CN112082345A - Lead grid dewatering device for recycling waste lead-acid storage batteries - Google Patents
Lead grid dewatering device for recycling waste lead-acid storage batteries Download PDFInfo
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- CN112082345A CN112082345A CN202010910893.9A CN202010910893A CN112082345A CN 112082345 A CN112082345 A CN 112082345A CN 202010910893 A CN202010910893 A CN 202010910893A CN 112082345 A CN112082345 A CN 112082345A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
- F26B11/08—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a vertical or steeply-inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/32—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
- B30B9/327—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for briquetting scrap metal
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/12—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices
- F26B11/14—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices the stirring device moving in a horizontal or slightly-inclined plane
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/06—Controlling, e.g. regulating, parameters of gas supply
- F26B21/08—Humidity
- F26B21/083—Humidity by using sorbent or hygroscopic materials, e.g. chemical substances, molecular sieves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
- F26B25/002—Handling, e.g. loading or unloading arrangements for bulk goods
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/16—Chambers, containers, receptacles of simple construction mainly closed, e.g. drum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/08—Drying solid materials or objects by processes not involving the application of heat by centrifugal treatment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/16—Drying solid materials or objects by processes not involving the application of heat by contact with sorbent bodies, e.g. absorbent mould; by admixture with sorbent materials
Abstract
The invention discloses a lead grid dehydration device for recycling waste lead-acid storage batteries, wherein a pressing block sorting mechanism is placed on one side of the bottom of a support frame, the support frame is provided with a first dehydration mechanism and a second dehydration mechanism, the first dehydration mechanism is positioned above the second dehydration mechanism, one side of the top of the support frame is provided with a top platform, the middle part of the top platform is horizontally provided with a first mounting hole and a first via hole, one side of the middle part of the support frame is provided with a first support platform, the middle of the top of the first support platform is provided with a first mounting groove, the bottom of the first mounting groove is provided with a first empty avoiding groove, the top of one side of the first support platform is provided with a second mounting groove, one side of the bottom of the support frame is provided with a second support platform, one side of the top of the second support platform is; after adopting above-mentioned structure for lead bars dehydration is more abundant, also is convenient for arrange in order simultaneously and collects the lead bars after the dehydration, carries out processing on next step.
Description
Technical Field
The invention relates to the technical field of dehydration devices, in particular to a lead grid dehydration device for recycling waste lead-acid storage batteries.
Background
85% of the total lead consumption is in the lead-acid battery industry, so the lead cycle in the waste lead-acid battery is the main content of the whole lead cycle. At present, the crushing and sorting of the waste lead-acid storage batteries are fully automatic operations, the waste lead-acid storage batteries are mechanically crushed, the crushed mixture is subjected to hydraulic settling separation of lead grids and hydraulic sorting separation of plastics, and the residual lead mud slurry enters a subsequent system. The broken lead grids are irregular in shape, irregular in section and uneven in surface, and gullies on the surfaces of the lead grids and scattered lead grid pile harbor have more water with strong surface force, so that the phenomenon that the lead grids carry water is very obvious, the water carrying amount is usually 8% -10%, and the water increases the energy consumption of subsequent treatment of the lead grids. Aiming at the separation of the gully on the surface of the lead grid and the water with strong combination of surface force in the lead grid random pile bay, the research and development of high-efficiency technology and equipment are very important.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide a lead grid dehydration device for recycling waste lead-acid storage batteries, which comprises the following components:
through opening first valve, put into feed hopper one with the lead grid after the breakage, lead grid after the breakage will get into a sieve section of thick bamboo through feed hopper one and a pivot section of thick bamboo, treat after lead grid is whole to get into, close first valve, start first motor, drive gear one, gear two rotates, the rotation of gear two can drive a pivot section of thick bamboo and rotate together, pivot section of thick bamboo rotates and can drive two rotations of apron, because two fixed mounting of apron are at a sieve section of thick bamboo top, so a sieve section of thick bamboo also can rotate together, centrifugal rotation through a sieve section of thick bamboo, can be the moisture that lead grid surface easily breaks away from, separate out the lead grid, and the moisture through the cotton layer adsorption separation of absorbing water, the moisture content of lead grid has been reduced, improve the dehydration efficiency of process at back.
The first partition plate is drawn out, the lead grid enters the second fixed cylinder from the second feeding hopper, after all the lead grid enters the second fixed cylinder, the first partition plate is inserted, the second motor is started to drive the rotating shaft and the stirring blades to rotate together, the lead grid is stirred, the hot air blower is started during stirring, strong hot air is blown to the lead grid in the second fixed cylinder, the acting force of the surface of the lead grid on a water film is weakened during continuous stirring and blowing of the strong hot air, and meanwhile, water which is strongly combined with the surface force in a harbor of the lead grid scattered pile is separated from the gully on the surface of the lead grid, so that the water content in the lead grid is reduced to the maximum extent, and the energy consumption is saved for subsequent treatment; meanwhile, hot air with moisture enters the filter box through the air outlet pipe, and under the action of the water absorption sponge, the moisture in the hot air is absorbed and purified, so that air pollution is avoided.
