CN111993561A - Full-automatic mosaic production system and full-automatic mosaic production method - Google Patents
Full-automatic mosaic production system and full-automatic mosaic production method Download PDFInfo
- Publication number
- CN111993561A CN111993561A CN202010695173.5A CN202010695173A CN111993561A CN 111993561 A CN111993561 A CN 111993561A CN 202010695173 A CN202010695173 A CN 202010695173A CN 111993561 A CN111993561 A CN 111993561A
- Authority
- CN
- China
- Prior art keywords
- mosaic
- unit
- particles
- cutting
- template
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000005520 cutting process Methods 0.000 claims abstract description 60
- 238000001035 drying Methods 0.000 claims abstract description 25
- 239000011449 brick Substances 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 22
- 230000008569 process Effects 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims description 114
- 239000002245 particle Substances 0.000 claims description 97
- 230000000007 visual effect Effects 0.000 claims description 15
- 238000004140 cleaning Methods 0.000 claims description 13
- 230000007306 turnover Effects 0.000 claims description 11
- 238000007605 air drying Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 6
- 239000008187 granular material Substances 0.000 claims description 5
- 210000000078 claw Anatomy 0.000 description 7
- 230000006872 improvement Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000012216 screening Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/12—Uniting ornamental elements to structures, e.g. mosaic plates
- B44C3/126—Devices for making mosaic constructs automatically
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The embodiment of the invention discloses a full-automatic mosaic production system, which comprises a mosaic cutting unit, a mosaic arranging unit, a mosaic overturning unit, a mosaic net attaching unit, a mosaic drying and curing unit and a mosaic demoulding unit, wherein the mosaic cutting unit is connected with the mosaic arranging unit through a cable; the mosaic cutting unit, the mosaic arranging unit, the mosaic overturning unit, the mosaic pasting unit, the mosaic drying and curing unit and the mosaic demolding unit are sequentially connected through a conveying belt. The embodiment of the invention also discloses a full-automatic production method of the mosaic. By adopting the invention, the process from brick feeding to finished mosaic outputting can be automatically completed, a large amount of labor cost is saved, the production efficiency is improved, and the time loss caused by the connection of all links is reduced.
Description
Technical Field
The invention relates to the field of mosaic production, in particular to a full-automatic mosaic production system and a full-automatic mosaic production method.
Background
For the entire ceramic market, mosaic tiles can indeed be much stronger in aesthetic aesthetics and in-and-out aesthetic expressiveness than a single medium-large board. The popularity of mosaics in the market is increasing. Because the flexibility of image matching and color matching is stronger, the vitality of the market is more obvious. Therefore, the building decoration board has a great promotion effect on improving the integral building aesthetic feeling, and is easier to obtain the favor and the recognition of customers at home and abroad.
In the whole line production process of the mosaic, the technology at home and abroad almost shows a blank phenomenon, and the operation of a certain procedure is usually carried out in a single machine mode, so that the time is easily wasted due to the circulation and the reciprocation, and the low production efficiency is caused in a long time. And the whole wire is arranged in a large number, so that disorder can occur on the connecting wire. Therefore, the whole line production of the mosaic ceramic tiles in the market is quite loud, but a complete mosaic full-automatic production line process does not appear.
The existing research and development and production of single equipment in the market are realized, the automation degree is extremely low, the integral connection regulation and control are not realized, some production modes still stay in a manual mode, the intention of production personnel is seriously consumed, the labor cost is also promoted for customers, the safety and the stability are not guaranteed, a plurality of labor forces are needed for completing one station, and the perfect safety protection measures are not made. Therefore, a complete full-automatic mosaic production line is urgently needed to be provided so as to meet the requirements of customers on automatic mosaic production and solve the problems of high labor cost and low safety performance.
Disclosure of Invention
The technical problem to be solved by the embodiments of the present invention is to provide a full-automatic production system and a full-automatic production method for mosaics, which can automatically complete the process from brick loading to finished mosaic output, save a lot of labor cost, improve production efficiency, and reduce time loss caused by connection of various links.
In order to solve the technical problem, an embodiment of the present invention provides a full-automatic mosaic production system, which includes a mosaic cutting unit, a mosaic arranging unit, a mosaic turning unit, a mosaic screening unit, a mosaic drying and curing unit, and a mosaic demolding unit; the mosaic cutting unit, the mosaic arranging unit, the mosaic overturning unit, the mosaic net attaching unit, the mosaic drying and curing unit and the mosaic demolding unit are sequentially connected through a conveying belt;
the mosaic cutting unit is used for cutting a whole brick blank to form mosaic particles;
the mosaic arranging unit is used for installing mosaic particles into the mosaic template with the front faces upward;
the mosaic turning unit is used for covering the upper side of the mosaic template provided with the mosaic and turning the upper side by 180 degrees, so that the back of the mosaic faces upwards;
the mosaic screen attaching unit is used for attaching a positioning screen to the back of the mosaic;
the mosaic drying and curing unit is used for drying the mosaic with the net attached to the back surface so as to ensure that the positioning net is fully adhered to the mosaic particles;
the mosaic demoulding unit is used for taking out the solidified mosaic from the mosaic template, and the mosaic template is circularly sent back to the mosaic arranging unit.
