CN112123896A - 一种绿色环保型杀菌汽车内衬及其生产工艺 - Google Patents
一种绿色环保型杀菌汽车内衬及其生产工艺 Download PDFInfo
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Abstract
本发明公开了一种绿色环保型杀菌汽车内衬及其生产工艺，属于汽车内衬技术领域，包括第一无纺布纤维层、第二无纺布纤维层和杀菌层，所述第一无纺布纤维层粘结在杀菌层的底部，所述第二无纺布纤维层粘结在所述杀菌层的顶部。本发明在第一无纺布纤维层添加聚乳酸和淀粉，绿色环保并且能够在使用后降解，减少污染；同时第二无纺布纤维层添加植物纤维和肟菌酯能够有效增加无纺布内衬的强度，同时肟菌酯能够与杀菌层相互配合能够有效延长汽车内衬的抗菌时间，使用淀粉、植物纤维原料来源广绿色环保，改变传统工业制造的化工汽车内衬的气味大，污染严重的弊端。
Description
技术领域
本发明涉及一种汽车内衬及其生产工艺，特别是涉及一种绿色环保型杀菌汽车内衬及其生产工艺，属于汽车内衬技术领域。
背景技术
汽车内衬是汽车内部主要起装饰作用的重要配件，近年来随着汽车内衬行业的不断发展，汽车内衬件越来越朝向健康、绿色方向发展，并且对汽车内衬件的强度和可靠性提出了更高要求。
现有的汽车内衬存在以下不足：(1)现有的汽车内衬气味重，甲醛含量超标，严重影响人体健康；(2)现有的汽车内衬在长时间的使用后会在内衬上滋生大量的细菌，污染汽车内环境。
发明内容
本发明的主要目的是为了解决现有技术的不足，而提供一种绿色环保型杀菌汽车内衬及其生产工艺。
1、本发明的目的可以通过采用如下技术方案达到：一种绿色环保型杀菌汽车内衬，包括第一无纺布纤维层、第二无纺布纤维层和杀菌层，所述第一无纺布纤维层粘结在杀菌层的底部，所述第二无纺布纤维层粘结在所述杀菌层的顶部；
所述第一无纺布纤维层，按重量份数计，包括：聚乳酸10～20份、淀粉30～50份、聚己内酯15～20份、聚己二酸/对苯二甲酸丁二酯10～20份熔融喷丝制的得短纤维通过梳理机梳理成的纤维网构成；
所述第二无纺布纤维层，按重量份数计，包括聚乳酸10～20份、植物纤维10～40份、肟菌酯20～35份、偶联剂0.3～0.8份、抗氧剂0.2～0.6份、润滑剂0.3～1份；
所述杀菌层，按重量份数计，包括聚丙烯30～50份、马来酸酐接枝聚丙烯0.8～1.2份、麦饭石0.7～1份、茶多酚5～15份、牛磺酸8～16份、柠檬酸0.5～2份、低聚异麦芽糖6～18份、酵母粉0.6～1.5份、壳聚糖10～18份、纳米二氧化钛3～5份、氧化锌13～18份。
优选的，所述第一无纺布纤维层，按重量份数计，包括：聚乳酸10～18份、淀粉34～50份、聚己内酯15～19份、聚己二酸/对苯二甲酸丁二酯10～15份熔融喷丝制的得短纤维通过梳理机梳理成的纤维网构成。
优选的，所述第二无纺布纤维层，按重量份数计，包括聚乳酸15～20份、植物纤维10～30份、肟菌酯20～30份、偶联剂0.3～0.8份、抗氧剂0.2～0.6份、润滑剂0.3～1份。
优选的，所述杀菌层，按重量份数计，包括聚丙烯30～35份、马来酸酐接枝聚丙烯0.8～1.2份、麦饭石0.7～1份、茶多酚5～10份、牛磺酸8～15份、柠檬酸0.5～2份、低聚异麦芽糖6～15份、酵母粉0.6～1.5份、壳聚糖10～15份、纳米二氧化钛3～5份、氧化锌15～18份。