Through starting first electric putter, drive the briquetting and remove downwards, extrude the lead bars in collecting the box, extrude the lead bars blocking, convenient arrangement and collection carry out processing on next step.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides a waste lead-acid storage battery retrieves and uses lead grid dewatering device, includes the support frame, briquetting arrangement mechanism has been placed to support frame bottom one side, first dewatering mechanism and second dewatering mechanism are installed to the support frame, first dewatering mechanism is located second dewatering mechanism top.
A top platform is arranged on one side of the top of the supporting frame, a first mounting hole and a first via hole are horizontally arranged in the middle of the top platform, a first supporting platform is arranged on one side of the middle part of the supporting frame, a first mounting groove is arranged in the middle of the top of the first supporting platform, the bottom of the first mounting groove is provided with a first avoiding groove, the top of one side of the first supporting platform provided with the first avoiding groove is provided with a second mounting groove, a second supporting platform is arranged on one side of the bottom of the supporting frame, a third mounting groove is arranged on one side of the top of the second supporting platform, a fourth mounting groove is arranged on the other side of the top of the second supporting platform, a second clearance groove is arranged at the bottom of the fourth mounting groove, the two side surfaces of the clearance groove are symmetrically provided with first sliding grooves, the side surface of the second supporting platform is provided with a second mounting hole, the mounting hole two penetrates through two sides of the second supporting platform, and the top platform, the first supporting platform and the second supporting platform are all located on the same side of the supporting frame.
The first dewatering mechanism comprises a first motor, the top of the top platform is fixedly provided with the first motor, a rotating shaft of the first motor penetrates through a first hole and is fixedly connected with a first gear, the first gear is meshed with a second gear, the second gear is fixedly arranged outside a rotating shaft barrel, one end of the rotating shaft barrel is rotatably arranged in a first mounting hole, the top of the rotating shaft barrel is welded with a first feeding funnel, the middle of the rotating shaft barrel is fixedly provided with a first valve, the first valve is positioned below the second gear, the bottom end of the rotating shaft barrel is movably sleeved with a first cover plate, the first cover plate is fixedly arranged at the top of a first fixed barrel, the bottom end of the rotating shaft barrel is fixedly provided with a second cover plate, the second cover plate is fixedly arranged at the top of a screen barrel, the side barrel wall of the screen barrel is provided with screen holes, the outside of the screen barrel is wrapped with a layer of absorbent, sieve bobbin base portion center fixed mounting has discharging pipe one, a discharging pipe bottom fixed mounting has the second valve, a fixed section of thick bamboo is placed in first mounting groove.
The second dehydration mechanism comprises a second fixed cylinder, a second fixed cylinder is placed in the fourth mounting groove, a third cover plate is fixedly mounted at the top of the second fixed cylinder, a second feeding funnel is fixedly mounted at one side of the third cover plate, a first partition plate is slidably mounted in the middle of the second feeding funnel, a second motor is fixedly mounted in the middle of the top of the third cover plate, an air outlet pipe is fixedly mounted at the other side of the third cover plate, a rotating shaft is fixedly connected with the rotating shaft of the second motor, stirring blades are fixedly connected to the outer part of the rotating shaft, an air inlet pipe is fixedly mounted at one side of the bottom of the second fixed cylinder, a hot air blower is fixedly connected to one side of the air inlet pipe, an air vent plate is fixedly connected to the other side of the air inlet pipe, the hot air blower is fixedly mounted in the third mounting groove, discharge baffle passes through long fixed pin fixed mounting in first spout, discharge baffle top fixedly connected with ejection of compact curb plate, discharge baffle one side stretches into in the briquetting arrangement mechanism.
As a further scheme of the invention: the center of the top of the first cover plate is provided with a second through hole, the center of the bottom of the first cover plate is provided with a fixed groove, the fixed groove and the second through hole are coaxially arranged, the center of the bottom end inside the first fixed cylinder is provided with a rotary boss, the center of the rotary boss is provided with a third through hole, the center of the top of the second cover plate is provided with a third mounting hole, the center of the inner side of the bottom of the screen cylinder is provided with a fourth mounting hole, the center of the outer side of the bottom of the screen cylinder is provided with a fifth mounting groove, the bottom end of the rotary shaft cylinder is provided with a mounting boss, the bottom end of the rotary shaft cylinder is fixedly connected with the third mounting hole, the second cover plate is positioned below the mounting boss, the top surface of the second cover plate is attached to the bottom surface of the mounting boss, the first, and one end of the first discharging pipe penetrates through the third via hole, is fixedly arranged in the fourth mounting hole, and the other end of the first discharging pipe is fixedly provided with a second valve and is positioned in the first clearance groove.
As a further scheme of the invention: the improved structure of the air conditioner comprises a cover plate, a first baffle plate, a second baffle plate, a first motor, a second motor, a first motor shaft, a second motor shaft, a first motor, a second motor shaft, a rotating shaft, a vent plate, a long fixing pin, a second motor shaft, a second baffle plate, a first baffle plate, a second baffle plate, a through hole, a round groove, a mounting hole, an air inlet pipe, a blowing port of a hot air fan, a vent plate, an air vent hole, another mounting hole, a second discharging pipe, a second dead slot and a fifth mounting hole, wherein the third mounting groove is formed in one side of the cover plate, the second motor shaft penetrates through the through hole, the round groove is fixedly, the discharge baffle is fixedly arranged in the first chute.
