CN112027679A - Aluminium ingot casting production line pile up neatly device with automatic discharge structure - Google Patents
Aluminium ingot casting production line pile up neatly device with automatic discharge structure Download PDFInfo
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- CN112027679A CN112027679A CN202010939477.1A CN202010939477A CN112027679A CN 112027679 A CN112027679 A CN 112027679A CN 202010939477 A CN202010939477 A CN 202010939477A CN 112027679 A CN112027679 A CN 112027679A
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 63
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 63
- 238000005266 casting Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000004411 aluminium Substances 0.000 title claims description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000007599 discharging Methods 0.000 claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000003780 insertion Methods 0.000 description 9
- 230000037431 insertion Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 5
- 229910000838 Al alloy Inorganic materials 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000007723 transport mechanism Effects 0.000 description 4
- 241000238413 Octopus Species 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910001610 cryolite Inorganic materials 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
- B65G57/04—Stacking of articles by adding to the top of the stack from above by suction or magnetic devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to the technical field of stacking equipment, in particular to a stacking device with an automatic discharging structure for an aluminum ingot casting production line. According to the invention, the first baffle, the vacuum chuck and the automatic discharging mechanism are arranged, the vertical distance can be adjusted through the automatic discharging mechanism, the placing and discharging angle on the first carriage can also be adjusted according to the requirement, the first baffle blocks the aluminum ingot conveyed on the conveying belt, the aluminum ingot is mostly rectangular strips, a plurality of rectangular strips can be simultaneously adsorbed by the vacuum chuck, and the air in the gap between the aluminum ingots contacted with the vacuum chuck is sucked away through the sucking holes to reach a vacuum state.
Description
Technical Field
The invention relates to the technical field of stacking equipment, in particular to a stacking device with an automatic discharging structure for an aluminum ingot casting production line.
Background
The raw material of the aluminum ingot in our daily industry is called aluminum ingot, which is called 'aluminum ingot for remelting' according to the national standard, but people are used to 'aluminum ingot'. It is produced by electrolysis of alumina-cryolite. There are two main categories of aluminum ingots entering industrial applications: cast aluminum alloys and wrought aluminum alloys. Cast aluminum and aluminum alloys are cast by producing aluminum castings by a casting method; wrought aluminium and aluminium alloys are processed products of aluminium produced by pressure processing methods: plates, strips, foils, tubes, rods, profiles, wires, and forgings.
The stacking technology is a new technology in the technical field of logistics automation, and the stacking technology is to stack a piece of material into a stack according to a certain mode according to an integrated unit idea so as to facilitate the unit stacking to realize logistics activities such as material handling, loading and unloading, transportation, storage and the like. In the transportation process of the objects, except bulk objects and liquid, common objects are stored or assembled in a stacking mode, so that more objects can be loaded, and the space can be saved.
However, the traditional aluminum ingot casting production line stacking device mostly adopts manual stacking, so that the labor intensity is high for workers, the efficiency is low, stacking errors are large, workers are often scratched and industrial injury disputes occur, the conventional automatic semi-automatic aluminum ingot casting production line stacking device generally adopts step-by-step stretching and rotating steps to complete, one-time stacking can take longer time, the working efficiency of equipment is reduced, and therefore, the aluminum ingot casting production line stacking device with the automatic discharging structure needs to be designed to solve the problems.
Disclosure of Invention
The invention aims to provide an aluminum cast ingot production line stacking device with an automatic discharging structure, and aims to solve the problems that manual stacking is mostly adopted in the stacking of the traditional aluminum cast ingot production line in the background technology, the labor intensity of workers is high, the efficiency is low, the stacking error is large, workers are often scratched, and industrial injury disputes occur, the conventional automatic semi-automatic aluminum cast ingot production line stacking device is generally completed step by step in the stretching and rotating steps, and one-time stacking can take longer time, so that the working efficiency of equipment is reduced.