优选的，所述第一无纺布纤维层，按重量份数计，包括：聚乳酸15份、淀粉40份、聚己内酯16份、聚己二酸/对苯二甲酸丁二酯12份熔融喷丝制的得短纤维通过梳理机梳理成的纤维网构成。
优选的，所述第二无纺布纤维层，按重量份数计，包括聚乳酸18份、植物纤维15份、肟菌酯26份、偶联剂0.7份、抗氧剂0.5份、润滑剂0.8份。
优选的，所述杀菌层，按重量份数计，包括聚丙烯33份、马来酸酐接枝聚丙烯0.9份、麦饭石0.8份、茶多酚7份、牛磺酸11份、柠檬酸0.8份、低聚异麦芽糖10份、酵母粉0.9份、壳聚糖13份、纳米二氧化钛4份、氧化锌17份。
优选的，所述第一无纺布纤维层、所述第二无纺布纤维层和所述杀菌层三者使用的粘结剂为糯米胶。
一种绿色环保型杀菌汽车内衬的生产工艺，包括如下步骤：
步骤1：由上至下按照第一无纺布纤维层、杀菌层和第二无纺布纤维层顺序进行逐层刷涂糯米胶并叠料；
步骤2：步骤1叠料后的材料放入层压机中进行热压，热压温度210℃～250℃，热压时间80s～130s；热压后形成内衬，从层压机中取出板材，然后进行空冷；
步骤3：将步骤2中热压后的内衬在模具中进行模压成型。
本发明的有益技术效果：按照本发明的绿色环保型杀菌汽车内衬及其生产工艺，在第一无纺布纤维层添加聚乳酸和淀粉，绿色环保并且能够在使用后降解，减少污染；同时第二无纺布纤维层添加植物纤维和肟菌酯能够有效增加无纺布内衬的强度，同时肟菌酯能够与杀菌层相互配合能够有效延长汽车内衬的抗菌时间，使用淀粉、植物纤维原料来源广绿色环保，改变传统工业制造的化工汽车内衬的气味大，污染严重的弊端。
具体实施方式
为使本领域技术人员更加清楚和明确本发明的技术方案，下面结合实施例对本发明作进一步详细的描述，但本发明的实施方式不限于此。
本实施例提供的绿色环保型杀菌汽车内衬，包括第一无纺布纤维层、第二无纺布纤维层和杀菌层，第一无纺布纤维层粘结在杀菌层的底部，第二无纺布纤维层粘结在杀菌层的顶部；
第一无纺布纤维层，按重量份数计，包括：聚乳酸10～20份、淀粉30～50份、聚己内酯15～20份、聚己二酸/对苯二甲酸丁二酯10～20份熔融喷丝制的得短纤维通过梳理机梳理成的纤维网构成；
第二无纺布纤维层，按重量份数计，包括聚乳酸10～20份、植物纤维10～40份、肟菌酯20～35份、偶联剂0.3～0.8份、抗氧剂0.2～0.6份、润滑剂0.3～1份；
杀菌层，按重量份数计，包括聚丙烯30～50份、马来酸酐接枝聚丙烯0.8～1.2份、麦饭石0.7～1份、茶多酚5～15份、牛磺酸8～16份、柠檬酸0.5～2份、低聚异麦芽糖6～18份、酵母粉0.6～1.5份、壳聚糖10～18份、纳米二氧化钛3～5份、氧化锌13～18份。
第一无纺布纤维层，按重量份数计，包括：聚乳酸10～18份、淀粉34～50份、聚己内酯15～19份、聚己二酸/对苯二甲酸丁二酯10～15份熔融喷丝制的得短纤维通过梳理机梳理成的纤维网构成。第二无纺布纤维层，按重量份数计，包括聚乳酸15～20份、植物纤维10～30份、肟菌酯20～30份、偶联剂0.3～0.8份、抗氧剂0.2～0.6份、润滑剂0.3～1份。杀菌层，按重量份数计，包括聚丙烯30～35份、马来酸酐接枝聚丙烯0.8～1.2份、麦饭石0.7～1份、茶多酚5～10份、牛磺酸8～15份、柠檬酸0.5～2份、低聚异麦芽糖6～15份、酵母粉0.6～1.5份、壳聚糖10～15份、纳米二氧化钛3～5份、氧化锌15～18份。