As a further scheme of the invention: the filter box top is rotated through the hinge and is installed apron four, the mounting hole has been seted up to filter box one side bottom, and fixed mounting has outlet duct one end in the mounting hole, filter box middle part inboard bonds there is the sponge that absorbs water, the venthole has been seted up at filter box opposite side top, filter box one side top is equipped with the fixed platform of hanging, the fixed platform of hanging passes through bolt fixed mounting in the second mounting groove, outlet duct other end fixed mounting is on apron three.
As a further scheme of the invention: briquetting arrangement mechanism is including collecting the box, collect four support columns of box top both sides fixedly connected with, four support column top fixedly connected with backup pad, backup pad top center fixed mounting has first electric putter, first electric putter carriage release lever runs through backup pad fixedly connected with briquetting.
As a further scheme of the invention: the lead grid dehydration device for recycling the waste lead-acid storage battery comprises the following use steps:
step one, opening a first valve, putting a broken lead grid into a first feeding hopper, enabling the broken lead grid to enter a screen cylinder through the first feeding hopper and a rotating shaft cylinder, closing the first valve after all the broken lead grid enters the screen cylinder, starting a first motor to drive a first gear and a second gear to rotate, enabling the second gear to drive the rotating shaft cylinder to rotate together, enabling the rotating shaft cylinder to drive the screen cylinder to rotate, separating the lead grid through centrifugal rotation to adsorb the moisture easily separated from the surface of the lead grid, and after dehydration is finished, opening a second valve to enable the lead grid to fall into a second feeding hopper.
And step two, the first partition plate is drawn out, the lead grid enters the second fixed cylinder from the second feeding hopper, after all the lead grid enters the second fixed cylinder, the first partition plate is inserted, the second motor is started to drive the rotating shaft and the stirring blades to rotate together, the lead grid is stirred, the hot air blower is started during stirring, strong hot air is blown to the lead grid in the second fixed cylinder, moisture which is not easy to separate from the lead grid is separated during continuous stirring and blowing of the strong hot air, the hot air with the moisture enters the filter box through the air outlet pipe, the moisture in the hot air is adsorbed and purified under the action of the water absorption sponge, the hot air is discharged into the air through the air outlet hole, and after dehydration is finished, the third valve is opened, the dehydrated lead grid is released from the second discharging pipe and enters the collection box through the guide of the discharging baffle.
And step three, starting the first electric push rod to drive the pressing block to move downwards, extruding the lead grid in the collecting box, extruding the lead grid into blocks, sorting and collecting, and performing next treatment.
The invention has the beneficial effects that:
through opening first valve, put into feed hopper one with the lead grid after the breakage, lead grid after the breakage will get into a sieve section of thick bamboo through feed hopper one and a pivot section of thick bamboo, treat after lead grid is whole to get into, close first valve, start first motor, drive gear one, gear two rotates, the rotation of gear two can drive a pivot section of thick bamboo and rotate together, pivot section of thick bamboo rotates and can drive two rotations of apron, because two fixed mounting of apron are at a sieve section of thick bamboo top, so a sieve section of thick bamboo also can rotate together, centrifugal rotation through a sieve section of thick bamboo, can be the moisture that lead grid surface easily breaks away from, separate out the lead grid, and the moisture through the cotton layer adsorption separation of absorbing water, the moisture content of lead grid has been reduced, improve the dehydration efficiency of process at back.
The first partition plate is drawn out, the lead grid enters the second fixed cylinder from the second feeding hopper, after all the lead grid enters the second fixed cylinder, the first partition plate is inserted, the second motor is started to drive the rotating shaft and the stirring blades to rotate together, the lead grid is stirred, the hot air blower is started during stirring, strong hot air is blown to the lead grid in the second fixed cylinder, the acting force of the surface of the lead grid on a water film is weakened during continuous stirring and blowing of the strong hot air, and meanwhile, water which is strongly combined with the surface force in a harbor of the lead grid scattered pile is separated from the gully on the surface of the lead grid, so that the water content in the lead grid is reduced to the maximum extent, and the energy consumption is saved for subsequent treatment; meanwhile, hot air with moisture enters the filter box through the air outlet pipe, and under the action of the water absorption sponge, the moisture in the hot air is absorbed and purified, so that air pollution is avoided.
Through starting first electric putter, drive the briquetting and remove downwards, extrude the lead bars in collecting the box, extrude the lead bars blocking, convenient arrangement and collection carry out processing on next step.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall cross-sectional structure of the present invention;
FIG. 3 is an enlarged view of the area A in FIG. 2;
FIG. 4 is a schematic view of the overall structure of the support frame of the present invention;
FIG. 5 is a schematic cross-sectional view of the support frame of the present invention;
FIG. 6 is a schematic view of a connection structure of the rotary shaft cylinder, the first cover plate and the second cover plate;
FIG. 7 is a schematic cross-sectional view of a screen cylinder according to the present invention;
FIG. 8 is a schematic cross-sectional view of a stationary barrel according to the present invention;
FIG. 9 is a schematic view of a second motor, a rotating shaft and a stirring blade connecting structure according to the present invention;
FIG. 10 is a schematic view of the connection structure of the discharge baffle and the discharge side plate according to the present invention;
FIG. 11 is a schematic sectional view of the whole of the filtration tank of the present invention;
fig. 12 is a schematic view of the overall structure of the filtration tank of the present invention.
