CN112097263A - Mixed household garbage sorting harmless treatment system - Google Patents

Mixed household garbage sorting harmless treatment system Download PDF

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Publication number
CN112097263A
CN112097263A CN202011054286.3A CN202011054286A CN112097263A CN 112097263 A CN112097263 A CN 112097263A CN 202011054286 A CN202011054286 A CN 202011054286A CN 112097263 A CN112097263 A CN 112097263A
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garbage
flue gas
sorting
treatment system
outlet
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王连
王文静
边志敏
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Tangshan Yizhong Waste Treatment Co ltd
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Tangshan Yizhong Waste Treatment Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • F23G5/04Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment drying
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/08Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
    • F23G5/14Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion
    • F23G5/16Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion in a separate combustion chamber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J15/00Arrangements of devices for treating smoke or fumes
    • F23J15/02Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J15/00Arrangements of devices for treating smoke or fumes
    • F23J15/02Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
    • F23J15/04Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material using washing fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J15/00Arrangements of devices for treating smoke or fumes
    • F23J15/06Arrangements of devices for treating smoke or fumes of coolers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J15/00Arrangements of devices for treating smoke or fumes
    • F23J15/08Arrangements of devices for treating smoke or fumes of heaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2201/00Pretreatment
    • F23G2201/60Separating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2215/00Preventing emissions
    • F23J2215/20Sulfur; Compounds thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2215/00Preventing emissions
    • F23J2215/30Halogen; Compounds thereof
    • F23J2215/301Dioxins; Furans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2217/00Intercepting solids
    • F23J2217/10Intercepting solids by filters
    • F23J2217/101Baghouse type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2219/00Treatment devices
    • F23J2219/30Sorption devices using carbon, e.g. coke
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/20Waste processing or separation

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Treating Waste Gases (AREA)

Abstract

本发明公开了一种混合生活垃圾分拣无害化处理系统,包括垃圾预处理系统、破袋系统、垃圾分选处理系统和除臭系统;垃圾分选处理系统包括将干垃圾和湿垃圾分离开的分选机,干垃圾通过生活垃圾焚烧系统进行燃烧,然后通过烟气净化处理系统将烟气净化后排放到空气中,湿垃圾通过垃圾发酵系统进行发酵,发酵后的垃圾通过厌氧发酵罐发酵,形成可燃气体和沼渣沼液,沼渣用作田间肥料,沼液用于花卉浇灌;除臭系统中将臭气集中收集后,进行净化排放。本发明将垃圾分类后,非有机垃圾焚烧能实现减量化,有机垃圾能完全回收再利用,真正达到了生活垃圾无害化处理和资源再利用,多级除臭装置能使室内环境更加清洁,适用于所有生活垃圾处理系统。

Figure 202011054286

The invention discloses a mixed household garbage sorting and harmless treatment system, which includes a garbage pretreatment system, a bag breaking system, a garbage sorting and processing system and a deodorizing system; the garbage sorting and processing system includes separating dry garbage and wet garbage. The open sorting machine, the dry garbage is burned through the domestic garbage incineration system, and then the flue gas is purified and discharged into the air through the flue gas purification treatment system. The wet garbage is fermented through the garbage fermentation system, and the fermented garbage is anaerobic fermentation. Tank fermentation to form combustible gas and biogas residue biogas slurry, the biogas residue is used as field fertilizer, and the biogas slurry is used for flower watering; the odor is collected in the deodorization system, and then purified and discharged. After the garbage is classified, the non-organic garbage can be incinerated to reduce the amount, and the organic garbage can be completely recycled and reused, which truly achieves the harmless treatment of domestic garbage and resource reuse, and the multi-stage deodorization device can make the indoor environment cleaner. , suitable for all domestic waste treatment systems.

Figure 202011054286

Description

混合生活垃圾分拣无害化处理系统Mixed domestic waste sorting harmless treatment system

技术领域technical field

本发明属于垃圾处理技术领域,涉及一种生活垃圾处理系统,具体地说是一种混合生活垃圾分拣无害化处理系统。The invention belongs to the technical field of garbage disposal, and relates to a domestic garbage disposal system, in particular to a mixed domestic garbage sorting and harmless disposal system.

背景技术Background technique

随着我国城镇建设和新农村建设的高速发展,生活垃圾的产量日益增长,如何将垃圾进行无害化处理尤为重要。现有技术中处理生活垃圾的方法主要有两种,一种是堆沤淋水法,垃圾处理时,将水直接淋到垃圾堆上,淋下来含有有机的水进行厌氧发酵,发酵后的水再次淋到垃圾顶部,穿过垃圾层溶解有机物,然后进行厌氧发酵,如此反复,将垃圾中的有机物溶解出来,发酵后,回收利用相应的资源。但是,此种处理工艺的缺陷是:周期过长,占用垃圾堆放空间过大,处理效率低,臭味大。第二种是门式厌氧干发酵法,即将收集来的垃圾直接放置在输送车上,推进门式发酵器内,关闭进料口,在输送车上方直接喷入含有厌氧菌种的发酵液,反复喷淋装在输送车上的垃圾,溶解出可发酵的有机物,直到垃圾变的稳定,将盛放垃圾的输送车拖出,进入第二次循环,如此反复。这种处理工艺的缺陷是:门式厌氧发酵器的密封性较差,发酵后的沼气易于泄露,处理过程中的危险系数较大。以上两种垃圾处理方法均是将垃圾中的有机垃圾通过发酵无害化处理,发酵后的沼渣沼液并没有再利用,而是直接堆积或填埋,并且一些非有机垃圾需要通过焚烧进行处理。With the rapid development of urban construction and new rural construction in China, the output of domestic waste is increasing day by day, and it is particularly important to treat the waste harmlessly. In the prior art, there are mainly two methods for dealing with domestic garbage. One is the heap retting method. During garbage treatment, water is directly poured onto the garbage heap, and the organic water is poured down to carry out anaerobic fermentation. Water is poured onto the top of the garbage again, and the organic matter is dissolved through the garbage layer, and then anaerobic fermentation is carried out. This process is repeated to dissolve the organic matter in the garbage. However, the defects of this treatment process are: the cycle is too long, the waste storage space is too large, the treatment efficiency is low, and the odor is large. The second is the door-type anaerobic dry fermentation method. The collected garbage is directly placed on the conveyor, pushed into the door-type fermenter, the feeding port is closed, and the fermentation containing anaerobic bacteria is directly sprayed above the conveyor. Liquid, repeatedly spray the garbage loaded on the conveying vehicle, dissolve the fermentable organic matter, until the garbage becomes stable, drag the conveying vehicle containing the garbage out, enter the second cycle, and so on. The defects of this treatment process are: the sealing performance of the portal anaerobic fermenter is poor, the biogas after fermentation is easy to leak, and the risk factor in the treatment process is large. The above two methods of waste treatment are to harmlessly treat the organic waste in the waste through fermentation. The fermented biogas residue is not reused, but is directly accumulated or landfilled, and some non-organic wastes need to be incinerated. deal with.

现有技术中垃圾焚烧过程中的烟气均含有大量的有害气体,特别是剧毒致癌物——二噁英,如果将垃圾焚烧后的烟气直接排放到空气中,不仅污染大气环境,还会对人类的健康造成威胁,所以,需要对垃圾焚烧的烟气进行无害化处理。现有技术中的垃圾的焚烧需要经过急冷、脱硫、布袋除尘等净化处理后才能排放到空气中,以减少烟气中有害气体的含量,最终达到生活垃圾减量化和无害化的处理目的。In the prior art, the flue gas in the waste incineration process contains a large amount of harmful gases, especially the highly toxic carcinogen - dioxin. If the flue gas after the waste incineration is directly discharged into the air, it will not only pollute the atmospheric environment, but also It will pose a threat to human health, so it is necessary to carry out harmless treatment of the flue gas from waste incineration. The incineration of garbage in the prior art requires purification treatment such as quenching, desulfurization, and bag dust removal before it can be discharged into the air, so as to reduce the content of harmful gases in the flue gas, and finally achieve the purpose of reducing and harmless treatment of domestic garbage. .

现有技术中常采用热解气化焚烧或二段式焚烧、控制铜的氧化、二燃室过氧高温完全燃烧等方式来控制二噁英的产生,但这些方式均不能将烟气中的二噁英消减至更少或完全消除。而随着催化技术的不断提高,生活垃圾焚烧烟气处理系统中分解催化技术逐渐成熟并得以应用。但由于催化法对条件要求苛刻,对烟气温度、湿度、含尘量的限制严格,现有设备在对烟气中二噁英催化分解时,一般需要配置电辅助加热装置,设备建设、运行成本较高,且对二噁英催化分解的效果并不明显,难以将烟气净化至国家排放标准。所以,现有生活垃圾焚烧烟气处理系统中,采用催化剂方法专项处理二噁英的居少。In the prior art, methods such as pyrolysis gasification incineration or two-stage incineration, control of copper oxidation, and complete combustion of peroxygen at high temperature in two combustion chambers are often used to control the generation of dioxins, but these methods cannot remove the dioxins in the flue gas. The oxin is reduced to less or completely eliminated. With the continuous improvement of catalytic technology, the decomposition catalytic technology in the flue gas treatment system of domestic waste incineration has gradually matured and been applied. However, due to the harsh conditions of the catalytic method and strict restrictions on the temperature, humidity and dust content of the flue gas, the existing equipment generally needs to be equipped with an electric auxiliary heating device when catalyzing the decomposition of dioxin in the flue gas. The cost is high, and the effect of catalytic decomposition of dioxin is not obvious, and it is difficult to purify the flue gas to the national emission standard. Therefore, in the existing domestic waste incineration flue gas treatment system, the catalyst method is used for special treatment of dioxins.

同时,我国的生活垃圾并没有做到严格的垃圾分类,尤其是在垃圾收集和运输过程中,都是把垃圾混合集中运输和存放,然而,在处理垃圾时,需要将干垃圾和湿垃圾分拣出来,进行不同的处理工艺,以达到资源的再利用。现有技术中,垃圾的分类多是采用人工分拣,将大的塑料瓶或是可燃的垃圾分拣出来,然而垃圾处理厂内的气味难闻,工作环境差,每天处理的垃圾较多,因此工作效率低。或是采用机械手进行分拣,但是一条运输线上需要设置多个机械手,增加了生产成本,并且有的垃圾在输送带上并不能完全分散开,垃圾堆叠到一起,会影响机械手的识别,不能将需要分拣的垃圾完全清理彻底,给后续垃圾的处理增加了困难。At the same time, my country's domestic garbage does not have strict garbage classification. Especially in the process of garbage collection and transportation, garbage is mixed and transported and stored. However, when dealing with garbage, it is necessary to separate dry garbage and wet garbage. Pick them out and carry out different processing techniques to achieve the reuse of resources. In the prior art, the classification of garbage is mostly manual sorting, and large plastic bottles or combustible garbage are sorted out. However, the smell in the garbage treatment plant is unpleasant, the working environment is poor, and there is a lot of garbage processed every day. Therefore, the work efficiency is low. Or use a robot for sorting, but multiple robots need to be set up on a conveyor line, which increases the production cost, and some garbage cannot be completely dispersed on the conveyor belt. The stacking of garbage will affect the recognition of the robots. Completely clean up the garbage that needs to be sorted, adding difficulty to the subsequent garbage disposal.

