact, and the water chestnuts are conveyed to the next stage under the belt dragging of the specially-made conveying belt 2.3.
As shown in fig. 5, the clamping mechanism 3 of the present invention includes a lower clamping frame 3.1, an upper clamping frame 3.2, a third bearing block 3.3, a third synchronous belt 3.4, a profile modeling clamping belt 3.5, a third synchronous belt pulley 3.6, a third stepped shaft 3.7, a third waist circular groove 3.8, and a third motor 3.9. Wherein, the clamping upper frame 3.2 falls on the clamping lower frame 3.1, the clamping upper frame 3.2 and the clamping lower frame 3.1 are aligned with the third waist circular groove 3.8 and fastened by bolts, the contraction distance can be controlled, and the mode is convenient for adjusting the clamping distance of the water chestnuts. Functional components of the upper clamping rack 3.2 and the lower clamping rack 3.1 are horizontally and symmetrically arranged, three third synchronous belt wheels 3.6 are symmetrically arranged on the upper clamping rack 3.2 and the lower clamping rack 3.1 respectively, two third synchronous belts 3.4 are matched with the third synchronous belt wheels 3.6 on the same horizontal plane, a profiling clamping belt 3.5 is bonded on a conveying surface of each third synchronous belt 3.4, the inner side plane of each profiling clamping belt 3.5 and the outer side plane of each third synchronous belt 3.4 are bonded and synchronously move, and the outer side surface of each profiling clamping belt 3.5 is in a profiling shape and is in cohesive contact with water chestnuts; when the profiling clamping belts 3.5 clamp the water chestnuts, in order to ensure that the water chestnuts do not fall off stably, the outer sides of the belts are profiling designed, the water chestnuts are profiled to be in an outer circular shape and are designed to be inner grooves, the water chestnuts are clamped by the third synchronous belts 3.4, the outer circular surfaces of the water chestnuts are embraced by the profiling clamping belts 3.5 on the left side and the right side, the water chestnuts are clamped by the profiling clamping belts in the largest area, and the water chestnuts are conveyed forwards stably. The third synchronous belt wheels 3.6 are all connected by a third stepped shaft 3.7 and then fixed on a third bearing seat 3.3 for locking, the third bearing seat 3.3 is fastened on a clamping lower frame 3.1 and a clamping upper frame 3.2 by bolts, a pair of third synchronous belt wheels 3.6 positioned at the tail end are power wheels and are connected with a third motor 3.9 through the third stepped shaft 3.7, and the third motor 3.9 is fixed on the clamping lower frame 3.1 and the clamping upper frame 3.2 through bolts to control the synchronous forward clamping movement of the two third synchronous belts 3.4. According to the water chestnut conveying device, a conveying mechanism 2 and a clamping mechanism 3 are connected in a high-low position, a profiling clamping belt 3.5 for clamping is positioned above a conveying belt 2.3 of the conveying mechanism 2 and is in tangent transition with water chestnuts conveyed forwards, smooth transition of the water chestnuts from the conveying mechanism 2 to the clamping mechanism 3 is guaranteed, when the water chestnuts are transited to the clamping mechanism 3, grooves in the inner side surfaces of two profiling clamping belts 3.5 are in matched transmission with a third synchronous belt wheel 3.6, the two third synchronous belts 3.4 rotate at the same speed, and the rotating directions are opposite, so that the water chestnuts are stably clamped between the two third synchronous belts 3.4, and the phenomenon of side turning is avoided.