In the figure: 1. a support frame; 3. a first dewatering mechanism; 5. a second dewatering mechanism; 7. a briquetting and sorting mechanism; 10. a top stage; 11. a first support table; 12. a second support table; 13. a first mounting hole; 14. a first via hole; 15. a first mounting groove; 16. a first clearance groove; 17. a second mounting groove; 18. a third mounting groove; 19. a fourth mounting groove; 20. a second clearance groove; 21. a first chute; 22. a second mounting hole; 30. a first motor; 31. a first feeding hopper; 32. a first gear; 33. a second gear; 34. a shaft barrel; 35. a first valve; 36. a first cover plate; 37. a second cover plate; 38. a screen cylinder; 39. screening holes; 40. a water absorbent cotton layer; 41. a first fixed cylinder; 42. a first discharge pipe; 43. a second valve; 50. a second feeding hopper; 51. a first separator; 52. a second motor; 53. an air outlet pipe; 54. a cover plate III; 55. a second fixed cylinder; 56. a rotating shaft; 57. stirring blades; 58. a hot air blower; 59. a discharge pipe II; 60. a third valve; 61. a discharge baffle; 62. a long fixing pin; 63. a discharging side plate; 64. an air inlet pipe; 65. a breather plate; 66. a vent hole; 67. a filter box; 68. a water-absorbing sponge; 69. a cover plate IV; 70. a first electric push rod; 71. a support plate; 72. briquetting; 73. a support pillar; 74. a collection box; 341. mounting a boss; 361. a second via hole; 362. fixing grooves; 371. a third mounting hole; 372. a fourth mounting hole; 373. a fifth mounting groove; 411. rotating the boss; 412. a third via hole; 611. a fifth mounting hole; 671. an air outlet; 672. and (5) fixing the hanging table.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-12, the lead grid dehydration device for recycling waste lead-acid storage batteries comprises a support frame 1, a briquetting sorting mechanism 7 is placed on one side of the bottom of the support frame 1, a first dehydration mechanism 3 and a second dehydration mechanism 5 are installed on the support frame 1, and the first dehydration mechanism 3 is located above the second dehydration mechanism 5.
A top table 10 is arranged on one side of the top of the support frame 1, a first mounting groove 15 is arranged in the middle of the top of the first support table 11, a first clearance groove 16 is arranged at the bottom of the first mounting groove 15, a second mounting groove 17 is arranged at the top of the first clearance groove 16 of the first support table 11, a second support table 12 is arranged on one side of the bottom of the support frame 1, a third mounting groove 18 is arranged on one side of the top of the second support table 12, a fourth mounting groove 19 is arranged on the other side of the top of the second support table 12, a second clearance groove 20 is arranged at the bottom of the fourth mounting groove 19, first sliding grooves 21 are symmetrically arranged on the side surfaces of the second clearance grooves 20, a second mounting hole 22 is arranged on the side surface of the second support table 12, and the second mounting hole 22 penetrates through the two sides of the second support table 12, the top table 10, the first supporting table 11 and the second supporting table 12 are all located on the same side of the supporting frame 1.
The first dewatering mechanism 3 comprises a first motor 30, the top of the top table 10 is fixedly provided with the first motor 30, a rotating shaft of the first motor 30 penetrates through a first hole 14 and is fixedly connected with a first gear 32, the first gear 32 is meshed with a second gear 33, the second gear 33 is fixedly arranged outside a rotating shaft barrel 34, one end of the rotating shaft barrel 34 is rotatably arranged in a first mounting hole 13, the top of the rotating shaft barrel 34 is welded with a first feeding funnel 31, the middle of the rotating shaft barrel 34 is fixedly provided with a first valve 35, the first valve 35 is positioned below the second gear 33, the bottom end of the rotating shaft barrel 34 is movably sleeved with a first cover plate 36, the first cover plate 36 is fixedly arranged on the top of a first fixed barrel 41, the bottom end of the rotating shaft barrel 34 is fixedly provided with a second cover plate 37, the second cover plate 37 is fixedly arranged on the top of a screen barrel 38, the side barrel wall of the screen barrel 38 is provided with a screen hole 39, and the outside, the bottom of the sieve cylinder 38 is rotatably installed at the inner side of the bottom of a first fixed cylinder 41, a first discharge pipe 42 is fixedly installed at the center of the bottom of the sieve cylinder 38, a second valve 43 is fixedly installed at the bottom end of the first discharge pipe 42, the first fixed cylinder 41 is placed in the first installation groove 15, the aperture size of each sieve pore 39 is smaller than the size of a broken lead grid, and the water absorption cotton layer 40 is made of polyester fiber cotton.
