CN116022396A

CN116022396A - Intelligent full-automatic braiding machine

Info

Publication number: CN116022396A
Application number: CN202211643792.5A
Authority: CN
Inventors: 郑洋; 陈金涛; 陈克伟; 曹贱文
Original assignee: Guangdong Wangshi Precision Components Co ltd
Current assignee: Guangdong Wangshi Precision Components Co ltd
Priority date: 2022-12-20
Filing date: 2022-12-20
Publication date: 2023-04-28

Abstract

The invention relates to the field of intelligent braiding, in particular to an intelligent full-automatic braiding machine, which comprises a box body, a door plate and the like; the front part of the box body is connected with a door plate through a hinge. According to the invention, components are placed in the carrier tape through the mechanical claws, so that the carrier tape is fed in a non-stop state, the working efficiency is effectively improved, the offset upper tape is pulled by the blade to move and rightly position, and then the adjusted upper tape and the carrier tape are sealed through the hot pressing roller, so that the problems that gaps appear after the upper tape is sealed and edges of the upper tape protrude out of edges of the carrier tape, and the upper tape is prone to bulge after hot pressing due to the fact that more air is reserved between the upper tape and the carrier tape are solved, the sealing quality is greatly improved, the upper surface of the upper tape is propped by the two hot pressing plates, deformation of the braid during cutting is avoided, gaps appear at the tail part of the braid, and the problems that the head part of the upper tape and the head part of the carrier tape of the braid are not yet subjected to braiding are avoided.

Description

Intelligent full-automatic braiding machine

Technical Field

The invention relates to the field of intelligent braiding, in particular to an intelligent full-automatic braiding machine.

Background

In order to facilitate use and transportation and meet the assembly requirement of the modern electronic equipment automation production line, the electronic components generally need to be braided and packaged, so that a braiding machine exists, the braiding machine can be divided into two main types of semi-automatic and full-automatic, and along with continuous upgrading and thinning and high integration of electronic products, the requirement of an intelligent braiding machine is also improved along with the miniaturization of the electronic components;

in the prior art, as the upper belt and the carrier belt are subjected to hot-press sealing, the upper belt is easy to deviate, gaps appear after sealing and the edges of the upper belt protrude out of the edges of the carrier belt, so that the sealing quality is greatly reduced, and more air is reserved between the upper belt and the carrier belt during hot-press sealing, so that the upper belt is easy to bulge after hot-press sealing, and the sealing quality is further influenced;

moreover, because the carrier tape needs to be cut after the braiding is finished, most of the prior art is manually cut, gaps are easily formed at the tail of the braiding on which components are mounted, the transportation and the storage of the braiding are easily affected, the head of the upper tape of the braiding and the head of the carrier tape are offset, and the alignment is needed by manual work when the next braiding is performed, so that the working efficiency is greatly affected.

Disclosure of Invention

In order to overcome the defect that the upper belt and the carrier belt are easy to deviate when being subjected to hot-pressing sealing, and greatly reduce the sealing quality, the invention provides an intelligent full-automatic braiding machine.

The technical proposal is as follows: an intelligent full-automatic braiding machine comprises supporting legs, a box body, a door plate, a bottom plate and a braiding component; the four support legs are arranged, and the upper parts of the four support legs are fixedly connected with a box body together; the front part of the box body is connected with a door plate through a hinge; the upper surface of the box body is fixedly connected with a bottom plate, and a mounting plate is arranged on the bottom plate; the bottom plate is connected with a braid component; the braid component is connected with the box body; the automatic feeding device also comprises a feeding component, a detection and trimming component, a ending component, a mechanical claw, a blade, an air pipe, a hot press roller, a cutter and a hot press plate; the braid component is connected with a material supplementing component; the braid component is connected with a detection and trimming component; the detection trimming assembly is connected with the material supplementing assembly; the left part of the bottom plate is connected with a tail-in assembly; the ending assembly is connected with the braid assembly; the feeding component is connected with a mechanical claw for feeding the carrier tape; the detection trimming assembly is connected with a blade for adjusting the upper belt; the lower part of the blade is connected with an air pipe for discharging redundant air in the carrier tape in a sliding way; the trimming assembly is connected with a hot-pressing roller for carrying out secondary sealing on the carrier tape; the ending component is connected with a cutter for cutting off the carrier tape; the ending assembly is connected with two hot pressing plates for preventing carrier tape leakage.

As a further preferable scheme, the blade is arranged in an inclined shape, so that the upper belt can be conveniently lifted; and the middle part of the blade is penetrated with two sliding grooves for the movement of the air pipe.

As a further preferable scheme, the outer wall of the air pipe is provided with two blocking parts which are distributed left and right and are used for being matched with the movement of the air pipe.

As a further preferable scheme, the rear part of the air pipe is connected with two suction pipes which are distributed left and right and are used for sucking air by matching with the air pipe, so that the suction is performed from multiple angles, and the suction ports of the two suction pipes are flat, so that the absorption range is enlarged.

As a further preferable scheme, the rear part of the air pipe is fixedly connected with a bulb, so that the upper belt is prevented from being damaged by the air pipe.

