CN112074472B - 用于对托盘进行分组的分组站 - Google Patents

用于对托盘进行分组的分组站 Download PDF

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CN112074472B
CN112074472B CN201980030150.8A CN201980030150A CN112074472B CN 112074472 B CN112074472 B CN 112074472B CN 201980030150 A CN201980030150 A CN 201980030150A CN 112074472 B CN112074472 B CN 112074472B
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J·帕卡宁
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00Roller-ways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/06Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
    • B65G47/08Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding
    • B65G47/084Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding grouping articles in a predetermined 2-dimensional pattern
    • B65G47/086Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding grouping articles in a predetermined 2-dimensional pattern cubiform articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/10Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/06Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
    • B65G47/08Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding
    • B65G47/082Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding grouping articles in rows
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/53Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices between conveyors which cross one another
    • B65G47/54Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices between conveyors which cross one another at least one of which is a roller-way
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/56Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/56Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections
    • B65G47/57Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections for articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88Separating or stopping elements, e.g. fingers
    • B65G47/8807Separating or stopping elements, e.g. fingers with one stop
    • B65G47/883Fixed stop
    • B65G47/8853Fixed stop with conveyors, e.g. pivoting or rotating, to transfer the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/44Arranging and feeding articles in groups by endless belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0267Pallets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0208Control or detection relating to the transported articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/256Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles removing incorrectly orientated articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88Separating or stopping elements, e.g. fingers
    • B65G47/8807Separating or stopping elements, e.g. fingers with one stop
    • B65G47/8815Reciprocating stop, moving up or down in the path of the article

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Attitude Control For Articles On Conveyors (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)
  • Special Conveying (AREA)
  • Feeding Of Articles To Conveyors (AREA)

Abstract

本发明涉及用于对托盘进行分组的分组站。分组站(10)包括入站输送器(11),该入站输送器为重力输送器(12)。分组站(10)包括固定高度的配对输送器(20’)和具有用于不同分组功能的三个高度位置的分组输送器(19’)。