The second dewatering mechanism 5 comprises a second fixed cylinder 55, a second fixed cylinder 55 is placed in the fourth mounting groove 19, a third cover plate 54 is fixedly mounted at the top of the second fixed cylinder 55, a second feed hopper 50 is fixedly mounted on one side of the third cover plate 54, a first partition plate 51 is slidably mounted in the middle of the second feed hopper 50, a second motor 52 is fixedly mounted in the middle of the top of the third cover plate 54, an air outlet pipe 53 is fixedly mounted on the other side of the third cover plate 54, a rotating shaft 56 is fixedly connected to the rotating shaft of the second motor 52, a stirring blade 57 is fixedly connected to the outer portion of the rotating shaft 56, the lead grid is stirred by the stirring blade 57, the acting force of the surface of the lead grid on a water film is weakened, an air inlet pipe 64 is fixedly mounted on one side of the bottom of the second fixed cylinder 55, an air heater 58 is fixedly connected to one side of the, air-supply line 64 opposite side fixedly connected with breather plate 65, air heater 58 fixed mounting is in third mounting groove 18, two 55 bottom opposite sides fixed mounting of solid fixed cylinder have discharging pipe two 59, two 59 bottom fixed mounting of discharging pipe have third valve 60, and discharge baffle 61 passes through long fixed pin 62 fixed mounting in first spout 21, discharge baffle 61 top fixedly connected with ejection of compact curb plate 63, discharge baffle 61 one side stretches into in briquetting arrangement mechanism 7.
The center of the top of the first cover plate 36 is provided with a second through hole 361, the center of the bottom of the first cover plate 36 is provided with a fixing groove 362, the fixing groove 362 and the second through hole 361 are coaxially arranged, the center of the bottom end inside the first fixed cylinder 41 is provided with a rotating boss 411, the center of the rotating boss 411 is provided with a third through hole 412, the center of the top of the second cover plate 37 is provided with a third mounting hole 371, the center of the inner side of the bottom of the screen cylinder 38 is provided with a fourth mounting hole 372, the center of the outer side of the bottom of the screen cylinder 38 is provided with a fifth mounting groove 373, the bottom end of the rotating cylinder 34 is provided with a mounting boss 341, the bottom end of the rotating cylinder 34 is fixedly connected in the third mounting hole 371, the second cover plate 37 is positioned below the mounting boss 341, the top surface of the second cover plate 37 is attached to the bottom surface of the mounting boss, the bottom of the screen cylinder 38 is rotatably mounted on the rotating boss 411 through a fifth mounting groove 373, the first discharge pipe 42 penetrates through the third through hole 412, one end of the first discharge pipe is fixedly mounted in the fourth mounting hole 372, the other end of the first discharge pipe is fixedly mounted with the second valve 43 and is located in the first clearance avoiding groove 16, and the mounting boss 341 is arranged to prevent the rotating shaft cylinder 34 from moving up and down in the rotating process.
A mounting groove is formed in one side of the third cover plate 54, a second feeding funnel 50 is fixedly mounted in the mounting groove, a sliding groove is formed in the middle of the second feeding funnel 50, a first partition plate 51 is slidably mounted in the sliding groove, a through hole is formed in the middle of the top of the third cover plate 54, a rotating shaft of the second motor 52 penetrates through the through hole and is fixedly connected with one end of a rotating shaft 56, a circular groove is formed in the center of the inner side of the bottom of the second fixed cylinder 55, the other end of the rotating shaft 56 is rotatably mounted in the circular groove, a mounting hole is formed in one side of the bottom of the second fixed cylinder 55, an air inlet pipe 64 is fixedly mounted in the mounting hole, a blowing port of the hot air blower 58 is fixedly connected to one side of the air inlet pipe 64, an air vent plate 65 is fixedly connected to the other end of the air, the other side of the bottom of the second fixed barrel 55 is provided with another mounting hole, a second discharge pipe 59 is fixedly mounted in the mounting hole, the second discharge pipe 59 is located in the second clearance groove 20, and the long fixing pin 62 penetrates through the second mounting hole 22 and the fifth mounting hole 611 to fixedly mount the discharge baffle 61 in the first sliding groove 21.
The apron four 69 is installed through the hinge rotation in rose box 67 top, the mounting hole has been seted up to rose box 67 one side bottom, and fixed mounting has outlet duct 53 one end in the mounting hole, rose box 67 middle part inboard bonds and has the sponge 68 that absorbs water, venthole 671 has been seted up at rose box 67 opposite side top, rose box 67 one side top is equipped with fixed platform 672 of hanging, fixed platform 672 of hanging passes through bolt fixed mounting in second mounting groove 17, outlet duct 53 other end fixed mounting is on apron three 54.
Briquetting arrangement mechanism 7 is including collecting box 74, four support columns 73 of collection box 74 top both sides fixedly connected with, four support column 73 top fixedly connected with backup pad 71, backup pad 71 top center fixed mounting has first electric putter 70, first electric putter 70 carriage release lever runs through backup pad 71 fixedly connected with briquetting 72, extrudees into the piece through briquetting 72 the lead bars after the dehydration, convenient in collection and arrangement.
