CN205438715U - Peel device of dicing - Google Patents

Peel device of dicing Download PDF

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Publication number
CN205438715U
CN205438715U CN201521106374.8U CN201521106374U CN205438715U CN 205438715 U CN205438715 U CN 205438715U CN 201521106374 U CN201521106374 U CN 201521106374U CN 205438715 U CN205438715 U CN 205438715U
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peel
fixed
frame
conveyor belt
conveyer belt
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邵文娥
陈汉君
曹焕亚
付祥
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Hangzhou Golden Boat Mdt Infotech Ltd
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Zhejiang Institute of Mechanical and Electrical Engineering Co Ltd
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Abstract

本实用新型提供了一种果皮切丁装置,属于食品加工领域。它解决了现有果皮切丁装置大小均一度差等技术问题。本果皮切丁装置包括机架,机架上安装有传送带,传送带有若干平行的带体组成,带体之间具有间隙,机架上位于上侧传送带的下部固定有支撑板,支撑板的一端固定有若干纵切刀,若干纵切刀分别穿过带体之间的间隙,机架上还有安装架,安装架上固定有气缸,气缸的活塞杆朝向传送带,气缸的活塞杆上固定有横切刀,支撑板的另一端位于传送带的上方固定有下料漏斗,机架上位于纵切刀和下料漏斗设有前压平辊筒和后压平辊筒,前压平辊筒和后压平辊筒的周面均与传送带贴靠。本实用新型具有提高了切丁的效率的优点。

The utility model provides a fruit peel dicing device, which belongs to the field of food processing. It solves the technical problems of the existing peel and dicing device, such as the uniform size and degree difference. The peeling and dicing device includes a frame on which a conveyor belt is installed. The conveyor belt is composed of several parallel belts. There are gaps between the belts. A number of slitting knives are fixed, and a number of slitting knives pass through the gaps between the belts respectively. There is also a mounting frame on the frame, and a cylinder is fixed on the mounting frame. The piston rod of the cylinder faces the conveyor belt, and the piston rod of the cylinder is fixed with a Cross cutting knife, the other end of the support plate is located above the conveyor belt and fixed with a feeding hopper, and the front and rear flattening rollers are installed on the frame on the vertical cutting knife and the feeding funnel, and the front flattening roller and the The peripheral surface of the rear flattening roller is all in contact with the conveyor belt. The utility model has the advantage of improving the efficiency of dicing.

Description

一种果皮切丁装置A peel cutting device

技术领域technical field

本实用新型属于食品加工领域,涉及一种果皮切丁装置。The utility model belongs to the field of food processing and relates to a peel cutting device.

背景技术Background technique

水果在成熟之后,一部分以新鲜产品销售,另一部分进行深加工之后进行销售,以解决成熟水果的保存难题以及通过深加工提高果农的收入。水果加工产品中,蜜饯、果脯、罐头等产品都需要对水果进行切丁处理。目前,果皮在切丁加工过程中主要靠人工操作,工作强度大,生产效率低,不能满足农业自动化生产的需要。虽然市场上已经出现了果皮切丁机械,但因为果皮在剥离后呈现不规则形状,并且带有卷曲的外观,使得得到的丁状果皮大小均一度差,难以满足产品合格标准的需要。After the fruit is ripe, part of it is sold as fresh product, and the other part is sold after deep processing to solve the problem of preserving ripe fruit and increase the income of fruit farmers through deep processing. Among the fruit processing products, candied fruit, preserved fruit, canned food and other products all need to dice the fruit. At present, the dicing process of the peel is mainly performed manually, which has high work intensity and low production efficiency, and cannot meet the needs of agricultural automatic production. Although peel dicing machines have appeared on the market, because the peel has an irregular shape after peeling off, and has a curly appearance, the size of the obtained diced peel is poor, and it is difficult to meet the requirements of product qualification standards.

