CN111960859A - Insulator surface layer glazing equipment and glazing method thereof - Google Patents
Insulator surface layer glazing equipment and glazing method thereof Download PDFInfo
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- CN111960859A CN111960859A CN202010831873.2A CN202010831873A CN111960859A CN 111960859 A CN111960859 A CN 111960859A CN 202010831873 A CN202010831873 A CN 202010831873A CN 111960859 A CN111960859 A CN 111960859A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/86—Glazes; Cold glazes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
- H01B19/04—Treating the surfaces, e.g. applying coatings
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Abstract
The invention relates to an insulator surface layer glazing device and a glazing method thereof, wherein the glazing device comprises a bottom plate, a top plate, a glaze dipping box and a feeding device, the glaze dipping box is installed at the upper end of the bottom plate, the top plate is arranged above the glaze dipping box, the feeding device is installed at the lower end of the top plate, a first closed chute and a second closed chute are sequentially formed in the lower end of the top plate from inside to outside, and the feeding device comprises a belt conveyor, a sliding block, a sliding frame, a reset spring, an extrusion block and a fixing mechanism. The fixing mechanism provided with the insulator is driven by the extrusion block which is arranged into the inverted isosceles trapezoid structure to move up and down, the fixing mechanism can be automatically pushed into the glaze slurry at a proper position, the fixing mechanism is pulled out upwards after the glaze is soaked, the position of the fixing mechanism is not required to be adjusted by using lifting equipment, and in addition, the insulator can rotate under the driving of the fixing mechanism in the glaze feeding and discharging process, so that the uniform adhesion of the glaze slurry and the throwing-out of the redundant glaze slurry are facilitated.
Description
Technical Field
The invention relates to the field of electric power, in particular to an insulator surface layer glazing device and a glazing method thereof.
Background
Insulators are devices that can withstand the action of voltage and mechanical stress, mounted between conductors of different electrical potentials or between a conductor and a grounded member. Although the structures and the shapes of the insulators of different types have great differences, the insulators are composed of two parts, namely an insulating part and a connecting hardware fitting, wherein the insulating part is mainly made of ceramic materials, and the surface of the insulating part needs to be glazed in the machining process of the insulating part.
In order to facilitate clamping, the connecting metal piece and the porcelain piece are connected before glazing, and then glazing is performed, so that problems still exist in the process of glazing the porcelain piece by using a glaze dipping method at present:
(1) when the insulator porcelain part blank body provided with the metal part is subjected to glaze dipping through the existing equipment, the blank body is driven to move up and down through the lifting equipment so as to be dipped into glaze slurry or drawn out of the glaze slurry, the lifting equipment reciprocates up and down for many times in the glaze dipping process of a batch of blank bodies, the abrasion of parts inside the equipment is large, the service life is short, and a manufacturer needs to invest large cost for preparing the lifting equipment.
(2) When the insulator porcelain spare body that is equipped with the metalwork is soaked the glaze through the manual mode, the producer equipment input cost is lower, but need rely on staff's judgement to hold the time that the body got into the glaze slip, because the manual operation accuracy is relatively poor, consequently can't guarantee that the glaze soaking time of the body of same batch equals, the inhomogeneous condition in insulator porcelain spare surface glaze layer appears in the same batch easily.
