CN112108203A - Rice processing method - Google Patents
Rice processing method Download PDFInfo
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- CN112108203A CN112108203A CN202010878815.5A CN202010878815A CN112108203A CN 112108203 A CN112108203 A CN 112108203A CN 202010878815 A CN202010878815 A CN 202010878815A CN 112108203 A CN112108203 A CN 112108203A
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- rice
- processing method
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- grains
- drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B1/00—Preparing grain for milling or like processes
- B02B1/02—Dry treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B1/00—Preparing grain for milling or like processes
- B02B1/08—Conditioning grain with respect to temperature or water content
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B3/00—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B5/00—Grain treatment not otherwise provided for
- B02B5/02—Combined processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B7/00—Auxiliary devices
Abstract
The invention discloses a rice processing method, which comprises the following steps: removing impurities and drying cooperatively, hulling and separating paddy cooperatively, separating coarse rice and measuring brown rice moisture cooperatively, milling and polishing cooperatively and performing color selection, putting the polished rice obtained in S4 into a rice color selector, and performing rice color selection, so that the quality of the rice is improved and impurities are removed; according to the rice transfer processing method, the traditional rice processing procedure is changed, the rice is processed in a multi-stage overlapping procedure mode, so that the rice processing procedure is effectively shortened, the working efficiency is improved, meanwhile, the time of the rice in different procedures and in the transfer process can be shortened, and the intermediate transfer operation process can be reduced, so that the time-saving and labor-saving effects can be achieved, and the labor-saving effect can be achieved.
Description
Technical Field
The invention relates to the technical field of rice processing, in particular to a rice processing method.
Background
The rice is made from husked rice seeds and is one of the staple foods of Chinese people. Rice is essential for both family meals and restaurants. From the aspect of nutrition, the rice can provide rich B vitamins, and has the effects of tonifying middle-jiao and Qi, strengthening spleen and stomach, replenishing vital essence and strengthening mind, regulating five internal organs, promoting blood circulation, improving hearing and eyesight, relieving restlessness, quenching thirst and stopping diarrhea, and the rice porridge has the effects of tonifying spleen, harmonizing stomach and clearing lung-heat. The common rice processing mainly comprises the steps of impurity removal, drying, rice hulling, rice husking, rice milling, polishing, color sorting and the like.
Patent application with publication number CN110152765A discloses a rice processing method, which comprises the following steps: the method comprises the following steps: roughing: performing blast impurity removal and magnetic separation on rice grains harvested from a field to form rice grains with hulls; shelling: soaking rice grains with hulls in 1-2% sodium carbonate solution at normal temperature for 2-4 h, then placing the soaked rice grains into a spin dryer for centrifugal spin-drying treatment, and washing the rice grains with high-pressure water and low-pressure water for 10-15 min after the centrifugal spin-drying treatment to separate the rice hulls; separation: soaking the rice husked in a sodium bicarbonate aqueous solution again at normal temperature, wherein in the soaking process, the rice husks vibrate in a small amplitude and high frequency mode to float on the upper portion of the sodium bicarbonate aqueous solution, and after the water of the rice grains on the lower portion is drained, the rice grains are dried in a ventilation place at room temperature to form a first semi-finished product rice; polishing: placing the first semi-finished product rice in a subzero environment for 10-15 min, and then polishing the rice by a polishing machine in a windless state to form a semi-finished product rice; grading and storing: and classifying the semi-finished rice in a conventional mode, and then placing the semi-finished rice into a vacuum bag for storage.
In the existing rice processing process, because the processing steps can only be carried out according to a single procedure, and the combined processing steps cannot be simplified, the effect of high-efficiency processing cannot be achieved in the actual processing process.
In order to solve the problems, the invention provides a rice processing method.
Disclosure of Invention
The invention aims to provide a rice processing method which can simplify rice processing steps so as to achieve the effect of efficient work.
