CN111978866B - Epoxy modified high-temperature petrolatum anti-corrosion paste and preparation method thereof - Google Patents

Epoxy modified high-temperature petrolatum anti-corrosion paste and preparation method thereof Download PDF

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CN111978866B
CN111978866B CN202010907583.1A CN202010907583A CN111978866B CN 111978866 B CN111978866 B CN 111978866B CN 202010907583 A CN202010907583 A CN 202010907583A CN 111978866 B CN111978866 B CN 111978866B
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petrolatum
parts
temperature
paste
epoxy modified
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CN111978866A (en
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王彦民
刘畅
杨君
刘旭文
刘军
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Lanse Haiyang Tianjin Engineering Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D191/00Coating compositions based on oils, fats or waxes; Coating compositions based on derivatives thereof
    • C09D191/06Waxes
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    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/002Priming paints
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    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
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    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
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    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09D7/60Additives non-macromolecular
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The application provides an epoxy modified high-temperature petrolatum anticorrosion paste, the epoxy modified high-temperature petrolatum anticorrosion paste comprises A, B two components, wherein, A component is mainly prepared by following parts by weight raw materials: 100 parts of petrolatum, 10-50 parts of paraffin, 50-200 parts of mineral oil, 10-50 parts of tackifier, 5-20 parts of anticorrosive agent, 10-100 parts of epoxy resin and 500 parts of pigment and filler; the component B is mainly prepared from the following raw materials in parts by weight: 100 parts of composite curing agent and 50-120 parts of pigment and filler. The epoxy modified high-temperature petrolatum anticorrosion paste has excellent high-temperature resistance, and is particularly characterized in that the dropping point index and the temperature resistance flowing property are far higher than the requirements of the national standard GB/T32119, so that the oil leakage phenomenon in long-term high-temperature use is greatly reduced, and the stability of the performance of the anticorrosion paste is maintained; has good application performance, particularly has higher consistency index and meets the standard requirement.

Description

Epoxy modified high-temperature petrolatum anti-corrosion paste and preparation method thereof
Technical Field
The application relates to the technical field of petrolatum coating corrosion prevention, in particular to epoxy modified high-temperature petrolatum corrosion prevention paste and a preparation method thereof.
Background
At present, the petrolatum-coated corrosion protection technology has developed relatively mature, and the basic structure of the technology is composed of 3 layers, namely petrolatum corrosion protection paste (also called primer), a corrosion protection belt and an outer layer protection cover (also called armor), wherein the outer layer protection cover has various forms, such as a high-density polyethylene armor, a polyethylene foam composite glass fiber reinforced plastic or a reinforced glass fiber reinforced plastic anticorrosion cover and the like. The petrolatum anti-corrosion paste is one of core materials of the coating technology, is positioned at the innermost layer, and is directly and tightly contacted with a protected metal matrix to form a protective sealing layer.
In the use process of the petrolatum coating technology, particularly under the condition of direct sunlight outdoors in summer, the phenomenon of oil leakage often occurs, namely the phenomenon of oil stain or oil dripping occurs on the outer protective cover, which is caused by the separation and seepage phenomenon of low molecular oil components in the petrolatum anticorrosion paste at a higher temperature for a long time. In the national standard GB/T32119, the requirement is put forward on the temperature resistance of the petrolatum anti-corrosion paste, for example, under the condition that the consistency is in the range of 10-20, the dropping point requirement is more than or equal to 40 ℃, and the temperature resistance fluidity reaches 50 ℃. The traditional petrolatum anti-corrosion paste has poor temperature resistance, is embodied in two indexes of dropping point and temperature resistance fluidity, and has unstable material performance under certain application conditions with high temperature, so that the oil leakage problem is easy to occur.
Disclosure of Invention
The application aims to solve the problems and provide the epoxy modified high-temperature petrolatum anti-corrosion paste and the preparation method thereof.
In a first aspect, the present application provides an epoxy modified high temperature petrolatum anticorrosion paste, which consists of A, B two components, wherein:
the component A is mainly prepared from the following raw materials in parts by weight:
Figure GDA0002700572590000011
Figure GDA0002700572590000021
the component B is mainly prepared from the following raw materials in parts by weight:
100 portions of composite curing agent
50-120 parts of pigment and filler.
According to the technical scheme provided by certain embodiments of the application, the paraffin wax is 60# -70# paraffin wax.