Description

用于对托盘进行分组的分组站
技术领域
本发明涉及一种用于对托盘进行分组的分组站,该分组站包括入站输送器,该入站输送器为重力输送器。
背景技术
存在一些将待装载在货物空间(例如,拖车或集装箱)中的托盘组合并排列的分组站。托盘通过具有不同类型的驱动器(例如,齿轮电机)的入站输送器被移动到分组站。
GB801623公开了一种用于处理包装的机器。该机器包括辊式输送器。
发明内容
本发明旨在创造一种新型的分组站,其成本比以前少,但是在使用中还更全面。在所附的权利要求中陈述了根据本发明的分组站的特有的特征。在根据本发明的分组站中,使用了少而简单的部件,通过令人惊讶的组合,使分组站比以前更有效但成本却更低。
附图说明
在下文中,将参照示出本发明的一个实施方式的附图来详细描述本发明,其中:
图1a示出了根据本发明的系统的布局的侧视图,
图1b示出了根据本发明的系统的布局的俯视图,
图1c示出了根据本发明的系统的布局的前视图,
图2示出了根据本发明的分组站的前视图,
图3示出了根据本发明的分组站的侧视图,
图4分步地示出了根据本发明的分组站的功能,
图5a示出了处于上部位置的分组输送器,
图5b示出了处于中间位置的图5a的分组输送器,
图5c示出了处于下部位置的图5a的分组输送器。
具体实施方式
图1a至图1c示出了根据本发明的分组站10的概况。托盘通过入站输送器11传送到分组站10,该入站输送器11为重力输送器12。这里,重力输送器12包括两个相邻的重力通道13。也可以只有一个或甚至三个通道。每个重力通道都包括几个自由旋转的辊子。
这里的托盘类型是1200mm×1000mm的木制托盘或类似的托盘。当使用由辊子形成的重力通道时,托盘优选地具有纵向底部滑橇。这种托盘中的一种被称为CHEP。如果没有纵向底部滑橇,则辊子会更密集。图3中示出了装有货物的托盘22。
在分组站之前设有入站输送器,该入站输送器缓冲托盘。这里,入站输送器由两个平行的重力通道组成,这两个重力通道均具有11个托盘的容量。例如,通过叉车将托盘移动到重力通道。
根据本发明,分组站10包括高度固定的配对输送器20’。分组站10还包括具有用于不同分组功能的三个高度位置的分组输送器19’。稍后将详细说明不同输送器的功能。在所示的实施方式中,固定高度的配对输送器20’和分组输送器19’彼此垂直。另外,所述输送器彼此搭接。于是,分组站非常紧凑。这里,高度固定的配对输送器20’是链式输送器20。链式输送器在分组站的宽度上延伸。这里,分组输送器19’是辊式输送器19。实际上,有两个平行的辊式输送器,每个重力通道一个。
分组站结合了链式输送器、两个辊式输送器、提升机械止挡件和升降单元。对于不同的功能,分组站具有几个简单的驱动器,用于右侧辊式输送器、左侧辊式输送器、链式输送器和升降机。最少只有四个驱动器。
重力通道具有两个分离功能。第一功能是将第一托盘与其余被缓冲的托盘分离开,而第二功能是将第一托盘相对于分组站保持或分离开。当重力通道可用于新一组托盘时,重力通道将新一组托盘释放到分组站。
可以用两种不同的方式装载托盘,即短边或长边引导。当使用两条重力线时,托盘的定向将如下:两个短边引导、两个长边引导以及一个短边和一个长边引导。
重力通道用于在装载过程中缓冲托盘。这里,分组站之后是利用传送板的装载设备16。传送板可以成排地运送约十二个托盘。因此,当装载设备在工作时,下一负载可以在重力通道上缓冲。
这里,分组站用于将托盘配对在一起,然后再将托盘传送到装载设备。分组站可以处理两排托盘和一排托盘。具有一个托盘的排居中于分组站。分组站是带有轮廓检查装置14的直角传送系统。轮廓检查装置用于检查适合放入由装载设备装载的集装箱、拖车或卡车中的托盘排的轮廓。这里,该系统还包括重力排除输送器15,其在左侧或右侧,能够缓冲两个成对托盘以进行校正措施。如果上面放置有货物的托盘的轮廓、尺寸或形状有问题,则将所讨论的托盘被引导至重力排除输送器15以进行校正措施。仅正确的托盘被接受并向前移动。托盘从两个入站缓冲重力通道传送到分组站。
分组站、更具体地说是分组输送器具有三个主要位置。首先是上部位置。这里,分组站及其辊式输送器19与重力输送器的倾斜度匹配。倾斜度约为两度。在中间位置,将托盘移动抵靠弹出止挡件。在图3中,弹出止挡件17处于下部位置。这里,将托盘进行排列,然后移动至装载设备。在下部位置,链式输送器20起作用。链式输送器使多个托盘抵靠侧部止挡件进行分组并消除托盘之间的间隙,或者将单个托盘居中地放置在中间,或者将托盘排除到重力排除通道。
在第一托盘已进入分组站后,将分组站降低到中间位置,以将端部止挡件18升高到重力通道13的下端。在中间位置和下部位置,该端部止挡件保持下一托盘对在重力通道上就位,直到分组站可以自由取下接下来的托盘。该端部止挡件在分组输送器的上部位置释放接下来的托盘。
排除输送器用于从分组站排除托盘。仅在所选装载模式的设计限制之内的托盘对才被进一步传送到装载设备。尺寸过大的托盘组应传送到排除通道,该排除通道能缓冲两个托盘对以进行矫正措施。如果有托盘因专属负载而被排除,则负载形成将等待同等数量以及相同形式的替换托盘以被送入该系统。
接下来,在图4中,分七个步骤说明分组站的功能。
步骤1:一托盘队列位于第二托盘(若干)后面重力通道上。第一托盘(若干)位于端部止挡件的后面。当分组站的辊式输送器处于下部位置时,可枢转的端部止挡件处于上部位置。
重力通道中还有托盘分离器。托盘分离器由位于重力通道端部的第一托盘致动,并防止第二托盘翻滚下来且在第一托盘和下一托盘之间保持间隙。当第一托盘从其在重力通道上的位置移开时,托盘分离器会打开并释放队列中的托盘进行移动。这里,该托盘队列位于重力通道上,而辊式输送器处于下部位置。
步骤2:辊式输送器处于中间位置,且枢转的端部止挡件向下动作。
步骤3:第一托盘已经开始从端部止挡件的后面移动。端部止挡件已向下枢转并释放了其后面的托盘。分组站的辊式输送器在上部位置,而端部止挡件在下。然后,第一托盘通过重力进入分组站。
步骤4:位于重力通道上在第二托盘之后的托盘队列也已经开始移动,但由于重力通道上的制动辊,它们比第二组托盘要慢。换句话说,重力输送器包括由制动辊形成的托盘分离器。端部止挡件已向下枢转并释放了其后面的托盘。在上部位置设有弹出止挡件,防止托盘进一步行进并使托盘成直线排列。现在,辊式输送器仍处于上部位置,并且第一托盘对到达抵靠弹出止挡件并成直线排列。
步骤5:第二托盘在重力通道上向下移动,但尚未到达端部止挡件。当辊式输送器向下动作时,第一托盘位于辊式输送器上。端部止挡件再次向上枢转,防止接下来的托盘翻到分组站。托盘分离器从第二托盘下面释放,并将停止第二托盘后面已经处于分离器的托盘队列。辊式输送器向下动作,而第一托盘对水平放置在辊式输送器上。
步骤6:这里,第二托盘已经到达端部止挡件并位于其后面。第一托盘位于链式输送器上并抵靠机械侧部止挡件而分组在一起。现在,端部止挡件已经升起,其防止接下来的托盘翻到分组站。辊式输送器降下,而第一托盘对停置在链式输送器上且随后被驱动并侧面打包到一起而抵靠侧部止挡件。在抵靠机械侧部止挡件的配对运动之后,该对托盘通过链式输送器被驱动回装载设备的中心线。
步骤7:第二托盘已经到达端部止挡件并位于其后面。第一托盘位于辊式输送器上,并被水平地输送而到达装载设备。现在,端部止挡件已经升起,其防止接下来的托盘翻到分组站。分组站的辊式输送器被提升到中间位置,而第一托盘对水平地行进而到达装载设备。
图5a-5c示出了根据本发明的分组站的三个位置。这里仅显示了托盘,但实际上,货物(例如,包装或袋)被装载到托盘上。在图5a中,辊式输送器19处于上部位置,并且托盘对到达抵靠弹出止挡件并成直线排列。
在图5b中,辊式输送器19和弹出止挡件17向下动作,并且托盘对水平地停置在辊式输送器19上。同时,端部止挡件18抬起。端部止挡件链接到辊式输送器。于是,不需要单独的致动器,并且端部止挡件的运动与辊式输送器的运动同步。
在图5c中,辊式输送器19降下并且托盘对停置在链式输送器20上。通过链式输送器,托盘对的托盘被侧向打包到一起而抵靠侧部止挡件。配对之后,将托盘对居中。如有必要,任何有问题的托盘都会被驱动到排除输送器。在进行配对和居中之后,将辊式输送器提升到中间位置,并通过辊式输送器将托盘对驱动到装载设备。