In order to achieve the purpose, the invention is realized by the following technical scheme:
a rice processing method comprises the following steps:
s1: removing impurities and drying
a. Performing blast impurity removal and magnetic separation on rice grains harvested from a field to form rice grains with hulls;
b. during the conveying process of the rice grains with the hulls through the conveying belt, the conveying belt penetrates through the drying box, so that the effect of drying the rice grains with the hulls is achieved;
s2: rice hulling and rice husking separation synergy
After the dried rice grains with the shell are obtained in S1, putting the dried rice grains with the shell into a rice huller to remove the rice hulls, and arranging rice hull and coarse rice separation equipment at an outlet pipe of the rice huller, so that the function of hulling can be achieved through the step, and the coarse brown rice is obtained;
s3: cooperation of coarse rice separation and brown rice moisture measurement
a. Separating coarse brown rice from unhulled rice by using a coarse rice separator;
b. collecting the separated coarse rice, measuring the moisture in the coarse brown rice by adopting a grain moisture meter, and screening the coarse brown rice with qualified moisture;
s4: rice milling and polishing synergy
a. Putting the screened brown rice with qualified water obtained in the step S3 into a rice mill, and milling the coarse rice;
b. a polishing machine is arranged below the rice mill and connected with the rice mill through a guide pipe, and an electric control valve is arranged on the guide pipe;
c. opening the electric control valve to enable the milled rice to enter a polishing machine, and polishing the rice;
s5: color sorting
And (4) putting the polished rice obtained in the step (S4) into a rice color selector, and performing rice color selection, so that the quality of the rice is improved, and impurities are removed.
Further: in S1b, be provided with driving motor at the top of drying cabinet, driving motor' S below is connected with the dwang, the lower extreme of dwang is provided with the stirring and grabs, and the lower extreme that should stir and grab contacts with the conveyer belt for the stirring of realizing taking the shell rice grain.
Further: in S1b, be provided with humidity inductor in the drying cabinet to the conveyer belt adopts circulating structure, to the sustainable heating of taking shell rice grain like this, until humidity inductor senses the corn and reaches certain aridity after, conveyer belt stop work.
Further: the model of the humidity sensor is BS4-BR-2000 HTB.
Further: the stirring grab is internally provided with a heating plate, the stirring grab is provided with a storage battery, and the heating plate and the storage battery are electrically connected with the heating plate through a wire.
Further: the number of the stirring claws is at least five, and the five stirring claws are arranged on the drying box at equal intervals.
Further: in S2, the specific structure of rice husk and rough rice splitter includes bottom plate, fan and rectangular pipe, the fan sets up on the lateral wall of bottom plate, the slope of rectangular pipe sets up the edge at the bottom plate to the wind direction of fan sets up towards the lumen of rectangular pipe.
Further: the outer fixing sleeve of the inclined upper end of the rectangular pipe is provided with a cloth bag so as to collect the rice husks blown away.
Further: in S4a, the rice mill adopts grading equipment, and achieves the effect of high-efficiency rice milling through multi-step circular operation.
Further: in the S4c, the model of the polishing machine is MPMT 21.
The invention has the following beneficial effects:
A. according to the rice transfer processing method, the traditional rice processing procedure is changed, the rice is processed in a multi-stage overlapping procedure mode, so that the rice processing procedure is effectively shortened, the working efficiency is improved, meanwhile, the time of the rice in different procedures and in the transfer process can be shortened, and the intermediate transfer operation process can be reduced, so that the time-saving and labor-saving effects can be achieved, and the labor-saving effect can be achieved.
B. In the invention, the two procedures of impurity removal and drying are combined in a synergistic manner, so that the working efficiency can be improved, and the production cost can be reduced from the aspect of production investment; the machine with two operation procedures of impurity removal and drying is changed into one machine, so that the effect of reducing the production cost can be achieved no matter on purchasing mechanical equipment or producing mechanical equipment.
C. The rice hulling and the rice husking are cooperated, so that the working efficiency can be improved, the production cost can be reduced from the production investment, specifically, the rice hulling and the rice husking are cooperated, the transfer time in the working procedures of the rice hulling and the rice husking can be avoided, and meanwhile, the effect of labor cost can be achieved; the rice hulling and rice husking separation machine is changed into a machine, so that the effect of reducing the production cost can be achieved no matter on purchasing mechanical equipment or producing mechanical equipment; and a single machine is adopted, so that the effects of rice hulling and rice husking separation can be effectively achieved.
D. In the cooperation process of coarse rice separation and brown rice moisture measurement, adopt coarse rice separating centrifuge, separate coarse brown rice and unhulled corn, the coarse rice after will separating is collected, and adopt grain moisture meter, measure the moisture in the coarse brown rice, screen the qualified coarse rice of moisture, set up like this, can reach the effect of high-efficient work through save time, and simultaneously, can effectively practice thrift the human cost, and in brown rice moisture measurement process, because brown rice moisture measures simple structure, the simple operation, consequently in the actual operation process, both can reach labour saving and time saving's effect, can reach the effect of convenient operation again.