In order to achieve the purpose, the invention provides the following technical scheme: a stacking device with an automatic discharging structure for an aluminum cast ingot production line comprises a stacking device main body, wherein the stacking device main body comprises a frame main body, a conveying table and a conveying belt, a first sliding rail is fixedly mounted at the top end of the frame main body, the number of the first sliding rail is two, an electric guide rail is slidably mounted at one end, close to each other, of the first sliding rail, a first electric slider is slidably mounted inside the electric guide rail, the conveying table is placed inside the frame main body, the conveying belt is rotatably mounted at the top end of the conveying table, a vacuum chuck is fixedly mounted at the bottom end of the first electric slider through an automatic discharging mechanism, the automatic discharging mechanism comprises an empty box, a first fixed block, a first servo motor, a second servo motor, a first gear and a second gear, the first fixed block is fixedly mounted inside the empty box, and the number of the first fixed block is two, the bottom fixed mounting of No. one fixed block has hollow ring, the bottom fixed mounting of hollow ring has branch, one side fixed mounting that branch is close to each other has No. two hollow rings, the one end fixed mounting of No. one fixed block has No. two servo motor, the one end of No. two servo motor has No. one gear through pivot fixed mounting, the bottom meshing of No. one gear installs No. two gears, the bottom fixed mounting of No. two gears has the bracing piece, the inside cup joint of No. two hollow rings installs hollow pole, the top of hollow pole and the bottom fixed connection of bracing piece, one side fixed mounting of No. one fixed block has servo motor, the bottom of No. one servo motor rotates through the pivot and installs first pulley, the outside fixed cup joint of conveyer belt has the conveyer belt, the outside fixed mounting of No. one hollow ring has No. two pulleys, the bottom end of the second pulley is fixedly provided with a second insertion rod, the bottom end of the second insertion rod is inserted with a first insertion rod in a sliding manner, one end of the first pulley is sleeved outside the second pulley, the bottom ends of the hollow rod and the first insertion rod are fixedly connected with one side of a vacuum chuck, the interior of the frame main body is fixedly provided with an adjusting and transporting mechanism, the adjusting and transporting mechanism comprises a first carriage, a second carriage, a third servo motor, a first rotating block, a second rotating block and a first rotating slider, the bottom end of the first carriage is fixedly provided with the second rotating block, the number of the second rotating block is two, one side of the first carriage, which is close to the second carriage, is fixedly provided with a first concave sliding rail, the number of the first concave sliding rail is four, the top end of the second carriage is fixedly provided with the first rotating block, and one side of the first rotating block is rotatably provided with a first inclined rod, one side of No. two turning blocks is rotated and is installed No. two down tubes, No. two down tubes and No. two down tubes are alternately rotated and connected, No. two down tubes are kept away from the one end of No. two turning blocks and are rotated and install a rotation slider No. one, the one end that No. one turning block was kept away from to the down tube is rotated and is installed No. two and is rotated the slider, the one end slidable mounting that a rotation slider and No. two rotation sliders kept away from each other is on concave type slide rail No. one, one side fixed mounting that a rotation slider is close to each other has the round bar, No. three servo motor's one side is rotated and is installed the lead screw, the one end screw thread of lead screw passes the inside of connecting block and No. two fixed blocks, No. three servo motor's bottom fixed mounting is on No. two plankers, four turning fixed mounting of.
Preferably, the top end of the frame main body is fixedly provided with a first baffle, and the height of the first baffle is higher than that of the conveying belt.
Preferably, the inside of the vacuum chuck is uniformly and fixedly provided with suction holes, and one end of the vacuum chuck is fixedly provided with an air suction pipe.
Preferably, the hollow rod is uniformly provided with threads inside, and the surface of the support rod is uniformly provided with threads.
Preferably, a concave limiting plate is fixedly mounted at the top end of the first carriage, a second baffle is hinged to the top end of the first carriage, and a pull ring is mounted on the front face of the first carriage.