The lead grid dehydration device for recycling the waste lead-acid storage battery comprises the following use steps:
step one, opening a first valve 35, placing the crushed lead grids into a first feeding hopper 31, enabling the crushed lead grids to enter a screen cylinder 38 through the first feeding hopper 31 and a rotating shaft cylinder 34, closing the first valve 35 after all the crushed lead grids enter the screen cylinder 38, starting a first motor 30 to drive a first gear 32 and a second gear 33 to rotate, driving the rotating shaft cylinder 34 to rotate together by the second gear 33, driving the screen cylinder 38 to rotate by the rotating shaft cylinder 34, separating the lead grids by centrifugally rotating the moisture easily separated from the surfaces of the lead grids through a water absorption cotton layer 40, and opening a second valve 43 after dehydration is finished to enable the lead grids to fall into a second feeding hopper 50.
And step two, extracting the first partition plate 51, enabling the lead grids to enter the second fixed cylinder 55 from the second feeding hopper 50, inserting the first partition plate 51 after all the lead grids enter, starting the second motor 52 to drive the rotating shaft 56 and the stirring blades 57 to rotate together, stirring the lead grids, starting the hot air blower 58 while stirring, blowing strong hot air to the lead grids in the second fixed cylinder 55, separating moisture which is not easy to separate from the lead grids during continuous stirring and blowing of the strong hot air, enabling the hot air with the moisture to enter the filter box 67 through the air outlet pipe 53, adsorbing the moisture in the hot air under the action of the water absorption sponge 68 to be purified, discharging the hot air into the air through the air outlet hole 671, opening the third valve 60 after dehydration is finished, enabling the dehydrated lead grids to be released from the second discharging pipe 59 and enter the collection box 74 through the guiding of the discharging baffle 61.
And step three, starting the first electric push rod 70 to drive the pressing block 72 to move downwards, extruding the lead grids in the collecting box 74, extruding the lead grids into blocks, sorting and collecting, and carrying out next treatment.
The working principle of the invention is as follows:
through opening first valve 35, put into first 31 of feed hopper with the lead bars after the breakage, the lead bars after the breakage will get into a sieve section of thick bamboo 38 through a feed hopper 31 and a pivot section of thick bamboo 34, treat after the lead bars are whole to get into, close first valve 35, start first motor 30, drive gear one 32, gear two 33 rotates, the rotation of gear two 33 can drive a pivot section of thick bamboo 34 and rotate together, pivot section of thick bamboo 34 rotates and can drive two 37 rotations of apron, because two 37 fixed mounting of apron are at sieve section of thick bamboo 38 top, sieve section of thick bamboo 38 also can rotate together, through the centrifugal rotation of sieve section of thick bamboo 38, can be the moisture that the lead bars surface easily breaks away from, separate the lead bars, and adsorb the moisture of separating through cotton layer 40 that absorbs water, the moisture content of lead bars has been reduced, the dehydration efficiency of later process is improved.
The first partition plate 51 is pulled out, the lead grid enters the second fixed cylinder 55 from the second feeding hopper 50, after all the lead grid enters the second fixed cylinder 55, the first partition plate 51 is inserted, the second motor 52 is started to drive the rotating shaft 56 and the stirring blades 57 to rotate together, the lead grid is stirred, the hot air blower 58 is started while stirring, strong hot air is blown to the lead grid in the second fixed cylinder 55, the acting force of the surface of the lead grid on a water film is weakened while continuous stirring and strong hot air blowing, meanwhile, water which is strongly combined with the surface force in a harbor is separated from the 'gully' of the surface of the lead grid and the 'harbor' of the lead grid, the water content in the lead grid is reduced to the maximum extent, and the energy consumption is saved for subsequent treatment; meanwhile, hot air with moisture enters the filter box 67 through the air outlet pipe 53, and under the action of the water absorption sponge 68, the moisture in the hot air is absorbed and purified, so that air pollution is avoided.
By starting the first electric push rod 70, the press block 72 is driven to move downwards, the lead grids in the collecting box 74 are extruded, the lead grids are extruded into blocks, and the blocks are conveniently arranged and collected for next-step processing.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.