According to the technical scheme provided by certain embodiments of the application, the mineral oil is white oil and/or transformer oil.
According to certain embodiments of the present disclosure, the tackifier is liquid polyisobutylene with a molecular weight of between 900-6000.
According to the technical scheme provided by certain embodiments of the application, the corrosion inhibitor is any one of sulfonate, carboxylate, metal soap, lipid and amine or a mixture of at least two of sulfonate, carboxylate, metal soap, lipid and amine.
According to the technical solution provided by some embodiments of the present application, the epoxy resin includes at least two of bisphenol a type epoxy resin, aliphatic glycidyl ether type epoxy resin, polyether polyol glycidyl ether; the mixing ratio of the bisphenol A type epoxy resin, the aliphatic glycidyl ether type epoxy resin and the polyether polyol glycidyl ether is 100: (0-30): (0 to 30).
According to the technical scheme provided by some embodiments of the application, the pigment and filler in the component A is at least one of light calcium carbonate, talcum powder and organic bentonite.
According to the technical scheme provided by certain embodiments of the application, the composite curing agent comprises at least two of modified fatty amine, polyether amine curing agent and mannich addition amine and a curing accelerator; the mixing ratio of the modified fatty amine, the polyether amine curing agent, the Mannich addition amine and the curing accelerator is (50-100): (0-50): (0-50): (0-3).
According to the technical scheme provided by some embodiments of the application, the pigment and filler in the component B is at least one of titanium dioxide, talcum powder, light calcium carbonate and organic bentonite.
In a second aspect, the present application provides a method for preparing an epoxy modified high-temperature petrolatum anticorrosion paste, which comprises the following steps:
preparing a component A:
(1) adding petrolatum, paraffin, mineral oil, tackifier and anticorrosive agent into a stirring kettle, heating to 110 ℃, and uniformly stirring to obtain basic petrolatum anticorrosive paste;
(2) adding epoxy resin and pigment filler into a charging barrel for high-speed dispersion to obtain an epoxy modified material;
(3) heating the basic petrolatum anticorrosion paste prepared in the step (1) to 100 ℃ for melting, adding the epoxy modified material prepared in the step (2), stirring and mixing, and barreling to obtain an epoxy modified high-temperature petrolatum anticorrosion paste component A;
preparing a component B:
(1) dispersing the composite curing agent and the pigment and filler at a high speed and then barreling to obtain the component B of the epoxy modified high-temperature petrolatum anticorrosion paste.
Compared with the prior art, the beneficial effect of this application:
1) the high-temperature-resistant rubber has excellent high-temperature-resistant performance, particularly shows that the dropping point index and the temperature-resistant flow performance are far higher than the requirements of the national standard GB/T32119, and can be used in the environment with higher temperature-resistant requirements;
2) the coating has good coating operation performance, ensures high temperature resistance, and has good operation use performance, particularly has higher consistency index and meets the standard requirement;
3) the anti-corrosion paste has good durability in use under high temperature, greatly reduces the oil leakage phenomenon in long-term high-temperature use, and keeps the stability of the performance of the anti-corrosion paste.
Detailed Description
The following detailed description of the present application is provided for better understanding of the technical solutions of the present application by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present application in any way.
The present application provides an epoxy modified high temperature petrolatum anticorrosion paste and a preparation method thereof, and the following description is provided with reference to specific embodiments.
Example 1
The embodiment provides an epoxy modified high-temperature petrolatum anticorrosion paste, which consists of A, B two components, wherein:
the component A is mainly prepared from the following raw materials in parts by weight:
Figure GDA0002700572590000031
Figure GDA0002700572590000041
the component B is mainly prepared from the following raw materials in parts by weight:
50 parts of modified fatty amine
50 parts of polyether amine curing agent
80 portions of 800-mesh light calcium.
The preparation method of the epoxy modified high-temperature petrolatum anticorrosion paste provided by the embodiment comprises the following steps:
preparing a component A:
(1) adding the petrolatum, the paraffin, the white oil, the transformer oil, the polyisobutylene, the sodium polyalkyl benzenesulfonate, the lanolin, the aluminum stearate and the benzimidazole into a stirring kettle, heating to 110 ℃, and uniformly stirring to obtain a basic petrolatum anti-corrosion paste;
(2) adding the bisphenol A epoxy resin, the aliphatic glycidyl ether epoxy resin and the talcum powder into a charging barrel for high-speed dispersion to obtain an epoxy modified material;
(3) heating 100 parts of the basic petrolatum anticorrosion paste prepared in the step (1) to 100 ℃ for melting, adding 20 parts of the epoxy modified material prepared in the step (2), stirring and mixing, and barreling to obtain an epoxy modified high-temperature petrolatum anticorrosion paste component A;
preparing a component B:
(1) uniformly stirring the modified fatty amine and the polyether amine curing agent to obtain a composite curing agent;
(2) dispersing 100 parts of composite curing agent and 80 parts of light calcium carbonate at high speed and then barreling to obtain the component B of the epoxy modified high-temperature petrolatum anticorrosion paste.