In order to solve the problems, the invention provides an insulator surface layer glazing device and a glazing method thereof.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: the surface glazing equipment for the insulator comprises a bottom plate, a top plate, a glaze dipping box and a feeding device, wherein the glaze dipping box is installed at the upper end of the bottom plate, the top plate is arranged above the glaze dipping box, the feeding device is installed at the lower end of the top plate, and a first closed sliding groove and a second closed sliding groove are sequentially formed in the lower end of the top plate from inside to outside; wherein:
the feeding device comprises a belt conveyor, a sliding block, a sliding frame, a reset spring, an extrusion block and a fixing mechanism, wherein the belt conveyor is arranged at the lower end of a top plate, the belt conveyor is arranged at the lower end of the top plate, the sliding block and the sliding frame are uniformly arranged at the outer side of the belt conveyor, the sliding block is arranged in a second closed chute in a sliding fit mode, the sliding frame is arranged in a first closed chute in a sliding fit mode, convex teeth are uniformly arranged at the lower end of the sliding frame, the side wall of the sliding frame is connected with a conveyor belt of the belt conveyor, the sliding frame corresponds to the sliding block in position one to one, the fixing mechanism is arranged between the sliding block and the sliding frame in the corresponding position, the reset spring is connected between the fixing mechanism and the sliding frame as well as the sliding block, the corner at the lower end of the extrusion block is of an arc surface structure; after the insulator porcelain blank body is fixed on the fixing mechanism, the sliding block and the sliding frame are driven to move synchronously by the belt conveyor, in the process of moving from left to right, when the lower end face of the extrusion block is contacted with the upper end face of the fixing mechanism, the extrusion block generates downward thrust on the fixing mechanism, so that the fixing mechanism drives the blank body to gradually stretch into the glaze slurry, when the lower end face of the extrusion block is not contacted with the upper end face of the fixing mechanism, the fixing mechanism returns to the original height under the elastic action of a reset spring, the blank body is exposed out of the glaze slurry at the moment, the glaze dipping work is completed, the blank body does not need to be driven to move up and down by a driving device, the cost for purchasing the required cost of the driving device is saved, the operation steps are reduced, and the complexity of.
The fixing mechanism comprises a first fixing rod, a second fixing rod, a transverse plate, a fixing clamp and a rotating gear, the first fixing rod is connected with the lower end of the sliding frame through a reset spring, the side wall of the first fixing rod is connected with a belt conveyor belt through a sliding fit mode, the second fixing rod is connected with the lower end of a sliding block through the reset spring, the transverse plate is arranged between the top end of the first fixing rod and the top end of the second fixing rod, the upper end of the transverse plate is of an arc surface structure, the fixing clamp is arranged between the bottom end of the first fixing rod and the bottom end of the second fixing rod, the first fixing rod is of a hollow structure, the rotating gear is arranged in the first fixing rod through a bearing, the left end of the rotating gear is meshed with a convex tooth arranged; when the transverse plate is in contact with the extrusion block, the extrusion force generated by the extrusion block on the transverse plate can push the fixing mechanism to slide downwards integrally so as to drive the blank body to be immersed into the glaze slurry, in the downward sliding process of the fixing mechanism, the rotating gear rotates under the matching action of the convex teeth arranged at the lower end of the sliding frame, and then the fixing clamp and the blank body fixed in the fixing clamp are driven to rotate synchronously, so that the blank body can rotate to enter the glaze slurry, and the glaze slurry can be uniformly attached to the surface of the blank body.
Preferably, the fixing clamp comprises a base plate, two mounting rings, a lifting rod, a guide rod, a telescopic rod, a first fixing block, a second fixing block, a guide block and a pressing block, wherein the number of the base plates is two, the inner walls of the first fixing rod and the second fixing plate are respectively provided with a base plate through bearings, the inner side of the base plate is provided with the mounting rings, the side wall of each mounting ring is uniformly provided with four mounting grooves along the circumferential direction, the front and back of the mounting grooves at the upper end and the lower end of each mounting ring are provided with guide grooves communicated with the mounting grooves, the lifting rod is arranged in the mounting grooves at the upper end and the lower end of each mounting ring in a sliding fit manner, the middle part of each lifting rod is provided with the lifting groove, one end of each guide rod is arranged on the base plate, the other end of each guide rod sequentially, the top end of the lifting rod is provided with a first fixed block, the top end of the telescopic rod is provided with a second fixed block, the inner walls of the first fixed block and the second fixed block are both arc surface structures, rubber gaskets are arranged on the inner walls of the first fixed block and the second fixed block, springs are connected between the mounting ring and the substrate, between the lifting rod and the mounting ring and between the second fixed block and the mounting ring, guide blocks are arranged on the outer walls of the left end and the right end of the mounting ring, the interval between the two guide blocks which are oppositely arranged in the front and back direction is a trend of gradually reducing from outside to inside, the upper end and the lower end of the mounting ring are symmetrically provided with pressing blocks, the inner side wall at the top end of each pressing block is clung to the top end of; when the blank is taken and placed from the left side or the right side of the fixing clamp through the existing clamp, the existing clamp is firstly contacted with the guide block, in the process that the existing clamp gradually moves inwards, the thrust in the front-back direction generated by the existing clamp on the guide block is increasingly larger, so that the two mounting rings are pushed to do front-back reverse linear motion, the interval between the two mounting rings is gradually increased, when the second fixing block is not contacted with the insulator metal connecting piece any more, the insulator after being soaked in glaze can be taken out of the fixing clamp through the existing clamp, meanwhile, when the interval between the two mounting rings is gradually increased, the pressing force generated by the pressing block on the lifting rod is gradually reduced, so that the blocking on the movement of the mounting rings is avoided, when the interval between the two mounting rings is gradually reduced, the pressing force generated by the pressing block on the lifting rod is gradually increased, and the insulator can be prevented.
