CN111961580A - Continuous biological fermentation equipment and brewing method for soy sauce - Google Patents
Continuous biological fermentation equipment and brewing method for soy sauce Download PDFInfo
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- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/16—Solid state fermenters, e.g. for koji production
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/50—Soya sauce
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- C12M23/20—Material Coatings
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- C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
- C12M29/06—Nozzles; Sprayers; Spargers; Diffusers
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
- C12M29/18—External loop; Means for reintroduction of fermented biomass or liquid percolate
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- C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
- C12M29/26—Conditioning fluids entering or exiting the reaction vessel
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- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M33/00—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
- C12M33/16—Screw conveyor
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
- C12M41/18—Heat exchange systems, e.g. heat jackets or outer envelopes
- C12M41/20—Heat exchange systems, e.g. heat jackets or outer envelopes the heat transfer medium being a gas
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/30—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration
- C12M41/34—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration of gas
Abstract
The invention discloses continuous biological fermentation equipment and a brewing method for soy sauce. The continuous biological fermentation equipment for soy sauce can greatly reduce the cost of soy sauce brewing equipment and save a large amount of production space. The brewing method of the soy sauce omits the process steps of starter propagation and starter mixing in the later stage, and the fermentation and the oil spraying processes are simultaneously carried out in one device, thereby greatly saving the production space and reducing the production energy consumption.
Description
Technical Field
The invention relates to the technical field of seasoning processing, in particular to continuous biological fermentation equipment and a brewing method of soy sauce.
Background
The soy sauce is prepared from vegetable protein and carbohydrate as main raw materials, and is hydrolyzed into various amino acids and various saccharides under the action of microbial enzyme, and then the amino acids and various saccharides are subjected to complex biochemical changes to form unique color, aroma, taste and posture. The brewing process of the soy sauce is roughly as follows: soybean or bran → mixing → moistening water → cooking → cooling inoculation → starter propagation → mixing → fermentation → shivification oil spray → raw soy sauce → disinfection → blending → finished product. In the past, equipment is respectively and independently used in the processes of starter propagation, fermentation and shift oil spraying, and if a starter propagation tank is required for starter propagation, a fermentation tank is required for fermentation, and an oil spraying tank is required for oil spraying, the adopted equipment in a soy sauce production line is more, the occupied area is larger, and the labor intensity and the energy consumption are higher due to frequent material transfer.
Disclosure of Invention
In view of the above, it is an object of the present invention to provide a continuous bio-fermentation apparatus for soy sauce, which can combine fermentation and oil spraying processes in one apparatus at the same time, and perform starter propagation and mixing only once at the beginning of the continuous brewing process of soy sauce, and do not need to perform starter propagation and mixing steps thereafter.
In order to achieve the purpose, the invention adopts the technical scheme that:
the continuous biological fermentation equipment for soy sauce comprises a fermentation tank and a fan, wherein a feed inlet is formed in the top of the fermentation tank, a residue discharge port is formed in the bottom of the fermentation tank, an oil spraying pipe is arranged in the middle of the fermentation tank, a ventilation pipe is also arranged above the oil spraying pipe in the middle of the fermentation tank, one end of the ventilation pipe is communicated with an air outlet of the fan, the fan is provided with an air inlet, and an air humidifying device is arranged at the air inlet; the bottom of the fermentation tank is provided with micropores, the outer side of the bottom of the fermentation tank is provided with a storage tank which is communicated with the micropores, the bottom of the storage tank is provided with a discharge hole, and one end of the oil spraying pipe is communicated with the inside of the storage tank through a guide pipe; still include the water pipe, the water pipe communicates with the inside each other of storage tank.
Preferably, the bottom of fermentation cylinder is the U type, the micropore distributes on the U type lateral wall of fermentation cylinder bottom, the bottom of fermentation cylinder is provided with the screw rod delivery pump, the screw rod delivery pump includes the motor and the screw rod of being connected with the motor, the motor of screw rod delivery pump is located the fermentation cylinder bottom outside, the screw rod is located the bottom inboard of fermentation cylinder, the axial of screw rod is unanimous with the length direction of fermentation cylinder U type bottom mutually, the U type bottom of fermentation cylinder is hugged closely to the screw thread outside edge swept surface lower part of screw rod.
Preferably, it all is provided with many to drench oil pipe and ventilation pipe, and every drenches oil pipe and ventilation pipe and all transversely sets up, and every bottom of drenching oil pipe and ventilation pipe is provided with a plurality of through-holes.
Preferably, the water pipe is provided with a three-way valve, and the air outlet of the fan is communicated with the water pipe through the three-way valve.
Preferably, the conduit is made of an elastic material, and a peristaltic pump is arranged on the conduit.