When in use, the component A and the component B are mixed according to the ratio of 100: 8, mixing uniformly.
Example 2
The embodiment provides an epoxy modified high-temperature petrolatum anticorrosion paste, which consists of A, B two components, wherein:
the component A is mainly prepared from the following raw materials in parts by weight:
Figure GDA0002700572590000042
Figure GDA0002700572590000051
the component B is mainly prepared from the following raw materials in parts by weight:
Figure GDA0002700572590000052
the preparation method of the epoxy modified high-temperature petrolatum anticorrosion paste provided by the embodiment comprises the following steps:
preparing a component A:
(1) adding the petrolatum, the paraffin, the white oil, the polyisobutylene, the barium dinonylnaphthalene sulfonate, the aluminum stearate and the benzotriazole into a stirring kettle, heating to 110 ℃, and uniformly stirring to obtain basic petrolatum anticorrosion paste;
(2) adding the bisphenol A epoxy resin, the polyether polyol glycidyl ether epoxy resin, the organic bentonite and the talcum powder into a charging barrel for high-speed dispersion to obtain an epoxy modified material;
(3) heating 100 parts of the basic petrolatum anticorrosion paste prepared in the step (1) to 100 ℃ for melting, adding 30 parts of the epoxy modified material prepared in the step (2), stirring and mixing, and barreling to obtain a component A of the epoxy modified high-temperature petrolatum anticorrosion paste;
preparing a component B:
(1) uniformly stirring the modified fatty amine, the Mannich addition amine and the curing accelerator to obtain a composite curing agent;
(2) dispersing the composite curing agent, the organic bentonite and the talcum powder at a high speed and then barreling to obtain the component B of the epoxy modified high-temperature petrolatum anti-corrosion paste.
When in use, the component A and the component B are mixed according to the ratio of 100: 12 and mixing uniformly.
Performance testing
The epoxy modified high temperature petrolatum corrosion protection pastes prepared in the above examples 1 and 2 were tested for various properties, and the test results are shown in table 1.
TABLE 1
Figure GDA0002700572590000061
As can be seen from table 1, the epoxy modified high temperature petrolatum anticorrosion pastes prepared in example 1 and example 2 of the present invention have the following characteristics: 1) the high-temperature-resistant rubber has excellent high-temperature-resistant performance, particularly shows that the dropping point index and the temperature-resistant flow performance are far higher than the requirements of the national standard GB/T32119, and can be used in the environment with higher temperature-resistant requirements; 2) the coating has good coating operation performance, ensures high temperature resistance, and has good operation use performance, particularly has higher consistency index and meets the standard requirement; 3) the anti-corrosion paste has good durability in use under high temperature, greatly reduces the oil leakage phenomenon in long-term high-temperature use, and keeps the stability of the performance of the anti-corrosion paste.
The epoxy modified high-temperature petrolatum anticorrosion paste is suitable for high-temperature environment or forms a non-flow non-stick anticorrosion layer with uniform thickness on a special-shaped part.
According to the invention, the liquid epoxy resin is added into the conventional petrolatum anticorrosion paste, so that the prepared modified high-temperature petrolatum anticorrosion paste has a better consistency index in the construction operation stage, the plasticity of the material is increased, the constructability is good, and the operation is convenient; meanwhile, on the premise of ensuring the consistency index and operability, the content of mineral oil components in the modified high-temperature petrolatum anticorrosion paste can be obviously reduced, so that the problem of oil seepage of the anticorrosion paste under the high-temperature condition is avoided, and the stability of the anticorrosion performance of the material is ensured. In addition, the content of the epoxy resin in the formula can be adjusted and controlled, so that the cross-linking density in the modified high-temperature petrolatum anticorrosion paste system can be adjusted and controlled, and the petrolatum anticorrosion pastes with different temperature resistance performances can be obtained from a thick paste state to a completely non-stick state.