As a further preferable scheme, the braiding component comprises a vibration disc, a feeder, a conveyor, a flatting machine, a CCD camera, a loading conveyor, an alarm lamp, a winding machine, a loading disc and a first hot press; the left part of the bottom plate is connected with a vibrating plate; the middle part of the bottom plate is connected with a feeder; the mounting plate is connected with a conveyor; the right part of the upper surface of the mounting plate is connected with a flattening machine; the front part of the upper surface of the bottom plate is connected with a CCD camera, and the CCD camera is positioned at the rear part of the feeder; the upper surface of the bottom plate is connected with an upper belt conveyer; an alarm lamp is fixedly connected to the rear part of the upper surface of the bottom plate; the left part of the upper surface of the bottom plate is connected with a winding machine, and a connecting frame is arranged on the winding machine; the winding machine is connected with the ending assembly; the front part of the box body is detachably connected with a loading disc; the conveyor fixing part is connected with a first hot press; the conveyor is connected with the detection trimming assembly.

As a further preferable scheme, the material supplementing assembly comprises a first electric sliding rail, a first electric sliding block, a first fixing plate, a second electric sliding rail, a second electric sliding block, a first electric actuator, a base, a material box, a first top plate, a first sliding rod, a first elastic piece, a second electric actuator and a top block; the front part of the upper surface of the mounting plate is fixedly connected with a first electric sliding rail; the first electric sliding rail is connected with the detection and trimming assembly; the first electric sliding rail is connected with a first electric sliding block in a sliding way; the upper surface of the first electric sliding block is fixedly connected with a first fixing plate; the first fixed plate is fixedly connected with a second electric sliding rail; the second electric sliding rail is connected with a second electric sliding block in a sliding way; the second electric sliding block is fixedly connected with a first electric actuator; the first electric actuator telescopic part is fixedly connected with the mechanical claw; the upper surface of the bottom plate is fixedly connected with a base; the upper surface of the base is fixedly connected with a material box; the upper part of the material box is connected with a first top plate in a sliding way; the upper surface of the first top plate is fixedly connected with two first sliding rods which are distributed left and right; the two first sliding rods are both in sliding connection with the material box; the outer sides of the two first sliding rods are sleeved with a first elastic piece, one end of the first elastic piece is fixedly connected with the first top plate together, and the other end of the first top plate is fixedly connected with the material box together; the lower part of the material box is fixedly connected with a second electric actuator; the telescopic part of the second electric actuator is fixedly connected with a top block; the ejector block is connected with the material box in a sliding way.

As a further preferable scheme, the detection and trimming assembly comprises a third electric sliding block, a support plate, a third electric actuator, a round cover, a guide pipe, a second hot press and a detector; a third electric sliding block is connected to the first electric sliding rail in a sliding manner; the upper surface of the third electric sliding block is fixedly connected with a support plate; a third electric actuator is fixedly connected on the support plate; the telescopic part of the third electric actuator is fixedly connected with the blade; the front part of the blade is fixedly connected with a round cover; a conduit is fixedly connected on the round cover; the conveyor is fixedly connected with a second hot press on the upper surface; the second hot press is connected with the hot press roller; the second hot press is externally mounted with a detector.

As a further preferable scheme, the ending assembly comprises a bracket, a third electric sliding rail, a fourth electric sliding block, a fourth electric actuator, a second fixing plate, a sliding block, a second sliding rod, a second elastic piece, a third fixing plate, a fifth electric actuator, a second top plate, a limiting plate, a fixing rod and a third elastic piece; the left part of the bottom plate is fixedly connected with a bracket; the upper part of the bracket is fixedly connected with a third electric sliding rail; the third electric sliding rail is connected with two fourth electric sliding blocks in a sliding way; the lower surface of the front fourth electric sliding block is fixedly connected with a fourth electric actuator; the lower surface of the fourth electric sliding block at the rear part is fixedly connected with a second fixing plate; the second fixed plate is connected with a sliding plate in a sliding way; the sliding plate is connected with a sliding block in a sliding way; the sliding block is fixedly connected with the telescopic part of the fourth electric actuator; the sliding block is fixedly connected with the cutter; the four corners of the rectangle of the sliding plate are respectively connected with a second sliding rod in a sliding way; the lower ends of the two second sliding rods on the same front and rear sides are respectively fixedly connected with a hot pressing plate; the outer side of each second sliding rod is sleeved with a second elastic piece, one end of the second elastic piece is fixedly connected with the sliding plate, and the other end of the second elastic piece is fixedly connected with the hot pressing plate; a third fixing plate is fixedly connected to the connecting frame; the upper surface of the third fixed plate is fixedly connected with a fifth electric actuator; the fifth electric actuator telescopic part is fixedly connected with a second top plate; a limiting plate is fixedly connected to the upper part of the second top plate; the middle part of the sliding plate is fixedly connected with a fixed rod; the fixed rod is connected with the sliding block in a sliding way; the outside of the fixed rod is sleeved with a third elastic piece, one end of the third elastic piece is fixedly connected with the sliding plate, and the other end of the third elastic piece is fixedly connected with the sliding block.

As a further preferable scheme, two bumps distributed left and right are arranged at the lower part of the cutter; the limiting plate is provided with a groove for matching the two convex blocks to operate, so that the limiting plate expands leftwards and rightwards.