第一无纺布纤维层，按重量份数计，包括：聚乳酸15份、淀粉40份、聚己内酯16份、聚己二酸/对苯二甲酸丁二酯12份熔融喷丝制的得短纤维通过梳理机梳理成的纤维网构成。第二无纺布纤维层，按重量份数计，包括聚乳酸18份、植物纤维15份、肟菌酯26份、偶联剂0.7份、抗氧剂0.5份、润滑剂0.8份。杀菌层，按重量份数计，包括聚丙烯33份、马来酸酐接枝聚丙烯0.9份、麦饭石0.8份、茶多酚7份、牛磺酸11份、柠檬酸0.8份、低聚异麦芽糖10份、酵母粉0.9份、壳聚糖13份、纳米二氧化钛4份、氧化锌17份。第一无纺布纤维层、第二无纺布纤维层和杀菌层三者使用的粘结剂为糯米胶。
一种绿色环保型杀菌汽车内衬的生产工艺，包括如下步骤：
步骤1：由上至下按照第一无纺布纤维层、杀菌层和第二无纺布纤维层顺序进行逐层刷涂糯米胶并叠料；
步骤2：步骤1叠料后的材料放入层压机中进行热压，热压温度210℃～250℃，热压时间80s～130s；热压后形成内衬，从层压机中取出板材，然后进行空冷；
步骤3：将步骤2中热压后的内衬在模具中进行模压成型。
实施例1：
一种绿色环保型杀菌汽车内衬，包括第一无纺布纤维层、第二无纺布纤维层和杀菌层，第一无纺布纤维层粘结在杀菌层的底部，第二无纺布纤维层粘结在杀菌层的顶部；第一无纺布纤维层，按重量份数计，包括：聚乳酸10份、淀粉30份、聚己内酯15份、聚己二酸/对苯二甲酸丁二酯10份熔融喷丝制的得短纤维通过梳理机梳理成的纤维网构成；第二无纺布纤维层，按重量份数计，包括聚乳酸10份、植物纤维10份、肟菌酯20份、偶联剂0.3份、抗氧剂0.2份、润滑剂0.3份；杀菌层，按重量份数计，包括聚丙烯30份、马来酸酐接枝聚丙烯0.8份、麦饭石0.7份、茶多酚5份、牛磺酸8份、柠檬酸0.5份、低聚异麦芽糖6份、酵母粉0.6份、壳聚糖10份、纳米二氧化钛3份、氧化锌13份。
一种绿色环保型杀菌汽车内衬的生产工艺，包括如下步骤：
步骤1：由上至下按照第一无纺布纤维层、杀菌层和第二无纺布纤维层顺序进行逐层刷涂糯米胶并叠料；
步骤2：步骤1叠料后的材料放入层压机中进行热压，热压温度210℃，热压时间80s；热压后形成内衬，从层压机中取出板材，然后进行空冷；
步骤3：将步骤2中热压后的内衬在模具中进行模压成型。
实施例2：
一种绿色环保型杀菌汽车内衬，包括第一无纺布纤维层、第二无纺布纤维层和杀菌层，第一无纺布纤维层粘结在杀菌层的底部，第二无纺布纤维层粘结在杀菌层的顶部；第一无纺布纤维层，按重量份数计，包括：聚乳酸15份、淀粉40份、聚己内酯16份、聚己二酸/对苯二甲酸丁二酯12份熔融喷丝制的得短纤维通过梳理机梳理成的纤维网构成。第二无纺布纤维层，按重量份数计，包括聚乳酸18份、植物纤维15份、肟菌酯26份、偶联剂0.7份、抗氧剂0.5份、润滑剂0.8份。杀菌层，按重量份数计，包括聚丙烯33份、马来酸酐接枝聚丙烯0.9份、麦饭石0.8份、茶多酚7份、牛磺酸11份、柠檬酸0.8份、低聚异麦芽糖10份、酵母粉0.9份、壳聚糖13份、纳米二氧化钛4份、氧化锌17份。
一种绿色环保型杀菌汽车内衬的生产工艺，包括如下步骤：
步骤1：由上至下按照第一无纺布纤维层、杀菌层和第二无纺布纤维层顺序进行逐层刷涂糯米胶并叠料；
步骤2：步骤1叠料后的材料放入层压机中进行热压，热压温度240℃，热压时间110s；热压后形成内衬，从层压机中取出板材，然后进行空冷；
步骤3：将步骤2中热压后的内衬在模具中进行模压成型。
实施例3：