Preferably, the extrusion piece divide into left right side three parts, the extrusion piece middle part is the square structure, the extrusion piece is controlled two parts and is all connected with the roof through the bolt, extrusion piece middle part includes basic piece and extension piece, basic piece fixed block passes through the bolt and installs on the roof, the draw-in groove has been seted up to basic piece left and right sides symmetry, the extension piece inboard is provided with the card strip, the card strip is connected through unsmooth cooperation mode with the draw-in groove, the card strip passes through the bolt fastening on basic piece, the bar recess has been seted up to the extension piece outside for be connected with another extension piece, can adjust extension piece quantity according to the actual material and the size of body, with the width about the adjustment extrusion piece middle part, the width is big about the extrusion piece middle part, the time that the body got into the glaze slurry is longer, in order to guarantee that the glaze slurry.
Preferably, width equals width around the collar around No. two fixed blocks, when No. two fixed blocks no longer contact with metal connecting piece, can take out the insulator wholly left or right, and can not receive sheltering from of collar, width is greater than width around No. two fixed blocks around the fixed block, in order to guarantee when No. two fixed blocks no longer contact with metal connecting piece, a fixed block still can support metal connecting piece from upper and lower both sides, avoid shifting the in-process in current anchor clamps by mounting fixture at the insulator, the condition that the insulator falls because of losing the support takes place.
Preferably, soak the whole semicircular middle part of both ends semicircular in shape of a letter return font structure about for of glaze case, and soak glaze case front side bilateral symmetry and install the baffle, soak the glaze case and divide into and soak glaze portion and recovery part two parts, and soak glaze portion lower extreme and be provided with row material pipe, the recovery part lower extreme is provided with the recovery pipe, and the glaze slip that flows down on the body after soaking the glaze can fall into and soak glaze case recovery part to carry out recycle to the glaze slip afterwards.
Preferably, in the process that the fixing mechanism moves from the highest point to the lowest point, the rotating gear rotates by one hundred eighty degrees, so that the guide block can be kept in a horizontal state after the glaze dipping is finished.
Preferably, the method for glazing the surface layer of the insulator by using the glazing equipment comprises the following steps:
s1 pretreatment: pretreating the surface of the blank body provided with the metal connecting piece to clean and wet the surface of the blank body;
s2 fixation: fixing the metal connecting pieces at the two ends of the blank by a feeding device to enable the blank to be in a transverse state;
s3 dipping glaze: the blank body is subjected to glaze dipping treatment through the matching of a feeding device and a glaze dipping box, so that the glaze slurry is uniformly attached to the surface of the blank body;
s4 taking out and transferring: the blank body after S3 is driven to move out of the glaze dipping box by a feeding device, and the blank body is transferred to the next designated working position;
s5 repeats the operation: and repeating the steps S1-S4, and glazing the blank of the next batch.
The invention has the beneficial effects that:
1. the fixing mechanism provided with the insulator is driven by the extrusion block which is arranged into the inverted isosceles trapezoid structure to move up and down, the fixing mechanism can be automatically pushed into the glaze slip at a proper position, the fixing mechanism is pulled out upwards after the glaze dipping is finished, the position of the fixing mechanism is not required to be adjusted by using lifting equipment, the investment cost of a manufacturer is reduced, in addition, the insulator can be driven by the fixing mechanism to rotate in the glaze feeding and discharging process, and the uniform attachment of the glaze slip and the throwing-out of redundant glaze slip are facilitated.