Claims (12)

1.一种用于对托盘进行分组的分组站,所述分组站(10)包括入站输送器(11),所述入站输送器为重力输送器(12),并且所述分组站(10)包括两个输送器(19’、20’);所述两个输送器中的一个输送器具有固定高度,所述两个输送器中的另一个输送器具有三个高度位置,其特征在于,固定高度的输送器是配对输送器(20’),所述配对输送器布置成同时对并排的两个或三个托盘(22)进行配对,所述另一个输送器是分组输送器(19’),所述分组输送器具有用于不同的分组功能的三个高度位置,并且布置成接收从入站输送器(11)到分组站(10)的托盘(22),并且将配对的托盘(22)向前输送,其中第一位置为下部位置,在该下部位置,所述分组输送器(19’)低于所述配对输送器(20’),第二位置为中间位置,在该中间位置,所述分组输送器(19’)处于水平并且比所述配对输送器(20’)靠上,并且,第三位置为上部位置,在该上部位置,所述分组输送器(19’)依照所述重力输送器(12)倾斜,
其中,固定高度的所述配对输送器(20’)和所述分组输送器(19’)彼此垂直并且彼此搭接。
2.根据权利要求1所述的分组站,其特征在于,固定高度的所述配对输送器(20’)是链式输送器(20)。
3.根据权利要求1或2所述的分组站,其特征在于,所述分组输送器(19’)是辊式输送器(19)。
4.根据权利要求1所述的分组站,其特征在于,所述重力输送器(12)包括一个重力通道(13)。
5.根据权利要求1所述的分组站,其特征在于,所述重力输送器(12)包括两个或三个平行的重力通道(13)。
6.根据权利要求1所述的分组站,其特征在于,所述重力输送器(12)包括用于将托盘停止并释放到所述分组站(10)的端部止挡件(18),所述端部止挡件(18)链接到所述分组站(10)。
7.根据权利要求6所述的分组站,其特征在于,当所述分组输送器(19’)处于所述上部位置时,所述端部止挡件(18)向下枢转,而当所述分组输送器(19’)处于所述下部位置时,所述端部止挡件(18)向上枢转。
8.根据权利要求1所述的分组站,其特征在于,所述分组站(10)包括用于所述分组输送器(19’)的两个驱动器、用于所述配对输送器(20’)的一个驱动器以及用于升降所述分组输送器(19’)的升降机(21)的一个驱动器。
9.根据权利要求8所述的分组站,其特征在于,所述分组站(10)包括用于排列所述托盘的弹出止动件(17)。
10.根据权利要求9所述的分组站,其特征在于,所述分组站(10)包括轮廓检查装置(14)。
11.根据权利要求1所述的分组站,其特征在于,所述分组站(10)包括重力排除输送器(15),所述重力排除输送器(15)连接到所述配对输送器(20’),用于排除有问题的托盘。
12.根据权利要求1所述的分组站,其特征在于,所述重力输送器(12)包括由制动辊形成的托盘分离器。
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