发明内容Contents of the invention

本实用新型的目的是针对现有的技术存在上述问题,提出了一种果皮切丁装置,本实用新型解决的技术问题是提高果皮切丁的效率和质量。The purpose of the utility model is to solve the above-mentioned problems in the existing technology, and propose a peel cutting device. The technical problem solved by the utility model is to improve the efficiency and quality of peel cutting.

本实用新型的目的可通过下列技术方案来实现:The purpose of this utility model can be achieved through the following technical solutions:

一种果皮切丁装置,其特征在于,包括机架,机架上安装有传送带,所述传送带有若干平行的带体组成,所述带体之间具有间隙,所述机架上位于上侧传送带的下部固定有支撑板,所述支撑板的一端固定有若干纵切刀,若干所述纵切刀分别穿过带体之间的间隙,所述机架上还有安装架,所述安装架位于传送带的上方且位于纵切刀的后部,所述安装架上固定有气缸,所述气缸的活塞杆朝向传送带,气缸的活塞杆上固定有横切刀,所述支撑板的另一端位于传送带的上方固定有下料漏斗,所述机架上位于纵切刀和下料漏斗设有前压平辊筒和后压平辊筒,所述前压平辊筒和后压平辊筒的周面均与传送带贴靠。A peel cutting device, characterized in that it includes a frame, on which a conveyor belt is installed, the conveyor belt consists of several parallel belts, there are gaps between the belts, and the frame is located on the upper side The lower part of the conveyor belt is fixed with a supporting plate, and one end of the supporting plate is fixed with several slitting knives, and several of the slitting knives respectively pass through the gaps between the belt bodies. The frame is located above the conveyor belt and at the rear of the slitting knife. A cylinder is fixed on the mounting frame, the piston rod of the cylinder faces the conveyor belt, and the cross-cut knife is fixed on the piston rod of the cylinder. The other end of the support plate A blanking hopper is fixed above the conveyor belt, and a front flattening roller and a rear flattening roller are arranged on the frame on the slitting knife and the blanking hopper, and the front flattening roller and the rear flattening roller The peripheral surface is close to the conveyor belt.

带切丁的果皮通过下料漏斗输送到传送带上,传送带的结构使得果皮能在传送带上直接被纵切刀纵向切丁,在经过纵切刀切丁后的果皮通过横切刀横向切丁,使得果皮呈小块的方形结构,同时通过前压平辊筒和后压平辊筒使得果皮在切丁之前被压平,通过上述结构保证了果皮的切丁质量;由于纵切刀和横切刀均位于传送带上方,因此提高了切丁的效率。The diced fruit peel is transported to the conveyor belt through the feeding funnel. The structure of the conveyor belt enables the fruit peel to be directly diced vertically by the slitting knife on the conveyor belt. The peel is made into a small square structure, and the peel is flattened before dicing through the front and rear flattening rollers, and the dicing quality of the peel is guaranteed through the above structure; The knives are located above the conveyor belt, thus improving the efficiency of dicing.

在上述的果皮切丁装置中,所述机架上位于传送带的两侧均固定有挡板。挡板能防止果皮掉落。In the above peel dicing device, baffle plates are fixed on both sides of the conveyor belt on the frame. The baffle prevents the peels from falling.

在上述的果皮切丁装置中,所述前压平辊筒和后压平辊筒均转动连接在两块挡板之间,所述前压平辊筒和后压平辊筒位于同侧的一端伸出挡板且通过同步带连接,所述挡板上固定有电机,所述前压平辊筒伸出挡板的一端还具有从动轴,所述电机的输出轴和从动轴之间通过皮带连接。前压平辊筒和后压平辊筒通过电机带动同步转动,从而保证果皮被压平。In the peel dicing device described above, the front and rear flattening rollers are both rotatably connected between two baffle plates, and the front and rear flattening rollers are located on the same side. One end protrudes from the baffle plate and is connected by a synchronous belt. A motor is fixed on the baffle plate. The end of the front flattening roller protruding from the baffle plate also has a driven shaft. The output shaft of the motor and the driven shaft connected by a belt. The front flattening roller and the rear flattening roller are driven by a motor to rotate synchronously, so as to ensure that the peel is flattened.