E. Under the synergistic action of rice milling and polishing, the working efficiency can be improved, and the production cost can be reduced from the production investment, specifically, the rice milling and polishing are coordinated, so that the transfer time in the processes of the rice milling and polishing can be avoided, and meanwhile, the effect of labor cost can be achieved; the rice milling and polishing machine has the advantages that the rice milling and polishing machine is vertically arranged, so that the space position can be used for saving resources, the operation space is increased, and the operation process is convenient and fast.
Detailed Description
The following examples are provided to more clearly illustrate the technical solutions of the present invention, and should not be construed as limiting the scope of the present invention.
A rice processing method comprises the following steps:
s1: removing impurities and drying
a. Performing blast impurity removal and magnetic separation on rice grains harvested from a field to form rice grains with hulls;
b. during the conveying process of the rice grains with the hulls through the conveying belt, the conveying belt penetrates through the drying box, so that the effect of drying the rice grains with the hulls is achieved;
the two procedures of impurity removal and drying are combined in a synergistic manner, so that the working efficiency can be improved, the production cost can be reduced from the aspect of production investment, specifically, the impurity removal and drying are combined in a synergistic manner, the transfer time in the two procedures can be avoided, and meanwhile, the effect of labor cost can be achieved; the machine with two operation procedures of impurity removal and drying is changed into one machine, so that the effect of reducing the production cost can be achieved no matter on purchasing mechanical equipment or producing mechanical equipment.
S2: rice hulling and rice husking separation synergy
After the dried rice grains with the shell are obtained in S1, putting the dried rice grains with the shell into a rice huller to remove the rice hulls, and arranging rice hull and coarse rice separation equipment at an outlet pipe of the rice huller, so that the function of hulling can be achieved through the step, and the coarse brown rice is obtained;
the rice hulling and the rice husking are cooperated, so that the working efficiency can be improved, the production cost can be reduced from the production investment, specifically, the rice hulling and the rice husking are cooperated, the transfer time in the working procedures of the rice hulling and the rice husking can be avoided, and meanwhile, the effect of labor cost can be achieved; the rice hulling and rice husking separation machine is changed into a machine, so that the effect of reducing the production cost can be achieved no matter on purchasing mechanical equipment or producing mechanical equipment; and a single machine is adopted, so that the effects of rice hulling and rice husking separation can be effectively achieved.
S3: cooperation of coarse rice separation and brown rice moisture measurement
a. Separating coarse brown rice from unhulled rice by using a coarse rice separator;
b. collecting the separated coarse rice, measuring the moisture in the coarse brown rice by adopting a grain moisture meter, and screening the coarse brown rice with qualified moisture;
in the cooperation process of coarse rice separation and brown rice moisture measurement, adopt coarse rice separating centrifuge, separate coarse brown rice and unhulled corn, the coarse rice after will separating is collected, and adopt grain moisture meter, measure the moisture in the coarse brown rice, screen the qualified coarse rice of moisture, set up like this, can reach the effect of high-efficient work through save time, and simultaneously, can effectively practice thrift the human cost, and in brown rice moisture measurement process, because brown rice moisture measures simple structure, the simple operation, consequently in the actual operation process, both can reach labour saving and time saving's effect, can reach the effect of convenient operation again.
S4: rice milling and polishing synergy
a. Putting the screened brown rice with qualified water obtained in the step S3 into a rice mill, and milling the coarse rice;
b. a polishing machine is arranged below the rice mill and connected with the rice mill through a guide pipe, and an electric control valve is arranged on the guide pipe;
c. opening the electric control valve to enable the milled rice to enter a polishing machine, and polishing the rice;
under the synergistic action of rice milling and polishing, the working efficiency can be improved, and the production cost can be reduced from the production investment, specifically, the rice milling and polishing are coordinated, so that the transfer time in the processes of the rice milling and polishing can be avoided, and meanwhile, the effect of labor cost can be achieved; the rice milling and polishing machine has the advantages that the rice milling and polishing machine is vertically arranged, so that the space position can be used for saving resources, the operation space is increased, and the operation process is convenient and fast.
S5: color sorting
And (4) putting the polished rice obtained in the step (S4) into a rice color selector, and performing rice color selection, so that the quality of the rice is improved, and impurities are removed.