现有技术中的除臭系统多是在厂房内形成负压,将散发在厂房内的气味抽走,但是这种方式没有从源头上解决气味的问题,虽然厂房外气味相对较小,但是厂房内的气味仍然较大,不仅会使工作环境差,还会招致更多的虫蝇,对周围的环境造成了污染。Most of the deodorizing systems in the prior art form a negative pressure in the factory building to suck away the odor emitted in the factory building, but this method does not solve the problem of odor from the source. Although the odor outside the factory building is relatively small, the The odor inside is still large, which will not only make the working environment poor, but also attract more insects and flies, causing pollution to the surrounding environment.

发明内容SUMMARY OF THE INVENTION

为解决现有技术中存在的以上不足,本发明旨在提供一种混合生活垃圾分拣无害化处理系统,以达到通过太阳能补充消耗能量,使整个垃圾处理系统能量守恒,减少资源的消耗;有机垃圾全部回收再利用,非有机垃圾燃烧排放后,烟气无害化,能达到国家排放标准;垃圾分拣纯净,垃圾处理厂内臭味小的目的。In order to solve the above deficiencies in the prior art, the present invention aims to provide a mixed household garbage sorting and harmless treatment system, so as to supplement the consumption of energy by solar energy, so that the energy of the entire garbage treatment system is conserved and the consumption of resources is reduced; All organic garbage is recycled and reused. After non-organic garbage is burned and discharged, the flue gas is harmless and can meet the national emission standard; the garbage sorting is pure, and the odor in the garbage treatment plant is small.

为实现上述目的,本发明所采用的技术方案如下:For achieving the above object, the technical scheme adopted in the present invention is as follows:

包括通过输送装置依次连接且设于室内的垃圾预处理系统、破袋系统、垃圾分选处理系统,还包括除臭系统;It includes a garbage pretreatment system, a bag breaking system, a garbage sorting and processing system, and a deodorizing system, which are sequentially connected by a conveying device and are arranged indoors;

所述垃圾预处理系统包括运输装置和固设于运输装置上用于分选土石的滚筒筛;The waste pretreatment system includes a transport device and a trommel screen fixed on the transport device for sorting soil and stone;

所述垃圾分选处理系统包括分选机、与分选机干垃圾出口连接的生活垃圾焚烧系统、与分选机湿垃圾出口通过输送装置连接的用于将纸片和有机垃圾分选开的风选机、与风选机一个出口连接的纸片收集装置、与风选机另一个出口连接的垃圾发酵系统;The garbage sorting and processing system includes a sorting machine, a domestic garbage incineration system connected to the dry garbage outlet of the sorting machine, and a wet garbage outlet connected to the sorting machine through a conveying device for sorting paper and organic garbage. Air separator, paper collecting device connected to one outlet of air separator, garbage fermentation system connected to another outlet of air separator;

所述生活垃圾焚烧系统通过管道连接有烟气净化处理系统,所述烟气净化处理系统包括通过管道依次连接的烟气急冷塔、布袋除尘器、活性炭吸附塔、烟气预热器以及二噁英催化分解器;其中,烟气预热器设于生活垃圾焚烧系统的烟气出口内;The household waste incineration system is connected with a flue gas purification treatment system through pipes, and the flue gas purification treatment system includes a flue gas quenching tower, a bag filter, an activated carbon adsorption tower, a flue gas preheater and a dioxin sequentially connected through pipes. British catalytic decomposer; wherein, the flue gas preheater is located in the flue gas outlet of the domestic waste incineration system;

所述垃圾发酵系统包括通过输送装置与风选机用于排出有机垃圾的出口依次连接的第一粉碎机、第一搅拌池、第二粉碎机、第二搅拌池、污水泵、厌氧发酵罐、用于存储发酵气体的沼气柜,所述厌氧发酵罐上固设有用于分离沼渣沼液的固液分离机,所述厌氧发酵罐与太阳能板连接,为厌氧发酵罐提供电能;The garbage fermentation system includes a first pulverizer, a first stirring tank, a second pulverizer, a second stirring tank, a sewage pump, and an anaerobic fermentation tank, which are sequentially connected to the outlet of the air separator for discharging organic garbage through a conveying device. , A biogas tank for storing fermentation gas, a solid-liquid separator for separating biogas residue and biogas liquid is fixed on the anaerobic fermentation tank, and the anaerobic fermentation tank is connected with the solar panel to provide electricity for the anaerobic fermentation tank ;

所述除臭系统包括集气装置、用于使集气装置产生负压的风机、通过管道与集气装置连接且用于密封输送装置以及垃圾预处理系统、破袋系统、垃圾分选处理系统的密封盖、通过管道与风机连接用于消除室内臭味的吸气罩,还包括用于向室内喷洒除臭液体的喷洒装置,所述集气装置通过管道依次与光氢离子净化器和除臭塔连接。The deodorizing system includes a gas collection device, a fan for generating negative pressure in the gas collection device, connected to the gas collection device through a pipeline and used for sealing the conveying device, as well as a garbage pretreatment system, a bag breaking system, and a garbage sorting and processing system. The sealing cover, the suction hood connected with the fan through the pipeline to eliminate the indoor odor, and the spraying device for spraying the deodorant liquid into the room, the gas collecting device is connected with the light hydrogen ion purifier and the deodorant through the pipeline in turn. Stink tower connection.

作为对本发明的限定:所述垃圾预处理系统的运输装置上还固设有用于除尘的布袋除尘器。As a limitation of the present invention: a bag filter for dust removal is also fixed on the transportation device of the garbage pretreatment system.

作为对本发明的进一步限定:所述分选机的干垃圾出口和湿垃圾出口均连接有除磁一体机。As a further limitation of the present invention: both the dry garbage outlet and the wet garbage outlet of the sorting machine are connected with a demagnetization integrated machine.

作为对本发明的另一种限定:所述生活垃圾焚烧系统包括焚烧炉本体,以及设于焚烧炉本体上方的网架状用于蓄热的二燃室;所述焚烧炉本体的侧壁上固设有磁化装置,所述焚烧炉本体底部通过一次热风道与热风发生装置相连通;所述焚烧炉本体的侧壁上对称设置有至少一组脱硝液雾化装置。As another limitation of the present invention: the domestic waste incineration system includes an incinerator body, and a grid-shaped secondary combustion chamber for heat storage provided above the incinerator body; the side wall of the incinerator body is fixed on the A magnetization device is provided, and the bottom of the incinerator body is communicated with the hot air generating device through a primary hot air duct; at least one group of denitrification liquid atomization devices are symmetrically arranged on the side wall of the incinerator body.

作为对本发明的进一步限定:所述烟气急冷塔包括急冷塔塔体,以及设于急冷塔塔体内部的喷水装置、凝雾装置、脱水装置和排水装置;所述喷水装置设于急冷塔塔体顶端的烟气入口处;所述凝雾装置设于急冷塔塔体内部的上方位置处,位于喷水装置的下方;所述脱水装置设于急冷塔塔体内部的中间位置处,位于烟气出口的上方;所述排水装置设于急冷塔塔体的底端,位于烟气出口的下方;所述急冷塔塔体内设置有进口温度传感器和出口温度传感器,且进口温度传感器和出口温度传感器均分别与PLC控制器电连接。As a further limitation of the present invention: the flue gas quenching tower includes a quenching tower body, and a water spray device, a mist condensation device, a dehydration device and a drainage device arranged inside the quenching tower body; The flue gas inlet at the top of the tower body; the mist condensing device is arranged at the upper position inside the tower body of the quenching tower, below the water spray device; the dehydration device is arranged at the middle position inside the tower body of the quenching tower, Located above the flue gas outlet; the drainage device is arranged at the bottom of the quenching tower body, below the flue gas outlet; the quenching tower body is provided with an inlet temperature sensor and an outlet temperature sensor, and the inlet temperature sensor and the outlet The temperature sensors are all electrically connected to the PLC controller respectively.

作为对本发明的再进一步限定:所述二噁英催化分解器包括分解器壳体和催化分解装置,所述催化分解装置设于分解器壳体内部,包括至少三组催化模块,每组催化模块均包括通孔板和触媒填料,每组催化模块的上方均设有一个填料门,所述填料门开设于分解器壳体上。As a further limitation of the present invention: the dioxin catalytic decomposer includes a decomposer casing and a catalytic decomposition device, the catalytic decomposition device is arranged inside the decomposer casing, and includes at least three groups of catalytic modules, each group of catalytic modules They all include through-hole plates and catalyst fillers, each group of catalyst modules is provided with a filler door above, and the filler door is opened on the decomposer housing.

作为对本发明的第三种限定:所述烟气急冷塔和烟气净化处理系统中的布袋除尘器之间还设置有烟气脱硫装置;所述烟气脱硫装置包括设于烟气急冷塔和布袋除尘器连通管道上的脱硫剂雾化模块和烟气除尘模块。As a third limitation of the present invention: a flue gas desulfurization device is also provided between the flue gas quenching tower and the bag filter in the flue gas purification treatment system; the flue gas desulfurization device includes a flue gas quenching tower and The bag filter is connected to the desulfurizer atomization module and the flue gas dust removal module on the pipeline.

作为对本发明的进一步限定:所述烟气净化处理系统中的布袋除尘器和活性炭吸附塔之间还设置有烟道换热器。As a further limitation of the present invention, a flue heat exchanger is also arranged between the bag filter and the activated carbon adsorption tower in the flue gas purification treatment system.

作为对本发明的再进一步限定:所述喷洒装置固设于室内的顶部,为能产生喷雾的管道喷雾装置;进入室内的门口上设有防止虫蝇进入的风目。As a further limitation of the present invention: the spraying device is fixed on the top of the room and is a pipe spraying device capable of generating spray; the doorway into the room is provided with a wind screen to prevent insects and flies from entering.

作为对本发明的第四种限定:所述沼气柜依次连接有脱硫塔、三叶罗茨鼓风机、沼气热水锅炉和供暖系统。As a fourth limitation of the present invention, the biogas cabinet is sequentially connected with a desulfurization tower, a three-leaf Roots blower, a biogas hot water boiler and a heating system.