As an improvement of the above scheme, the mosaic cutting unit includes a first cutting machine and a second cutting machine, the first cutting machine is used for cutting the whole mosaic brick into strips, and the second cutting machine is used for cutting the strips of mosaic brick into granules to form mosaic particles.
As an improvement of the above scheme, a mosaic cleaning and air-drying unit is further arranged between the mosaic cutting unit and the mosaic arranging unit, and the mosaic cleaning and air-drying unit is used for cleaning dust and impurities left by mosaic particles due to cutting and air-drying the cleaned mosaic particles.
As an improvement of the above scheme, the mosaic arranging unit is further provided with a mosaic template transmission positioning mechanism; the mosaic template conveying and positioning mechanism is used for fixing the mosaic templates at a preset arrangement position, ensuring that the mosaic templates do not move in the mosaic arrangement process, and ensuring that the positioning error of the mosaic templates is less than +/-0.5 mm.
As an improvement of the scheme, the mosaic arranging unit comprises a feeding mechanism, a conveying mechanism, a visual identification mechanism, a brick paving robot, a turnover mechanism and a circulating conveying mechanism; the feeding mechanism, the conveying mechanism, the turnover mechanism and the circulating conveying mechanism are sequentially arranged; the feeding mechanism is used for feeding mosaic particles; the visual recognition mechanism is arranged above the conveying mechanism and used for detecting and recording the positions and the positive and negative states of mosaic particles on the conveying mechanism; the tile paving robot is used for grabbing the mosaic particles with the right side facing upwards from the conveying mechanism and arranging the mosaic particles on the mosaic template; the turnover mechanism is used for turning over the residual mosaic particles; the circulating conveying mechanism is used for re-conveying the turned mosaic particles to the feeding mechanism.
Correspondingly, the application also provides a full-automatic mosaic production method, which comprises the following steps:
s001, cutting the whole brick blank through a mosaic cutting unit to form mosaic particles;
s002, installing the mosaic particles into the mosaic template through the mosaic arranging unit with the front faces upward;
s003, covering the upper side of the mosaic template provided with the mosaic by a mosaic overturning unit and overturning the upper side by 180 degrees so that the back of the mosaic faces upwards;
s004, attaching a positioning net on the back of the mosaic through a mosaic attaching net unit;
s005, drying the mosaic with the net attached to the back surface through a mosaic drying and curing unit to enable the positioning net to be fully adhered to mosaic particles;
and S006, taking out the solidified mosaic from the mosaic template through the mosaic demoulding unit, and circularly returning the mosaic template to the mosaic arranging unit.
As an improvement of the above scheme, step S001 specifically includes cutting the whole tile blank into strips by a first cutting machine, and then cutting the cut mosaic tile blank into particles by a second cutting machine to form mosaic particles.
As a modification of the above, the following steps are further included between steps S001 and S002: and cleaning dust and impurities left by mosaic particles due to cutting by a mosaic cleaning and air-drying unit, and air-drying the cleaned mosaic particles.
As an improvement of the scheme, before the mosaic particles are loaded into the mosaic template with the front side facing upwards through the mosaic arranging unit, the mosaic template is fixed at a preset arranging position through the mosaic template conveying and positioning mechanism, the mosaic template is ensured not to move in the mosaic arranging process, and the positioning error of the mosaic template is less than +/-0.5 mm.
As a modification of the above scheme, step S002 specifically includes the steps of:
feeding mosaic particles through a feeding mechanism;
the position and the positive and negative states of mosaic particles on the transmission mechanism are detected and recorded through the visual recognition mechanism;
grabbing the mosaic particles with the right side facing upwards from the conveying mechanism through a tile paving robot and arranging the mosaic particles on the mosaic template;
turning over the rest mosaic particles by a turning mechanism;
and the turned mosaic particles are conveyed to the feeding mechanism again through the circulating conveying mechanism.
The embodiment of the invention has the following beneficial effects:
by adopting the system, all the processes are completed automatically from brick feeding to output of finished mosaic, and a large amount of labor cost is saved. And by adopting an annular layout mode, the mosaic template can be recycled, so that the cost is saved and the occupied area is reduced. Each procedure is complete and compact, each link is connected tightly, the production efficiency can be improved, and the time loss caused by the connection of each link is reduced.