一种绿色环保型杀菌汽车内衬，包括第一无纺布纤维层、第二无纺布纤维层和杀菌层，第一无纺布纤维层粘结在杀菌层的底部，第二无纺布纤维层粘结在杀菌层的顶部；第一无纺布纤维层，按重量份数计，包括：聚乳酸20份、淀粉50份、聚己内酯20份、聚己二酸/对苯二甲酸丁二酯20份熔融喷丝制的得短纤维通过梳理机梳理成的纤维网构成；第二无纺布纤维层，按重量份数计，包括聚乳酸20份、植物纤维40份、肟菌酯35份、偶联剂0.8份、抗氧剂0.6份、润滑剂1份；杀菌层，按重量份数计，包括聚丙烯50份、马来酸酐接枝聚丙烯1.2份、麦饭石1份、茶多酚15份、牛磺酸16份、柠檬酸2份、低聚异麦芽糖18份、酵母粉1.5份、壳聚糖18份、纳米二氧化钛5份、氧化锌18份。
一种绿色环保型杀菌汽车内衬的生产工艺，包括如下步骤：
步骤1：由上至下按照第一无纺布纤维层、杀菌层和第二无纺布纤维层顺序进行逐层刷涂糯米胶并叠料；
步骤2：步骤1叠料后的材料放入层压机中进行热压，热压温度250℃，热压时间130s；热压后形成内衬，从层压机中取出板材，然后进行空冷；
步骤3：将步骤2中热压后的内衬在模具中进行模压成型。
综上所述，在本实施例中，按照本实施例的绿色环保型杀菌汽车内衬及其生产工艺，本实施例提供的绿色环保型杀菌汽车内衬及其生产工艺，由实施例1～实施例3可知，实施例2制备的绿色环保型杀菌汽车内衬的杀菌效果最佳，同时在第一无纺布纤维层添加聚乳酸和淀粉，绿色环保并且能够在使用后降解，减少污染；同时第二无纺布纤维层添加植物纤维和肟菌酯能够有效增加无纺布内衬的强度，同时肟菌酯能够与杀菌层相互配合能够有效延长汽车内衬的抗菌时间，使用淀粉、植物纤维原料来源广绿色环保，改变传统工业制造的化工汽车内衬的气味大，污染严重的弊端。
以上所述，仅为本发明进一步的实施例，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明所公开的范围内，根据本发明的技术方案及其构思加以等同替换或改变，都属于本发明的保护范围。
Claims (9)
1.一种绿色环保型杀菌汽车内衬，其特征在于，包括第一无纺布纤维层、第二无纺布纤维层和杀菌层，所述第一无纺布纤维层粘结在杀菌层的底部，所述第二无纺布纤维层粘结在所述杀菌层的顶部；
所述第一无纺布纤维层，按重量份数计，包括：聚乳酸10～20份、淀粉30～50份、聚己内酯15～20份、聚己二酸/对苯二甲酸丁二酯10～20份熔融喷丝制的得短纤维通过梳理机梳理成的纤维网构成；
所述第二无纺布纤维层，按重量份数计，包括聚乳酸10～20份、植物纤维10～40份、肟菌酯20～35份、偶联剂0.3～0.8份、抗氧剂0.2～0.6份、润滑剂0.3～1份；
所述杀菌层，按重量份数计，包括聚丙烯30～50份、马来酸酐接枝聚丙烯0.8～1.2份、麦饭石0.7～1份、茶多酚5～15份、牛磺酸8～16份、柠檬酸0.5～2份、低聚异麦芽糖6～18份、酵母粉0.6～1.5份、壳聚糖10～18份、纳米二氧化钛3～5份、氧化锌13～18份。
2.根据权利要求1所述的一种绿色环保型杀菌汽车内衬，其特征在于，所述第一无纺布纤维层，按重量份数计，包括：聚乳酸10～18份、淀粉34～50份、聚己内酯15～19份、聚己二酸/对苯二甲酸丁二酯10～15份熔融喷丝制的得短纤维通过梳理机梳理成的纤维网构成。
3.根据权利要求1所述的一种绿色环保型杀菌汽车内衬，其特征在于，所述第二无纺布纤维层，按重量份数计，包括聚乳酸15～20份、植物纤维10～30份、肟菌酯20～30份、偶联剂0.3～0.8份、抗氧剂0.2～0.6份、润滑剂0.3～1份。
4.根据权利要求1所述的一种绿色环保型杀菌汽车内衬，其特征在于，所述杀菌层，按重量份数计，包括聚丙烯30～35份、马来酸酐接枝聚丙烯0.8～1.2份、麦饭石0.7～1份、茶多酚5～10份、牛磺酸8～15份、柠檬酸0.5～2份、低聚异麦芽糖6～15份、酵母粉0.6～1.5份、壳聚糖10～15份、纳米二氧化钛3～5份、氧化锌15～18份。