在上述的果皮切丁装置中,所述后压平辊筒位于纵切刀的正上方,所述后压平辊筒上开有若干容纳纵切刀的避让环形槽。该结构能使得果皮在经过纵切刀时被也被压紧,从而能使纵切刀更容易切开果皮。In the above peel dicing device, the rear flattening roller is located directly above the slitting knife, and a plurality of avoidance annular grooves for accommodating the slitting knife are opened on the rear flattening roller. This structure can make the fruit peel be compressed when passing through the slitting knife, so that the slitting knife can cut the fruit peel more easily.

在上述的果皮切丁装置中,所述机架上还固定有张紧辊轮,所述张紧辊轮位于传送带下方并与传送带的下侧面抵靠。由于传送带由若干带体组成,因此通过张紧辊轮使得带体张紧从而保证带体同步转动。In the above peel and dicing device, tension rollers are fixed on the frame, and the tension rollers are located below the conveyor belt and abut against the lower side of the conveyor belt. Since the conveyor belt is composed of several belt bodies, the belt bodies are tensioned by tensioning rollers to ensure that the belt bodies rotate synchronously.

在上述的果皮切丁装置中,所述气缸的活塞杆与横切刀之间固定有压力传感器。压力传感器与控制器连接,控制器能控制气缸的伸缩,横切刀在于传送带接触后压力会剧增,压力传感器采集到该数据后会将数据传输给控制器,控制器则控制气缸回缩。In the above peel and dicing device, a pressure sensor is fixed between the piston rod of the cylinder and the cross-cutting knife. The pressure sensor is connected to the controller, which can control the expansion and contraction of the cylinder. The pressure of the cross-cutting knife will increase sharply after contacting the conveyor belt. After the pressure sensor collects the data, it will transmit the data to the controller, and the controller will control the retraction of the cylinder.

与现有技术相比,本果皮切丁装置具有提高了切丁的效率的优点。Compared with the prior art, the peel dicing device has the advantage of improving the efficiency of dicing.

附图说明Description of drawings

图1是本果皮切丁装置的侧视结构示意图。Fig. 1 is the side view structural representation of this pericarp dicing device.

图2是传送带的俯视结构示意图。Fig. 2 is a schematic top view of the conveyor belt.

图中,1、机架;11、挡板;2、传送带;21、带体;3、纵切刀;4、安装架;41、气缸;42、横切刀;5、下料漏斗;6、前压平辊筒;61、从动轴;7、后压平辊筒;71避让环形槽;72、同步带;8、电机;81、皮带;9、张紧辊轮。In the figure, 1, frame; 11, baffle plate; 2, conveyor belt; 21, belt body; 3, slitting knife; 4, installation frame; 41, cylinder; 42, cross cutting knife; 5, feeding funnel; 6 , Front flattening roller; 61, Driven shaft; 7, Back flattening roller; 71 Avoidance annular groove; 72, Synchronous belt; 8, Motor; 81, Belt; 9, Tension roller.

具体实施方式detailed description

以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.

本实施例如图1和图2所示,果皮切丁装置包括机架1,机架1上安装有传送带2,传送带2有若干平行的带体21组成,带体21之间具有间隙,机架1上位于上侧传送带2的下部固定有支撑板,支撑板的一端固定有若干纵切刀3,若干纵切刀3分别穿过带体21之间的间隙,机架1上还有安装架4,安装架4位于传送带2的上方且位于纵切刀3的后部,安装架4上固定有气缸41,气缸41的活塞杆朝向传送带2,气缸41的活塞杆上固定有横切刀42,气缸41的活塞杆与横切刀42之间固定有压力传感器,压力传感器与控制器连接,控制器能控制气缸41的伸缩。Present embodiment is shown in Fig. 1 and Fig. 2 for example, and peel dicing device comprises frame 1, and conveyer belt 2 is installed on frame 1, and conveyer belt 2 is made up of some parallel belt bodies 21, and gap is arranged between belt body 21, and frame 1 is located at the lower part of the upper conveyor belt 2 and is fixed with a support plate, and one end of the support plate is fixed with a number of slitting knives 3, and a number of slitting knives 3 respectively pass through the gaps between the belt bodies 21, and there is also a mounting frame on the frame 1 4. The mounting frame 4 is located above the conveyor belt 2 and at the rear of the slitting knife 3. A cylinder 41 is fixed on the mounting frame 4. The piston rod of the cylinder 41 faces the conveyor belt 2. A cross-cutting knife 42 is fixed on the piston rod of the cylinder 41. , A pressure sensor is fixed between the piston rod of the cylinder 41 and the cross-cutting knife 42, the pressure sensor is connected with the controller, and the controller can control the expansion and contraction of the cylinder 41.