Preferably, the front surface of the concave limiting plate is fixedly provided with an empty box, a limiting rod is inserted into the empty box, and one end of the second inclined rod is clamped into the half ring block.
Preferably, the inside fixed mounting of vacant box has the spring, one side fixed mounting of spring has the fixed plate, the inside and the gag lever post fixed connection of fixed plate.
Preferably, rectangular sliding blocks are fixedly mounted on two sides of the second carriage, a second concave sliding rail is slidably mounted on one side, away from each other, of each rectangular sliding block, and one side, away from each other, of each second concave sliding rail is fixedly connected with one side of the frame main body and one side of the transport table respectively.
Compared with the prior art, the invention has the beneficial effects that:
1. through being provided with the baffle No. one, vacuum chuck and automatic discharge mechanism, distance from top to bottom has both been adjusted through automatic discharge mechanism, also can adjust the angle of unloading of putting of placing on the planker as required, the aluminium ingot that comes on transporting the belt with the transmission blocks for a baffle, the aluminium ingot is mostly the rectangle strip, a plurality of rectangle strips can be adsorbed by vacuum chuck simultaneously, will suck away the space air between the aluminium ingot with the vacuum chuck contact through inhaling the hole, reach vacuum state, similar octopus sucking disc principle, make vacuum chuck and aluminium ingot produce very big pressure, easily unload the aluminium ingot to on the planker No. one, servo motor and No. two servo motor rotate simultaneously, can realize rotation angle and lapse simultaneously, time saving, the work efficiency of device is greatly improved.
2. Through being provided with the regulation transport mechanism, make the distance between an down tube and No. two down tubes constantly change, thereby reach height-adjusting's effect, on the one hand, height-adjustable is convenient for adjust transport mechanism and transport table butt joint, on the other hand, be convenient for remove the loading with aluminium ingot casting, dock with the automobile body height, through pulling open No. two down tubes, make No. two down tubes leave the semi-ring piece, alright with opening No. two baffles, take out aluminium ingot casting, the pulling pull ring, be convenient for remove the universal wheel, can transport the good aluminium ingot casting of pile up neatly next link.
Drawings
FIG. 1 is a schematic front view of the structure of the present invention;
FIG. 2 is a schematic top view of the structure of the present invention;
FIG. 3 is a schematic structural view of a front cross section of the automatic discharging mechanism of the present invention;
FIG. 4 is a schematic front view of the adjustable transport mechanism of the present invention;
FIG. 5 is a schematic top view of a third servo motor, a round bar and a screw rod of the present invention;
FIG. 6 is an enlarged view of a portion of the structure at A in FIG. 4 according to the present invention;
FIG. 7 is a schematic bottom view of the vacuum chuck of the present invention.
In the figure: 100. a palletizer body; 110. a frame body; 120. a transport table; 130. a conveyor belt; 140. a first baffle plate; 150. a vacuum chuck; 160. a first slide rail; 170. a first electric slide block; 180. an electric rail; 190. sucking holes; 200. an automatic discharge mechanism; 210. empty boxes; 211. a first fixed block; 212. a first servo motor; 213. a second servo motor; 214. a first gear; 215. a second gear; 216. a first hollow ring; 217. a first pulley; 218. a conveyor belt; 219. a second pulley; 220. a strut; 221. a first inserted link; 222. a hollow shaft; 223. a support bar; 224. a second inserted link; 225. a second hollow ring; 300. adjusting the transport mechanism; 310. a carriage I; 311. a second carriage; 312. a third servo motor; 313. a first turning block; 314. a second turning block; 315. a first rotating slide block; 316. a first concave slide rail; 317. connecting blocks; 318. a first inclined rod; 319. a second diagonal rod; 320. a rectangular slider; 321. a second concave slide rail; 322. a second fixed block; 323. a concave limiting plate; 324. a second baffle plate; 325. a universal wheel; 326. a screw rod; 327. a round bar; 328. a fixing plate; 329. a limiting rod; 330. a semi-ring block; 331. empty boxes; 332. a spring; 333. rotating the sliding block II; 334. and (4) a pull ring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, an embodiment of the present invention is shown:
a stacking device with an automatic discharging structure for an aluminum cast ingot production line comprises a stacking device main body 100, wherein the stacking device main body 100 comprises a frame main body 110, a transport table 120 and a transmission belt 130, a first slide rail 160 is fixedly installed at the top end of the frame main body 110, the number of the first slide rails 160 is two, an electric guide rail 180 is slidably installed at one end, close to each other, of the first slide rails 160, a first electric slider 170 is slidably installed inside the electric guide rail 180, the transport table 120 is placed inside the frame main body 110, the transmission belt 130 is rotatably installed at the top end of the transport table 120, a vacuum chuck 150 is fixedly installed at the bottom end of the first electric slider 170 through an automatic discharging mechanism 200, the automatic discharging mechanism 200 comprises an empty box 210, a first fixed block 211, a first servo motor 212, a second servo motor 213, a first gear 214 and a second gear 215, the first fixed block 211 is fixedly installed inside the empty box, the number of the first fixing blocks 211 is two, a first hollow circular ring 216 is fixedly arranged at the bottom end of the first fixing block 211, a supporting rod 220 is fixedly arranged at the bottom end of the first hollow circular ring 216, a second hollow circular ring 225 is fixedly arranged at one side, close to each other, of the supporting rod 220, a second servo motor 213 is fixedly arranged at one end of the first fixing block 211, a first gear 214 is fixedly arranged at one end of the second servo motor 213 through a rotating shaft, a second gear 215 is meshed with the bottom end of the first gear 214, a supporting rod 223 is fixedly arranged at the bottom end of the second gear 215, a hollow rod 222 is sleeved inside the second hollow circular ring 225, the top end of the hollow rod 222 is fixedly connected with the bottom end of the supporting rod 223, a first servo motor 212 is fixedly arranged at one side of the first fixing block 211, a first pulley 217 is rotatably arranged at the bottom end of the first servo motor 212 through the rotating shaft, and a conveying belt 218 is, a second pulley 219 is fixedly mounted on the outer side of the first hollow circular ring 216, a second insertion rod 224 is fixedly mounted at the bottom end of the second pulley 219, a first insertion rod 221 is slidably inserted at the bottom end of the second insertion rod 224, one end of the conveyor belt 218 is sleeved on the outer side of the second pulley 219, the bottom ends of the hollow rod 222 and the first insertion rod 221 are fixedly connected with one side of the vacuum chuck 150, an adjusting and transporting mechanism 300 is fixedly mounted inside the frame main body 110, the adjusting and transporting mechanism 300 comprises a first carriage 310, a second carriage 311, a third servo motor 312, a first rotating block 313, a second rotating block 314 and a first rotating slider 315, a second rotating block 314 is fixedly mounted at the bottom end of the first carriage 310, the number of the second carriage 314 is two, a first concave slide rail 316 is fixedly mounted on one side of the first carriage 310, which is close to the second carriage 311, and the number of the concave slide rails 316 is four, a first rotating block 313 is fixedly installed at the top end of the second carriage 311, a first inclined rod 318 is rotatably installed at one side of the first rotating block 313, a second inclined rod 319 is rotatably installed at one side of the second rotating block 314, the second inclined rod 319 and the second inclined rod 319 are in cross rotating connection, a first rotating slide block 315 is rotatably installed at one end of the second inclined rod 319 far away from the second rotating block 314, a second rotating slide block 333 is rotatably installed at one end of the first inclined rod 318 far away from the first rotating block 313, one ends of the first rotating slide block 315 and the second rotating slide block 333 far away from each other are slidably installed on a first concave slide rail 316, a round rod 327 is fixedly installed at one side of the first rotating slide block 315 close to each other, a lead screw 326 is rotatably installed at one side of the