5.根据权利要求2所述的一种绿色环保型杀菌汽车内衬，其特征在于，所述第一无纺布纤维层，按重量份数计，包括：聚乳酸15份、淀粉40份、聚己内酯16份、聚己二酸/对苯二甲酸丁二酯12份熔融喷丝制的得短纤维通过梳理机梳理成的纤维网构成。
6.根据权利要求3所述的一种绿色环保型杀菌汽车内衬，其特征在于，所述第二无纺布纤维层，按重量份数计，包括聚乳酸18份、植物纤维15份、肟菌酯26份、偶联剂0.7份、抗氧剂0.5份、润滑剂0.8份。
7.根据权利要求4所述的一种绿色环保型杀菌汽车内衬，其特征在于，所述杀菌层，按重量份数计，包括聚丙烯33份、马来酸酐接枝聚丙烯0.9份、麦饭石0.8份、茶多酚7份、牛磺酸11份、柠檬酸0.8份、低聚异麦芽糖10份、酵母粉0.9份、壳聚糖13份、纳米二氧化钛4份、氧化锌17份。
8.根据权利要求1所述的一种绿色环保型杀菌汽车内衬，其特征在于，所述第一无纺布纤维层、所述第二无纺布纤维层和所述杀菌层三者使用的粘结剂为糯米胶。
9.一种绿色环保型杀菌汽车内衬的生产工艺，其特征在于，包括如下步骤：
步骤1：由上至下按照第一无纺布纤维层、杀菌层和第二无纺布纤维层顺序进行逐层刷涂糯米胶并叠料；
步骤2：步骤1叠料后的材料放入层压机中进行热压，热压温度210℃～250℃，热压时间80s～130s；热压后形成内衬，从层压机中取出板材，然后进行空冷；
步骤3：将步骤2中热压后的内衬在模具中进行模压成型。
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106222883A (zh) * | 2016-08-29 | 2016-12-14 | 山东三岭汽车内饰有限公司 | 一种具有杀菌除异味的汽车内衬用材料 |
| CN106393820A (zh) * | 2016-08-29 | 2017-02-15 | 山东三岭汽车内饰有限公司 | 一种增强型杀菌汽车内衬及其生产工艺 |
| CN107881792A (zh) * | 2017-11-02 | 2018-04-06 | 福建恒安卫生材料有限公司 | 生物降解无纺布及其制备方法 |
| CN111270553A (zh) * | 2020-03-31 | 2020-06-12 | 常德集智生物科技有限公司 | 一种广谱抗病毒杀菌纸及用途 |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106222883A (zh) * | 2016-08-29 | 2016-12-14 | 山东三岭汽车内饰有限公司 | 一种具有杀菌除异味的汽车内衬用材料 |
| CN106393820A (zh) * | 2016-08-29 | 2017-02-15 | 山东三岭汽车内饰有限公司 | 一种增强型杀菌汽车内衬及其生产工艺 |
| CN107881792A (zh) * | 2017-11-02 | 2018-04-06 | 福建恒安卫生材料有限公司 | 生物降解无纺布及其制备方法 |
| CN111270553A (zh) * | 2020-03-31 | 2020-06-12 | 常德集智生物科技有限公司 | 一种广谱抗病毒杀菌纸及用途 |
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