The invention has the advantages and positive effects that:

1. the mechanical claws are used for placing components into the carrier tape, so that the carrier tape is fed in a non-stop state, and the working efficiency is effectively improved.

2. The upper belt with the blade pulling offset moves to be in the right position, and then the adjusted upper belt and the carrier belt are sealed through the hot pressing roller, so that the problem that gaps appear after the upper belt is sealed due to the fact that the offset appears, the edges of the upper belt protrude out of the edges of the carrier belt, and after hot pressing is caused by the fact that more air remains between the upper belt and the carrier belt, the upper belt is prone to bulge is solved, and sealing quality is greatly improved.

3. The upper surface of the upper belt is propped against by the two hot pressing plates, so that the braid is prevented from being deformed when being cut, and the two hot pressing plates are controlled to be operated to carry out hot pressing on the tail part of the braid and the head part of the upper belt and the head part of the carrier belt which are not carried out on the braid, so that the problems that gaps appear at the tail part of the braid loaded with components and the head part of the upper belt and the head part of the carrier belt which are not carried out on the braid are avoided.

4. The lug will remove to the recess that sets up on the limiting plate in to lead to the fact the extrusion in the recess that sets up on the limiting plate, and then make the limiting plate take place the deformation left and right sides, and then make the limiting plate extrude the carrier band, and then make two places the department and move away from mutually dorsad, and then be convenient for the cutter cut off the carrier band, and avoid damaging carrier band and components and parts, effectually improved braid quality.

Drawings

FIG. 1 shows a schematic perspective view of an intelligent full-automatic braiding machine according to the present invention;

FIG. 2 shows a schematic view of a first partial perspective view of the intelligent fully automatic taping machine of the present invention;

FIG. 3 is a schematic view of a second partial perspective view of the intelligent fully automatic taping machine of the present invention;

FIG. 4 is a schematic perspective view showing the feeding assembly of the intelligent full-automatic braider of the present invention;

FIG. 5 shows a partial cross-sectional view of the intelligent fully automatic taping machine feed assembly of the present invention;

FIG. 6 is a schematic view showing a three-dimensional structure of an intelligent full-automatic taping machine detection trimming assembly according to the present invention;

FIG. 7 is a schematic view showing a partial perspective view of an intelligent full-automatic taping machine inspection trimming assembly according to the present invention;

FIG. 8 shows a first partial cross-sectional view of the intelligent full-automatic taping machine inspection trim assembly of the present invention;

FIG. 9 is a second partial cross-sectional view of the intelligent fully automatic taping machine test trim assembly of the present invention;

FIG. 10 is a third partial cross-sectional view of the intelligent fully automatic taping machine inspection trim assembly of the present invention;

FIG. 11 is a schematic perspective view of the ending assembly of the intelligent full-automatic taping machine of the present invention;

FIG. 12 is a schematic view of a first partial perspective view of the ending assembly of the intelligent full-automatic taping machine of the present invention;

FIG. 13 is a schematic view of a second partial perspective view of the ending assembly of the intelligent fully automatic taping machine of the present invention;

fig. 14 shows a third partial perspective view of the ending assembly of the intelligent full-automatic taping machine of the present invention.

Wherein: 1-supporting legs, 2-box bodies, 3-door panels, 4-bottom plates and 41-mounting plates;

5-vibration disc, 6-feeder, 7-conveyor, 8-flatting machine, 9-CCD camera, 10-upper belt conveyor, 11-alarm lamp, 12-winder, 121-connecting frame, 13-loading disc, 14-first hot press, 15-carrier belt and 151-place;

201-first electric slide rails, 202-first electric slide blocks, 203-first fixed plates, 204-second electric slide rails, 205-second electric slide blocks, 206-first electric actuators, 207-mechanical claws, 208-bases, 209-material boxes, 210-first top plates, 211-first slide bars, 212-first elastic pieces, 213-second electric actuators and 214-top blocks;

301-third electric sliding blocks, 302-supporting plates, 303-third electric actuators, 304-blades, 3041-sliding grooves, 305-air pipes, 3051-blocking parts, 3052-suction pipes, 3053-ball heads, 306-round covers, 307-guide pipes, 308-second hot presses, 309-hot press rollers and 310-detectors;

401-bracket, 402-third electric slide rail, 403-fourth electric slide block, 404-fourth electric actuator, 405-second fixed plate, 406-sliding plate, 407-sliding block, 408-cutter, 4081-bump, 409-second slide bar, 410-second elastic piece, 411-hot pressing plate, 412-third fixed plate, 413-fifth electric actuator, 414-second top plate, 415-limit plate, 416-fixed rod, 417-third elastic piece.

Detailed Description

The following describes the technical scheme with reference to specific embodiments, and it should be noted that: terms indicating orientations, such as up, down, left, right, etc., are used herein only with respect to the position of the illustrated structure in the corresponding drawings. The parts themselves are numbered herein, for example: first, second, etc. are used solely to distinguish between the described objects and do not have any sequential or technical meaning. And the application is said to be as follows: connection, coupling, unless specifically stated otherwise, includes both direct and indirect connection (coupling).