由于采用了上述技术方案,本发明与现有技术相比,所取得的有益效果在于:Owing to adopting the above-mentioned technical scheme, compared with the prior art, the present invention has the following beneficial effects:

(1)本发明在垃圾运输前,对垃圾进行预处理,将垃圾中的土块或沙石分拣出来,防止垃圾在破碎时,将设备损坏;(1) Before the garbage is transported, the present invention pretreats the garbage, sorts out the clods or sandstones in the garbage, and prevents the equipment from being damaged when the garbage is broken;

预处理后的垃圾在分选机的作用下,将干垃圾和湿垃圾分出来,干垃圾用于焚烧,湿垃圾用于发酵,干垃圾焚烧后的烟气采用布袋除尘器和活性炭吸附塔对烟气进行降尘处理,令烟气的温度、湿度和含尘量能够达至二噁英催化分解所限制的条件,解决了现有设备需要配置电辅助加热装置的缺陷,降低了设备的运行成本,且大大提高了对烟气中有害物质(尤其是二噁英)的净化效果,经过一系列处理后,在排放前经过焚烧炉,利于焚烧时产生的温度将烟气进行加热,使烟气的温度在产生二噁英的温度范围外,既能有效防止二噁英的产生,又便于控制温度,且避免资源的浪费,对生活垃圾的减量化、无害化处理更加高效洁净,适于推广应用;The pretreated garbage is separated into dry garbage and wet garbage under the action of the sorting machine. The dry garbage is used for incineration, and the wet garbage is used for fermentation. The flue gas is treated for dust reduction, so that the temperature, humidity and dust content of the flue gas can reach the conditions limited by the catalytic decomposition of dioxin, which solves the defect that the existing equipment needs to be equipped with an electric auxiliary heating device, and reduces the operating cost of the equipment. , and greatly improve the purification effect of harmful substances (especially dioxins) in the flue gas. After a series of treatments, it passes through the incinerator before discharge, which is conducive to heating the flue gas at the temperature generated during incineration, so that the flue gas is heated. The temperature is outside the temperature range where dioxins are generated, which can not only effectively prevent the production of dioxins, but also facilitate temperature control, and avoid waste of resources. The reduction and harmless treatment of domestic waste is more efficient and clean, suitable for To promote the application;

湿垃圾中由于分离不彻底,可能还会残留一些纸片塑料片等较轻的垃圾,通过风选机将质量较轻的垃圾和能够发酵的有机垃圾分选出来,使纸片等垃圾收集后能够再利用,有机垃圾通过发酵实现资源的再利用,有机垃圾发酵后通过固液分离机将沼渣和沼液分离开,沼渣做为有机肥由农户运走用于树木和绿化肥料,沼液一部分做为菌液回流厌氧发罐再利用,另外一部分进入污水处理站处理净化后再用于工厂车间用水,花木喷灌用水,使有机垃圾实现完全的资源回收再利用,且不会产生有害物质;Due to the incomplete separation of wet garbage, there may still be some lighter garbage such as paper and plastic sheets. It can be reused. The organic waste can be reused through fermentation. After the organic waste is fermented, the biogas residue and the biogas liquid are separated by a solid-liquid separator. The biogas residue is transported by farmers as organic fertilizer for trees and green fertilizers. Part of the liquid is recycled as bacterial liquid back into the anaerobic tank, and the other part is treated and purified in the sewage treatment station and then used for water in the factory workshop, flower and tree sprinkler irrigation, so that the organic waste can be completely recycled and reused, and no harmful effects will be produced. substance;

密封盖将垃圾运输过程中的输送装置和其他处理系统密封起来,通过管道将气味吸到集气装置中进行处理,使垃圾分拣过程中的各个环节都能防止气味任意散发,且在垃圾存放的室内通过吸气罩将预处理前垃圾散发的味道吸进集气装置中,同时在室内喷洒除臭药液,降低臭味的产生,使除臭效率更高,垃圾分拣的环境更加清洁;The sealing cover seals the conveying device and other treatment systems in the garbage transportation process, and sucks the odor into the gas collecting device for processing through the pipeline, so that all links in the garbage sorting process can prevent the odor from being released arbitrarily, and the garbage is stored in the garbage. The smell of the garbage before pretreatment is sucked into the air collecting device through the suction hood, and the deodorant liquid is sprayed indoors to reduce the generation of odor, so that the deodorization efficiency is higher, and the environment for garbage sorting is cleaner. ;

(2)本发明的滚筒筛能将垃圾中的土块或沙石分拣出来,防止后续的工艺处理过程中,将设备损坏,同时设置布袋除尘器,防止尘土的产生,减少粉尘,使垃圾分拣环境更加清洁;(2) The trommel screen of the present invention can sort out the clods or sand and gravel in the garbage to prevent the equipment from being damaged in the subsequent technological process. At the same time, a bag filter is installed to prevent the generation of dust, reduce dust, and make garbage. The sorting environment is cleaner;

(3)本发明分选机的干垃圾出口和湿垃圾出口上均设置除磁一体机能将垃圾中的铁丝等物质筛选出来,进行回收再利用,使垃圾的分拣分类更加彻底;(3) Both the dry garbage outlet and the wet garbage outlet of the sorting machine of the present invention are equipped with a demagnetization integrated function, which can screen out the iron wire and other substances in the garbage for recycling and reuse, so that the sorting and classification of the garbage is more thorough;

(4)本发明中的生活垃圾焚烧系统通过设置磁化装置来改变燃烧环境,并利用热风发生装置采用回流热风技术来降低含水率对垃圾燃烧的影响,保证燃烧的充分性和稳定性;本装置能够将焚烧炉本体的炉膛温度稳定提高至限制温度上限,保证生活垃圾充分燃烧,减少灰渣中有害物质的含量,可以大幅度提高生活垃圾减量处置的效果;生活垃圾焚烧系统中的二燃室为网架状蓄热结构,能够对烟气进行分割处理,有利于烟气中可燃成分的再次燃烧,可以有效降低烟气中有害物质的含量;(4) The domestic waste incineration system in the present invention changes the combustion environment by setting up a magnetizing device, and uses the hot air generating device to use the reflux hot air technology to reduce the influence of moisture content on the combustion of waste, and ensure the sufficiency and stability of combustion; this device It can stably increase the furnace temperature of the incinerator body to the upper limit of the temperature limit, ensure the full combustion of domestic waste, reduce the content of harmful substances in the ash and slag, and greatly improve the effect of the reduction and disposal of domestic waste; the secondary combustion in the domestic waste incineration system The chamber is a grid-shaped heat storage structure, which can divide the flue gas, which is conducive to the re-burning of the combustible components in the flue gas, and can effectively reduce the content of harmful substances in the flue gas;

(5)本发明生活垃圾焚烧系统中的焚烧炉本体上固设有脱硝液雾化装置,可以在生活垃圾焚烧时喷洒脱硝液,通过高温脱硝反应,减少生活垃圾焚烧时有害气体的产生,有助于降低烟气中污染物的排放量;烟气净化处理系统中的烟气急冷塔采用水气直接热交换方式,通过水与高温烟气直接换热,将高温烟气迅速降温至200℃左右,可以有效阻断烟气降温过程中二噁英类物质的合成路径;本装置急冷效果好,能够克服现有结构所存在的急冷速度偏慢、污垢易粘附在烟气急冷塔内壁上致使设备瘫痪的缺陷;(5) A denitrification liquid atomization device is fixed on the incinerator body in the household waste incineration system of the present invention, which can spray denitrification liquid during household waste incineration, and reduce the generation of harmful gases during household waste incineration through high temperature denitration reaction. Helps to reduce the emission of pollutants in the flue gas; the flue gas quenching tower in the flue gas purification treatment system adopts the direct heat exchange method of water and gas, and the high temperature flue gas is rapidly cooled to 200 ℃ through direct heat exchange between water and high temperature flue gas It can effectively block the synthesis path of dioxin-like substances in the process of flue gas cooling; the device has good quenching effect, and can overcome the slow cooling speed of the existing structure and the easy adhesion of dirt on the inner wall of the flue gas quenching tower. Defects that disable the equipment;

(6)本发明烟气急冷塔中所设置的凝雾装置,可以将高温烟气和水流换热后形成的蒸汽重新凝结为水滴,能够减少降温后烟气的湿度;另一方面,高温烟气进入急冷塔塔体时,凝雾装置可以对高温烟气的流动造成阻力,进而将大面积的高温烟气分隔为小面积的高温烟气,更适合降温处理;(6) The mist condensing device installed in the flue gas quenching tower of the present invention can recondense the steam formed after the heat exchange between the high temperature flue gas and the water flow into water droplets, which can reduce the humidity of the flue gas after cooling; on the other hand, the high temperature smoke When the gas enters the tower body of the quenching tower, the fog condensing device can cause resistance to the flow of the high-temperature flue gas, and then separate the large-area high-temperature flue gas into small-area high-temperature flue gas, which is more suitable for cooling treatment;

(7)本发明烟气急冷塔中所设置的脱水装置,可以对降温后的烟气进行脱水处理,脱水速度快、效率高,能够有效减少烟气的湿度;且脱水后的烟气洁净程度较高,能够减轻下一阶段装置的工作负担,使烟气更易处理;(7) The dehydration device set in the flue gas quenching tower of the present invention can dehydrate the flue gas after cooling, the dehydration speed is fast, the efficiency is high, and the humidity of the flue gas can be effectively reduced; and the flue gas after dehydration is clean. It is higher, which can reduce the workload of the next stage device and make the flue gas easier to handle;

(8)本发明烟气净化处理系统中的二噁英催化分解器设置有至少三组催化模块,能够充分对烟气中的碳氢、氮氧、一氧化碳等物质催化还原,进而最大限度减少二噁英类物质的排放,有助于提高污染物排放的安全性;(8) The dioxin catalytic decomposer in the flue gas purification treatment system of the present invention is provided with at least three sets of catalytic modules, which can fully catalyze reduction of hydrocarbons, nitrogen oxides, carbon monoxide and other substances in the flue gas, thereby reducing the amount of dioxin to the greatest extent possible. The discharge of oxin-like substances helps to improve the safety of pollutant discharge;

(9)本发明二噁英催化分解器中的分解器壳体上设置有填料门,能够方便工作人员对分解器内部结构进行检修,也便于定期对触媒填料进行更换填装;(9) The decomposer housing in the dioxin catalytic decomposer of the present invention is provided with a packing door, which can facilitate the staff to overhaul the internal structure of the decomposer, and also facilitate the periodic replacement and filling of the catalyst packing;

(10)本发明烟气净化处理系统中的烟气急冷塔和布袋除尘器之间设置有烟气脱硫装置,可以将烟气中大部分的二氧化硫除去,有效降低了烟气中二氧化硫的浓度,进一步减少了烟气中有害气体的排放量;(10) A flue gas desulfurization device is arranged between the flue gas quenching tower and the bag filter in the flue gas purification treatment system of the present invention, which can remove most of the sulfur dioxide in the flue gas and effectively reduce the concentration of sulfur dioxide in the flue gas. Further reduce the emission of harmful gases in the flue gas;

(11)本发明烟气脱硫装置中所设置的烟气除尘模块,可以及时将烟气与脱硫剂反应时生成的气溶胶进行消除,辅助布袋除尘器对烟气进行除尘,能够有效降低烟气中的含尘量;(11) The flue gas dedusting module installed in the flue gas desulfurization device of the present invention can eliminate the aerosols generated when the flue gas reacts with the desulfurizing agent in time, and assist the bag filter to dedust the flue gas, which can effectively reduce the flue gas. dust content in

(12)本发明烟气净化处理系统中布袋除尘器和活性炭吸附塔之间设置的烟道换热器,可以对烟气进行进一步降温,同时脱去烟气中大部分的水分,使烟气的温度、湿度能够达到活性炭吸附塔的最佳吸附条件,提高活性炭吸附塔对烟气中有机物的吸附效率,达到对烟气深度净化的目的;(12) The flue heat exchanger arranged between the bag filter and the activated carbon adsorption tower in the flue gas purification and treatment system of the present invention can further cool the flue gas, remove most of the moisture in the flue gas, and make the flue gas The temperature and humidity of the activated carbon adsorption tower can reach the optimal adsorption conditions of the activated carbon adsorption tower, improve the adsorption efficiency of the activated carbon adsorption tower to the organic matter in the flue gas, and achieve the purpose of deep purification of the flue gas;

(13)本发明的喷洒装置为管道喷雾装置,且固定在室内的顶部,使喷洒的药液为雾状,除臭效果更好,除臭的范围更大;室内的门口上的风目能产生强风,有效防止虫蝇进入室内;(13) The spraying device of the present invention is a pipe spraying device, and is fixed on the top of the room, so that the sprayed liquid is in the form of mist, the deodorization effect is better, and the deodorization range is larger; Generate strong wind, effectively prevent insects and flies from entering the room;

综上所述,本发明分拣过程中能根据需求将垃圾分拣归类,通过不同工艺实现资源的再利用,密封盖能将臭味从源头切断,多级除臭装置能使室内环境更加清洁,非有机垃圾焚烧能实现减量化,焚烧后的烟气净化彻底,有机垃圾能完全回收再利用,真正达到了生活垃圾无害化处理和资源再利用,太阳能板补充整个系统消耗的能量,减少资源的浪费,适用于所有生活垃圾处理系统。To sum up, in the sorting process of the present invention, garbage can be sorted and classified according to requirements, and resources can be reused through different processes. Clean, non-organic waste incineration can achieve reduction, the flue gas after incineration is thoroughly purified, and organic waste can be completely recycled and reused, which truly achieves the harmless treatment of domestic waste and resource reuse, and solar panels supplement the energy consumed by the entire system , reduce the waste of resources, suitable for all domestic waste treatment systems.