third servo motor 312, a thread of one end of the lead screw 326 penetrates through the connecting block 317 and the inside the second fixed block 322, the bottom end of the third servo motor 312 is fixedly installed on the second, universal wheels 325 are fixedly installed at four corners of the bottom end of the carriage 311, a worker can slide back and forth between the first sliding rails 160 by controlling the control panel, the first electric sliding block 170 can slide back and forth between the electric sliding rails 180, the second servo motor 213 is started and can rotate forward and backward to drive the first gear 214 to rotate, the first gear 214 rotates to drive the second gear 215 at the bottom end to rotate, the second gear 215 rotates to drive the supporting rod 223 at the bottom end to rotate in the hollow rod 222 through threads, so that the length between the supporting rod 223 and the hollow rod 222 is stretched, the length between the first inserted rod 221 and the second inserted rod 224 is stretched, the hollow rod 222 pushes the vacuum chuck 150 to move downwards to adsorb the aluminum cast ingot accumulated in the carriage 130 on the transport table 120 and then moves to the first carriage 310, and the first servo motor 212 drives the conveying belt 218 to rotate, the conveyer belt 218 rotates to drive the second pulley 219 to rotate positively and negatively through the first pulley 217, the second pulley 219 rotates to drive the second insertion rod 224 at the bottom end to rotate, so as to drive the vacuum chuck 150 to adjust the placing angle, the up-and-down distance can be adjusted through the automatic discharging mechanism 200, the placing angle on the first carriage 310 can also be adjusted as required, the third servo motor 312 is turned on to drive the screw rod 326 to rotate, the screw rod 326 rotates to drive the connecting block 317 to move back and forth on the screw rod 326, the connecting block 317 drives the first rotating slide blocks 315 at two sides of the round rod 327 to slide back and forth on the first concave slide rail 316, so that the distance between the first inclined rod 318 and the second inclined rod 319 continuously changes, thereby achieving the effect of adjusting the height, on one hand, the height can be adjusted to facilitate the adjustment of the butt joint of the conveyer mechanism 300 and the conveyer table 120, on the other hand, the, is in butt joint with the height of the vehicle body.
Further, the top fixed mounting of frame main part 110 has a baffle 140, and the height that highly is higher than transmission band 130 of a baffle 140, and the aluminium ingot that comes on with transmission band 130 is stopped to a baffle 140, and the aluminium ingot is mostly the rectangle strip, and a plurality of rectangle strips can be adsorbed by vacuum chuck 150 simultaneously.
Further, the inside of the vacuum chuck 150 is uniformly and fixedly provided with a suction hole 190, one end of the vacuum chuck 150 is fixedly provided with a suction pipe, the suction pipe on one side of the vacuum chuck 150 sucks away air in a gap between aluminum ingots in contact with the vacuum chuck 150 through the suction hole 190 to reach a vacuum state, similar to the principle of an octopus chuck, so that the vacuum chuck 150 and the aluminum ingots generate great pressure, the vacuum chuck 150 rises, the aluminum ingots cannot fall off, when the vacuum chuck 150 unloads the aluminum ingots onto the first carriage 310 through the automatic unloading mechanism 200, the suction pipe on one side of the vacuum chuck 150 releases air, so that the aluminum ingots can be easily placed on the second carriage 311.
Further, the inside of hollow pole 222 is evenly seted up threadedly, and the surface of bracing piece 223 is evenly seted up threadedly, and the inside screw thread of bracing piece 223 and hollow pole 222 mutually supports, and bracing piece 223 rotates for the distance between bracing piece 223 and the hollow pole 222 is enlarged or is reduced.
Further, a concave limiting plate 323 is fixedly mounted at the top end of the first carriage 310, a second baffle 324 is hinged to the top end of the first carriage 310, a pull ring 334 is mounted on the front face of the first carriage 310, and the second baffle 324 and the concave limiting plate 323 form a wall effect, so that when the conveying mechanism 300 is moved and adjusted, it is guaranteed that an aluminum ingot can be fixed, and the position of the aluminum ingot is limited.