Drawings
FIG. 1 is a schematic structural diagram of a fully automatic mosaic production system according to the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
fig. 3 is a schematic structural diagram of a mosaic cutting unit according to the present invention;
fig. 4 is a schematic view of the overall structure of a mosaic arrangement unit according to the present invention;
FIG. 5 is a schematic structural view of a loading mechanism of the present invention;
FIG. 6 is a schematic view of the overall construction of the tile paving robot of the present invention;
FIG. 7 is an enlarged view of portion A of FIG. 6;
FIG. 8 is an enlarged view of portion B of FIG. 6;
fig. 9 is a schematic overall structure diagram of the mosaic template conveying and positioning mechanism of the present invention;
FIG. 10 is an enlarged view of portion A of FIG. 9;
FIG. 11 is a schematic view of the canting mechanism of the present invention;
fig. 12 is a cross-sectional view of a canting mechanism of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings. It is only noted that the invention is intended to be limited to the specific forms set forth herein, including any reference to the drawings, as well as any other specific forms of embodiments of the invention.
As shown in fig. 1 and fig. 2, a first embodiment of the present invention provides a full-automatic mosaic production system, which includes a mosaic cutting unit 100, a mosaic arranging unit 200, a mosaic turning unit 300, a mosaic screening unit 400, a mosaic drying and curing unit 500, and a mosaic demolding unit 600; the mosaic cutting unit 100, the mosaic arranging unit 200, the mosaic overturning unit 300, the mosaic screening unit 400, the mosaic drying and curing unit 500 and the mosaic demolding unit 600 are sequentially connected through a conveying belt;
the mosaic cutting unit 100 is used for cutting a whole brick blank to form mosaic particles;
the mosaic arranging unit 200 is used for installing mosaic particles into the mosaic template with the front faces upward;
the mosaic turning unit 300 covers the upper side of the mosaic template with the mosaic and turns 180 degrees, so that the back of the mosaic faces upwards;
the mosaic screen attaching unit 400 is used for attaching a positioning screen to the back of the mosaic;
the mosaic drying and curing unit 500 is used for drying the mosaic with the net attached to the back surface, so that the positioning net is fully adhered to the mosaic particles;
the mosaic demoulding unit 600 is used for taking out the solidified mosaic from the mosaic template, and the mosaic template is circularly sent back to the mosaic arranging unit 200.
By adopting the system, all the processes are completed automatically from brick feeding to output of finished mosaic, and a large amount of labor cost is saved. And by adopting an annular layout mode, the mosaic template can be recycled, so that the cost is saved and the occupied area is reduced. Each procedure is complete and compact, each link is connected tightly, the production efficiency can be improved, and the time loss caused by the connection of each link is reduced.
Preferably, as shown in fig. 3, the mosaic cutting unit 100 includes a first cutter 101 and a second cutter 102, the first cutter 101 is used for cutting the whole tile blank into strips, and then the strips are sent to the second cutter 102 through a sponge suction cup, and the second cutter 102 is used for cutting the strips into granules to form mosaic particles. Through above-mentioned secondary cutting mode, can accomplish the eager grain process of mosaic fast, the shape of mosaic is regular moreover, and cutting efficiency is high.
Preferably, a mosaic cleaning and drying unit 700 is further disposed between the mosaic cutting unit 100 and the mosaic arranging unit 200, and the mosaic cleaning and drying unit 700 is configured to clean dust and impurities left by the mosaic particles due to cutting and dry the cleaned mosaic particles.
Preferably, the mosaic arranging unit 200 is further provided with a mosaic template conveying and positioning mechanism 7; the mosaic template conveying and positioning mechanism 7 is used for fixing the mosaic templates at a preset arrangement position, ensuring that the mosaic templates do not move in the mosaic arrangement process, and ensuring that the positioning error of the mosaic templates is less than +/-0.5 mm. In order to achieve the above object, the following proposes a specific structure of the mosaic arrangement unit 200 of the present application:
as shown in fig. 4, the mosaic arranging unit 200 includes a feeding mechanism 1, a conveying mechanism 5, a visual recognition mechanism 6, a tile paving robot 2, a turnover mechanism 3 and a circulating conveying mechanism 4; the feeding mechanism 1, the conveying mechanism 5, the turnover mechanism 3 and the circulating conveying mechanism 4 are sequentially arranged; the feeding mechanism 1 is used for feeding mosaic particles; the visual recognition mechanism 6 is arranged above the conveying mechanism 5 and is used for detecting and recording the positions and the positive and negative states of mosaic particles on the conveying mechanism; the tile paving robot 2 is used for grabbing the mosaic particles with the right side facing upwards from the conveying mechanism 5 and arranging the mosaic particles on the mosaic template 8; the turnover mechanism 3 is used for turning over mosaic particles; the circular conveying mechanism 4 is used for re-conveying the turned mosaic particles to the feeding mechanism 1.