Claims (6)
1. A lead grid dehydration device for recycling waste lead-acid storage batteries comprises a support frame (1) and is characterized in that a briquetting arranging mechanism (7) is placed on one side of the bottom of the support frame (1), a first dehydration mechanism (3) and a second dehydration mechanism (5) are installed on the support frame (1), and the first dehydration mechanism (3) is located above the second dehydration mechanism (5);
the support frame is characterized in that a top platform (10) is arranged on one side of the top of the support frame (1), a first mounting hole (13) and a first via hole (14) are horizontally formed in the middle of the top platform (10), a first support platform (11) is arranged on one side of the middle of the support frame (1), a first mounting groove (15) is formed in the middle of the top of the first support platform (11), a first clearance groove (16) is formed in the bottom of the first mounting groove (15), a second mounting groove (17) is formed in the top of one side, provided with the first clearance groove (16), of the first support platform (11), a second support platform (12) is arranged on one side of the bottom of the support frame (1), a third mounting groove (18) is formed in one side of the top of the second support platform (12), a fourth mounting groove (19) is formed in the other side of the top of the second support platform (12), a second clearance groove (20) is formed in the bottom of the fourth, a second mounting hole (22) is formed in the side face of the second support platform (12), the second mounting hole (22) penetrates through two sides of the second support platform (12), and the top platform (10), the first support platform (11) and the second support platform (12) are located on the same side of the support frame (1);
the first dewatering mechanism (3) comprises a first motor (30), the top of the top platform (10) is fixedly provided with the first motor (30), the rotating shaft of the first motor (30) penetrates through a first via hole (14) and is fixedly connected with a first gear (32), the first gear (32) is meshed with a second gear (33), the second gear (33) is fixedly arranged outside a rotating shaft cylinder (34), one end of the rotating shaft cylinder (34) is rotatably arranged in a first mounting hole (13), a first feeding funnel (31) is welded at the top of the rotating shaft cylinder (34), a first valve (35) is fixedly arranged in the middle of the rotating shaft cylinder (34), the first valve (35) is positioned below the second gear (33), a first cover plate (36) is movably sleeved at the bottom of the rotating shaft cylinder (34), the first cover plate (36) is fixedly arranged at the top of a first fixing cylinder (41), and a second cover plate (37) is fixedly arranged at the bottom of the rotating shaft cylinder (34), the second cover plate (37) is fixedly installed at the top of the screen cylinder (38), a screen hole (39) is formed in the side wall of the screen cylinder (38), a layer of water-absorbing cotton layer (40) wraps the outside of the screen cylinder (38), the bottom of the screen cylinder (38) is rotatably installed on the inner side of the bottom of the first fixed cylinder (41), a first discharge pipe (42) is fixedly installed in the center of the bottom of the screen cylinder (38), a second valve (43) is fixedly installed at the bottom end of the first discharge pipe (42), and the first fixed cylinder (41) is placed in the first installation groove (15);
the second dewatering mechanism (5) comprises a second fixed cylinder (55), the second fixed cylinder (55) is placed in the fourth mounting groove (19), a third cover plate (54) is fixedly mounted at the top of the second fixed cylinder (55), a second feeding funnel (50) is fixedly mounted on one side of the third cover plate (54), a first partition plate (51) is slidably mounted in the middle of the second feeding funnel (50), a second motor (52) is fixedly mounted in the middle of the top of the third cover plate (54), an air outlet pipe (53) is fixedly mounted on the other side of the third cover plate (54), a rotating shaft (56) is fixedly connected with a rotating shaft (52) of the second motor (52), stirring blades (57) are fixedly connected to the outside of the rotating shaft (56), an air inlet pipe (64) is fixedly mounted on one side of the bottom of the second fixed cylinder (55), an air heater (58) is fixedly connected to one side of the air inlet pipe (64), and an air vent, air heater (58) fixed mounting is in third mounting groove (18), two (55) bottom opposite sides fixed mounting of fixed cylinder have two discharging pipes (59), two discharging pipes (59) bottom fixed mounting have third valve (60), and discharge baffle (61) are through long fixed pin (62) fixed mounting in first spout (21), discharge baffle (61) top fixedly connected with ejection of compact curb plate (63), discharge baffle (61) one side stretches into in briquetting arrangement mechanism (7).
2. The lead grid dewatering device for recycling waste lead-acid storage batteries according to claim 1, wherein a second through hole (361) is formed in the center of the top of the first cover plate (36), a fixing groove (362) is formed in the center of the bottom of the first cover plate (36), the fixing groove (362) and the second through hole (361) are coaxially arranged, a rotating boss (411) is arranged in the center of the bottom of the first fixed cylinder (41), a third through hole (412) is formed in the center of the rotating boss (411), a third mounting hole (371) is formed in the center of the top of the second cover plate (37), a fourth mounting hole (372) is formed in the center of the inner side of the bottom of the screen cylinder (38), a fifth mounting groove (373) is formed in the center of the outer side of the bottom of the screen cylinder (38), a mounting boss (341) is formed in the bottom of the rotating shaft cylinder (34), and the bottom of the, the cover plate II (37) is located below the installation boss (341), the top surface of the cover plate II (37) is attached to the bottom surface of the installation boss (341), the cover plate I (36) is movably sleeved at the top of the installation boss (341) through a through hole II (361) and a fixing groove (362), sieve holes (39) are formed in the side wall of the sieve cylinder (38) at equal intervals, the bottom of the sieve cylinder (38) is rotatably installed on the rotary boss (411) through a fifth installation groove (373), the discharge pipe I (42) penetrates through one end of a through hole III (412) and is fixedly installed in the installation hole IV (372), and the other end of the discharge pipe I (42) is fixedly installed with a second valve (43) and is located in the clearance groove I (16).