支撑板的另一端位于传送带2的上方固定有下料漏斗5,机架1上位于纵切刀3和下料漏斗5设有前压平辊筒6和后压平辊筒7,前压平辊筒6和后压平辊筒7的周面均与传送带2贴靠。The other end of the support plate is positioned above the conveyor belt 2 and is fixed with a blanking funnel 5. The front flattening roller 6 and the rear flattening roller 7 are arranged on the frame 1 at the slitting knife 3 and the blanking funnel 5. The peripheral surfaces of the roller 6 and the rear flattening roller 7 are all in contact with the conveyor belt 2 .

带切丁的果皮通过下料漏斗5输送到传送带2上,传送带2的结构使得果皮能在传送带2上直接被纵切刀3纵向切丁,在经过纵切刀3切丁后的果皮通过横切刀42横向切丁,使得果皮呈小块的方形结构,同时通过前压平辊筒6和后压平辊筒7使得果皮在切丁之前被压平,通过上述结构保证了果皮的切丁质量;由于纵切刀3和横切刀42均位于传送带2上方,因此提高了切丁的效率。The diced peel is transported to the conveyor belt 2 through the feeding funnel 5. The structure of the conveyor belt 2 enables the peel to be directly diced vertically by the slitter knife 3 on the conveyor belt 2, and the diced peel passes through the horizontal conveyor belt 2. The cutting knife 42 cuts into cubes horizontally, so that the peel is in a small square structure. At the same time, the peel is flattened before dicing by the front flattening roller 6 and the rear flattening roller 7, and the dicing of the peel is guaranteed by the above structure. Quality; since the slitting knife 3 and the cross-cutting knife 42 are all located above the conveyor belt 2, the efficiency of dicing is improved.

机架1上位于传送带2的两侧均固定有挡板11。挡板11能防止果皮掉落。前压平辊筒6和后压平辊筒7均转动连接在两块挡板11之间,前压平辊筒6和后压平辊筒7位于同侧的一端伸出挡板11且通过同步带72连接,挡板11上固定有电机8,前压平辊筒6伸出挡板11的一端还具有从动轴61,电机8的输出轴和从动轴61之间通过皮带81连接。前压平辊筒6和后压平辊筒7通过电机8带动同步转动,从而保证果皮被压平。后压平辊筒7位于纵切刀3的正上方,后压平辊筒7上开有若干容纳纵切刀3的避让环形槽71。该结构能使得果皮在经过纵切刀3时被也被压紧,从而能使纵切刀3更容易切开果皮。Both sides of the conveyor belt 2 are fixed with baffles 11 on the frame 1 . Baffle plate 11 can prevent peel from falling. The front flattening roller 6 and the rear flattening roller 7 are all rotatably connected between two baffles 11, and the ends of the front flattening roller 6 and the rear flattening roller 7 on the same side extend out of the baffle 11 and pass through The timing belt 72 is connected, the motor 8 is fixed on the baffle 11, and the end of the front flattening roller 6 protruding from the baffle 11 also has a driven shaft 61, and the output shaft of the motor 8 and the driven shaft 61 are connected by a belt 81 . The front flattening roller 6 and the rear flattening roller 7 are driven by a motor 8 to rotate synchronously, thereby ensuring that the peel is flattened. The back flattening roller 7 is located directly above the slitting knife 3 , and the back flattening roller 7 is provided with a plurality of avoidance annular grooves 71 for accommodating the slitting knife 3 . This structure can make the pericarp also be compressed when passing through the slitting knife 3, thereby making it easier for the slitting knife 3 to cut the pericarp.