As shown in fig. 6, the cutting bud root mechanism 4 of the invention is symmetrically arranged on the upper clamping frame 3.2 and the lower clamping frame 3.1 of the clamping mechanism 3, and the cutting bud root mechanism 4 is tightly connected with the upper clamping frame 3.2 and the lower clamping frame 3.1 by bolts, and comprises a cutter 4.1, a stepping motor 4.2, a cutting frame 4.3, a linear bearing 4.4, an optical axis 4.5, a screw motor 4.6, a coupler 4.7, a screw 4.8 and a cross rod 4.9. The cutter 4.1 of cutting bud root is connected with step motor 4.2's motor shaft through shaft coupling 4.7, and the step motor 4.2 of control cutter 4.1 rotation is connected with optical axis 4.5 one end through cutting frame 4.3, and optical axis 4.5 and linear bearing 4.4 cooperation, lead screw 4.8 one end of lead screw motor 4.6 withstands a horizontal pole 4.9, and the both ends fixed connection of horizontal pole 4.9 is at two optical axis 4.5 tip. When the water chestnuts clamped by the profiling clamping belt 3.5 on the clamping mechanism 3 are pushed forward, the cutter 4.1 acting on the upper surface and the lower surface of the water chestnuts rotate simultaneously to cut the buds and the roots of the water chestnuts, and the cut water chestnuts are conveyed forward continuously, and at the moment, the water chestnuts are the water chestnuts with the buds and the roots removed. Wherein, the cutter 4.1 for cutting the bud root adopts a screw motor 4.6 to control the feeding distance of the blade, and the rotation cutting of the cutter 4.1 is directly controlled to be the matching of a stepping motor 4.2 and the screw motor 4.6, thereby accurately controlling the feeding of the cutter 4.1 for cutting the bud root and reducing the manual disassembly. The cutter 4.1 is replaceable and adjustable, when the sizes of the water chestnuts are different, the distance between the profiling clamping belts is adjusted to be 3.5, the cutter head slices on the motor shaft of the stepping motor 4.2 are replaced, the cutters with different specifications can be replaced for connection, and the water chestnut bud roots are cut most efficiently. According to the invention, the butt joint mode of the cutter 4.1 and the water chestnuts is further analyzed, and the cutters with different shapes and different cutting edges can be used for cutting bud roots. The tool 4.1 according to the invention is preferably a disc-shaped insert. The bud root cutting mechanism 4 cuts and removes the bud part and the root part of the water chestnut, and the rest parts to be peeled enter the next stage of working procedure to be solved.
As shown in the figures 1 and 2, the conveying mechanism 2 is further arranged between the clamping mechanism 3 and the friction peeling mechanism 5, the conveying mechanism 2 is connected with the clamping mechanism 3 and the friction peeling mechanism 5 in a high-low position, so that the water chestnuts with the bud roots cut off are stably conveyed from the clamping mechanism 3 to the friction peeling mechanism 5 through the conveying mechanism 2, the structure of the conveying mechanism 2 is the same as that of the conveying mechanism 2, and the details are omitted.
As shown in the figures 7 and 9, the friction peeling mechanism 5 comprises a lower peeling frame 5.1, an upper peeling frame 5.2, a fifth bearing seat 5.3, a fifth synchronous pulley 5.4, a fifth synchronous belt 5.5, a profiling friction belt 5.6, a fifth stepped shaft 5.7, a fifth coupler 5.8, a fifth motor 5.9, a fifth waist circular groove 5.10 and a protrusion 5.11, wherein the middle of the clamping mechanism 3 and the friction peeling mechanism 5 adopts high-position transmission through a transmission structure 2, so that water chestnuts are stably transmitted to the friction peeling mechanism 5. The side peeling lower frame 5.1 is positioned at the lower part of the side peeling upper frame 5.2, the side peeling lower frame 5.1 and the side peeling upper frame 5.2 are aligned with the fifth oval groove 5.10 and fastened by bolts, the contraction distance can be controlled, the distance between the side peeling of the water chestnuts can be conveniently adjusted, and the friction depth