The mosaic arranging unit 200 realizes automatic feeding through the feeding mechanism 1 and transmits mosaics through the conveying mechanism 5; the front and back states of the mosaic are recognized by the visual recognition mechanism 6, and then the mosaic with the front side facing upwards is grabbed and arranged on the mosaic template 8 by the tile paving robot 2 according to the recognition result of the visual recognition mechanism 6. Through the mutual cooperation of the mechanisms, the loading and arrangement work of the mosaics can be automatically completed, the arrangement efficiency is high, the quality is good, the labor is saved, and the production efficiency is improved.
In order to arrange the mosaic particles stacked together in the feeding stage, as shown in fig. 5, the feeding mechanism 1 has a feeding conveyor belt 11; material loading transmission band 11 top is equipped with pin 12, pin 12 distance the predetermined distance of upper surface of material loading transmission band 11. The distance between the blocking rod 12 and the upper surface of the feeding conveyor belt 11 only allows one layer of mosaics to pass through, so that mosaic particles can be spread on the feeding conveyor belt 11 in a single layer after passing through the blocking rod 12.
After the preliminary arrangement of the feeding mechanism 1, enabling mosaic particles to enter a conveying mechanism 5, wherein a visual recognition mechanism 6 is arranged above the conveying mechanism 5, the visual recognition mechanism 6 comprises a camera, and the distribution position of the mosaic on the conveying mechanism 5 is obtained through the camera; because the front and the back of the mosaic particles have different patterns or surface states, for example, the front is a smooth surface, and the back is a matte surface, the front and the back of the mosaic particles can be simply obtained by simply processing the images acquired by the camera through a computer, for example, comparing the brightness of the images or comparing the patterns. Through the front and back data and the position data of the mosaic particles, the tile paving robot 2 can accurately clamp and place the mosaic particles with the front faces upward on the corresponding positions on the mosaic template 8 to perform mosaic arrangement.
With reference to fig. 6 to 8, the tile paving robot 2 includes a mechanical arm 21 and a mechanical gripper 22, the mechanical gripper 22 is disposed on the mechanical arm 21, and the mechanical arm 21 can drive the mechanical gripper 22 to move three-dimensionally and rotate around a z-axis; the mechanical gripper 22 is used for gripping the mosaic particles. Wherein, arm 21 includes fixed disk 211, fixed disk 211 side equidistance is equipped with 3 swing arms 212, swing arm 212 passes through linking arm 213 and gets brick seat 221 and be connected, linking arm 213 pass through ball joint 214 with swing arm 212 connects, it still is connected with rotatory actuating lever 215 to get brick seat 221, it is equipped with vacuum chuck 222 on the brick seat 221 to get. The upper end of the rotary driving rod 215 is connected with a motor, and can drive the brick taking seat 221 to rotate around the z axis. The lower part of the brick taking seat 221 is provided with a lifting plate 223, the vacuum suckers 222 are arranged on the lifting plate 223 in rows, and the lifting plate 223 is connected with the brick taking seat 221 through a connecting rod 224. When the 3 swing arms 212 are swung up and down in a mutually matched manner, the tile taking seat 221 can be controlled to move between a preset grabbing position and the mosaic template 8. The vacuum chuck 222 uses a vacuum principle to suck and release mosaic particles.
In order to be able to accurately place mosaic particles into the mosaic pattern 8 and to efficiently replace mosaic patterns in which mosaics are arranged, the mosaic pattern 8 must be able to be transported efficiently and accurately and be fixed in a predetermined position. Therefore, the application designs a special mosaic template transmission positioning mechanism 7. The mosaic template conveying and positioning mechanism 7 is arranged below the brick paving robot 2 and is positioned on one side of the conveying mechanism 5. The mosaic template conveying and positioning mechanism 7 is used for conveying the mosaic templates 8 and fixing the mosaic templates 8 on the brick paving station.