Furthermore, an empty box 331 is fixedly installed on the front surface of the concave limiting plate 323, a limiting rod 329 is inserted into the empty box 331, one end of the second inclined rod 319 is clamped into the half ring block 330, the second baffle 324 can be opened, the second inclined rod 319 is pulled away from the half ring block 330, the second baffle 324 can be opened, and the aluminum ingot can be taken out.
Furthermore, a spring 332 is fixedly installed inside the empty box 331, a fixing plate 328 is fixedly installed on one side of the spring 332, the inside of the fixing plate 328 is fixedly connected with a limiting rod 329, the first inclined rod 318 can enable the spring 332 to be extruded, and the spring 332 can enable the second inclined rod 319 to automatically restore and spring into the half ring block 330 to limit the position of the second baffle 324.
Further, two sides of the second carriage 311 are fixedly provided with the rectangular slider 320, one side of the rectangular slider 320, which is away from each other, is slidably provided with the second concave slide rail 321, one side of the second concave slide rail 321, which is away from each other, is fixedly connected with one side of the frame main body 110 and one side of the transportation platform 120, the rectangular slider 320 slides out of the second concave slide rail 321, a worker can conveniently take out the adjusting transportation mechanism 300 from the interior of the stacking device main body 100, the pull ring 334 is pulled, the universal wheel 325 is convenient to move, and the stacked aluminum ingot is transported to the next link.
The working principle is as follows: before the device is used, firstly, the device is externally connected with a power supply so as to enable the device to normally work, a worker controls a control panel, an electric guide rail 180 can slide back and forth between a first slide rail 160, a first electric slide block 170 can slide back and forth between the electric guide rails 180, a second servo motor 213 is started and can rotate forward and backward to drive a first gear 214 to rotate, the first gear 214 rotates to drive a second gear 215 at the bottom end to rotate, the second gear 215 rotates to drive a support rod 223 at the bottom end to rotate in a threaded manner inside a hollow rod 222, so that the length between the support rod 223 and the hollow rod 222 is stretched, the length between a first inserted rod 221 and a second inserted rod 224 is stretched, the hollow rod 222 pushes a vacuum chuck 150 to move downwards to adsorb aluminum cast ingots accumulated on a conveying belt 130 on a conveying table 120 and then moves to a first carriage 310, the first servo motor 212 drives a conveying belt 218 to rotate, the conveyer belt 218 rotates to drive the second pulley 219 to rotate forward and backward through the first pulley 217, the second pulley 219 rotates to drive the second inserted bar 224 at the bottom end to rotate, thereby driving the vacuum chuck 150 to adjust the placing angle, the up-down distance can be adjusted through the automatic discharging mechanism 200, and the placing angle on the first carriage 310 can be adjusted as required, the first baffle plate 140 blocks the aluminum ingot transported on the conveyer belt 130, the aluminum ingot is mostly rectangular, a plurality of rectangular strips can be simultaneously adsorbed by the vacuum chuck 150, the air suction pipe at one side of the vacuum chuck 150 sucks air in the gap between the aluminum ingots contacting with the vacuum chuck 150 through the suction hole 190 to reach a vacuum state, similar to the principle of an octopus carriage, so that the vacuum chuck 150 and the aluminum ingot generate a great pressure, so that the vacuum chuck 150 rises, the aluminum ingot cannot fall off, when the vacuum chuck 150 discharges the aluminum ingot onto the first carriage 310 through the automatic discharging mechanism 200, the suction pipe on one side of the vacuum chuck 150 enables an aluminum ingot to be easily placed on the second carriage 311 through air release, the second baffle 324 and the concave limiting plate 323 form a wall effect, and the position of the aluminum ingot can be limited when the conveying mechanism 300 is moved and adjusted.