Example 1

An intelligent full-automatic braiding machine, which is shown in figures 1-14, comprises a supporting leg 1, a box body 2, a door plate 3, a bottom plate 4 and a braiding component; the four support legs 1 are arranged, and the upper parts of the four support legs 1 are fixedly connected with a box body 2; the front part of the box body 2 is connected with a door plate 3 through a hinge; the upper surface of the box body 2 is fixedly connected with a bottom plate 4, and a mounting plate 41 is arranged on the bottom plate 4; the bottom plate 4 is connected with a braid component; the braid component is connected with the case body 2;

the device also comprises a feeding component, a detection and trimming component, a ending component, a mechanical claw 207, a blade 304, an air pipe 305, a hot press roller 309, a cutter 408 and a hot press plate 411; the braid component is connected with a material supplementing component; the braid component is connected with a detection and trimming component; the detection trimming assembly is connected with the material supplementing assembly; the left part of the bottom plate 4 is connected with a ending component; the ending assembly is connected with the braid assembly; the feeding component is connected with a mechanical claw 207; the detection trimming assembly is connected with a blade 304; the lower part of the blade 304 is connected with an air pipe 305 in a sliding way; the finishing assembly has a heated platen 309 attached; the ending assembly has a cutter 408 attached thereto; the ending assembly has two heated platens 411 attached.

The blade 304 is arranged in an inclined shape, so that the upper belt can be conveniently lifted; and two sliding grooves 3041 are formed in the middle of the blade 304 for moving the air pipe 305.

The outer wall of the air pipe 305 is provided with two blocking parts 3051 distributed left and right for moving in cooperation with the air pipe 305.

The rear part of the air pipe 305 is connected with two suction pipes 3052 which are distributed left and right and are used for sucking air by matching with the air pipe 305, so that the air is sucked from multiple angles, and the suction ports of the two suction pipes 3052 are flat, so that the absorption range is enlarged.

The rear part of the air pipe 305 is fixedly connected with a ball head 3053, so that the air pipe 305 is prevented from damaging the upper belt.

The braiding component comprises a vibration disc 5, a feeder 6, a conveyor 7, a flatting machine 8, a CCD camera 9, a loading conveyor 10, an alarm lamp 11, a winding machine 12, a loading disc 13 and a first hot press 14; the left part of the bottom plate 4 is connected with a vibration plate 5; the middle part of the bottom plate 4 is connected with a feeder 6; the mounting plate 41 is connected with a conveyor 7; the right part of the upper surface of the mounting plate 41 is connected with a flattening machine 8; the front part of the upper surface of the bottom plate 4 is connected with a CCD camera 9, and the CCD camera 9 is positioned at the rear part of the feeder 6; the upper surface of the bottom plate 4 is connected with an upper belt conveyer 10; an alarm lamp 11 is fixedly connected to the rear part of the upper surface of the bottom plate 4; the left part of the upper surface of the bottom plate 4 is connected with a winding machine 12, and a connecting frame 121 is arranged on the winding machine 12; the winding machine 12 is connected with a ending component; the front part of the box body 2 is detachably connected with a loading disc 13; the fixed part of the conveyor 7 is connected with a first hot press 14; the conveyor 7 is connected to the inspection trim assembly.

The material supplementing assembly comprises a first electric sliding rail 201, a first electric sliding block 202, a first fixing plate 203, a second electric sliding rail 204, a second electric sliding block 205, a first electric actuator 206, a base 208, a material box 209, a first top plate 210, a first sliding rod 211, a first elastic piece 212, a second electric actuator 213 and a top block 214; the front part of the upper surface of the mounting plate 41 is fixedly connected with a first electric sliding rail 201; the first electric sliding rail 201 is connected with a detection trimming assembly; the first electric sliding rail 201 is connected with a first electric sliding block 202 in a sliding way; the upper surface of the first electric sliding block 202 is fixedly connected with a first fixing plate 203; a second electric sliding rail 204 is fixedly connected to the first fixing plate 203; a second electric sliding block 205 is connected to the second electric sliding rail 204 in a sliding manner; the second electric sliding block 205 is fixedly connected with a first electric actuator 206; the telescopic part of the first electric actuator 206 is fixedly connected with the mechanical claw 207; the upper surface of the bottom plate 4 is fixedly connected with a base 208; the upper surface of the base 208 is fixedly connected with a material box 209; a first top plate 210 is connected to the upper part of the material box 209 in a sliding manner; the upper surface of the first top plate 210 is fixedly connected with two first sliding rods 211 which are distributed left and right; the two first sliding rods 211 are both in sliding connection with the material box 209; the outer sides of the two first sliding rods 211 are sleeved with a first elastic piece 212, one end of the first elastic piece 212 is fixedly connected with the first top plate 210 together, and the other end of the first top plate 210 is fixedly connected with the material box 209 together; a second electric actuator 213 is fixedly connected to the lower part of the material box 209; a top block 214 is fixedly connected to the telescopic part of the second electric actuator 213; the top block 214 is slidably connected to the material tank 209.