2. According to the feeding device designed by the invention, the height of the fixing mechanism can be adaptively and automatically changed along the shape of the lower end surface of the extrusion block, a blank body does not need to be driven by driving equipment to move up and down, the cost for purchasing the driving equipment is saved, the operation steps are reduced, and the complexity of work is reduced.
3. According to the fixing mechanism designed by the invention, in the process that the fixing mechanism moves up and down, the rotating gear rotates under the matching action of the convex teeth arranged at the lower end of the sliding frame, so that the fixing clamp and the blank body fixed in the fixing clamp are driven to rotate synchronously, the blank body can rotate to enter and exit the glaze slurry, the glaze slurry can be uniformly attached to the surface of the blank body, and redundant glaze slurry can be thrown out when the glaze slurry is drawn out from the glaze slurry.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a front view of the glazing apparatus of the present invention;
FIG. 2 is a right side sectional view of the glazing apparatus of the present invention;
FIG. 3 is a bottom view of the top plate of the present invention;
FIG. 4 is a top view of the enameling tank of the present invention;
FIG. 5 is a front cross-sectional view of the invention between the top plate and the extrusion block;
FIG. 6 is a schematic view of the present invention holding clip in cooperation with a prior art clip;
FIG. 7 is a right front view of a portion of the present mounting clip configuration;
FIG. 8 is a top view of the carriage, rotary gear and first stationary rod of the present invention;
FIG. 9 is an enlarged view of the portion of FIG. 2 from the A direction;
FIG. 10 is a flow chart of the glazing method of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 10, the insulator surface layer glazing equipment comprises a bottom plate 1, a top plate 2, a glaze dipping box 3 and a feeding device 4, wherein the glaze dipping box 3 is installed at the upper end of the bottom plate 1, the top plate 2 is arranged above the glaze dipping box 3, the feeding device 4 is installed at the lower end of the top plate 2, and a first closed chute 2a and a second closed chute 2b are sequentially formed at the lower end of the top plate 2 from inside to outside; wherein:
soak the glaze case 3 and wholly for controlling both ends semicircular in shape middle part and be rectangular shape structure of returning the font, and soak 3 front sides bilateral symmetry of glaze case and install the baffle, soak glaze case 3 and divide into and soak glaze portion and recovery part two parts, and soak glaze portion lower extreme and be provided with row material pipe, the recovery part lower extreme is provided with the recovery pipe, and the glaze slip that flows down on the body after soaking the glaze can fall into and soak 3 recovery parts of glaze case to carry out recycle to the glaze slip afterwards.
The feeding device 4 comprises a belt conveyor 41, a sliding block 42, a sliding frame 43, a return spring 44, an extrusion block 45 and a fixing mechanism 46, the belt conveyor 41 is arranged at the lower end of the top plate 2, the sliding block 42 and the sliding frame 43 are uniformly arranged on the outer side of the belt conveyor 41, the sliding block 42 is arranged in a second closed chute in a sliding fit mode, the sliding frame 43 is arranged in a first closed chute in a sliding fit mode, the lower end of the sliding frame 43 is uniformly provided with convex teeth, the side wall of the sliding frame 43 is connected with a conveying belt of the belt conveyor 41, the sliding frame 43 corresponds to the sliding block 42 in position one to one, the fixing mechanism 46 is arranged between the sliding block 42 and the sliding frame 43 corresponding in position, the return spring 44 is connected between the fixing mechanism 46 and, the extrusion block 45 is arranged at the lower end of the top plate 2, the whole extrusion block 45 is of an inverted isosceles trapezoid structure, and a corner at the lower end of the extrusion block 45 is of an arc surface structure; after the insulator porcelain blank is fixed on the fixing mechanism 46, the belt conveyor 41 drives the sliding block 42 and the sliding frame 43 to synchronously move, in the process of moving from left to right, when the lower end face of the extrusion block 45 is contacted with the upper end face of the fixing mechanism 46, the extrusion block 45 generates downward thrust on the fixing mechanism 46, so that the fixing mechanism 46 drives the blank to gradually extend into the glaze slurry, when the lower end face of the extrusion block 45 is not contacted with the upper end face of the fixing mechanism 46, the fixing mechanism 46 returns to the original height under the elastic force action of the return spring 44, at the moment, the blank is exposed out of the glaze slurry, the glaze soaking work is completed, the blank does not need to be driven to move up and down by driving equipment, the cost for purchasing the driving equipment is saved, the operation steps are reduced, and the complexity of the work is reduced.