The third servo motor 312 is opened to drive the screw rod 326 to rotate, the screw rod 326 rotates to drive the connecting block 317 to move back and forth on the screw rod 326, the connecting block 317 drives the first rotating slide blocks 315 on the two sides of the round rod 327 to slide back and forth on the first concave slide rail 316, so that the distance between the first inclined rod 318 and the second inclined rod 319 is constantly changed, the height between the first carriage 310 and the second carriage 311 can be increased or decreased according to needs, the second baffle 324 can be opened, the second inclined rod 319 leaves the semi-ring block 330 by pulling the second inclined rod 319 open, the second baffle 324 can be opened, aluminum cast ingots are taken out, the first inclined rod 318 can enable the spring 332 to be extruded, the spring 332 can enable the second inclined rod 319 to automatically recover and be ejected into the semi-ring block 330 to limit the position of the second baffle 324, the rectangular slide block 320 slides out of the second concave slide rail 321, and a worker can take out the adjusting and transporting mechanism 300 from the interior of the stacking device main body 100 conveniently, pulling the pull ring 334, moving the universal wheel 325, and transporting the stacked aluminum ingots to the next link.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides an aluminium ingot casting production line pile up neatly device with automatic discharge structure, includes pile up neatly device main part (100), its characterized in that: pile up neatly device main part (100) is including frame main part (110), transport table (120) and transmission band (130), the top fixed mounting of frame main part (110) has slide rail (160) No. one, and the quantity of slide rail (160) is two, the one end slidable mounting that slide rail (160) are close to each other has electronic guide rail (180), the inside slidable mounting of electronic guide rail (180) has electronic slider (170) No. one, transport table (120) have been placed to the inside of frame main part (110), the top of transport table (120) is rotated and is installed transmission band (130), the bottom of electronic slider (170) has vacuum chuck (150) through automatic discharge mechanism (200) fixed mounting, automatic discharge mechanism (200) are including empty case (210), fixed block (211), servo motor (212), No. two servo motor (213), First gear (214) and No. two gears (215), the inside fixed mounting of No. one empty box (210) has fixed block (211), and the quantity of fixed block (211) is two, the bottom fixed mounting of fixed block (211) has hollow ring (216), the bottom fixed mounting of hollow ring (216) has branch (220), one side fixed mounting that branch (220) are close to each other has No. two hollow ring (225), the one end fixed mounting of fixed block (211) has No. two servo motor (213), the one end of No. two servo motor (213) has No. one gear (214) through pivot fixed mounting, the bottom meshing of No. one gear (214) installs No. two gears (215), the bottom fixed mounting of No. two gears (215) has bracing piece (223), the inside of No. two hollow ring (225) is cup jointed and is installed hollow rod (222), the top end of the hollow rod (222) is fixedly connected with the bottom end of the support rod (223), a first servo motor (212) is fixedly installed on one side of the first fixed block (211), a first pulley (217) is rotatably installed at the bottom end of the first servo motor (212) through a rotating shaft, a conveying belt (218) is fixedly sleeved on the outer side of the first pulley (217), a second pulley (219) is fixedly installed on the outer side of the first hollow circular ring (216), one end of the conveying belt (218) is sleeved on the outer side of the second pulley (219), a second inserted rod (224) is fixedly installed at the bottom end of the second pulley (219), a first inserted rod (221) is slidably inserted into the bottom end of the second inserted rod (224), the bottom ends of the hollow rod (222) and the first inserted rod (221) are fixedly connected with one side of the vacuum chuck (150), and an adjusting and conveying mechanism (300) is fixedly installed inside the frame main body (110), the adjusting and transporting mechanism (300) comprises a first carriage (310), a second carriage (311), a third servo motor (312), a first rotating block (313), a second rotating block (314) and a first rotating sliding block (315), wherein the bottom end of the first carriage (310) is fixedly provided with the second rotating block (314), the number of the second rotating block (314) is two, one side, close to the first carriage (310) and the second carriage (311), of the first carriage (310) is fixedly provided with a first concave sliding rail (316), the number of the first concave sliding rail (316) is four, the top end of the second carriage (311) is fixedly provided with the first rotating block (313), one side of the first rotating block (313) is rotatably provided with a first inclined rod (318), one side of the second rotating block (314) is rotatably provided with a second inclined rod (319), and the second inclined rod (319) are in cross rotating connection, a first rotating sliding block (315) is rotatably arranged at one end of the second inclined rod (319) far away from the second rotating block (314), one end of the first inclined rod (318) far away from the first rotating block (313) is rotatably provided with a second rotating slide block (333), one end of the first rotating slide block (315) and the second rotating slide block (333) which are far away from each other are arranged on the first concave slide rail (316) in a sliding way, one side of the first rotating sliding block (315) close to each other is fixedly provided with a round rod (327), a screw rod (326) is rotatably arranged at one side of the third servo motor (312), one end of the screw rod (326) penetrates through the connecting block (317) and the inner part of the second fixing block (322) in a threaded manner, the bottom end of the third servo motor (312) is fixedly arranged on the second carriage (311), and universal wheels (325) are fixedly mounted at four corners of the bottom end of the second carriage (311).