The detection and trimming assembly comprises a third electric sliding block 301, a support plate 302, a third electric actuator 303, a round cover 306, a conduit 307, a second hot press 308 and a detector 310; a third electric sliding block 301 is connected to the first electric sliding rail 201 in a sliding manner; the upper surface of the third electric sliding block 301 is fixedly connected with a support plate 302; a third electric actuator 303 is fixedly connected to the support plate 302; the telescopic part of the third electric actuator 303 is fixedly connected with the blade 304; a round cover 306 is fixedly connected with the front part of the blade 304; a conduit 307 is fixedly connected to the dome 306; the conveyor 7 is fixedly connected with a second hot press 308 on the upper surface; the second thermocompressor 308 is connected to a thermocompressor roll 309; the second press 308 is externally mounted with a detector 310.

The ending assembly comprises a bracket 401, a third electric sliding rail 402, a fourth electric sliding block 403, a fourth electric actuator 404, a second fixed plate 405, a sliding plate 406, a sliding block 407, a second sliding rod 409, a second elastic piece 410, a third fixed plate 412, a fifth electric actuator 413, a second top plate 414, a limiting plate 415, a fixed rod 416 and a third elastic piece 417; the left part of the bottom plate 4 is fixedly connected with a bracket 401; a third electric sliding rail 402 is fixedly connected to the upper part of the bracket 401; the third electric sliding rail 402 is connected with two fourth electric sliding blocks 403 in a sliding way; a fourth electric actuator 404 is fixedly connected to the lower surface of the fourth electric slider 403 in front; the lower surface of the fourth electric sliding block 403 at the rear is fixedly connected with a second fixing plate 405; the second fixing plate 405 is slidably connected with a sliding plate 406; the sliding plate 406 is connected with a sliding block 407 in a sliding manner; the sliding block 407 is fixedly connected with the telescopic part of the fourth electric actuator 404; the sliding block 407 is fixedly connected with the cutter 408; the four rectangular corners of the sliding plate 406 are respectively connected with a second sliding rod 409 in a sliding way; the lower ends of the two second sliding rods 409 on the same front and back sides are respectively fixedly connected with a hot pressing plate 411; a second elastic piece 410 is sleeved outside each second sliding rod 409, one end of the second elastic piece 410 is fixedly connected with the sliding plate 406, and the other end of the second elastic piece 410 is fixedly connected with the hot pressing plate 411; a third fixing plate 412 is fixedly connected to the connecting frame 121; the upper surface of the third fixing plate 412 is fixedly connected with a fifth electric actuator 413; a second top plate 414 is fixedly connected to the telescopic part of the fifth electric actuator 413; a limiting plate 415 is fixedly connected to the upper part of the second top plate 414; a fixed rod 416 is fixedly connected to the middle part of the sliding plate 406; the fixed rod 416 is in sliding connection with the sliding block 407; the third elastic member 417 is sleeved outside the fixing rod 416, and one end of the third elastic member 417 is fixedly connected to the sliding plate 406, and the other end of the third elastic member 417 is fixedly connected to the sliding block 407.

Two left and right distributed lugs 4081 are arranged at the lower part of the cutter 408; the limiting plate 415 is provided with a groove for cooperating with the two protruding blocks 4081, so that the limiting plate 415 expands to the left and right sides.

The first electric actuator 206, the second electric actuator 213, the third electric actuator 303, the fourth electric actuator 404, and the fifth electric actuator 413 are electric push rods; the first elastic member 212, the second elastic member 410, and the third elastic member 417 are springs.

When braiding, the method comprises the following steps: the intelligent full-automatic braider is moved to a designated position by a worker, two peripheral pump machines are respectively connected with an air pipe 305 and a guide pipe 307, then a loading tray 13 with a carrier tape 15 is manually placed on a box body 2, the movable end of the carrier tape 15 is pulled, the movable end of the carrier tape 15 is placed on a conveyor 7, the components to be loaded are manually poured into a vibrating tray 5, an upper tape is placed in an upper tape conveyor 10, the movable end of the upper tape is pulled, the movable end of the upper tape is attached to the movable end of the carrier tape 15, the vibrating tray 5 and an upper feeder 6 are controlled to cooperatively operate, the components are sequentially loaded into a placement position 151 in the carrier tape 15 one by one through the upper feeder 6, meanwhile, the conveyor 7 is controlled to operate to drive the carrier tape 15 to move from right to left, when the carrier tape 15 filled with components moves to the flatting machine 8, the flatting machine 8 is controlled to operate to adjust the components which are not placed in place, so that the components are accurately placed in the placement position 151, the carrier tape 15 is detected through the CCD camera 9, if unqualified components are detected, the warning light 11 rings, feeding is carried out again, after the feeding is finished, the conveyor 7 is controlled to operate to drive the carrier tape 15 to continue to move left, at the moment, the carrier tape 15 is subjected to hot pressing through the first hot press 14, the upper tape and the carrier tape 15 are subjected to hot pressing sealing through the first hot press 14, and then the winding machine 12 is controlled to operate to wind the carrier tape 15 filled with the components, so that the carrier tape 15 is collected.