In this embodiment, in S1b, be provided with driving motor at the top of drying cabinet, driving motor ' S below is connected with the dwang, the lower extreme of dwang is provided with the stirring and grabs, the lower extreme that should stir and conveyer belt contact, be used for realizing the stirring of taking shell rice grain, specifically, when taking shell rice grain to remove along with the conveyer belt, start driving motor, driving motor ' S work can take the stirring to grab through the dwang area and rotate, the rotation of grabbing the stirring, can take shell rice grain to take place to turn, when doing drying process through the drying cabinet like this to shell rice grain, can reach high efficiency ' S treatment effect, thereby reach the effect that improves work efficiency.
In this embodiment, among S1b, be provided with the humidity inductor in the drying cabinet, the model of humidity inductor is BS4-BR-2000HTB, and the conveyer belt adopts circulating structure, to the sustainable heating of area shell rice grain like this, until after the humidity inductor senses the rice and reaches certain drier, the conveyer belt stop work, the setting of humidity inductor can monitor the humidity of area shell rice grain in real time, thereby reach timely transmission information, reach the effect that the control conveyer belt stopped, can reach resources are saved' S effect like this.
In this embodiment, the stirring is grabbed and is provided with the hot plate, and the stirring is grabbed and is provided with the battery, and the hot plate passes through wire and hot plate electric connection with the battery, and the setting of this embodiment can play further hot drying's effect to play more swift drying, specifically, grabbing at the stirring and rotating the in-process, the hot plate carries out work, thereby makes the stirring grab and goes up the production of heat, along with the rotation of grabbing of stirring, can play hot drying's effect to the hut corn.
In this embodiment, the quantity that the stirring was grabbed is provided with five at least, and five stirring grabs the equidistance and sets up on the drying cabinet, through the setting of quantity, can reach high-efficient dry effect.
In this embodiment, in S2, the rice husk and coarse rice splitter' S concrete structure includes bottom plate, fan and rectangular pipe, the fan sets up on the lateral wall of bottom plate, the rectangular pipe slope sets up the edge at the bottom plate to the wind direction of fan sets up towards the lumen of rectangular pipe, and the effect of high-efficient separation can be opened to the setting of rice husk and coarse rice splitter structure can effectively reach the effect to the rice husk separation.
In this embodiment, the outer fixed cover in the slope upper end of rectangular pipe is equipped with the sack to collect the rice husk that is blown away, set up like this, can be used to the collection of rice husk.
In this embodiment, in S4a, the rice mill adopts a grading device, and achieves an effect of high-efficiency rice milling through multi-step circulation operation.
In this embodiment, in S4c, the model of the polishing machine is MPMT 21.
The invention has the following beneficial effects:
according to the rice transfer processing method, the traditional rice processing procedure is changed, the rice is processed in a multi-stage overlapping procedure mode, so that the rice processing procedure is effectively shortened, the working efficiency is improved, meanwhile, the time of the rice in different procedures and in the transfer process can be shortened, and the intermediate transfer operation process can be reduced, so that the time-saving and labor-saving effects can be achieved, and the labor-saving effect can be achieved.
In the invention, the two procedures of impurity removal and drying are combined in a synergistic manner, so that the working efficiency can be improved, and the production cost can be reduced from the aspect of production investment; the machine with two operation procedures of impurity removal and drying is changed into one machine, so that the effect of reducing the production cost can be achieved no matter on purchasing mechanical equipment or producing mechanical equipment.
The rice hulling and the rice husking are cooperated, so that the working efficiency can be improved, the production cost can be reduced from the production investment, specifically, the rice hulling and the rice husking are cooperated, the transfer time in the working procedures of the rice hulling and the rice husking can be avoided, and meanwhile, the effect of labor cost can be achieved; the rice hulling and rice husking separation machine is changed into a machine, so that the effect of reducing the production cost can be achieved no matter on purchasing mechanical equipment or producing mechanical equipment; and a single machine is adopted, so that the effects of rice hulling and rice husking separation can be effectively achieved.
In the cooperation process of coarse rice separation and brown rice moisture measurement, adopt coarse rice separating centrifuge, separate coarse brown rice and unhulled corn, the coarse rice after will separating is collected, and adopt grain moisture meter, measure the moisture in the coarse brown rice, screen the qualified coarse rice of moisture, set up like this, can reach the effect of high-efficient work through save time, and simultaneously, can effectively practice thrift the human cost, and in brown rice moisture measurement process, because brown rice moisture measures simple structure, the simple operation, consequently in the actual operation process, both can reach labour saving and time saving's effect, can reach the effect of convenient operation again.