Specifically, as shown in fig. 9 and 10, the mosaic pattern plate conveying and positioning mechanism 7 includes a fixed guide side 71, a variable guide side 72, and positioning claws (73a, 73b), and one side of the mosaic pattern plate 8 is pushed by the variable guide side 72 so that the opposite side abuts against the fixed guide side 71; the positioning claws (73a, 73b) are arranged at the front end and the rear end of the brick laying station and can be turned over up and down to clamp and fix the mosaic template 8 positioned between the positioning claws (73a, 73 b). Preferably, the variable guide side 72 is provided with pulleys 721 arranged in a row, and the pulleys 721 are arranged on an elastic swing arm 722. The positioning claw 73a is arranged on the turning shaft 74, and the turning shaft 74 is connected with the turning cylinder 75; the driving structure of the positioning pawl 73b is similar thereto. The elastic swing arm 722 swings to the variable guide side 72 when being pressed, so that the positioning requirements of the mosaic templates with different sizes are met, and the elastic swing arm 722 applies pressure to the side surface of the mosaic template 8 through the pulley 721 to enable the mosaic template 8 to move close to the fixed guide side 71. When the mosaic template moves to a preset position, the overturning air cylinder 75 drives the overturning shaft 74 to rotate, so that the positioning claws (73a, 73b) are overturned from the front and the rear of the mosaic template 8 to clamp and fix the mosaic template 8. The left and right positions of the mosaic template are positioned through the fixed guide side 71 and the variable guide side 72, and the front and back directions are positioned through the positioning claws (73a, 73b), so that the positioning is accurate, and the arrangement quality of the mosaics can be improved; after the arrangement is finished, the mosaic templates 8 can be discharged forwards quickly for subsequent processes; the next mosaic template 8 can rapidly get over the positioning claws (73a, 73b) and enter the preset arrangement position, the switching of the mosaic templates 8 is rapid and smooth, and the working reliability is high.
After the mosaic particles are grabbed by the tile paving robot 2, all mosaics with the front faces upward are taken away, and the remaining mosaic particles with the back faces upward are continuously conveyed forwards on the conveying mechanism 5 until the mosaic particles fall into the turnover mechanism 3. With reference to fig. 11 and 12, the turnover mechanism 3 includes a guide slope 31 disposed at the discharge end of the conveying mechanism 5, an inner guide arc surface 32 is disposed at the lower end of the guide slope 31, and an outer guide arc surface 33 is disposed outside the inner guide arc surface 32. The mosaic particles start to accelerate after entering the guide slope 31 and then enter between the inner guide arc 32 and the outer guide arc 33 in a nearly vertical state. Because a preset distance is formed between the inner guiding arc surface 32 and the outer guiding arc surface 33, the preset distance is less than the side length of the mosaic particles, the mosaic particles are turned over by 180 degrees under the clamping and limiting action of the inner guiding arc surface 32 and the outer guiding arc surface 33, the turned mosaics enter the circulating conveying mechanism 4, and are sent to the feeding mechanism 1 again to serve as the mosaic particles to be arranged.
By adopting the scheme, the utilization rate of the mosaic particles is high, and the mosaic particles fed once can be completely utilized only by once circulation. The circulation of the mosaic particles is smooth, the turning process is carried out by the dead weight of the mosaic particles, and the turning equipment has compact structure and reliable operation. The conveying mechanism 5 can keep uninterrupted transmission, does not need to be started or stopped frequently, reduces the time of frequent action and is beneficial to prolonging the service life of the motor.
Correspondingly, the second embodiment of the present application provides a fully automatic production method of mosaics, which includes the following steps:
s001, cutting the whole brick blank through a mosaic cutting unit 100 to form mosaic particles;
s002, installing the mosaic particles into the mosaic template through the mosaic arranging unit 200 with the front faces upward;
s003, covering the upper side of the mosaic template provided with the mosaic by using a mosaic overturning unit 300, and overturning for 180 degrees to enable the back of the mosaic to be upward;
s004, attaching a positioning net on the back surface of the mosaic through the mosaic attaching net unit 400;
s005, drying the mosaic with the net attached to the back surface through the mosaic drying and curing unit 500 to enable the positioning net to be fully adhered to the mosaic particles;
and S006, taking out the solidified mosaic from the mosaic template through the mosaic demoulding unit 600, and circularly returning the mosaic template to the mosaic arranging unit 200.
By adopting the method, all the procedures from brick feeding to finished mosaic output are completed automatically, so that a large amount of labor cost is saved. And by adopting an annular layout mode, the mosaic template can be recycled, so that the cost is saved and the occupied area is reduced. Each procedure is complete and compact, each link is connected tightly, the production efficiency can be improved, and the time loss caused by the connection of each link is reduced.
As an improvement of the above scheme, step S001 specifically includes cutting the whole tile blank into strips by the first cutting machine 101, and then cutting the strips into granules by the second cutting machine 102 to form mosaic particles. Through above-mentioned secondary cutting mode, can accomplish the eager grain process of mosaic fast, the shape of mosaic is regular moreover, and cutting efficiency is high.