3. The lead grid dewatering device for recycling waste lead-acid storage batteries according to claim 1, wherein a mounting groove is formed in one side of the third cover plate (54), a second feeding funnel (50) is fixedly mounted in the mounting groove, a sliding groove is formed in the middle of the second feeding funnel (50), a first partition plate (51) is slidably mounted inside the sliding groove, a through hole is formed in the middle of the top of the third cover plate (54), a rotating shaft of the second motor (52) penetrates through the through hole and is fixedly connected with one end of a rotating shaft (56), a circular groove is formed in the center of the inner side of the bottom of the second fixed cylinder (55), the other end of the rotating shaft (56) is rotatably mounted in the circular groove, a mounting hole is formed in one side of the bottom of the second fixed cylinder (55), an air inlet pipe (64) is fixedly mounted in the mounting hole, an air outlet of a hot air blower (58) is fixedly connected to one side of the air, vent hole (66) have been seted up to breather plate (65), another mounting hole has been seted up to fixed cylinder two (55) bottom opposite side, and fixed mounting has discharging pipe two (59) in the mounting hole, discharging pipe two (59) are located and keep away empty groove two (20), long fixed pin (62) pass mounting hole two (22) and mounting hole five (611), discharge baffle (61) fixed mounting is in first spout (21).
4. The waste lead-acid storage battery recycling lead grid dewatering device according to claim 1, wherein a cover plate four (69) is rotatably mounted at the top of the filter box (67) through a hinge, a mounting hole is formed in the bottom of one side of the filter box (67), one end of the air outlet pipe (53) is fixedly mounted in the mounting hole, a water absorption sponge (68) is bonded on the inner side of the middle of the filter box (67), an air outlet hole (671) is formed in the top of the other side of the filter box (67), a fixed hanging table (672) is arranged at the top of one side of the filter box (67), the fixed hanging table (672) is fixedly mounted in the second mounting groove (17) through a bolt, and the other end of the air outlet pipe (53) is fixedly mounted on the cover plate three (54.
5. The lead grid dewatering device for recycling waste lead-acid storage batteries according to claim 1, wherein the briquetting sorting mechanism (7) comprises a collecting box (74), four supporting columns (73) are fixedly connected to two sides of the top of the collecting box (74), a supporting plate (71) is fixedly connected to the tops of the four supporting columns (73), a first electric push rod (70) is fixedly mounted at the center of the top of the supporting plate (71), and a moving rod of the first electric push rod (70) penetrates through the supporting plate (71) and is fixedly connected with a briquetting (72).
6. The lead grid dehydration device for recycling waste lead-acid storage batteries according to claim 1, characterized in that the use steps of the lead grid dehydration device for recycling waste lead-acid storage batteries are as follows:
step one, opening a first valve (35), putting a crushed lead grid into a first feeding hopper (31), enabling the crushed lead grid to enter a screen cylinder (38) through the first feeding hopper (31) and a rotary shaft cylinder (34), closing the first valve (35) after all the crushed lead grid enters the screen cylinder, starting a first motor (30) to drive a first gear (32) and a second gear (33) to rotate, driving the rotary shaft cylinder (34) to rotate together by the second gear (33), driving the screen cylinder (38) to rotate by the rotary shaft cylinder (34), separating the lead grid from moisture easily separated from the surface of the lead grid through centrifugal rotation, adsorbing the separated moisture through a water absorption cotton layer (40), and opening a second valve (43) after dehydration is finished to enable the lead grid to fall into a second feeding hopper (50);
step two, extracting the first partition plate (51), enabling the lead grid to enter a second fixed cylinder (55) from a second feeding hopper (50), inserting the first partition plate (51) after all the lead grid enters the second fixed cylinder, starting a second motor (52) to drive a rotating shaft (56) and a stirring blade (57) to rotate together, stirring the lead grid, starting a hot air blower (58) while stirring, blowing strong hot air to the lead grid in the second fixed cylinder (55), separating the moisture which is difficult to separate in the lead grid during continuous stirring and blowing of the strong hot air, enabling the hot air with the moisture to enter a filter box (67) through an air outlet pipe (53), absorbing the moisture in the hot air under the action of a water absorption sponge (68), purifying, discharging the hot air into the air through an air outlet hole (671), opening a third valve (60) after dehydration is finished, and releasing the dehydrated lead grid from a second discharging pipe (59), and enters the collecting box (74) through the guidance of the discharging baffle plate (61);
and step three, starting the first electric push rod (70), driving the pressing block (72) to move downwards, extruding the lead grids in the collecting box (74), extruding the lead grids into blocks, sorting and collecting, and performing next treatment.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010910893.9A CN112082345A (en) | 2020-09-02 | 2020-09-02 | Lead grid dewatering device for recycling waste lead-acid storage batteries |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010910893.9A CN112082345A (en) | 2020-09-02 | 2020-09-02 | Lead grid dewatering device for recycling waste lead-acid storage batteries |
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| CN112082345A true CN112082345A (en) | 2020-12-15 |
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| CN202010910893.9A Pending CN112082345A (en) | 2020-09-02 | 2020-09-02 | Lead grid dewatering device for recycling waste lead-acid storage batteries |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114111236A (en) * | 2021-11-22 | 2022-03-01 | 丘立权 | Extrusion type multistage dehydration device for rubber and plastic processing and implementation method thereof |
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| JPH08298969A (en) * | 1995-04-28 | 1996-11-19 | Ootsubo Tekko:Kk | Device for washing sponge for dehydrating raw laver |
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