When the feeding is carried out: the worker stacks the components to be loaded in the material box 209 in order, then controls the second electric actuator 213 to start driving the jacking block 214 to move forward, further pushes the lowest component to partially expose the material box 209, so that the gripper 207 clamps and fixes, when the lowest component is grabbed by the gripper 207, the stacked component is extruded by the first top plate 210 to move downwards, thereby realizing the material supplementing, when the CCD camera 9 detects the unqualified component, controls the first electric actuator 206 to start driving the gripper 207 to move close to the component, controls the gripper 207 to clamp the component, clamps the unqualified component, collects, then controls the first electric actuator 206 to start driving the gripper 207 to move close to the component for supplementing, and clamps the component for supplementing through the gripper 207, then, the first electric actuator 206 is controlled to start to drive the mechanical claw 207 to move and reset, at the moment, the component is located above the carrier tape 15, then, the second electric slider 205 is controlled to move downwards along the second electric sliding rail 204, the second electric slider 205 moves to drive the first electric actuator 206 to move, the first electric actuator 206 moves to drive the mechanical claw 207 to move downwards, and then, the component is driven to move downwards, then, because the carrier tape 15 moves leftwards continuously, at the moment, the first electric slider 202 is controlled to move leftwards along the first electric sliding rail 201, at the moment, the speed of the first electric slider 202 moving leftwards is the same as the speed of the carrier tape 15 moving leftwards, at the moment, the mechanical claw 207 is controlled to put the component into the carrier tape 15, so that the carrier tape 15 is fed under the condition of no shutdown, and the working efficiency is effectively improved.

When the test trimming is performed: because the upper belt and the carrier belt 15 are easy to deviate during hot press sealing, gaps are formed after sealing, the sealing quality is greatly reduced due to the fact that the edges of the upper belt protrude out of the edges of the carrier belt 15, more air is reserved between the upper belt and the placement part 151 during hot press sealing, the situation that the upper belt is easy to bulge after hot pressing is further influenced, sealing quality is further influenced, when the carrier belt 15 passing through the first hot press 14 moves to be close to the hot press roller 309, the detector 310 is controlled to operate, the carrier belt 15 is detected through the detector 310, when the edges of the upper belt protrude out of the carrier belt 15 and the situation that the upper belt bulges out of the carrier belt are detected, the third electric actuator 303 is controlled to start to drive the blade 304 to move backwards and insert into the gaps between the upper belt and the carrier belt 15, and when the blade 304 moves backwards gradually, because the blade 304 is inclined, the blade 304 is further lifted, at this time, an external air pump is controlled to start blowing air into the round cover 306 through the guide pipe 307, at this time, air is blown into two sliding grooves 3041 penetrating through the middle of the blade 304, and two left and right blocking parts 3051 arranged on the outer wall of the air pipe 305 are pushed to move backwards, the air pipe 305 is further driven to move backwards into a gap between the upper belt and the carrier belt 15, then the two external air pumps are controlled to suck air respectively through the air pipe 305 and the guide pipe 307, and further air reserved between the upper belt and the placement position 151 is sucked out, at the same time, negative pressure is generated in the two sliding grooves 3041 penetrating through the middle of the air pipe 305 and the blade 304 during suction, and then the lower surface of the upper belt is adsorbed on the upper surface of the blade 304, at this time, the third electric actuator 303 is controlled to start driving the blade 304 to move forwards, and then move the righting through the upper band of blade 304 pulling skew, after the upper band removes righting, control two peripheral air pumps and stop the operation, and then make blade 304 no longer pull the upper band, simultaneously because carrier tape 15 is in incessant left-hand movement, this moment control third electronic slider 301 is along the synchronous left-hand movement of first electronic slide rail 201, third electronic slider 301 removes and drives the extension board 302 and remove, and then all parts that connect move left, when carrier tape 15 removes to hot-pressing roller 309 department, control third electric actuator 303 starts to drive blade 304 and moves forward, until blade 304 breaks away from the upper band completely, at this moment, the operation of second hot press 308 is sealed with carrier tape 15 through hot-pressing roller 309 again, thereby avoid the upper band to appear shifting and lead to appearing gap and the edge of upper band after the sealing, and leave more air between upper band and the carrier tape 15 and lead to the problem that the upper band is liable to appear the bulge condition, sealing quality has been improved greatly.

When ending, the method comprises the following steps: since the carrier tape 15 is cut after the completion of the braiding, the prior art is mostly cut manually, and the tail of the braiding loaded with components is very easy to be affected by the gap, and the transportation and preservation of the braiding are very easy to be affected, and the offset between the upper tape head and the head of the carrier tape 15 is also caused, and further, the alignment is also required manually during the next braiding, the working efficiency is greatly affected, after the braiding of the carrier tape 15 is completed, the carrier tape 15 stops moving, at this time, the fifth electric actuator 413 is controlled to start to drive the second top plate 414 to move upwards, the second top plate 414 moves to drive the limiting plate 415 to move upwards, and then the limiting plate 415 moves between two placement positions 151, and the upper surfaces of the limiting plate 415 are enabled to abut against the carrier tape 15, and then, the two fourth electric sliding blocks 403 are controlled to move synchronously along the third electric sliding rail 402 to move forwards, the fourth electric sliding block 403 is driven to move, the rear electric sliding block 403 is driven to move, and then the two thermal pressing plates 411 are driven to move to abut against the upper surfaces of the carrier tape, and then the two thermal pressing plates are prevented from moving, and all the thermal pressing plates are driven to move, and the two thermal pressing plates are prevented from moving, and the thermal pressing plates are prevented from moving to abut against the upper surfaces of the carrier tape 15, and then moving against the upper surfaces of the end of the carrier tape, and then the thermal pressing plate is controlled to move. And the head of the upper tape and the head of the carrier tape 15 which are not yet braided are offset;