The extrusion block 45 is divided into a left part, a middle part and a right part, the middle part of the extrusion block 45 is of a square structure, the left part and the right part of the extrusion block 45 are connected with the top plate 2 through bolts, the middle part of the extrusion block 45 comprises a base block 45a and an extension block 45b, a fixing block of the base block 45a is installed on the top plate 2 through bolts, clamping grooves are symmetrically formed in the left side and the right side of the base block 45a, clamping strips are arranged on the inner side of the extension block 45b and are connected with the clamping grooves in a concave-convex matching mode, the clamping strips are fixed on the base block 45a through bolts, strip-shaped grooves, used for connecting with another extension block 45b, the number of the extension blocks 45b can be adjusted according to the actual material and size of the blank, the left width and the right width of the middle part of the extrusion block 45 are adjusted, the larger the left width and the right width of the middle part of the extrusion block 45 are, the longer the time for the blank body to enter the glaze slurry is, and the glaze slurry can be uniformly attached to the surface of the blank body.
The fixing mechanism 46 includes a first fixing rod 461, a second fixing rod 462, a cross plate 463, a fixing clamp 464 and a rotating gear 465, the first fixing rod 461 is connected with the lower end of the sliding frame 43 through a return spring 44, the side wall of the first fixing rod 461 is connected with the belt of the belt conveyor 41 in a sliding fit manner, the second fixing rod 462 is connected with the lower end of the sliding block 42 through the return spring 44, a transverse plate 463 is arranged between the top end of the first fixing rod 461 and the top end of the second fixing rod 462, the upper end of the transverse plate 463 is in an arc surface structure, a fixing clamp 464 is arranged between the bottom end of the first fixing rod 461 and the bottom end of the second fixing rod 462, the first fixing rod 461 is of a hollow structure, a rotating gear 465 is mounted inside the first fixing rod 461 through a bearing, the left end of the rotating gear 465 is meshed with convex teeth arranged at the lower end of the sliding frame 43, and the left end of the rotating gear 465 is connected with the right end of the fixing clamp 464; when diaphragm 463 and extrusion piece 45 contact, the extrusion force that extrusion piece 45 produced to diaphragm 463 can push fixing mechanism 46 whole and slide downwards to drive the body and soak the glaze slurry, in-process that fixing mechanism 46 reciprocated, the running gear 465 rotates under the mating reaction of the dogtooth that carriage 43 lower extreme set up, and then drive mounting fixture 464 and fix the synchronous rotation of body in mounting fixture 464, make the body can rotate business turn over glaze slurry, glaze slurry just can be even attached to the body surface, can throw away unnecessary glaze slurry when taking out in following the glaze slurry.