机架1上还固定有张紧辊轮9,张紧辊轮9位于传送带2下方并与传送带2的下侧面抵靠。由于传送带2由若干带体21组成,因此通过张紧辊轮9使得带体21张紧从而保证带体21同步转动。A tension roller 9 is also fixed on the frame 1 , and the tension roller 9 is located below the conveyor belt 2 and abuts against the lower side of the conveyor belt 2 . Since the conveyor belt 2 is composed of several belt bodies 21 , the tension rollers 9 make the belt bodies 21 tense so as to ensure that the belt bodies 21 rotate synchronously.

本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.

Claims (6)

  1. null1. a peel dicing device,It is characterized in that,Including frame,Conveyer belt is installed in frame,Described transmission is with some parallel belt body compositions,Between described belt body, there is gap,The bottom being positioned at upside conveyer belt in described frame is fixed with gripper shoe,One end of described gripper shoe is fixed with some longitudinal knives,The gap that some described longitudinal knives are each passed through between belt body,Installing rack is also had in described frame,Described installing rack is positioned at the top of conveyer belt and is positioned at the rear portion of longitudinal knife,It is fixed with cylinder on described installing rack,The piston rod of described cylinder is towards conveyer belt,It is fixed with revolving knife on the piston rod of cylinder,The other end of described gripper shoe is positioned at funnel under being fixedly arranged above of conveyer belt,It is positioned at longitudinal knife in described frame and lower funnel is provided with front pressing roller and rear pressing roller,The described front side face flattening roller and rear pressing roller all reclines with conveyer belt.
  2. Peel dicing device the most according to claim 1, it is characterised in that the both sides being positioned at conveyer belt in described frame are respectively and fixedly provided with baffle plate.
  3. Peel dicing device the most according to claim 2, it is characterized in that, flatten roller before described and the rear roller that flattens all is rotatably connected between two pieces of baffle plates, one end that described front pressing roller and rear pressing roller are positioned at homonymy is stretched out baffle plate and is connected by Timing Belt, it is fixed with motor on described baffle plate, one end that described front pressing roller stretches out baffle plate also has driven shaft, is connected by belt between output shaft and the driven shaft of described motor.
  4. Peel dicing device the most according to claim 3, it is characterised in that flattening roller after described and be positioned at the surface of longitudinal knife, what described rear pressing roller had some receiving longitudinal knives dodges cannelure.
  5. Peel dicing device the most as claimed in any of claims 1 to 4, it is characterised in that be further fixed on tensioning running roller in described frame, described idler roller wheel be positioned at below conveyer belt and with the downside of conveyer belt against.
  6. Peel dicing device the most according to claim 1, it is characterised in that be fixed with pressure transducer between piston rod and the revolving knife of described cylinder.
CN201521106374.8U 2015-12-27 2015-12-27 Peel device of dicing Expired - Fee Related CN205438715U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107822162A (en) * 2017-11-23 2018-03-23 桂林满梓玉农业开发有限公司 A kind of passion fruit processing unit (plant)
CN112060189A (en) * 2020-08-03 2020-12-11 江苏澄和食品有限公司 Leisure bean products forming process device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107822162A (en) * 2017-11-23 2018-03-23 桂林满梓玉农业开发有限公司 A kind of passion fruit processing unit (plant)
CN112060189A (en) * 2020-08-03 2020-12-11 江苏澄和食品有限公司 Leisure bean products forming process device

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Inventor after: Pan Wen

Inventor before: Shao Wene

Inventor before: Chen Hanjun

Inventor before: Cao Huanya

Inventor before: Fu Xiang

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Termination date: 20171227