then, the fourth electric sliding block 403 in front is controlled to start moving backwards along the third electric sliding rail 402, the fourth electric sliding block 403 moves to drive the fourth electric actuator 404 to move, the fourth electric actuator 404 moves to drive the sliding block 407 to move, the sliding block 407 moves to drive the cutter 408 to move, at this time, two left and right distributed protruding blocks 4081 arranged at the middle lower part of the cutter 408 move into grooves formed in the limiting plate 415, extrusion is caused in the grooves formed in the limiting plate 415, the limiting plate 415 deforms left and right, the limiting plate 415 extrudes the carrier tape 15, the two placement positions 151 are far away from each other in a back moving mode, the cutter 408 is convenient to cut off the carrier tape 15, damage to the carrier tape 15 and components is avoided, and the quality of the braid is effectively improved.

While the present disclosure has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. The scope of the disclosure should, therefore, not be limited to the above-described embodiments, but should be determined not only by the following claims, but also by the equivalents of the following claims.

Claims

1. An intelligent full-automatic braiding machine comprises supporting legs (1), a box body (2), a door plate (3), a bottom plate (4) and a braiding component; four supporting legs (1) are arranged, and the upper parts of the four supporting legs (1) are fixedly connected with a box body (2) together; the front part of the box body (2) is connected with a door plate (3) through a hinge; a bottom plate (4) is fixedly connected to the upper surface of the box body (2), and a mounting plate (41) is arranged on the bottom plate (4); the bottom plate (4) is connected with a braid component; the braid component is connected with the box body (2); the method is characterized in that: the automatic feeding device also comprises a feeding component, a detection and trimming component, a ending component, a mechanical claw (207), a blade (304), an air pipe (305), a hot-pressing roller (309), a cutter (408) and a hot-pressing plate (411); the braid component is connected with a material supplementing component; the braid component is connected with a detection and trimming component; the detection trimming assembly is connected with the material supplementing assembly; the left part of the bottom plate (4) is connected with a ending component; the ending assembly is connected with the braid assembly; the feeding component is connected with a mechanical claw (207) for feeding the carrier tape (15); the detection trimming assembly is connected with a blade (304) for adjusting the upper belt; the lower part of the blade (304) is connected with an air pipe (305) for discharging redundant air in the carrier tape (15) in a sliding way; the trimming assembly is connected with a hot-pressing roller (309) for carrying out secondary sealing on the carrier tape (15); the ending assembly is connected with a cutter (408) for cutting off the carrier tape (15); the ending assembly is connected with two hot pressing plates (411) for preventing the carrier tape (15) from leaking.

2. An intelligent fully automatic braiding machine according to claim 1, wherein: the blade (304) is arranged in an inclined shape, so that the upper belt can be conveniently lifted; and two sliding grooves (3041) are formed in the middle of the blade (304) in a penetrating way and are used for moving the air pipe (305).

3. An intelligent fully automatic braiding machine according to claim 1, wherein: the outer wall of the air pipe (305) is provided with two blocking parts (3051) which are distributed left and right and are used for being matched with the movement of the air pipe (305).

4. An intelligent fully automatic braiding machine according to claim 1, wherein: the rear part of the air pipe (305) is connected with two suction pipes (3052) which are distributed left and right and are used for sucking air in cooperation with the air pipe (305) so as to suck air from multiple angles, and the suction ports of the two suction pipes (3052) are flat, so that the absorption range is enlarged.

5. An intelligent fully automatic braiding machine according to claim 1, wherein: the rear part of the air pipe (305) is fixedly connected with a ball head (3053) to avoid the damage of the air pipe (305) to the upper belt.

6. An intelligent fully automatic braiding machine according to claim 1, wherein: the braiding component comprises a vibration disc (5), a feeder (6), a conveyor (7), a flattening machine (8), a CCD camera (9), a feeding conveyor (10), an alarm lamp (11), a winding machine (12), a loading disc (13) and a first hot press (14); the left part of the bottom plate (4) is connected with a vibration plate (5); the middle part of the bottom plate (4) is connected with a feeder (6); the mounting plate (41) is connected with a conveyor (7); the right part of the upper surface of the mounting plate (41) is connected with a flattening machine (8); the front part of the upper surface of the bottom plate (4) is connected with a CCD camera (9), and the CCD camera (9) is positioned at the rear part of the feeder (6); the upper surface of the bottom plate (4) is connected with an upper belt conveyer (10); an alarm lamp (11) is fixedly connected at the rear part of the upper surface of the bottom plate (4); the left part of the upper surface of the bottom plate (4) is connected with a winding machine (12), and a connecting frame (121) is arranged on the winding machine (12); the winding machine (12) is connected with the ending component; the front part of the box body (2) is detachably connected with a loading disc (13); the fixed part of the conveyor (7) is connected with a first hot press (14); the conveyor (7) is connected with the detection trimming assembly.