Preferably, the slag discharging port is cylindrical, the circumferential direction of the slag discharging port is the same as the axial direction of the screw rod, the inner diameter of the cylindrical slag discharging port corresponds to the maximum outer diameter of the screw rod, so that the end part of the screw rod can be inserted into the slag discharging port, and an upward arc-shaped bent slag discharging pipe is butted at the pipe orifice at the outer side of the slag discharging port.
The invention also aims to provide a method for brewing the soy sauce, which omits the process steps of starter propagation and starter mixing in the later period, and is only carried out in one device in the processes of fermentation and oil spraying, thereby greatly saving the space and reducing the energy consumption.
In order to achieve the purpose, the invention adopts the technical scheme that:
the brewing method of the soy sauce adopts continuous biological fermentation equipment for the soy sauce to carry out continuous fermentation and oil spraying, and specifically comprises the following steps:
s1) cooking the soaked soybeans, and cooling to below 40 ℃ to obtain cooked materials; parching semen Tritici Aestivi and testa Tritici in a pan to light yellow, and pulverizing the steamed and cooked materials together with parched semen Tritici Aestivi and testa Tritici;
s2) mixing the seed koji into the crushed material obtained in the step 1, uniformly stirring, and then putting the material added with the seed koji into a fermentation tank to fill the fermentation tank;
s3) is communicated with the ventilating pipe and the water pipe through the fan at the same time, and filtered humid air is fed into the fermentation tank from the middle part and the bottom part of the fermentation tank at the same time;
s4) after fermenting for a period of time, cutting off the communication between the fan and the water pipe through a three-way valve, and putting the preheated salt solution into the storage tank through the water pipe;
s5) starting the peristaltic pump to spray the salt solution in the storage tank onto the fermented materials at the middle lower part of the fermentation tank through the oil spraying pipe, and slowly releasing the finished soy sauce from the discharge port after continuously spraying for a period of time, and simultaneously continuously releasing the salt solution into the storage tank from the water pipe;
s6) continuously spraying oil for a period of time, starting a screw rod conveying pump, and discharging slag at the bottommost part of the fermentation tank from a slag discharge port;
s7), when the screw conveying pump is started, the crushed materials without the addition of the koji are supplemented into the fermentation tank from the feed inlet, and the soy brewing mode of continuous fermentation, continuous oil spraying and continuous oil discharging can be realized.
The invention has the beneficial effects that:
1. the continuous biological fermentation equipment for soy sauce comprises a fermentation tank and a fan, wherein a feed inlet is formed in the top of the fermentation tank, a residue discharge port is formed in the bottom of the fermentation tank, an oil spraying pipe is arranged in the middle of the fermentation tank, a ventilation pipe is further arranged above the oil spraying pipe in the middle of the fermentation tank, one end of the ventilation pipe is communicated with an air outlet of the fan, the fan is provided with an air inlet, and an air humidifying device is arranged at the air inlet. The upper part of the fermentation tank is fermented, the lower part of the fermentation tank is sprayed with oil, materials in the fermentation tank slowly move downwards, and the newly added materials are completely eaten by the fermentation starter, so that the steps of starter making and starter mixing are not needed in the subsequent continuous brewing process.
2. The brewing method of the soy sauce omits the process steps of starter propagation and starter mixing in the later stage, and is only carried out in one device in the processes of fermentation and oil spraying, thereby greatly saving the production space and reducing the energy consumption.
Drawings
FIG. 1 is a schematic perspective view of a continuous type bio-fermentation apparatus for soy sauce according to the present invention;
FIG. 2 is a schematic view showing the construction of a continuous type biological fermentation apparatus for soy sauce according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
EXAMPLE 1 continuous biological fermentation apparatus for Soy sauce
As shown in fig. 1 and 2, the continuous bio-fermentation equipment for soy sauce of the present invention comprises a fermentation tank 1 and a fan 2, wherein the fermentation tank is made of toughened glass material, the top of the fermentation tank is provided with a feed inlet 3, the bottom of the fermentation tank is provided with a residue discharge port 4, the middle of the fermentation tank is provided with an oil spraying pipe 5, the middle of the fermentation tank is positioned above the oil spraying pipe and is further provided with a ventilation pipe 6, one end of the ventilation pipe is communicated with an air outlet of the fan, the fan is provided with an air inlet, the air inlet is provided with an air humidifying device 7, preferably, the air humidifying device 7 further has a function of heating air, such as heating the air to 40 ℃, so as to facilitate hydrolysis of protein by protease and peptidase; the oil spraying pipes 5 and the ventilation pipes 6 are all provided with a plurality of pipes, each oil spraying pipe and each ventilation pipe are transversely arranged, and the bottom of each oil spraying pipe and the bottom of each ventilation pipe are provided with a plurality of through holes; the bottom of the fermentation tank is provided with micropores 8, the outer side of the bottom of the fermentation tank is provided with a storage tank 9 communicated with the micropores, the bottom of the storage tank is provided with a discharge hole 10, one end of the oil spraying pipe is communicated with the inside of the storage tank through a guide pipe 11, the guide pipe is made of an elastic material, and the guide pipe is provided with a peristaltic pump 12; and the water tank also comprises a water pipe 13, and the water pipe is communicated with the inside of the storage tank. The bottom of fermentation cylinder is the U type, the micropore distributes on the U type lateral wall of fermentation cylinder bottom, the bottom of fermentation cylinder is provided with the screw rod delivery pump, the screw rod delivery pump includes motor 14 and the screw rod 15 of being connected with the motor, the motor of screw rod delivery pump is located the fermentation cylinder bottom outside, the screw rod is located the bottom inboard of fermentation cylinder, the axial of screw rod is unanimous with the length direction of fermentation cylinder U type bottom mutually, the U type bottom of fermentation cylinder is hugged closely to the screw thread outside edge swept surface lower part of screw rod. Specifically, the water pipe is provided with a three-way valve 16, and the air outlet of the fan is communicated with the water pipe through the three-way valve.