附图说明Description of drawings

下面结合附图及具体实施例对本发明作更进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

图1为本发明实施例的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the embodiment of the present invention;

图2为本发明实施例的俯视结构示意图;FIG. 2 is a top-view structural schematic diagram of an embodiment of the present invention;

图3为本发明实施例生活垃圾焚烧系统6和烟气净化处理系统进行烟气处理的结构示意图;3 is a schematic structural diagram of flue gas treatment performed by the domestic waste incineration system 6 and the flue gas purification treatment system according to the embodiment of the present invention;

图4为本发明实施例生活垃圾焚烧系统6的结构示意图;4 is a schematic structural diagram of a domestic waste incineration system 6 according to an embodiment of the present invention;

图5为本发明实施例烟气急冷塔7的结构示意图;5 is a schematic structural diagram of a flue gas quenching tower 7 according to an embodiment of the present invention;

图6为本发明实施例二噁英催化分解器13的结构示意图。FIG. 6 is a schematic structural diagram of a dioxin catalytic decomposer 13 according to an embodiment of the present invention.

图中:1-输送装置,101-托架,102-输送带,2-破袋机,31-分选机,32-干垃圾出口,33-湿垃圾出口,34-除磁一体机,4-风选机,5-运输装置,6-生活垃圾焚烧系统,601-焚烧炉本体,602-二燃室,603-一次热风道,604-热风发生装置,605-磁化装置,606-脱硝液雾化装置,607-垃圾入料机,608-观火门,609-出渣门,610-炉排,611-炉膛温度传感器,7-烟气急冷塔,71-急冷塔塔体,72-喷水装置,73-凝雾装置,74-脱水装置,75-排水装置,76-进口温度传感器,77-出口温度传感器,78-支架,8-烟气脱硫装置,9-布袋除尘器,10-烟道换热器,11-活性炭吸附塔,12-烟气预热器,13-二噁英催化分解器,131-分解器壳体,132-催化模块,133-通孔板,134-触媒填料,135-填料门,136-壳体支架,14-排放筒,15-引风机,16-滚筒筛,18-密封盖,19-管道,20-集气装置,21-风机,22-吸气罩,23-喷洒装置,24-光氢离子净化器,25-除臭塔,26-风目,27-第一粉碎机,28-第一搅拌池,29-刮板机,30-第二粉碎机,31-第二搅拌池,32-厌氧发酵罐,33-固液分离机,34-太阳能板,35-沼气柜,36-脱硫塔,37-三叶罗茨鼓风机,38-沼气热水锅炉。In the picture: 1-Conveyor, 101-Bracket, 102-Conveyor belt, 2-Bag breaker, 31-Separator, 32-Dry garbage outlet, 33-Wet garbage outlet, 34-Demagnetization integrated machine, 4 -Wind separator, 5-transportation device, 6-domestic waste incineration system, 601-incinerator body, 602-secondary combustion chamber, 603-primary hot air duct, 604-hot air generating device, 605-magnetization device, 606-denitrification liquid Atomization device, 607- Garbage feeder, 608- Fire observation door, 609- Slag discharge door, 610- Grate, 611- Furnace temperature sensor, 7- Flue gas quenching tower, 71- Quench cooling tower body, 72- Water spray device, 73-fog condensation device, 74-dehydration device, 75-drainage device, 76-inlet temperature sensor, 77-outlet temperature sensor, 78-support, 8-flue gas desulfurization device, 9-bag filter, 10 - flue heat exchanger, 11 - activated carbon adsorption tower, 12 - flue gas preheater, 13 - dioxin catalytic decomposer, 131 - decomposer shell, 132 - catalytic module, 133 - through hole plate, 134 - Catalyst packing, 135-filling door, 136-shell bracket, 14-discharge cylinder, 15-draft fan, 16-trommel screen, 18-sealing cover, 19-pipeline, 20-gas collecting device, 21-fan, 22- Suction hood, 23-spraying device, 24-light hydrogen ion purifier, 25-deodorization tower, 26-fengmu, 27-first pulverizer, 28-first stirring tank, 29-scraper, 30- The second pulverizer, 31- the second stirring tank, 32- anaerobic fermentation tank, 33- solid-liquid separator, 34- solar panel, 35- biogas cabinet, 36- desulfurization tower, 37- three-leaf Roots blower, 38 - Biogas hot water boiler.

具体实施方式Detailed ways

以下结合附图对本发明的优选实施例进行说明。应当理解,此处所描述的混合生活垃圾分拣无害化处理系统为优选实施例,仅用于说明和解释本发明,并不构成对本发明的限制。The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the mixed household garbage sorting and harmless treatment system described here is a preferred embodiment, which is only used to illustrate and explain the present invention, and does not constitute a limitation of the present invention.

实施例 混合生活垃圾分拣无害化处理系统Example Mixed domestic waste sorting and harmless treatment system

本实施例如图1-图6示,一种混合生活垃圾分拣无害化处理系统,包括通过输送装置1依次连接且设于室内的垃圾预处理系统、破袋系统、垃圾分选处理系统,还包括除臭系统。所述输送装置1采用现有技术,包括用于支撑的托架101和转动设置在托架101上的输送带102,运输时,垃圾在输送带102上传输。所述预处理系统、破袋系统、垃圾分选处理系统为架设在输送带102上的子系统,当输送带102上的垃圾传输到各个子系统时,对垃圾进行相应的处理。所述垃圾预处理系统能将垃圾中的土石清理干净,所述破袋系统将大块的垃圾破碎成小块,所述垃圾分选处理系统用于将干垃圾和湿垃圾分选出来,由于湿垃圾大多为厨余中的有机垃圾,粒径较小,而一些塑料等可燃垃圾在破碎后的粒径相对于湿垃圾粒径仍然较大,因此通过分选设备内的筛网将两者分开。分离后的干垃圾进入生活垃圾焚烧系统6,进行燃烧,分离后的湿垃圾进行发酵处理。所述除臭系统能将垃圾运输过程中的臭味和室内的臭味进行收集,净化处理后排放到空气中。The present embodiment is shown in Figures 1 to 6, a mixed household waste sorting and harmless treatment system, including a waste pretreatment system, a bag breaking system, and a waste sorting and treatment system that are sequentially connected through a conveying device 1 and installed indoors. Also includes a deodorant system. The conveying device 1 adopts the prior art, and includes a bracket 101 for supporting and a conveyor belt 102 rotatably arranged on the bracket 101 . During transportation, garbage is transported on the conveyor belt 102 . The pretreatment system, bag breaking system, and garbage sorting and processing system are subsystems erected on the conveyor belt 102. When the garbage on the conveyor belt 102 is transported to each subsystem, the garbage is treated accordingly. The garbage pretreatment system can clean up the soil and rocks in the garbage, the bag breaking system breaks the large garbage into small pieces, and the garbage sorting and processing system is used to sort out the dry garbage and the wet garbage. Most of the wet waste is organic waste in the kitchen waste, and the particle size is small, while the particle size of some combustible wastes such as plastics after crushing is still larger than that of the wet waste. Therefore, the two are separated by the screen in the sorting equipment. separate. The separated dry waste enters the domestic waste incineration system 6 for combustion, and the separated wet waste is subjected to fermentation treatment. The deodorizing system can collect the odor in the process of garbage transportation and the odor in the room, and discharge it into the air after purification.

一、垃圾预处理系统和破袋系统1. Garbage pretreatment system and bag breaking system

所述垃圾预处理系统包括运输装置5和固设于运输装置5上用于分选土石的滚筒筛16,所述运输装置5与输送装置1的结构相同,均包括托架101和转动设置在托架101上的输送带102,用于输送垃圾,所述滚筒筛16固设在运输装置5上,当垃圾经过滚筒筛16时,将土块或沙石筛选出来,在滚筒筛16旁还固设有布袋除尘器9,当土块或沙石被筛选出来时,布袋除尘器9能将尘土消除,使垃圾分选的环境更加洁净。经过预处理的垃圾被重新带到垃圾存放的位置,随着输送带102运输到破袋系统中。在冬天的时候,农村的垃圾中有大量的炉渣,此时需要启动垃圾预处理系统,用于将垃圾中的土石分选出来。所述破袋系统为破袋机2,将大的垃圾粉碎成小块,为分选机31的分选做准备。The garbage pretreatment system includes a transport device 5 and a trommel screen 16 fixed on the transport device 5 for sorting soil and stone. The conveyor belt 102 on the bracket 101 is used for conveying garbage. The trommel screen 16 is fixed on the conveying device 5. When the garbage passes through the trommel screen 16, the clods or sand are screened out and returned to the trommel screen 16. A bag filter 9 is fixed, and when the clods or sandstones are screened out, the bag filter 9 can eliminate the dust and make the garbage sorting environment cleaner. The pretreated waste is brought back to the location where the waste is stored, and is transported along the conveyor belt 102 to the broken bag system. In winter, there is a large amount of slag in the rural garbage. At this time, the garbage pretreatment system needs to be activated to sort out the soil and rocks in the garbage. The bag breaking system is the bag breaking machine 2 , which crushes large garbage into small pieces to prepare for the sorting by the sorting machine 31 .

二、垃圾分选处理系统2. Waste sorting and treatment system

所述垃圾分选处理系统包括分选机31,其设置在输送装置1上,且位于破袋机2的后续工艺中,用于将干垃圾和湿垃圾分选出来,所述破袋机2在破碎后,使垃圾形成粒径大的垃圾和粒径小的垃圾,在进入分选机31后,通过分选机31中的筛网将大粒径的干垃圾和小粒径的湿垃圾分离出来,并分别从分选机31上的干垃圾出口32和湿垃圾出口33出来,所述分选机31的干垃圾出口32和湿垃圾出口33上均连接有除磁一体机34,用于将垃圾中铁丝等磁性物质分离出来。所述分选机31上的干垃圾出口32连接除磁一体机34后通过输送装置1与生活垃圾焚烧系统6连接,用于将干垃圾焚烧,减少垃圾的堆积量。所述分选机31上的湿垃圾出口33与输送装置1对应,使湿垃圾继续随着输送带102进入风选工序。所述输送装置1上设有风选机4,所述风选机4将能够再利用的纸片和能够发酵的垃圾分选开,当垃圾经过风选机4时,质量较轻的且未被分选机31分离干净的纸片或塑料片被风选机4吹出来,通过纸片收集装置进行收集,能够发酵的湿垃圾随着输送装置1被运到垃圾发酵系统中进行发酵。即分选机31将干垃圾和湿垃圾分开,干垃圾进入生活垃圾焚烧系统6,用于焚烧,湿垃圾最终进入垃圾发酵系统中,用于发酵,使资源再利用。The garbage sorting and processing system includes a sorting machine 31, which is arranged on the conveying device 1 and is located in the subsequent process of the bag breaking machine 2, and is used for sorting dry waste and wet waste. The bag breaking machine 2 After crushing, the garbage is formed into garbage with large particle size and garbage with small particle size. After entering the sorting machine 31, the dry garbage with large particle size and the wet garbage with small particle size are separated by the screen in the sorting machine 31. It is separated out and comes out from the dry garbage outlet 32 and the wet garbage outlet 33 on the sorting machine 31 respectively. It is used to separate magnetic substances such as iron wire from garbage. The dry garbage outlet 32 on the sorting machine 31 is connected to the demagnetization integrated machine 34 and then connected to the domestic garbage incineration system 6 through the conveying device 1, so as to incinerate the dry garbage and reduce the accumulation of garbage. The wet garbage outlet 33 on the sorting machine 31 corresponds to the conveying device 1 , so that the wet garbage continues to enter the air separation process along with the conveyor belt 102 . The conveying device 1 is provided with a wind sorter 4, and the wind sorter 4 separates the reusable paper sheets and the fermentable garbage. The clean paper or plastic pieces separated by the sorting machine 31 are blown out by the air separator 4 and collected by the paper piece collecting device, and the wet garbage that can be fermented is transported to the garbage fermentation system along with the conveying device 1 for fermentation. That is, the sorting machine 31 separates the dry garbage from the wet garbage, the dry garbage enters the domestic garbage incineration system 6 for incineration, and the wet garbage finally enters the garbage fermentation system for fermentation and reuse of resources.