The fixing clamp 464 comprises a base plate 4641, a mounting ring 4642, a lifting rod 4643, a guide rod 4644, an expansion rod 4645, a first fixing block 4646, a second fixing block 4647, a guide block 4648 and a pressing block 4649, the number of the base plate 4641 is two, the inner wall of a first fixing rod 461 and the inner wall of a second fixing plate are respectively provided with a base plate 4641 through bearings, the inner side of the base plate 4641 is provided with the mounting ring 4642, the side wall of the mounting ring 4642 is uniformly provided with four mounting grooves along the circumferential direction thereof, the front and the back of the mounting grooves at the upper and the lower ends of the mounting ring 4642 are provided with guide grooves communicated with the mounting ring 4642, the lifting rod 4643 is arranged in the mounting grooves at the upper and the lower ends of the mounting ring 4642 in a sliding fit manner, the middle part of the lifting rod 4643 is provided with a lifting groove, one end of the guide rod 4644 is arranged on the base plate 4641, the other end of the guide rod 46, a first fixing block 4646 is installed at the top end of the lifting rod 4643, a second fixing block 4647 is installed at the top end of the telescopic rod 4645, the inner walls of the first fixing block 4646 and the second fixing block 4647 are both arc surface structures, rubber gaskets are arranged on the inner walls of the first fixing block 4646 and the second fixing block 4647, springs are connected between the installation ring 4642 and the substrate 4641, between the lifting rod 4643 and the installation ring 4642 and between the second fixing block 4647 and the installation ring 4642, guide blocks 4648 are installed on the outer walls of the left end and the right end of the installation ring 4642, the interval between the two guide blocks 4648 which are arranged in front and back in a front-and-back opposite mode gradually decreases from outside to inside, pressing blocks 4649 are symmetrically arranged at the upper end and the lower end of the installation ring 4642, the inner side wall at the top end of each pressing block 4649 is tightly attached to the top end of the lifting; when a blank is taken in and out of the left or right side of the fixing jig 464 by the existing jig, the existing jig is first brought into contact with the guide block 4648, in the process of gradually moving inwards, the thrust force of the existing clamp on the guide block 4648 in the front-back direction is increasingly greater, thereby pushing the two mounting rings 4642 to do forward and backward reverse linear motion, the interval between the two mounting rings 4642 is gradually increased, when the second fixing block 4647 is no longer in contact with the insulator metal connecting piece, the existing fixture can take out the glazed insulator from the fixing fixture 464, meanwhile, when the distance between the two mounting rings 4642 is gradually increased, the pressing force of the pressing block 4649 on the lifting rod 4643 is gradually reduced, so as not to obstruct the movement of the mounting rings 4642, when the interval between the two installation switches is gradually reduced, the pressing force of the pressing block 4649 on the lifting rod 4643 is gradually increased, and the insulator can be prevented from falling off from the fixing clamp 464.
The front and back width of the second fixing block 4647 is equal to the front and back width of the mounting ring 4642, when the second fixing block 4647 is not in contact with a metal connecting piece, the insulator can be integrally pulled out leftwards or rightwards without being shielded by the mounting ring 4642, the front and back width of the first fixing block 4646 is larger than the front and back width of the second fixing block 4647, so that when the second fixing block 4647 is not in contact with the metal connecting piece, the first fixing block 4646 can still support the metal connecting piece from the upper side and the lower side, and the phenomenon that the insulator falls due to loss of support in the process that the insulator is transferred into the existing clamp 464 from the fixing clamp is avoided.
During the process that the fixing mechanism 46 moves from the highest point to the lowest point, the rotating gear 465 rotates one hundred eighty degrees, so that the guide block 4648 can keep a horizontal state after the glaze dipping is finished.
The method for glazing the surface layer of the insulator by using the glazing equipment comprises the following steps:
s1 pretreatment: pretreating the surface of the blank body provided with the metal connecting piece to clean and wet the surface of the blank body;
s2 fixation: fixing the metal connecting pieces at the two ends of the blank by a feeding device 4 to enable the blank to be in a transverse state;
s3 dipping glaze: the feeding device 4 is matched with the glaze dipping box 3 to carry out glaze dipping treatment on the blank body, so that the glaze slip is uniformly attached to the surface of the blank body;
s4 taking out and transferring: the blank body after S3 is driven to move out of the glaze dipping box 3 by the feeding device 4, and the blank body is transferred to the next designated working position;