2. The aluminum ingot casting production line stacking device with the automatic discharging structure as claimed in claim 1, wherein: a first baffle (140) is fixedly mounted at the top end of the frame main body (110), and the height of the first baffle (140) is higher than that of the conveying belt (130).
3. The aluminum ingot casting production line stacking device with the automatic discharging structure as claimed in claim 1, wherein: the vacuum sucker (150) is uniformly and fixedly provided with a suction hole (190) in the inner part, and one end of the vacuum sucker (150) is fixedly provided with an air suction pipe.
4. The aluminum ingot casting production line stacking device with the automatic discharging structure as claimed in claim 1, wherein: the hollow rod (222) is uniformly provided with threads inside, and the surface of the support rod (223) is uniformly provided with threads.
5. The aluminum ingot casting production line stacking device with the automatic discharging structure as claimed in claim 1, wherein: a concave limiting plate (323) is fixedly mounted at the top end of the first carriage (310), a second baffle (324) is hinged to the top end of the first carriage (310), and a pull ring (334) is mounted on the front face of the first carriage (310).
6. The aluminum ingot casting production line stacking device with the automatic discharging structure as claimed in claim 5, wherein: an empty box (331) is fixedly installed on the front face of the concave limiting plate (323), a limiting rod (329) is inserted into the empty box (331), and one end of the second inclined rod (319) is clamped into the half ring block (330).
7. The stacking device for aluminum ingot casting production lines with the automatic discharging structure as claimed in claim 6, is characterized in that: the inside fixed mounting of vacant box (331) has spring (332), one side fixed mounting of spring (332) has fixed plate (328), the inside and gag lever post (329) fixed connection of fixed plate (328).
8. The aluminum ingot casting production line stacking device with the automatic discharging structure as claimed in claim 1, wherein: the two sides of the second carriage (311) are fixedly provided with rectangular sliding blocks (320), one side, away from each other, of each rectangular sliding block (320) is provided with a second concave sliding rail (321) in a sliding manner, and one side, away from each other, of each second concave sliding rail (321) is fixedly connected with one side of the frame body (110) and one side of the transport table (120) respectively.
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CN202010939477.1A CN112027679A (en) | 2020-09-09 | 2020-09-09 | Aluminium ingot casting production line pile up neatly device with automatic discharge structure |
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CN115123743A (en) * | 2022-07-08 | 2022-09-30 | 青岛宝佳智能装备股份有限公司 | High-order full-automatic hacking machine |
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CN115123743A (en) * | 2022-07-08 | 2022-09-30 | 青岛宝佳智能装备股份有限公司 | High-order full-automatic hacking machine |
CN115123743B (en) * | 2022-07-08 | 2023-01-24 | 青岛宝佳智能装备股份有限公司 | High-order full-automatic hacking machine |
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Application publication date: 20201204 |