所述生活垃圾焚烧系统6通过管道连接有烟气净化处理系统,所述生活垃圾焚烧系统6用于将干垃圾焚烧,因为焚烧后的烟气中产生有害气体不能直接排放到空气中,因此,需要对烟气进行净化处理。所述生活垃圾焚烧系统6利用磁化改变燃烧环境,采用回流热风技术降低含水率对生活垃圾燃烧的影响,可以稳定提高炉膛温度,克服了现有技术中生活垃圾焚烧炉炉温低且不稳定的缺陷。The household waste incineration system 6 is connected with a flue gas purification treatment system through a pipeline, and the household waste incineration system 6 is used to incinerate dry waste, because the harmful gas generated in the incinerated flue gas cannot be directly discharged into the air, therefore, The flue gas needs to be purified. The household waste incineration system 6 uses magnetization to change the combustion environment, and adopts the recirculation hot air technology to reduce the influence of moisture content on the combustion of household waste, which can stably increase the furnace temperature, which overcomes the low and unstable furnace temperature of the household waste incinerator in the prior art. defect.

(1)生活垃圾焚烧系统6(1) Domestic waste incineration system 6

所述生活垃圾焚烧系统6包括焚烧炉本体601和设于焚烧炉本体601上方的二燃室602,如图4所示,焚烧炉本体601的侧壁上设有磁化装置605,底部通过一次热风道603与热风发生装置604相连通。其中,焚烧炉本体601的炉膛位置处由上而下依次设置有入料口、观火门608和出渣门609,入料口与垃圾入料机607相连通,能够在密闭条件下将垃圾送入炉膛内;观火门608便于工作人员对炉膛内垃圾的焚烧情况进行观察;出渣门609则能够将生活垃圾焚烧后的灰渣排出炉膛。为了尽可能对炉膛内的热量进行隔绝,防止热量向外部散发,本实施例中焚烧炉本体601的外壳由金属材质构成,且外壳内侧砌筑有耐火材料层。The domestic waste incineration system 6 includes an incinerator body 601 and a secondary combustion chamber 602 arranged above the incinerator body 601. As shown in FIG. 4 , a magnetizing device 605 is provided on the side wall of the incinerator body 601, and a primary hot air is passed through the bottom of the incinerator body 601. The channel 603 communicates with the hot air generating device 604 . Among them, the furnace position of the incinerator body 601 is provided with a feeding port, a fire observation door 608 and a slag discharge door 609 in order from top to bottom. The fire observation door 608 is convenient for the staff to observe the incineration of garbage in the furnace chamber; the slag discharge door 609 can discharge the ash and slag after the incineration of domestic garbage out of the furnace chamber. In order to isolate the heat in the furnace as much as possible and prevent the heat from dissipating to the outside, the shell of the incinerator body 601 in this embodiment is made of metal material, and the inner shell of the shell is built with a refractory material layer.

所述焚烧炉本体601的炉膛底部中心位置处固设有炉排610,炉排610整体为倒置伞骨式结构。所述炉排610包括固定架和多个倾斜设置在固定架顶端的支撑杆,多个支撑杆以固定架顶端为中心呈放射状分布。炉排610的设置能够对进入炉膛内的垃圾进行分布,防止堆积。A grate 610 is fixed at the center of the bottom of the furnace of the incinerator body 601 , and the grate 610 is an inverted umbrella rib structure as a whole. The grate 610 includes a fixed frame and a plurality of support rods inclined at the top of the fixed frame, and the plurality of support rods are radially distributed around the top of the fixed frame. The setting of the grate 610 can distribute the garbage entering the furnace and prevent accumulation.

所述焚烧炉本体601的侧壁上设置有至少一组脱硝液雾化装置606,能够向炉膛内喷洒脱硝液,利用高温脱硝反应,来降低垃圾燃烧时二噁英的产生。本实施例中,焚烧炉本体601的侧壁上对称设置有两个脱硝液雾化装置606,以保证喷洒的脱硝液可以完全覆盖炉膛内的生活垃圾。The side wall of the incinerator body 601 is provided with at least one group of denitrification liquid atomizing devices 606, which can spray denitrification liquid into the furnace chamber, and use high temperature denitration reaction to reduce the generation of dioxins when the garbage is burned. In this embodiment, two denitrification liquid atomizing devices 606 are symmetrically arranged on the side wall of the incinerator body 601 to ensure that the sprayed denitration liquid can completely cover the domestic garbage in the furnace.

所述焚烧炉本体601的炉膛内还设置有与PLC控制器电连接的炉膛温度传感器611,可以实时对炉膛内的温度进行监测,并将温度信息传递给PLC控制器,PLC控制器通过内部程序判定后,自动对热风量和进入炉膛内的垃圾数量进行调节,使生活垃圾可以正常、充分燃烧。The furnace chamber of the incinerator body 601 is also provided with a furnace chamber temperature sensor 611 that is electrically connected to the PLC controller, which can monitor the temperature in the furnace chamber in real time, and transmit the temperature information to the PLC controller. The PLC controller passes the internal program. After the judgment, the hot air volume and the amount of garbage entering the furnace are automatically adjusted, so that the domestic garbage can be burned normally and fully.

设于焚烧炉本体601上方的二燃室602为网架状蓄热结构,能够对烟气进行分割处理,并将烟气中携带的一部分热量进行储蓄,达到一定温度后,可以令二燃室602中通过的烟气自主燃烧,进而减少烟气中可燃气体的含量,降低烟气中有害气体的成分。The secondary combustion chamber 602 located above the incinerator body 601 is a grid-shaped heat storage structure, which can divide the flue gas and store a part of the heat carried in the flue gas. After reaching a certain temperature, the secondary combustion chamber can be made to The flue gas passing through 602 burns autonomously, thereby reducing the content of combustible gas in the flue gas and reducing the composition of harmful gases in the flue gas.

(2)烟气净化处理系统(2) Flue gas purification treatment system

如图3所示,所述烟气净化处理系统包括通过管道依次连接的的烟气急冷塔7、布袋除尘器9、活性炭吸附塔11、烟气预热器12以及二噁英催化分解器13。其中,烟气预热器12设于生活垃圾焚烧系统6的烟气出口处,使焚烧产生的温度对排放前的烟气进行加热,既能避免热量资源的浪费,又能使烟气保持恒定的温度,避免产生二噁英,同时采用专用催化剂对焚烧烟气进行深度净化,可以实现生活垃圾的减量化和无害化。As shown in FIG. 3 , the flue gas purification treatment system includes a flue gas quenching tower 7 , a bag filter 9 , an activated carbon adsorption tower 11 , a flue gas preheater 12 and a dioxin catalytic decomposer 13 that are connected in sequence through pipes . Among them, the flue gas preheater 12 is arranged at the flue gas outlet of the domestic waste incineration system 6, so that the temperature generated by the incineration can heat the flue gas before discharge, which can not only avoid the waste of heat resources, but also keep the flue gas constant. At the same time, special catalyst is used to deeply purify the incineration flue gas, which can realize the reduction and harmlessness of domestic waste.

(21)烟气急冷塔7(21) Flue gas quench tower 7

如图5所示,烟气净化处理系统中的烟气急冷塔7,采用水气直接交换方式,通过水与高温烟气直接换热,将高温烟气迅速降温至200℃左右,可以有效阻断烟气降温过程中二噁英类物质的合成路径。如图3所示,烟气急冷塔7包括急冷塔塔体7,以及于急冷塔塔体7内部由上而下依次设置的喷水装置72、凝雾装置73、脱水装置74和排水装置75。As shown in Figure 5, the flue gas quenching tower 7 in the flue gas purification treatment system adopts the direct water-gas exchange method, and the high-temperature flue gas is rapidly cooled to about 200 ℃ by direct heat exchange between water and high-temperature flue gas, which can effectively prevent Synthesis pathway of dioxin-like substances in the process of cooling off flue gas. As shown in FIG. 3 , the flue gas quenching tower 7 includes a quenching tower body 7, and a water spraying device 72, a mist condensing device 73, a dehydrating device 74 and a drainage device 75 which are arranged in sequence from top to bottom inside the quenching tower body 7. .

所述急冷塔塔体7作为装置的主体部分,整体由金属材质构成,且急冷塔塔体7内壁上粘接有隔热防腐层,对烟气急冷处理时能够避免急冷塔塔体7被腐蚀。所述急冷塔塔体7的底部还固设有支架78,通过支架78对急冷塔塔体7进行支撑,保证急冷塔塔体7稳定的同时,还有助于急冷塔塔体7内部的水通过排水装置75排出。The quenching tower body 7 is used as the main part of the device, and the whole is made of metal material, and the inner wall of the quenching tower body 7 is bonded with a thermal insulation and anti-corrosion layer, which can prevent the quenching tower body 7 from being corroded when the flue gas is quenched. . The bottom of the quenching tower body 7 is also fixedly provided with a bracket 78, and the quenching tower body 7 is supported by the bracket 78, so as to ensure the stability of the quenching tower body 7, and also help the water inside the quenching tower body 7. It is discharged through the drainage device 75 .

所述烟气急冷塔7中的喷水装置72为通过PLC控制器控制的高压射水枪,如图3所示,高压射水枪设置在急冷塔塔体7顶端的烟气入口处,喷出的高压水流可以快速与烟气融合,将烟气中的热量置换于水中。急冷塔塔体7内,烟气入口处设置有进口温度传感器76,烟气出口处设置有出口温度传感器77,且进口温度传感器76和出口温度传感器77均分别与PLC控制器电连接。装置运行时,PLC控制器可以根据进口温度传感器76和出口温度传感器77反馈的温度信息,自行调节高压射水枪的流速水量,进而实现精准急冷的同时,把烟气温度控制在下一工艺节点所需的适宜范围。The water spray device 72 in the flue gas quenching tower 7 is a high-pressure water jet gun controlled by a PLC controller, as shown in Figure 3, the high-pressure water jet gun is arranged at the flue gas inlet at the top of the quenching tower body 7, and the sprayed The high-pressure water flow can quickly fuse with the flue gas to displace the heat in the flue gas into the water. In the quench tower body 7, an inlet temperature sensor 76 is arranged at the inlet of the flue gas, and an outlet temperature sensor 77 is arranged at the outlet of the flue gas, and the inlet temperature sensor 76 and the outlet temperature sensor 77 are respectively electrically connected to the PLC controller. When the device is running, the PLC controller can adjust the flow rate and water volume of the high-pressure water jet gun by itself according to the temperature information fed back by the inlet temperature sensor 76 and the outlet temperature sensor 77, thereby achieving precise quenching and controlling the flue gas temperature at the next process node. suitable range.