of the side peeling of the water chestnuts is controlled. A fifth bearing seat 5.3 is respectively arranged at the symmetrical positions of the lower side peeling frame 5.1 and the upper side peeling frame 5.2, the fifth bearing seat 5.3 is fastened on the lower side peeling frame 5.1 and the upper side peeling frame 5.2 through bolts, a fifth stepped shaft 5.7 is connected between the upper and the lower fifth bearing seats 5.3, two end surfaces of the fifth stepped shaft 5.7 are fixedly locked through fastening jackscrews respectively, a fifth synchronous pulley 5.4 is matched on the fifth stepped shaft 5.7, a fifth synchronous pulley 5.5 is matched on the same horizontal plane by the fifth synchronous pulley 5.4, a profiling friction belt 5.6 is bonded on a conveying plane of the fifth synchronous pulley 5.5.5, the inner side surface of the profiling friction belt 5.6 is bonded and synchronously driven with the fifth synchronous pulley 5.5, the outer side surface of the profiling friction belt 5.6 is a friction surface, a plurality of profiling micro-bulges 5.11 are arranged on the contact surface of the water chestnut, after the distance between the two friction belts 5.6 is adjusted, the side peeling surface of the water chestnut by the profiling friction belts 5.11 is removed, the two profiling friction belts 5.6 are respectively provided with power by two fifth motors 5.9, the fifth motors 5.9 are connected with a fifth stepped shaft 5.7 through fifth couplers 5.8, the two fifth motors 5.9 are respectively fixed on a lateral skin removing lower rack 5.1 and a lateral skin removing upper rack 5.2 through motor racks and bolts, a discharge chute 6 is connected behind the friction lateral skin removing mechanism 5, and the discharge chute 6 is fixed on the lateral skin removing lower rack 5.1 through bolts.
The profiling friction belt 5.6 adopts two fifth motors 5.9 for speed regulation, is separately adjusted, is convenient for controlling the speed ratio, and adopts the matching of the profiling friction belt 5.6 and a fifth synchronous belt wheel 5.4 to provide friction power for the friction of the water chestnuts. The water chestnuts are peeled by adopting differential friction between the profiling friction belts 5.6, the relative displacement of the differential friction is larger than one circumference of the outer circle of the water chestnuts, the water chestnuts are continuously conveyed to the conveying mechanism 2 after the buds and the roots of the water chestnuts are removed by the cutting bud root mechanism 4 on the clamping mechanism 3, the conveying mechanism 2, the clamping mechanism 3 and the friction side peel removing mechanism 5 are connected in a high-low position matching mode, the water chestnuts can be smoothly transited to the friction side peel removing mechanism 5, the side peel of the water chestnuts is removed by friction under a high speed difference through a plurality of high-low bulges 5.11 arranged on the profiling friction belts 5.6, and the water chestnuts are in a state of completely peeling, and are collected by the discharge chute 6 arranged at the tail part of the friction side peel removing mechanism 5.
The distance between the protrusions 5.11 is three thicknesses of the thickness of the water chestnut peels, the protrusions are near-sighted conical protrusions, the average wave crest of the protrusions 5.11 is the thickness of the water chestnut peels, when the water chestnuts are peeled through the friction of the profiling friction belt 5.5, the water chestnuts are in contact extrusion with the water chestnuts, differential slippage occurs at the same time, and the water chestnut peels are removed through friction.
According to the technical scheme provided by the invention, the two-channel combined water chestnut peeling all-in-one machine provided by the invention has the advantages that the unidirectional two channels are adopted to sequentially and forwardly remove the peels step by step, the whole machine is convenient to adjust, and the peeling index with high efficiency and low loss is met.
While the foregoing is directed to the preferred embodiment of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.