Preferably, the following steps are further included between steps S001 and S002: the mosaic cleaning and air-drying unit 700 cleans dust and impurities left by mosaic particles due to cutting, and air-dries the cleaned mosaic particles.
Preferably, before the mosaic particles are loaded into the mosaic plates with the front faces upward by the mosaic arranging unit 200, the mosaic plates are fixed at the preset arranging positions by the mosaic plate conveying and positioning mechanism, and the mosaic plates are ensured not to move in the mosaic arranging process, and the positioning error of the mosaic plates is less than +/-0.5 mm.
Preferably, step S002 specifically includes the steps of:
feeding mosaic particles through a feeding mechanism;
the position and the positive and negative states of mosaic particles on the transmission mechanism are detected and recorded through the visual recognition mechanism;
grabbing the mosaic particles with the right side facing upwards from the conveying mechanism through a tile paving robot and arranging the mosaic particles on the mosaic template;
turning over the rest mosaic particles by a turning mechanism;
and the turned mosaic particles are conveyed to the feeding mechanism again through the circulating conveying mechanism.
The method realizes automatic feeding through a feeding mechanism and transmits the mosaic through a conveying mechanism; the front and back states of the mosaic are recognized through the visual recognition mechanism, and then the mosaic with the front side facing upwards is grabbed and arranged on the mosaic template through the tile paving robot according to the recognition result of the visual recognition mechanism. Through the mutual cooperation of the mechanisms, the loading and arrangement work of the mosaics can be automatically completed, the arrangement efficiency is high, the quality is good, the labor is saved, and the production efficiency is improved.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
Claims (10)
1. A full-automatic mosaic production system is characterized by comprising a mosaic cutting unit, a mosaic arranging unit, a mosaic overturning unit, a mosaic net attaching unit, a mosaic drying and curing unit and a mosaic demoulding unit; the mosaic cutting unit, the mosaic arranging unit, the mosaic overturning unit, the mosaic net attaching unit, the mosaic drying and curing unit and the mosaic demolding unit are sequentially connected through a conveying belt;
the mosaic cutting unit is used for cutting a whole brick blank to form mosaic particles;
the mosaic arranging unit is used for installing mosaic particles into the mosaic template with the front faces upward;
the mosaic turning unit is used for covering the upper side of the mosaic template provided with the mosaic and turning the upper side by 180 degrees, so that the back of the mosaic faces upwards;
the mosaic screen attaching unit is used for attaching a positioning screen to the back of the mosaic;
the mosaic drying and curing unit is used for drying the mosaic with the net attached to the back surface so as to ensure that the positioning net is fully adhered to the mosaic particles;
the mosaic demoulding unit is used for taking out the solidified mosaic from the mosaic template, and the mosaic template is circularly sent back to the mosaic arranging unit.
2. The fully automatic mosaic production system according to claim 1, wherein said mosaic cutting unit comprises a first cutter for cutting the whole tile into strips and a second cutter for cutting the strips into granules to form mosaic particles.
3. The fully automatic mosaic production system according to claim 1, wherein a mosaic cleaning and drying unit is further provided between the mosaic cutting unit and the mosaic arranging unit, and the mosaic cleaning and drying unit is used for cleaning dust and impurities left by mosaic particles due to cutting and drying the cleaned mosaic particles.
4. The fully automatic mosaic production system according to claim 1, wherein said mosaic arranging unit is further provided with a mosaic template conveying and positioning mechanism; the mosaic template conveying and positioning mechanism is used for fixing the mosaic templates at a preset arrangement position, ensuring that the mosaic templates do not move in the mosaic arrangement process, and ensuring that the positioning error of the mosaic templates is less than +/-0.5 mm.
5. The fully automatic mosaic production system according to claim 1, wherein said mosaic arranging unit comprises a feeding mechanism, a conveying mechanism, a visual recognition mechanism, a tile laying robot, a turnover mechanism and a circulating conveying mechanism; the feeding mechanism, the conveying mechanism, the turnover mechanism and the circulating conveying mechanism are sequentially arranged; the feeding mechanism is used for feeding mosaic particles; the visual recognition mechanism is arranged above the conveying mechanism and used for detecting and recording the positions and the positive and negative states of mosaic particles on the conveying mechanism; the tile paving robot is used for grabbing the mosaic particles with the right side facing upwards from the conveying mechanism and arranging the mosaic particles on the mosaic template; the turnover mechanism is used for turning over the residual mosaic particles; the circulating conveying mechanism is used for re-conveying the turned mosaic particles to the feeding mechanism.