The working principle of the continuous biological fermentation equipment for soy sauce of the invention is as follows:
during the first fermentation, the material mixed with the yeast is put into the fermentation tank from the feed inlet of the fermentation tank, the fermentation tank is filled, the damp and hot air is sent into the fermentation tank through the fan to ensure that the material is fully fermented, then the material is simultaneously communicated with the ventilation pipe and the water pipe through the fan, and the filtered damp and hot air is simultaneously sent into the fermentation tank from the middle part and the bottom of the fermentation tank; after fermenting for a period of time, cutting off the communication between the fan and the water pipe through a three-way valve, and putting the preheated salt solution into the storage tank through the water pipe; starting a peristaltic pump to spray the salt solution in the storage tank onto the fermented materials at the middle lower part of the fermentation tank through an oil spraying pipe, and slowly releasing the finished soy sauce from a discharge port after continuously spraying for a period of time, and simultaneously continuously releasing the salt solution into the storage tank from a water pipe; after oil is continuously sprayed for a period of time, starting a screw conveying pump, and discharging slag at the bottommost part of the fermentation tank from a slag discharge port; when the screw conveying pump is started, the crushed materials which are not added with the koji are supplemented into the fermentation tank from the feed inlet, so that the soy sauce brewing mode of continuous fermentation, continuous oil spraying and continuous oil discharging can be realized
As a further improvement of the above technical solution, the slag discharging port 4 is cylindrical, the circumferential direction of the slag discharging port is the same as the axial direction of the screw, the inner diameter of the cylindrical slag discharging port corresponds to the maximum outer diameter of the screw, so that the end of the screw can be inserted into the slag discharging port, the outer pipe orifice of the slag discharging port is butted with a slag discharging pipe 17 which is curved upwards in an arc shape, and preferably, the slag discharging pipe is S-shaped. When the slag is discharged, the screw rod rotates to push the bottom material into the slag discharge pipe and discharge the bottom material from the pipe orifice at the top of the inspection pipe.
EXAMPLE 2 method for brewing Soy sauce
The brewing method of the soy sauce adopts continuous biological fermentation equipment for the soy sauce to carry out continuous fermentation and oil spraying, and specifically comprises the following steps:
s1) cooking the soaked soybeans, and cooling to below 40 ℃ to obtain cooked materials; parching semen Tritici Aestivi and testa Tritici in a pan to light yellow, and pulverizing the steamed and cooked materials together with parched semen Tritici Aestivi and testa Tritici;
s2) mixing the seed koji into the crushed material obtained in the step 1, uniformly stirring, and then putting the material added with the seed koji into a fermentation tank to fill the fermentation tank;
s3) is communicated with the ventilating pipe and the water pipe through the fan, filtered humid air is fed into the fermentation tank from the middle part and the bottom of the fermentation tank at the same time, and the air temperature is 35-40 ℃;
s4) after fermenting for a period of time, cutting off the communication between the fan and the water pipe through a three-way valve, and putting the preheated salt solution into the storage tank through the water pipe;
s5) starting the peristaltic pump to spray the salt solution in the storage tank onto the fermented materials at the middle lower part of the fermentation tank through the oil spraying pipe, and slowly releasing the finished soy sauce from the discharge port after continuously spraying for a period of time, and simultaneously continuously releasing the salt solution into the storage tank from the water pipe;
s6) continuously spraying oil for a period of time, starting a screw rod conveying pump, and discharging slag at the bottommost part of the fermentation tank from a slag discharge port;
s7), when the screw conveying pump is started, the crushed material without the added koji is supplemented into the fermentation tank from the feed inlet, the material moves and ferments in the downward movement process, and the complete fermentation is ensured when the material reaches the middle part of the fermentation tank, so that the soy sauce brewing mode of continuous fermentation, continuous oil spraying and continuous oil discharging is realized.