烟气急冷塔7中的凝雾装置73和脱水装置74均为现有结构,如图5所示,所述凝雾装置73横置于急冷塔塔体7内部的上方,且凝雾装置73的边缘与急冷塔塔体7内壁之间留有一定缝隙,以在能够将蒸汽凝结为水滴的同时,对高温烟气进行分流;脱水装置74设置在急冷塔塔体7内部的中间位置,且脱水装置74的边缘与急冷塔塔体7内壁紧密贴合,能够有效降低烟气的湿度。The mist condensing device 73 and the dehydration device 74 in the flue gas quenching tower 7 are both existing structures. As shown in FIG. 5 , the mist condensing device 73 is placed horizontally above the interior of the quenching tower body 7, and the mist condensing device 73 There is a certain gap between the edge of the quenching tower body 7 and the inner wall of the quenching tower body 7 to divert the high temperature flue gas while the steam can be condensed into water droplets; the dehydration device 74 is arranged in the middle of the quenching tower body 7, and The edge of the dehydration device 74 is in close contact with the inner wall of the tower body 7 of the quenching tower, which can effectively reduce the humidity of the flue gas.

需要进一步说明的,能够将急冷塔塔体7内水排出的排水装置75,设置于急冷塔塔体7的底部,位于烟气出口的下方,且本实施例中的排水装置75为气水分离式疏水器,能够在排水的同时,有效控制烟气的溢出。It should be further explained that the drainage device 75 capable of discharging the water in the quenching tower body 7 is arranged at the bottom of the quenching tower body 7, below the flue gas outlet, and the drainage device 75 in this embodiment is a gas-water separation device. It can effectively control the overflow of flue gas while draining water.

(22)布袋除尘器9和活性炭吸附塔11(22) Bag filter 9 and activated carbon adsorption tower 11

所述烟气净化处理系统中的布袋除尘器9和活性炭吸附塔11均为现有结构,其中,布袋除尘器9可以过滤掉烟气中大部分的气溶胶,能够有效控制垃圾燃烧所产生的粉尘;活性炭吸附塔11怎可以吸收烟气中的有机物,达到烟气深度净化的作用。The bag filter 9 and the activated carbon adsorption tower 11 in the flue gas purification and treatment system are both existing structures, wherein the bag filter 9 can filter out most of the aerosols in the flue gas, and can effectively control the waste generated by the combustion of garbage. Dust; how can the activated carbon adsorption tower 11 absorb the organic matter in the flue gas to achieve the effect of deep purification of the flue gas.

如图3所示,布袋除尘器9和烟气急冷塔7的连接管道上设置有烟气脱硫装置8,能够有效降除烟气中SO2的浓度。更具体的,烟气脱硫装置8包括设于布袋除尘器9和烟气急冷塔7连通管道上的脱硫剂雾化模块和烟气除尘模块。本实施例中,烟气除尘模块为一个小型布袋除尘装置,可以将烟气脱硫反应时产生的气溶胶除去。As shown in FIG. 3 , a flue gas desulfurization device 8 is arranged on the connecting pipe between the bag filter 9 and the flue gas quenching tower 7 , which can effectively reduce the concentration of SO2 in the flue gas. More specifically, the flue gas desulfurization device 8 includes a desulfurization agent atomization module and a flue gas dust removal module, which are arranged on the connecting pipe between the bag filter 9 and the flue gas quenching tower 7 . In this embodiment, the flue gas dedusting module is a small bag dedusting device, which can remove aerosols generated during the flue gas desulfurization reaction.

所述烟气净化处理系统中的布袋除尘器9和活性炭吸附塔11之间还设置有烟道换热器10,本系统中的烟道换热器10也为现有结构,可以对烟气进行降温,并脱去烟气中大部分水分,以使烟气的温度、湿度可以达到活性炭吸附塔11的最佳吸附条件。A flue heat exchanger 10 is also arranged between the bag filter 9 and the activated carbon adsorption tower 11 in the flue gas purification treatment system. The temperature is lowered and most of the moisture in the flue gas is removed, so that the temperature and humidity of the flue gas can reach the optimum adsorption conditions of the activated carbon adsorption tower 11 .

(23)烟气预热器12(23) Flue gas preheater 12

烟气净化处理系统中的烟气预热器12利用生活垃圾焚烧系统6中烟道的热量,对烟气进行预热处理,以使烟气能够达到二噁英催化分解器13所限制的反应温度。本系统中的烟气预热器12为列管式气气换热器,整体设于生活垃圾焚烧系统6的烟道位置处。设备运行时,列管式气气换热器的烟气出口与二噁英催化分解器13的烟气入口管道连接,列管式气气换热器的烟气入口与布袋除尘器9的烟气出口管道连接。The flue gas preheater 12 in the flue gas purification treatment system uses the heat of the flue in the domestic waste incineration system 6 to preheat the flue gas, so that the flue gas can reach the reaction limited by the dioxin catalytic decomposer 13 temperature. The flue gas preheater 12 in this system is a tube-and-tube gas-gas heat exchanger, which is integrally arranged at the position of the flue of the domestic waste incineration system 6 . When the equipment is running, the flue gas outlet of the tubular gas-to-gas heat exchanger is connected to the flue gas inlet pipe of the dioxin catalytic decomposer 13, and the flue gas inlet of the tubular gas-to-gas heat exchanger is connected to the flue gas of the bag filter 9. Air outlet pipe connection.

(24)二噁英催化分解器13(24) Dioxin catalytic decomposer 13

如图6所示,烟气净化处理系统中的二噁英催化分解器13包括分解器壳体131和设于分解器壳体131内部的催化分解装置。本系统中的催化分解装置采用至少三组催化模块132,能够对烟气进行至少三段深度净化,可以最大限度的减少二噁英类物质的排放,有助于提高污染物排放的安全性。As shown in FIG. 6 , the dioxin catalytic decomposer 13 in the flue gas purification treatment system includes a decomposer casing 131 and a catalytic decomposition device provided inside the decomposer casing 131 . The catalytic decomposition device in the system adopts at least three groups of catalytic modules 132, which can carry out at least three stages of deep purification of flue gas, which can minimize the emission of dioxins and help improve the safety of pollutant emission.

所述二噁英催化分解器13中的分解器壳体131作为装置的主体部分,整体由金属材质构成,且分解器壳体131的内壁上固设有隔热防腐层,以防止烟气对分解器壳体131造成腐蚀。具体如图4所示,分解器壳体131的上部设置有烟气入口,下部设置有烟气出口,烟气从上方进入装置,由下方排出,可以使烟气更充分的与催化分解装置相接触。分解器壳体131的底部还设置有壳体支架136,以便能够对分解器壳体131进行稳固支撑。The decomposer casing 131 in the dioxin catalytic decomposer 13 is used as the main part of the device, and the whole is made of metal material, and the inner wall of the decomposer casing 131 is fixed with a heat insulation and anti-corrosion layer to prevent the flue gas. The resolver housing 131 causes corrosion. Specifically, as shown in FIG. 4 , the upper part of the decomposer housing 131 is provided with a flue gas inlet, and the lower part is provided with a flue gas outlet. The flue gas enters the device from above and is discharged from the bottom, so that the flue gas can be more fully compatible with the catalytic decomposition device. touch. The bottom of the resolver housing 131 is also provided with a housing bracket 136 so as to be able to stably support the resolver housing 131 .

催化分解装置对烟气中的二噁英催化分解,可以最大限度减少二噁英类物质的排放。催化分解装置包括至少三组催化模块132,以能够对烟气进行至少三段的深度处理,如图4所示,每组催化模块132均包括通孔板133和触媒填料134。其中,通孔板133设于分解器壳体131内部,通孔板133的上表面设置有触媒填料134,以在烟气通过时可以与触媒填料134发生催化分解反应。更加具体的,通孔板133为蜂窝状结构,整体由耐高温材料制成,且通孔板133的边缘与分解器壳体131的内壁紧密贴合。本实施例中,通孔板133为陶瓷材质。The catalytic decomposition device catalyzes the decomposition of dioxins in the flue gas, which can minimize the emission of dioxins. The catalytic decomposition device includes at least three groups of catalytic modules 132 to perform at least three stages of advanced treatment on the flue gas. As shown in FIG. 4 , each group of catalytic modules 132 includes through-hole plates 133 and catalyst fillers 134 . The through-hole plate 133 is disposed inside the decomposer housing 131, and the upper surface of the through-hole plate 133 is provided with a catalyst filler 134, so that a catalytic decomposition reaction can occur with the catalyst filler 134 when the flue gas passes through. More specifically, the through-hole plate 133 has a honeycomb structure, and the whole is made of a high temperature resistant material, and the edge of the through-hole plate 133 is closely attached to the inner wall of the resolver housing 131 . In this embodiment, the through-hole plate 133 is made of ceramic material.

为了方便工作人员对分解器壳体131内部结构进行检修,分解器壳体131上开设有多个填料门135,其中,填料门135分别设于每组催化模块132的上方。更加具体的,本实施例中共设有三组催化器,相应的分解器壳体131上设有三个填料门135。如图4所示,分解器壳体131内部由下而上依次设置有:底层通孔板133、底层触媒填料134、底层填料门135;中层通孔板133、中层触媒填料134、中层填料门135;上层通孔板133、上层触媒填料134、上层填料门135。In order to facilitate the staff to overhaul the internal structure of the resolver housing 131 , the resolver housing 131 is provided with a plurality of filler doors 135 , wherein the filler doors 135 are respectively provided above each group of catalytic modules 132 . More specifically, there are three groups of catalysts in this embodiment, and three filler doors 135 are provided on the corresponding decomposer housing 131 . As shown in FIG. 4 , the interior of the decomposer housing 131 is sequentially provided from bottom to top: bottom through-hole plate 133 , bottom catalyst filler 134 , bottom filler door 135 ; middle layer through hole plate 133 , middle layer catalyst filler 134 , and middle layer filler door 135; the upper through-hole plate 133, the upper catalyst filler 134, and the upper filler door 135.

(3)垃圾发酵系统(3) Garbage fermentation system

所述垃圾发酵系统包括通过输送装置1与风选机4用于排出有机垃圾的出口依次连接的第一粉碎机27、第一搅拌池28、第二粉碎机30、第二搅拌池31、污水泵、厌氧发酵罐32、用于存储发酵气体的沼气柜35、用于分离沼渣沼液的固液分离机33,所述厌氧发酵罐32的热源为太阳能。The garbage fermentation system includes a first pulverizer 27, a first stirring tank 28, a second pulverizer 30, a second stirring tank 31, and sewage, which are sequentially connected to the outlet of the air separator 4 through the conveying device 1 for discharging organic garbage. A pump, an anaerobic fermentation tank 32, a biogas tank 35 for storing fermentation gas, and a solid-liquid separator 33 for separating biogas residue and biogas liquid. The heat source of the anaerobic fermentation tank 32 is solar energy.