Claims (10)
1. A two-channel combined water chestnut peeling all-in-one machine is characterized by comprising
The sorting mechanism is provided with material shifting lug plates which are arranged at equal intervals, and the material shifting supporting plates are arranged at the lower parts of the material shifting lug plates and used for the water chestnuts to slide and sort and freely fall into the conveying mechanism through round holes in the material shifting supporting plates;
the clamping mechanism is in transition connection with the high-low position transmission of the transmission mechanism which is positioned below the sequencing mechanism and used for transmitting the water chestnuts and is used for clamping the water chestnuts to move forwards;
the bud root cutting mechanisms are symmetrically arranged on the clamping mechanism and are used for cutting off the bud roots of the water chestnuts when the water chestnuts move forwards;
and the friction side peeling mechanism is in transition connection with the high-low position transmission of the transmission mechanism which is positioned below the clamping mechanism and used for transmitting the water chestnuts and is used for removing the side peels of the water chestnuts through friction.
2. The dual-channel combined water chestnut peeling all-in-one machine as claimed in claim 1, wherein the sequencing mechanism comprises a sequencing rack, a blanking pulling plate, a chain, a blanking pulling plate motor, a chain wheel power motor, a material pulling lug plate, a material pulling supporting plate, a chain wheel, a first stepped shaft, a first bearing seat and a round hole, wherein the chain wheel is matched with the first stepped shaft, two ends of the first stepped shaft are connected with the first bearing seat, the first stepped shaft is vertically arranged, and the first bearing seat is mounted on the sequencing rack; the chain is matched with the chain wheel, the chain is meshed with the chain through the two chain wheels to tension the chain, one of the two first step shafts is a power shaft, and one section of the first step shaft is connected with an output shaft of a chain wheel power motor through a first coupler and used for providing power for the chain wheel; the chain wheel power motor is fixedly connected to the sequencing rack through a motor fixing plate through bolts, a plurality of material stirring lug plates are connected to the upper surface of the chain at equal intervals, the diameter of a cup opening of each material stirring lug plate is the maximum transverse diameter of water chestnuts, material stirring supporting plates are arranged below the material stirring lug plates, and the material stirring supporting plates are fixedly connected with the sequencing rack through bolts.
3. The two-channel combined water chestnut peeling all-in-one machine as claimed in claim 2, wherein a blanking funnel is installed above the material stirring supporting plate, and the material stirring supporting plate and the blanking funnel are provided with circular holes with equal size; the blanking funnel designs for the binary channels, distributes respectively in the chain both sides, the portion that contracts of blanking funnel below is two single channels to satisfy the single orderly blanking of water chestnut, carry out the feed simultaneously to binary channels combination formula water chestnut peeling all-in-one by two blanking funnels.
4. The dual-channel combined water chestnut peeling all-in-one machine as claimed in claim 1, wherein the conveying mechanism comprises a conveying rack, a second synchronous pulley, a conveying belt, a second bearing seat, a second motor, a shaft, a small synchronous pulley, a small synchronous belt and strip protrusions, the conveying belt is formed by adhering two parallel strip protrusions to the synchronous belt, and the conveying belt is in matched transmission with the second synchronous pulley; the second synchronous belt wheels are fixedly connected with the shaft, two ends of the shaft are fixed through locking screws on the second bearing block, the second bearing block is fastened with the conveying rack through bolts, the two second synchronous belt wheels are respectively connected with the shaft, one shaft is connected with an output shaft of a second motor through the small synchronous belt wheel and the small synchronous belt on the same shaft, power is provided for the conveying mechanism through the second motor, and the second motor is fixed on the conveying rack through bolts.
5. The dual-channel combined water chestnut peeling all-in-one machine as claimed in claim 1, wherein the clamping mechanism comprises a lower clamping frame, an upper clamping frame, a third bearing seat, a third synchronous belt, a profile clamping belt, a third synchronous belt wheel, a third stepped shaft, a third oval groove and a third motor, wherein the upper clamping frame falls on the lower clamping frame, and the upper clamping frame and the lower clamping frame are aligned with the third oval groove and fastened by bolts; three third synchronous belt wheels are symmetrically arranged on the upper clamping rack and the lower clamping rack respectively, two third synchronous belts are matched with the third synchronous belt wheels on the same horizontal plane, a profiling clamping belt is bonded on the conveying surface of each third synchronous belt, and the inner side plane of each profiling clamping belt and the outer side plane of each third synchronous belt are bonded for synchronous movement; the third synchronous belt wheel is connected with the third stepped shaft and then fixed on a third bearing seat to be locked, the third bearing seat is fastened on the lower clamping rack and the upper clamping rack through bolts, a pair of third synchronous belt wheels positioned at the tail end are power wheels and are connected with a third motor through the third stepped shaft, and the third motor is fixed on the lower clamping rack and the upper clamping rack through bolts to control the two third synchronous belts to synchronously move forwards in a clamping manner.