Under the synergistic action of rice milling and polishing, the working efficiency can be improved, and the production cost can be reduced from the production investment, specifically, the rice milling and polishing are coordinated, so that the transfer time in the processes of the rice milling and polishing can be avoided, and meanwhile, the effect of labor cost can be achieved; the rice milling and polishing machine has the advantages that the rice milling and polishing machine is vertically arranged, so that the space position can be used for saving resources, the operation space is increased, and the operation process is convenient and fast.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A rice processing method is characterized by comprising the following steps:
s1: removing impurities and drying
a. Performing blast impurity removal and magnetic separation on rice grains harvested from a field to form rice grains with hulls;
b. during the conveying process of the rice grains with the hulls through the conveying belt, the conveying belt penetrates through the drying box, so that the effect of drying the rice grains with the hulls is achieved;
s2: rice hulling and rice husking separation synergy
After the dried rice grains with the shell are obtained in S1, putting the dried rice grains with the shell into a rice huller to remove the rice hulls, and arranging rice hull and coarse rice separation equipment at an outlet pipe of the rice huller, so that the function of hulling can be achieved through the step, and the coarse brown rice is obtained;
s3: cooperation of coarse rice separation and brown rice moisture measurement
a. Separating coarse brown rice from unhulled rice by using a coarse rice separator;
b. collecting the separated coarse rice, measuring the moisture in the coarse brown rice by adopting a grain moisture meter, and screening the coarse brown rice with qualified moisture;
s4: rice milling and polishing synergy
a. Putting the screened brown rice with qualified water obtained in the step S3 into a rice mill, and milling the coarse rice;
b. a polishing machine is arranged below the rice mill and connected with the rice mill through a guide pipe, and an electric control valve is arranged on the guide pipe;
c. opening the electric control valve to enable the milled rice to enter a polishing machine, and polishing the rice;
s5: color sorting
And (4) putting the polished rice obtained in the step (S4) into a rice color selector, and performing rice color selection, so that the quality of the rice is improved, and impurities are removed.
2. The rice processing method according to claim 1, wherein in S1b, a driving motor is provided at the top of the drying oven, a rotating rod is connected below the driving motor, and a stirring claw is provided at the lower end of the rotating rod, and the lower end of the stirring claw is in contact with the conveyor belt for stirring the rice grains with hulls.
3. The rice processing method as claimed in claim 1, wherein in S1b, a humidity sensor is provided in the drying cabinet, and the conveyor belt is in a circulation type structure, so that the rice grains with hulls can be continuously heated until the humidity sensor senses that the rice reaches a certain dryness, and the conveyor belt stops working.
4. The rice processing method according to claim 3, wherein the moisture sensor is of type BS4-BR-2000 HTB.
5. The rice processing method according to claim 2, wherein a heating plate is arranged in the stirring claw, a storage battery is arranged on the stirring claw, and the heating plate and the storage battery are electrically connected with the heating plate through a lead.
6. The rice processing method according to claim 5, wherein the number of the stirring claws is at least five, and the five stirring claws are equidistantly arranged on the drying box.
7. The rice processing method according to claim 1, wherein in the S2, the specific structure of the rice hull and rough rice separating device comprises a bottom plate, a fan and a rectangular pipe, wherein the fan is arranged on the side wall of the bottom plate, the rectangular pipe is obliquely arranged at the edge of the bottom plate, and the wind direction of the fan is arranged towards the pipe cavity of the rectangular pipe.
8. The rice processing method as claimed in claim 7, wherein the outer fixing sleeve of the inclined upper end of the rectangular tube is provided with a cloth bag for collecting the rice husk which is blown off.
9. The rice processing method according to claim 1, wherein in S4a, the rice mill adopts a grading device, and the effect of high-efficiency milling is achieved through multi-step circulation operation.
10. The rice processing method of claim 1, wherein in the step S4c, the model of polishing machine is MPMT 21.
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| CN202010878815.5A CN112108203A (en) | 2020-08-27 | 2020-08-27 | Rice processing method |
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| CN202010878815.5A CN112108203A (en) | 2020-08-27 | 2020-08-27 | Rice processing method |
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Application publication date: 20201222 |