7. An intelligent fully automatic taping machine according to claim 6, wherein: the material supplementing assembly comprises a first electric sliding rail (201), a first electric sliding block (202), a first fixing plate (203), a second electric sliding rail (204), a second electric sliding block (205), a first electric actuator (206), a base (208), a material box (209), a first top plate (210), a first sliding rod (211), a first elastic piece (212), a second electric actuator (213) and a top block (214); the front part of the upper surface of the mounting plate (41) is fixedly connected with a first electric sliding rail (201); the first electric sliding rail (201) is connected with the detection trimming assembly; a first electric sliding block (202) is connected to the first electric sliding rail (201) in a sliding way; the upper surface of the first electric sliding block (202) is fixedly connected with a first fixing plate (203); a second electric sliding rail (204) is fixedly connected to the first fixed plate (203); a second electric sliding block (205) is connected to the second electric sliding rail (204) in a sliding way; a first electric actuator (206) is fixedly connected to the second electric sliding block (205); the telescopic part of the first electric actuator (206) is fixedly connected with the mechanical claw (207); the upper surface of the bottom plate (4) is fixedly connected with a base (208); the upper surface of the base (208) is fixedly connected with a material box (209); the upper part of the material box (209) is connected with a first top plate (210) in a sliding way; the upper surface of the first top plate (210) is fixedly connected with two first sliding rods (211) which are distributed left and right; the two first sliding rods (211) are both in sliding connection with the material box (209); the outer sides of the two first sliding rods (211) are sleeved with a first elastic piece (212), one end of the first elastic piece (212) is fixedly connected with the first top plate (210) together, and the other end of the first top plate (210) is fixedly connected with the material box (209) together; the lower part of the material box (209) is fixedly connected with a second electric actuator (213); a top block (214) is fixedly connected to the telescopic part of the second electric actuator (213); the top block (214) is in sliding connection with the material box (209).

8. An intelligent fully automatic taping machine according to claim 7, wherein: the detection trimming assembly comprises a third electric sliding block (301), a support plate (302), a third electric actuator (303), a round cover (306), a guide pipe (307), a second hot press (308) and a detector (310); a third electric sliding block (301) is connected to the first electric sliding rail (201) in a sliding manner; the upper surface of the third electric sliding block (301) is fixedly connected with a support plate (302); a third electric actuator (303) is fixedly connected to the support plate (302); the telescopic part of the third electric actuator (303) is fixedly connected with the blade (304); a round cover (306) is fixedly connected with the front part of the blade (304); a conduit (307) is fixedly connected on the round cover (306); the conveyor (7) is fixedly connected with a second hot press (308) on the upper surface; the second hot press (308) is connected with the hot press roller (309); the second press (308) is externally mounted with a detector (310).

9. An intelligent fully automatic taping machine according to claim 8, wherein: the ending assembly comprises a bracket (401), a third electric sliding rail (402), a fourth electric sliding block (403), a fourth electric actuator (404), a second fixed plate (405), a sliding plate (406), a sliding block (407), a second sliding rod (409), a second elastic piece (410), a third fixed plate (412), a fifth electric actuator (413), a second top plate (414), a limiting plate (415), a fixed rod (416) and a third elastic piece (417); the left part of the bottom plate (4) is fixedly connected with a bracket (401); a third electric sliding rail (402) is fixedly connected to the upper part of the bracket (401); the third electric sliding rail (402) is connected with two fourth electric sliding blocks (403) in a sliding way; a fourth electric actuator (404) is fixedly connected to the lower surface of the fourth electric slide block (403) at the front; the lower surface of the fourth electric sliding block (403) at the rear part is fixedly connected with a second fixing plate (405); a sliding plate (406) is connected to the second fixed plate (405) in a sliding manner; a sliding block (407) is connected on the sliding plate (406) in a sliding way; the sliding block (407) is fixedly connected with a telescopic part of the fourth electric actuator (404); the sliding block (407) is fixedly connected with the cutter (408); the four corners of the rectangle of the sliding plate (406) are respectively connected with a second sliding rod (409) in a sliding way; the lower ends of the two second sliding rods (409) on the same front and back sides are respectively fixedly connected with a hot pressing plate (411); a second elastic piece (410) is sleeved on the outer side of each second sliding rod (409), one end of the second elastic piece (410) is fixedly connected with the sliding plate (406), and the other end of the second elastic piece (410) is fixedly connected with the hot pressing plate (411); a third fixing plate (412) is fixedly connected to the connecting frame (121); the upper surface of the third fixed plate (412) is fixedly connected with a fifth electric actuator (413); a second top plate (414) is fixedly connected to the telescopic part of the fifth electric actuator (413); a limiting plate (415) is fixedly connected to the upper part of the second top plate (414); a fixed rod (416) is fixedly connected to the middle part of the sliding plate (406); the fixed rod (416) is in sliding connection with the sliding block (407); the outer side of the fixed rod (416) is sleeved with a third elastic piece (417), one end of the third elastic piece (417) is fixedly connected with the sliding plate (406), and the other end of the third elastic piece (417) is fixedly connected with the sliding block (407).

10. An intelligent fully automatic braiding machine according to claim 9, wherein: two bumps (4081) distributed left and right are arranged at the lower part of the cutter (408); the limiting plate (415) is provided with a groove which is used for being matched with the two convex blocks (4081) to operate, so that the limiting plate (415) expands towards the left side and the right side.