(31)第一粉碎机27(31) The first crusher 27

所述第一粉碎机27的进料斗通过输送装置1与风选机4用于分离有机垃圾的出口连接,所述第一粉碎机27的厢体内搅拌轴的直径为150毫米,通过三相四级电机带动搅拌轴高速旋转,搅拌轴上设置有丰钢刀刃二十组,将湿垃圾粉碎到20毫米左右,在通过设于底部的筛网输送到第一搅拌池27中进行搅拌。The feeding hopper of the first pulverizer 27 is connected to the outlet of the air separator 4 for separating organic waste through the conveying device 1. The diameter of the stirring shaft in the box of the first pulverizer 27 is 150 mm, and the diameter of the stirring shaft is 150 mm. The four-stage motor drives the stirring shaft to rotate at a high speed. Twenty sets of Fenggang blades are arranged on the stirring shaft to crush the wet garbage to about 20 mm, and then convey it to the first stirring tank 27 through the screen at the bottom for stirring.

(32)第一搅拌池28(32) The first stirring tank 28

所述第一搅拌池28为V型,所述第一搅拌池28内设置有不锈钢水蓖子,第一搅拌池28的中间设置有搅拌器,第一搅拌池28的池底设置有进水和排水水管,用于清洗第一搅拌池28,并且稀释有机垃圾,便于搅拌。由于一些细小的土石会粘在有机垃圾上,在垃圾预处理系统中并不能完全将土石筛分干净,因此,需要在第一搅拌池28中进行再次分离,在搅拌有机垃圾过程中,小块的土石通过不锈钢水篦子落入第一搅拌池28的底部,大块的有机垃圾在水的浮力作用下位于不锈钢水篦子的上方。所述第一搅拌池28的侧壁上设有两个凹槽,两个凹槽内均固设有刮板机29,一个用于将不锈钢水篦子上方的有机垃圾运输到第二粉碎机30中,一个用于将不锈钢水篦子下方的土石运输到第一搅拌池28的外部,为了防止土石在运输过程中再次落入到第一搅拌池28中,用于运输土石的刮板机29与第一搅拌池28的内壁之间密封,使土石被顺利运输到第一搅拌池28的外部。The first stirring tank 28 is V-shaped, a stainless steel water castor is arranged in the first stirring tank 28, a stirrer is arranged in the middle of the first stirring tank 28, and a water inlet is arranged at the bottom of the first stirring tank 28. and a drainage water pipe for cleaning the first stirring tank 28 and diluting the organic waste to facilitate stirring. Since some fine soil and rocks will stick to the organic garbage, the soil and rocks cannot be completely screened in the garbage pretreatment system. Therefore, it needs to be separated again in the first mixing tank 28. During the process of mixing the organic garbage, the The soil and stone fall into the bottom of the first stirring tank 28 through the stainless steel water grate, and the large pieces of organic waste are located above the stainless steel water grate under the action of water buoyancy. There are two grooves on the side wall of the first stirring tank 28, and scrapers 29 are fixed in the two grooves, and one is used to transport the organic waste above the stainless steel water grate to the second pulverizer 30. Among them, one is used to transport the soil and stone under the stainless steel water grate to the outside of the first mixing tank 28. In order to prevent the soil and stone from falling into the first mixing tank 28 again during transportation, the scraper 29 for transporting the soil and stone is connected to the first mixing tank 28. The inner walls of the first stirring tank 28 are sealed, so that the soil and stone are smoothly transported to the outside of the first stirring tank 28 .

(33)第二粉碎机30和第二搅拌池31(33) The second pulverizer 30 and the second stirring tank 31

所述第一搅拌池28中的有机垃圾通过刮板机29运输出来,在通过输送装置1运输到第二粉碎机30中,将有机垃圾再次进行粉碎,使其粒径达到5毫米,然后流入第二搅拌池31中,所述第二搅拌池31中设置有高速搅拌器,将有机垃圾中加入粪便和用于发酵的菌种,在高速搅拌的条件下充分混合,所述第二搅拌池31的侧边设置有污水泵,用于将第二搅拌池31中的混合垃圾抽入厌氧发酵罐32中进行发酵。The organic garbage in the first stirring tank 28 is transported out by the scraper 29, and is transported to the second pulverizer 30 by the conveying device 1, and the organic garbage is pulverized again to make the particle size reach 5 mm, and then flow into the second pulverizer 30. In the second stirring tank 31, a high-speed agitator is arranged in the second stirring tank 31, and feces and bacteria for fermentation are added to the organic waste, and fully mixed under the condition of high-speed stirring, the second stirring tank 31. The side of 31 is provided with a sewage pump, which is used to pump the mixed garbage in the second stirring tank 31 into the anaerobic fermentation tank 32 for fermentation.

(34)厌氧发酵罐32(34) Anaerobic fermenter 32

所述厌氧发酵罐32与太阳能板34连接,使太阳能板34为厌氧发酵罐32的发酵提供电能,保证发酵的温度。所述厌氧发酵罐32和沼气柜35固定连接,用于存储发酵气体,发酵后的气体用于燃烧,发酵后的沼渣沼液通过固液分离机33,将固体的沼渣和液体的沼液分离开,沼渣做为有机肥由农户运走用于树木和绿化肥料,沼液一部分做为菌液回流入厌氧发罐再利用,另外一部分进入污水处理站处理净化后用于工厂车间用水,浇灌花木,使有机垃圾实现完全的资源回收再利用,且不会产生有害物质。The anaerobic fermentation tank 32 is connected with the solar panel 34, so that the solar panel 34 provides electric energy for the fermentation of the anaerobic fermentation tank 32 and ensures the fermentation temperature. The anaerobic fermentation tank 32 and the biogas tank 35 are fixedly connected to store the fermentation gas, the fermented gas is used for combustion, and the fermented biogas residue and biogas liquid pass through the solid-liquid separator 33 to separate the solid biogas residue and the liquid biogas liquid. The biogas slurry is separated, and the biogas residue is transported by farmers as organic fertilizer for trees and greening fertilizers. Part of the biogas slurry is returned to the anaerobic tank as bacterial liquid for reuse, and the other part is processed and purified in the sewage treatment station and used in the factory. The workshop uses water to water flowers and trees, so that the organic waste can be completely recycled and reused, and no harmful substances will be produced.

所述沼气柜35依次连接有脱硫塔36、三叶罗茨鼓风机37、沼气热水锅炉38和供暖系统,将沼气回收后处理后,用于加热沼气热水锅炉38中的水,为供暖系统提供热循环水。The biogas tank 35 is sequentially connected with a desulfurization tower 36, a three-leaf Roots blower 37, a biogas hot water boiler 38 and a heating system. After the biogas is recovered and processed, it is used to heat the water in the biogas hot water boiler 38, which is a heating system. Provide hot circulating water.

三、除臭系统3. Deodorization system

所述除臭系统包括集气装置20、风机21、密封盖18、吸气罩22、喷洒装置23。输送带102上的密封盖18为半弧形固定在托架101上,且扣在输送带102上,既能使垃圾在运输过程中有足够的空间,又能防止气味散发到空气中。所述滚筒筛16、垃圾预处理系统中的布袋除尘器9、破袋机2、分选机31、除磁一体机34、风选机4上的进口和出口上的密封盖18为倒扣的锥形,所述密封盖18通过管道19与集气装置20连接,所述风机21与集气装置20连接,使集气装置20中产生负压,用于将密封盖18中的气味吸到集气装置20中,所述集气装置20与光氢离子净化器24和除臭塔25连接,用于臭气处理,使其能直接排放到空气中。所述风机21的另一端通过管道19连接有吸气罩22,所述吸气罩22设有多个,并位于室内的顶部,用于吸取室内存放垃圾处的气味。所述喷洒装置23用于向室内喷洒除臭的液体,固设于室内的顶部,所述喷洒装置23为能产生喷雾的管道喷雾装置,进入室内的门口上设有风目26,用于防止虫蝇进入。The deodorizing system includes a gas collecting device 20 , a fan 21 , a sealing cover 18 , a suction hood 22 , and a spraying device 23 . The sealing cover 18 on the conveyor belt 102 is fixed on the bracket 101 in a semi-arc shape, and is buckled on the conveyor belt 102, which can not only provide enough space for the garbage during transportation, but also prevent the odor from being emitted into the air. The trommel screen 16, the bag filter 9 in the garbage pretreatment system, the bag breaker 2, the sorting machine 31, the demagnetization integrated machine 34, and the sealing cover 18 on the inlet and outlet of the air separator 4 are inverted. The sealing cover 18 is connected with the gas collecting device 20 through the pipeline 19, and the fan 21 is connected with the gas collecting device 20, so that a negative pressure is generated in the gas collecting device 20, which is used to absorb the smell in the sealing cover 18. In the gas collecting device 20, the gas collecting device 20 is connected with the light hydrogen ion purifier 24 and the deodorization tower 25 for odor treatment, so that it can be directly discharged into the air. The other end of the fan 21 is connected with a suction hood 22 through a pipe 19 . The suction hood 22 is provided with a plurality of and located at the top of the room for absorbing the smell of the indoor garbage storage. The spraying device 23 is used to spray deodorized liquid into the room, and is fixed on the top of the room. The spraying device 23 is a pipe spraying device that can generate spray. Insects enter.

四、工作过程Fourth, the work process

将运输过来的垃圾,放在垃圾存放的位置,如果运输过来的垃圾是冬天农村中的垃圾,里面含有大量的炉灰和炉渣,则启动垃圾预处理系统,将垃圾中较大的土石颗粒分离出来,然后通过输送装置1运输到破袋机中进行破碎,破碎后进入分选机31,将干垃圾和湿垃圾分离,干垃圾最终进入生活垃圾焚烧系统6中进行燃烧,湿垃圾通过风选机4进入垃圾发酵系统中进行发酵。Put the transported garbage in the place where the garbage is stored. If the transported garbage is rural garbage in winter and contains a lot of ash and slag, start the garbage pretreatment system to separate the larger soil and stone particles in the garbage. out, and then transported to the bag breaker through the conveying device 1 for crushing. After crushing, it enters the sorting machine 31 to separate the dry waste from the wet waste. The dry waste finally enters the domestic waste incineration system 6 for combustion, and the wet waste passes through the air separation. Machine 4 enters the garbage fermentation system for fermentation.