6. The dual-channel combined water chestnut peeling all-in-one machine as claimed in claim 5, wherein the contact surface of the profiling clamping belt and the water chestnuts is provided with an inner groove for clamping the water chestnuts in the largest area and enabling the water chestnuts to be conveyed forwards stably.
7. The dual-channel combined water chestnut peeling all-in-one machine as claimed in claim 1, wherein the cutting bud root mechanism comprises a cutter, a stepping motor, a cutting frame, a linear bearing, an optical shaft, a screw motor, a coupler, a screw and a cross rod, the cutter for cutting bud roots is connected with a motor shaft of the stepping motor through the coupler, the stepping motor for controlling the rotation of the cutter is connected with one end of the optical shaft through the cutting frame, the optical shaft is matched with the linear bearing, one end of the screw motor abuts against one cross rod, and two ends of the cross rod are fixedly connected with the end parts of the two optical shafts.
8. The dual channel combined water chestnut peeling machine as claimed in claim 7, wherein the cutter is preferably a disk-shaped blade.
9. The dual-channel combined water chestnut peeling all-in-one machine as claimed in claim 1, wherein the friction peeling mechanism comprises a peeling lower frame, a peeling upper frame, a fifth bearing seat, a fifth synchronous pulley, a fifth synchronous belt, a profiling friction belt, a fifth stepped shaft, a fifth coupler, a fifth motor, a fifth oval slot and a protrusion, the peeling lower frame is located at the lower part of the peeling upper frame, and the peeling lower frame and the peeling upper frame are aligned with the fifth oval slot and fastened by bolts; the water chestnut peeling machine is characterized in that fifth bearing seats are respectively installed at the symmetrical positions of the lower side peeling frame and the upper side peeling frame, the fifth bearing seats are fastened on the lower side peeling frame and the upper side peeling frame through bolts, a fifth stepped shaft is connected between the upper fifth bearing seat and the lower fifth bearing seat, two end faces of the fifth stepped shaft are respectively fixedly locked through tightening jackscrews, a fifth synchronous pulley is matched on the fifth stepped shaft, a fifth synchronous belt is matched on the same horizontal plane of the fifth synchronous pulley, a profiling friction belt is bonded on a conveying plane of the fifth synchronous belt, the inner side surface of the profiling friction belt is bonded with the fifth synchronous belt for synchronous transmission, and a plurality of bulges are arranged on the contact surface of the profiling friction belt and water chestnuts; the two fifth motors are used for providing power for the two profiling friction belts and are connected with a fifth stepped shaft through a fifth shaft coupling, and the two fifth motors are fixed on the lateral-removing lower leather frame and the lateral-removing upper leather frame through a motor frame and bolts respectively.
10. The dual channel combined water chestnut peeling machine as claimed in claim 9, wherein the protrusions are spaced three times the thickness of the water chestnut peel and have the size of a cone-shaped protrusion with near vision, and the average peak of the protrusions is the thickness of the water chestnut peel.
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| CN202011006849.1A CN112137129B (en) | 2020-09-23 | 2020-09-23 | Double-channel combined water chestnut peeling all-in-one machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115474700A (en) * | 2022-09-13 | 2022-12-16 | 昆明理工大学 | Clamping device, tail cutting device and fruit body integrated processing equipment |
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