The principles and embodiments of the present application are explained herein using specific examples, which are provided only to help understand the method and the core idea of the present application. The foregoing is only a preferred embodiment of the present application, and it should be noted that there are no specific structures which are objectively limitless due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes can be made without departing from the principle of the present invention, and the technical features mentioned above can be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention in other instances, which may or may not be practiced, are intended to be within the scope of the present application.

Claims (8)

1. The epoxy modified high-temperature petrolatum anticorrosion paste is characterized by consisting of A, B two components, wherein:
the component A is mainly prepared from the following raw materials in parts by weight:
100 portions of petrolatum
10-50 parts of paraffin
50-200 parts of mineral oil
10-50 parts of tackifier
5-20 parts of anticorrosive agent
10-100 parts of epoxy resin
100 portions of pigment and filler;
the component B is mainly prepared from the following raw materials in parts by weight:
100 portions of composite curing agent
50-120 parts of pigment and filler;
the epoxy resin comprises at least two of bisphenol A epoxy resin, aliphatic glycidyl ether epoxy resin and polyether polyol glycidyl ether; the mixing ratio of the bisphenol A type epoxy resin, the aliphatic glycidyl ether type epoxy resin and the polyether polyol glycidyl ether is 100: (0-30): (0-30);
the composite curing agent comprises at least two of modified fatty amine, polyether amine curing agent and Mannich addition amine and a curing accelerator; the mixing ratio of the modified fatty amine, the polyether amine curing agent, the Mannich addition amine and the curing accelerator is (50-100): (0-50): (0-50): (0-3).
2. The epoxy modified high temperature petrolatum anticorrosion paste of claim 1, wherein the paraffin wax is 60# -70# paraffin wax.
3. The epoxy modified high temperature petrolatum anticorrosion paste according to claim 1, characterized in that the mineral oil is white oil and/or transformer oil.
4. The epoxy-modified high-temperature petrolatum anticorrosion paste as claimed in claim 1, wherein the tackifier is liquid polyisobutylene with a molecular weight between 900-6000.
5. The epoxy modified high temperature petrolatum anticorrosion paste of claim 1 wherein the anticorrosion agent is any one or a mixture of at least two of sulfonate, carboxylate, metal soap, lipid, amine.
6. The epoxy modified high temperature petrolatum anticorrosion paste of claim 1, wherein the pigment and filler in the component A is at least one of light calcium, talcum powder and organic bentonite.
7. The epoxy modified high temperature petrolatum anticorrosion paste of claim 1, wherein the pigment and filler in the component B is at least one of titanium dioxide, talcum powder, light calcium carbonate and organic bentonite.
8. A method for preparing the epoxy modified high temperature petrolatum anticorrosion paste as claimed in any one of claims 1 to 7, characterized in that the method comprises the following steps:
preparing a component A:
(1) adding petrolatum, paraffin, mineral oil, tackifier and anticorrosive agent into a stirring kettle, heating to 110 ℃, and uniformly stirring to obtain basic petrolatum anticorrosive paste;
(2) adding epoxy resin and pigment filler into a charging barrel for high-speed dispersion to obtain an epoxy modified material;
(3) heating the basic petrolatum anticorrosion paste prepared in the step (1) to 100 ℃ for melting, adding the epoxy modified material prepared in the step (2), stirring and mixing, and barreling to obtain an epoxy modified high-temperature petrolatum anticorrosion paste component A;
preparing a component B:
(4) Dispersing the composite curing agent and the pigment and filler at a high speed and then barreling to obtain the component B of the epoxy modified high-temperature petrolatum anticorrosion paste.
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CN115612356A (en) * 2022-10-21 2023-01-17 青岛迪恩特尚核新材料科技有限公司 Antirust and anticorrosive adhesive paste for marine steel structures
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JPS59124959A (en) * 1982-12-29 1984-07-19 Fujikura Ltd Method for forming corrosion-inhibiting petrolatum layer
CN1125757A (en) * 1994-12-29 1996-07-03 上海锦江精细化工厂 Anti-corrosion petroleum jelly belt and its manufacture technology and impregnating machine
CN104004366B (en) * 2014-04-16 2016-10-05 青岛金智高新技术有限公司 A kind of insulation encapsulated Wax composition
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CN105001775B (en) * 2015-06-30 2017-10-10 国家电网公司 A kind of non-stick vaseline anti-corrosion plaster
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