6. The full-automatic production method of the mosaic is characterized by comprising the following steps:
s001, cutting the whole brick blank through a mosaic cutting unit to form mosaic particles;
s002, installing the mosaic particles into the mosaic template through the mosaic arranging unit with the front faces upward;
s003, covering the upper side of the mosaic template provided with the mosaic by a mosaic overturning unit and overturning the upper side by 180 degrees so that the back of the mosaic faces upwards;
s004, attaching a positioning net on the back of the mosaic through a mosaic attaching net unit;
s005, drying the mosaic with the net attached to the back surface through a mosaic drying and curing unit to enable the positioning net to be fully adhered to mosaic particles;
and S006, taking out the solidified mosaic from the mosaic template through the mosaic demoulding unit, and circularly returning the mosaic template to the mosaic arranging unit.
7. The fully automatic production method of mosaics according to claim 6, wherein step S001 specifically comprises cutting the whole mosaic tiles into strips by a first cutting machine, and cutting the strips of mosaic tiles into granules by a second cutting machine to form mosaic particles.
8. The fully automatic production method of mosaics according to claim 6, further comprising the following steps between steps S001 and S002: and cleaning dust and impurities left by mosaic particles due to cutting by a mosaic cleaning and air-drying unit, and air-drying the cleaned mosaic particles.
9. The fully automatic mosaic production method according to claim 6, wherein before the mosaic particles are loaded into the mosaic plates with their faces facing upwards by the mosaic arranging unit, the mosaic plates are fixed at the predetermined arrangement positions by the mosaic plate conveying and positioning mechanism, and the mosaic plates are ensured not to move during the mosaic arranging process, and the positioning error of the mosaic plates is less than ± 0.5 mm.
10. The fully automatic production method of mosaics according to claim 6, wherein step S002 specifically comprises the steps of:
(1) feeding mosaic particles through a feeding mechanism;
(2) the position and the positive and negative states of mosaic particles on the transmission mechanism are detected and recorded through the visual recognition mechanism;
(3) grabbing the mosaic particles with the right side facing upwards from the conveying mechanism through a tile paving robot and arranging the mosaic particles on the mosaic template;
(4) turning over the rest mosaic particles by a turning mechanism;
(5) and the turned mosaic particles are conveyed to the feeding mechanism again through the circulating conveying mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010695173.5A CN111993561A (en) | 2020-07-19 | 2020-07-19 | Full-automatic mosaic production system and full-automatic mosaic production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010695173.5A CN111993561A (en) | 2020-07-19 | 2020-07-19 | Full-automatic mosaic production system and full-automatic mosaic production method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111993561A true CN111993561A (en) | 2020-11-27 |
Family
ID=73468058
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010695173.5A Pending CN111993561A (en) | 2020-07-19 | 2020-07-19 | Full-automatic mosaic production system and full-automatic mosaic production method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111993561A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113027097A (en) * | 2021-03-23 | 2021-06-25 | 江苏广吴建设园林有限公司 | Laying device and method for special-shaped mosaic floor tiles |
| CN113815294A (en) * | 2021-09-23 | 2021-12-21 | 佛山市南海风靡建材有限公司 | Paving line of mosaic back net |
| CN114986625A (en) * | 2022-04-21 | 2022-09-02 | 常州市泰明机械有限公司 | Full-automatic circulation production device and production system for high-stability plates |
| CN116674314A (en) * | 2023-05-16 | 2023-09-01 | 江苏康程新材料科技有限公司 | Novel wooden mosaic decorative board and production method thereof |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE595709A (en) * | 1959-10-05 | 1961-02-01 | Alexander John Cherney | Process and installation for the manufacture of mosaic tiles, and tiles for walls and floors in vitrified clay or the like |
| DE29917194U1 (en) * | 1999-09-30 | 2000-01-05 | Kiskalt Doris | Glass mosaic technique |
| CN101368441A (en) * | 2008-07-07 | 2009-02-18 | 潘灿强 | Full-automatic labeling system and its automatic recognition reversal device |
| CN201236473Y (en) * | 2008-07-07 | 2009-05-13 | 潘灿强 | Full-automatic labeling system and its automatic recognition reversal device |