生活垃圾焚烧系统6对生活垃圾进行焚烧,焚烧产生的灰渣填埋处理,焚烧产生的烟气进入烟气急冷塔7,烟气急冷塔7利用气水直接换热方式对高温烟气进行迅速降温,降温后的烟气经过烟气脱硫装置8脱硫处理后,进入烟气净化处理系统的布袋除尘器9中,利用布袋除尘器9过滤烟气中的颗粒物;过滤后的烟气经烟道换热器10进一步降温、脱水后,进入活性炭吸附塔11中,利用活性炭吸附塔11吸收气体中的有机物,对气体进行深度净化;深度净化后的烟气经烟气预热器12预热后,进入二噁英催化分解器13中进行催化分解反应,除去烟气中的二噁英类物质;最后通过排放筒14对净化后的烟气限高度排放。The domestic garbage incineration system 6 incinerates the domestic garbage, the ash generated by the incineration is landfilled, and the flue gas generated by the incineration enters the flue gas quenching tower 7, and the flue gas quenching tower 7 uses the gas-water direct heat exchange method to rapidly heat the high-temperature flue gas. After cooling, the cooled flue gas is desulfurized by the flue gas desulfurization device 8, and then enters the bag filter 9 of the flue gas purification treatment system, and the bag filter 9 is used to filter the particulate matter in the flue gas; the filtered flue gas passes through the flue. After the heat exchanger 10 is further cooled and dehydrated, it enters the activated carbon adsorption tower 11, and the activated carbon adsorption tower 11 is used to absorb the organic matter in the gas, and the gas is deeply purified; the deeply purified flue gas is preheated by the flue gas preheater 12. , enter the dioxin catalytic decomposer 13 to carry out catalytic decomposition reaction to remove dioxin substances in the flue gas;

所述垃圾发酵系统对有机垃圾进行发酵,发酵前先经过第一粉碎机27将垃圾粉碎成小块,然后进入第一搅拌池28中进行搅拌,并将土石分离出来,然后进入第二粉碎机30中,将有机垃圾粉碎成糊状,在进入第二搅拌池31中,加入水和菌种,搅拌后,通过污水泵抽到厌氧发酵罐32中进行发酵,发酵后的气体用于燃烧,加热沼气热水锅炉38中的水,加热后的水用于供暖系统中的热水循环。发酵后的固定体沼渣和液体沼液通过固液分离机33分开,沼渣用作田间肥料,沼液经过处理后,用于花卉等物的灌溉。The garbage fermentation system ferments the organic garbage. Before fermentation, the garbage is crushed into small pieces by the first pulverizer 27, and then enters the first stirring tank 28 for stirring, and separates the soil and stone, and then enters the second pulverizer. In 30, the organic waste is pulverized into a paste, and in the second stirring tank 31, water and bacteria are added, and after stirring, it is pumped into the anaerobic fermentation tank 32 by a sewage pump for fermentation, and the fermented gas is used for combustion. , heat the water in the biogas hot water boiler 38, and the heated water is used for hot water circulation in the heating system. The fermented stationary biogas residue and liquid biogas slurry are separated by the solid-liquid separator 33, the biogas residue is used as field fertilizer, and the biogas slurry is used for irrigation of flowers and other objects after treatment.

Claims (10)

1.一种混合生活垃圾分拣无害化处理系统,其特征在于:包括通过输送装置依次连接且设于室内的垃圾预处理系统、破袋系统、垃圾分选处理系统,还包括除臭系统;1. A mixed household garbage sorting and harmless treatment system, characterized in that: comprising a garbage pretreatment system, a broken bag system, a garbage sorting and treatment system that are connected in turn by a conveying device and located indoors, and also include a deodorizing system ; 所述垃圾预处理系统包括运输装置和固设于运输装置上用于分选土石的滚筒筛;The waste pretreatment system includes a transport device and a trommel screen fixed on the transport device for sorting soil and stone; 所述垃圾分选处理系统包括分选机、与分选机干垃圾出口连接的生活垃圾焚烧系统、与分选机湿垃圾出口通过输送装置连接的用于将纸片和有机垃圾分选开的风选机、与风选机一个出口连接的纸片收集装置、与风选机另一个出口连接的垃圾发酵系统;The garbage sorting and processing system includes a sorting machine, a domestic garbage incineration system connected to the dry garbage outlet of the sorting machine, and a wet garbage outlet connected to the sorting machine through a conveying device for sorting paper and organic garbage. Air separator, paper collecting device connected to one outlet of air separator, garbage fermentation system connected to another outlet of air separator; 所述生活垃圾焚烧系统通过管道连接有烟气净化处理系统,所述烟气净化处理系统包括通过管道依次连接的烟气急冷塔、布袋除尘器、活性炭吸附塔、烟气预热器以及二噁英催化分解器;其中,烟气预热器设于生活垃圾焚烧系统的烟气出口内;The household waste incineration system is connected with a flue gas purification treatment system through pipes, and the flue gas purification treatment system includes a flue gas quenching tower, a bag filter, an activated carbon adsorption tower, a flue gas preheater and a dioxin sequentially connected through pipes. British catalytic decomposer; wherein, the flue gas preheater is located in the flue gas outlet of the domestic waste incineration system; 所述垃圾发酵系统包括通过输送装置与风选机用于排出有机垃圾的出口依次连接的第一粉碎机、第一搅拌池、第二粉碎机、第二搅拌池、污水泵、厌氧发酵罐、用于存储发酵气体的沼气柜,所述厌氧发酵罐上固设有用于分离沼渣沼液的固液分离机,所述厌氧发酵罐与太阳能板连接,为厌氧发酵罐提供电能;The garbage fermentation system includes a first pulverizer, a first stirring tank, a second pulverizer, a second stirring tank, a sewage pump, and an anaerobic fermentation tank, which are sequentially connected to the outlet of the air separator for discharging organic garbage through a conveying device. , A biogas tank for storing fermentation gas, a solid-liquid separator for separating biogas residue and biogas liquid is fixed on the anaerobic fermentation tank, and the anaerobic fermentation tank is connected with the solar panel to provide electricity for the anaerobic fermentation tank ; 所述除臭系统包括集气装置、用于使集气装置产生负压的风机、通过管道与集气装置连接且用于密封输送装置以及垃圾预处理系统、破袋系统、垃圾分选处理系统的密封盖、通过管道与风机连接用于消除室内臭味的吸气罩,还包括用于向室内喷洒除臭液体的喷洒装置,所述集气装置通过管道依次与光氢离子净化器和除臭塔连接。The deodorizing system includes a gas collection device, a fan for generating negative pressure in the gas collection device, connected to the gas collection device through a pipeline and used for sealing the conveying device, as well as a garbage pretreatment system, a bag breaking system, and a garbage sorting and processing system. The sealing cover, the suction hood connected with the fan through the pipeline to eliminate the indoor odor, and the spraying device for spraying the deodorant liquid into the room, the gas collecting device is connected with the light hydrogen ion purifier and the deodorant through the pipeline in turn. Stink tower connection. 2.根据权利要求1所述的混合生活垃圾分拣无害化处理系统,其特征在于:所述垃圾预处理系统的运输装置上还固设有用于除尘的布袋除尘器。2. The mixed household garbage sorting and harmless treatment system according to claim 1, characterized in that: a bag filter for dust removal is also fixed on the transport device of the garbage pretreatment system. 3.根据权利要求2所述的混合生活垃圾分拣无害化处理系统,其特征在于:所述分选机的干垃圾出口和湿垃圾出口均连接有除磁一体机。3. The mixed household garbage sorting and harmless treatment system according to claim 2, characterized in that: both the dry garbage outlet and the wet garbage outlet of the sorting machine are connected with a demagnetization integrated machine. 4.根据权利要求1-3中任意一项所述的混合生活垃圾分拣无害化处理系统,其特征在于:所述生活垃圾焚烧系统包括焚烧炉本体,以及设于焚烧炉本体上方的网架状用于蓄热的二燃室;所述焚烧炉本体的侧壁上固设有磁化装置,所述焚烧炉本体底部通过一次热风道与热风发生装置相连通;所述焚烧炉本体的侧壁上对称设置有至少一组脱硝液雾化装置。4. The mixed household waste sorting and harmless treatment system according to any one of claims 1 to 3, wherein the household waste incineration system comprises an incinerator body, and a net set above the incinerator body A frame-shaped secondary combustion chamber for heat storage; a magnetization device is fixed on the side wall of the incinerator body, and the bottom of the incinerator body is communicated with a hot air generating device through a primary hot air duct; the side wall of the incinerator body is At least one group of denitrification liquid atomization devices are symmetrically arranged on the wall. 5.根据权利要求4所述的混合生活垃圾分拣无害化处理系统,其特征在于:所述烟气急冷塔包括急冷塔塔体,以及设于急冷塔塔体内部的喷水装置、凝雾装置、脱水装置和排水装置;所述喷水装置设于急冷塔塔体顶端的烟气入口处;所述凝雾装置设于急冷塔塔体内部的上方位置处,位于喷水装置的下方;所述脱水装置设于急冷塔塔体内部的中间位置处,位于烟气出口的上方;所述排水装置设于急冷塔塔体的底端,位于烟气出口的下方;所述急冷塔塔体内设置有进口温度传感器和出口温度传感器,且进口温度传感器和出口温度传感器均分别与PLC控制器电连接。5. The mixed household garbage sorting and harmless treatment system according to claim 4, characterized in that: the flue gas quenching tower comprises a quenching tower body, and a water spray device, a condensing device arranged inside the quenching tower body mist device, dehydration device and drainage device; the water spray device is arranged at the flue gas inlet at the top of the quench tower body; the mist condensation device is arranged at the upper position inside the quench tower body, below the water spray device The dehydration device is arranged at the middle position inside the quenching tower body, above the flue gas outlet; the drainage device is arranged at the bottom of the quenching tower body, below the flue gas outlet; the quenching tower tower An inlet temperature sensor and an outlet temperature sensor are arranged in the body, and both the inlet temperature sensor and the outlet temperature sensor are respectively electrically connected with the PLC controller. 6.根据权利要求5所述的混合生活垃圾分拣无害化处理系统,其特征在于:所述二噁英催化分解器包括分解器壳体和催化分解装置,所述催化分解装置设于分解器壳体内部,包括至少三组催化模块,每组催化模块均包括通孔板和触媒填料,每组催化模块的上方均设有一个填料门,所述填料门开设于分解器壳体上。6 . The mixed household garbage sorting and harmless treatment system according to claim 5 , wherein the dioxin catalytic decomposer comprises a decomposer housing and a catalytic decomposition device, and the catalytic decomposition device is provided in the decomposition device. 7 . Inside the decomposer housing, there are at least three groups of catalytic modules, each group of catalytic modules includes through-hole plates and catalyst fillers, a filler door is arranged above each group of catalytic modules, and the filler door is opened on the resolver housing. 7.根据权利要求1-3、5、6中任意一项所述的混合生活垃圾分拣无害化处理系统,其特征在于:所述烟气急冷塔和烟气净化处理系统中的布袋除尘器之间还设置有烟气脱硫装置;所述烟气脱硫装置包括设于烟气急冷塔和布袋除尘器连通管道上的脱硫剂雾化模块和烟气除尘模块。7. The mixed household garbage sorting and harmless treatment system according to any one of claims 1-3, 5, and 6, characterized in that: the bag dedusting in the flue gas quenching tower and the flue gas purification treatment system A flue gas desulfurization device is also arranged between the devices; the flue gas desulfurization device includes a desulfurization agent atomization module and a flue gas dust removal module arranged on the communication pipe between the flue gas quenching tower and the bag filter. 8.根据权利要求7所述的混合生活垃圾分拣无害化处理系统,其特征在于:所述烟气净化处理系统中的布袋除尘器和活性炭吸附塔之间还设置有烟道换热器。8. The mixed household garbage sorting and harmless treatment system according to claim 7, wherein a flue heat exchanger is also arranged between the bag filter and the activated carbon adsorption tower in the flue gas purification treatment system . 9.根据权利要求8所述的混合生活垃圾分拣无害化处理系统,其特征在于:所述喷洒装置固设于室内的顶部,为能产生喷雾的管道喷雾装置;进入室内的门口上设有防止虫蝇进入的风目。9. The mixed household garbage sorting and harmless treatment system according to claim 8, characterized in that: the spraying device is fixed on the top of the room and is a pipe spraying device that can generate spray; There are wind eyes to prevent the entry of insects and flies. 10.根据权利要求1-3、5、6、8、9中任意一项所述的混合生活垃圾分拣无害化处理系统,其特征在于:所述沼气柜依次连接有脱硫塔、三叶罗茨鼓风机、沼气热水锅炉和供暖系统。10. The mixed household waste sorting and harmless treatment system according to any one of claims 1-3, 5, 6, 8, and 9, characterized in that: the biogas tank is sequentially connected with a desulfurization tower, a three-leaf Roots blowers, biogas hot water boilers and heating systems.
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