The above description is intended to describe in detail the preferred embodiments of the present invention, and the embodiments are not intended to limit the scope of the claims of the present invention, and all equivalent changes and modifications made within the technical spirit of the present invention should fall within the scope of the claims of the present invention.
Claims (7)
1. A continuous biological fermentation equipment of soy sauce which characterized in that: the fermentation tank is characterized by comprising a fermentation tank and a fan, wherein a feed inlet is formed in the top of the fermentation tank, a slag discharge port is formed in the bottom of the fermentation tank, a spraying oil pipe is arranged in the middle of the fermentation tank, a ventilation pipe is also arranged above the spraying oil pipe in the middle of the fermentation tank, one end of the ventilation pipe is mutually communicated with an air outlet of the fan, the fan is provided with an air inlet, and an air humidifying device is arranged at the air inlet; the bottom of the fermentation tank is provided with micropores, the outer side of the bottom of the fermentation tank is provided with a storage tank which is communicated with the micropores, the bottom of the storage tank is provided with a discharge hole, and one end of the oil spraying pipe is communicated with the inside of the storage tank through a guide pipe; still include the water pipe, the water pipe communicates with the inside each other of storage tank.
2. The continuous bio-fermentation apparatus of soy sauce as set forth in claim 1, wherein: the bottom of fermentation cylinder is the U type, the micropore distributes on the U type lateral wall of fermentation cylinder bottom, the bottom of fermentation cylinder is provided with the screw rod delivery pump, the screw rod delivery pump includes the motor and the screw rod of being connected with the motor, the motor of screw rod delivery pump is located the fermentation cylinder bottom outside, the screw rod is located the bottom inboard of fermentation cylinder, the axial of screw rod is unanimous with the length direction of fermentation cylinder U type bottom, the U type bottom of fermentation cylinder is hugged closely to the screw thread outside edge swept surface lower part of screw rod.
3. The continuous bio-fermentation apparatus for soy sauce as set forth in claim 2, wherein: it all is provided with many to drench oil pipe and ventilation pipe, and every drenches oil pipe and ventilation pipe and all transversely sets up, and every bottom of drenching oil pipe and ventilation pipe is provided with a plurality of through-holes.
4. The continuous bio-fermentation apparatus of soy sauce as set forth in claim 3, wherein: the water pipe is provided with a three-way valve, and the air outlet of the fan is communicated with the water pipe through the three-way valve.
5. The continuous bio-fermentation apparatus of soy sauce as set forth in claim 4, wherein: the catheter is made of elastic materials, and a peristaltic pump is arranged on the catheter.
6. The continuous bio-fermentation apparatus of soy sauce as set forth in claim 5, wherein: the slag discharging port is cylindrical, the circumferential direction of the slag discharging port is the same as the axial direction of the screw rod, the inner diameter of the cylindrical slag discharging port corresponds to the maximum outer diameter of the screw rod, so that the end part of the screw rod can be inserted into the slag discharging port, and an upward arc-shaped bent slag discharging pipe is butted at the outer pipe orifice of the slag discharging port.
7. The brewing method of the soy sauce is characterized in that continuous fermentation and oil spraying are carried out by adopting continuous biological fermentation equipment of the soy sauce, and the brewing method specifically comprises the following steps:
s1) cooking the soaked soybeans, and cooling to below 40 ℃ to obtain cooked materials; parching semen Tritici Aestivi and testa Tritici in a pan to light yellow, and pulverizing the steamed and cooked materials together with parched semen Tritici Aestivi and testa Tritici;
s2) mixing the seed koji into the crushed material obtained in the step 1, uniformly stirring, and then putting the material added with the seed koji into a fermentation tank to fill the fermentation tank;
s3) is communicated with the ventilating pipe and the water pipe through the fan at the same time, and filtered humid air is fed into the fermentation tank from the middle part and the bottom part of the fermentation tank at the same time;
s4) after fermenting for a period of time, cutting off the communication between the fan and the water pipe through a three-way valve, and putting the preheated salt solution into the storage tank through the water pipe;
s5) starting the peristaltic pump to spray the salt solution in the storage tank onto the fermented materials at the middle lower part of the fermentation tank through the oil spraying pipe, and slowly releasing the finished soy sauce from the discharge port after continuously spraying for a period of time, and simultaneously continuously releasing the salt solution into the storage tank from the water pipe;
s6) continuously spraying oil for a period of time, starting a screw rod conveying pump, and discharging slag at the bottommost part of the fermentation tank from a slag discharge port;
s7), when the screw conveying pump is started, the crushed materials without the addition of the koji are supplemented into the fermentation tank from the feed inlet, and the soy brewing mode of continuous fermentation, continuous oil spraying and continuous oil discharging can be realized.
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