| CN102644364A (en) * | 2012-04-16 | 2012-08-22 | 黄建平 | Full-automatic paving method of ceramic mosaic tiles and full-automatic paving line |
| CN202764572U (en) * | 2012-07-27 | 2013-03-06 | 周仕成 | Full-automatic mosaic pattern paving machine |
| CN105856943A (en) * | 2016-04-15 | 2016-08-17 | 佛山博文机器人自动化科技有限公司 | Automatic paving and pasting device and method for mosaics |
| CN107813648A (en) * | 2016-09-13 | 2018-03-20 | 廖竞光 | A kind of full-automatic mosaic paving paper producing apparatus |
| CN108438837A (en) * | 2018-02-12 | 2018-08-24 | 梁鉴辉 | A kind of mosaic conveying device |
| CN111038166A (en) * | 2019-12-27 | 2020-04-21 | 珠海市白兔陶瓷有限公司 | Ceramic tile paving line |
-
2020
- 2020-07-19 CN CN202010695173.5A patent/CN111993561A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE595709A (en) * | 1959-10-05 | 1961-02-01 | Alexander John Cherney | Process and installation for the manufacture of mosaic tiles, and tiles for walls and floors in vitrified clay or the like |
| DE29917194U1 (en) * | 1999-09-30 | 2000-01-05 | Kiskalt Doris | Glass mosaic technique |
| CN101368441A (en) * | 2008-07-07 | 2009-02-18 | 潘灿强 | Full-automatic labeling system and its automatic recognition reversal device |
| CN201236473Y (en) * | 2008-07-07 | 2009-05-13 | 潘灿强 | Full-automatic labeling system and its automatic recognition reversal device |
| CN102644364A (en) * | 2012-04-16 | 2012-08-22 | 黄建平 | Full-automatic paving method of ceramic mosaic tiles and full-automatic paving line |
| CN202764572U (en) * | 2012-07-27 | 2013-03-06 | 周仕成 | Full-automatic mosaic pattern paving machine |
| CN105856943A (en) * | 2016-04-15 | 2016-08-17 | 佛山博文机器人自动化科技有限公司 | Automatic paving and pasting device and method for mosaics |
| CN107813648A (en) * | 2016-09-13 | 2018-03-20 | 廖竞光 | A kind of full-automatic mosaic paving paper producing apparatus |
| CN108438837A (en) * | 2018-02-12 | 2018-08-24 | 梁鉴辉 | A kind of mosaic conveying device |
| CN111038166A (en) * | 2019-12-27 | 2020-04-21 | 珠海市白兔陶瓷有限公司 | Ceramic tile paving line |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113027097A (en) * | 2021-03-23 | 2021-06-25 | 江苏广吴建设园林有限公司 | Laying device and method for special-shaped mosaic floor tiles |
| CN113815294A (en) * | 2021-09-23 | 2021-12-21 | 佛山市南海风靡建材有限公司 | Paving line of mosaic back net |
| CN114986625A (en) * | 2022-04-21 | 2022-09-02 | 常州市泰明机械有限公司 | Full-automatic circulation production device and production system for high-stability plates |
| CN116674314A (en) * | 2023-05-16 | 2023-09-01 | 江苏康程新材料科技有限公司 | Novel wooden mosaic decorative board and production method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111993561A (en) | Full-automatic mosaic production system and full-automatic mosaic production method | |
| CN105292657B (en) | A kind of vision positioning mobile phone auxiliary material mounting system | |
| CN104768362A (en) | Multifunctional full-automatic component inserting machine | |
| CN103547421A (en) | Method and device for transporting a fiber contour cut out from a planar woven fabric in the course of producing fiber-reinforced plastic molded parts | |
| WO2020132776A1 (en) | Overturning pulp-suction automatic forming machine for molded pulp products and manufacturing method | |
| CN211968178U (en) | Automatic assembly system for connector | |
| CN210233768U (en) | Automatic unloader that goes up of screw rubber coating | |
| CN111846947A (en) | Automatic brick system of arranging of mosaic | |
| CN111469449A (en) | Mould pressing multimachine linkage automation line | |
| CN108747348B (en) | A kind of LED light automatic assembling machine | |
| CN104860062B (en) | Mosaic turning-over and grasping machine | |
| CN208084517U (en) | A kind of plate water jet automatic production line | |
| CN212147509U (en) | Automatic bending device of FPC circuit board | |
| CN108247532A (en) | A kind of automatic loading and unloading device | |
| CN103752794A (en) | Fastener pulling machine | |
| KR101692835B1 (en) | Auto Color Contact Lens Manufacturing Apparatus | |
| CN215865654U (en) | Soft packet of lithium cell leakage detection equipment | |
| CN116022396A (en) | Intelligent full-automatic braiding machine | |
| KR102421334B1 (en) | Deburring apparatus | |
| CN210792644U (en) | Mosaic assembling line | |
| CN108687947A (en) | A kind of precast wall body plate dismoulding system | |
| CN207953543U (en) | A kind of automatic loading and unloading device | |
| CN111228908B (en) | Air filter production line | |
| CN210279888U (en) | Blanking system of bulb product | |
| CN212686876U (en) | Automatic brick system of arranging of mosaic |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20201127 |