s5 repeats the operation: and repeating the steps S1-S4, and glazing the blank of the next batch.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as hereinafter claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides an insulator top layer glazing equipment, includes bottom plate (1), roof (2), soaks glaze case (3) and material feeding unit (4), its characterized in that: the upper end of the bottom plate (1) is provided with a glaze soaking box (3), a top plate (2) is arranged above the glaze soaking box (3), the lower end of the top plate (2) is provided with a feeding device (4), and the lower end of the top plate (2) is sequentially provided with a first sealing sliding groove (2a) and a second sealing sliding groove (2b) from inside to outside; wherein:
the feeding device (4) comprises a belt conveyor (41), a sliding block (42), a sliding frame (43), a reset spring (44), an extrusion block (45) and a fixing mechanism (46), the belt conveyor (41) is installed at the lower end of the top plate (2), the sliding block (42) and the sliding frame (43) are uniformly arranged on the outer side of the belt conveyor (41), the sliding block (42) is installed in a second closed sliding groove (2b) in a sliding fit mode, the sliding frame (43) is installed in a first closed sliding groove (2a) in a sliding fit mode, convex teeth are uniformly arranged at the lower end of the sliding frame (43), the side wall of the sliding frame (43) is connected with a conveying belt of the belt conveyor (41), the sliding frame (43) corresponds to the sliding block (42) in position one to one, and the fixing mechanism (46) is installed between the sliding block, reset springs (44) are connected among the fixing mechanism (46), the sliding frame (43) and the sliding block (42), an extrusion block (45) is arranged at the front end of the belt conveyor (41), the extrusion block (45) is installed at the lower end of the top plate (2), the whole extrusion block (45) is of an inverted isosceles trapezoid structure, and the corner of the lower end of the extrusion block (45) is of an arc surface structure;
the fixing mechanism (46) comprises a first fixing rod (461), a second fixing rod (462), a transverse plate (463), a fixing clamp (464) and a rotating gear (465), the first fixing rod (461) is connected with the lower end of the sliding frame (43) through a return spring (44), the side wall of the first fixing rod (461) is connected with a conveyor belt of the belt conveyor (41) in a sliding fit mode, the second fixing rod (462) is connected with the lower end of the sliding block (42) through the return spring (44), a transverse plate (463) is installed between the top end of the first fixing rod (461) and the top end of the second fixing rod (462), the upper end of the transverse plate (463) is of an arc surface structure, the fixing clamp (464) is installed between the bottom end of the first fixing rod (461) and the bottom end of the second fixing rod (462), the first fixing rod (461) is of a hollow structure, and the rotating gear (465) is, the left end of the rotating gear (465) is meshed with a convex tooth arranged at the lower end of the sliding frame (43), and the left end of the rotating gear (465) is connected with the right end of the fixed clamp (464).
2. The insulator surface glazing device according to claim 1, characterized in that: the fixing clamp (464) comprises a base plate (4641), a mounting ring (4642), lifting rods (4643), guide rods (4644), a telescopic rod (4645), a first fixing block (4646), a second fixing block (4647), guide blocks (4648) and pressing blocks (4649), wherein the base plate (4641) is provided with two numbers, a base plate (4641) is respectively arranged on the inner wall of the first fixing rod (461) and the inner wall of the second fixing plate through bearings, the inner side of the base plate (4641) is provided with the mounting ring (4642), the side wall of the mounting ring (4642) is uniformly provided with four mounting grooves along the circumferential direction, the front and the back of the mounting grooves at the upper end and the lower end of the mounting ring (4642) are provided with guide grooves communicated with the mounting rings, the lifting rods (4643) are arranged in the mounting grooves at the upper end and the lower end of the mounting ring (4642) in a sliding fit manner, the middle of the lifting grooves are provided with the lifting rods, the other end of the guide rod (4644) sequentially passes through the guide groove and the lifting groove in a sliding fit mode, and an expansion rod (4645) is arranged in the installation grooves at the left end and the right end of the installation ring (4642) in a sliding fit mode;
a first fixing block (4646) is arranged at the top end of the lifting rod (4643), a second fixing block (4647) is arranged at the top end of the telescopic rod (4645), the inner walls of the first fixing block (4646) and the second fixing block (4647) are both arc surface structures, rubber gaskets are arranged on the inner walls of the first fixing block (4646) and the second fixing block (4647), springs are connected between the mounting ring (4642) and the substrate (4641), between the lifting rod (4643) and the mounting ring (4642) and between the second fixing block (4647) and the mounting ring (4642), guide blocks (4648) are arranged on the outer walls of the left end and the right end of the mounting ring (4642), the interval between the two guide blocks (4648) which are arranged in a front-back opposite mode is gradually reduced from outside to inside, pressing blocks (4649) are symmetrically arranged at the upper end and the lower end of the mounting ring (4642), the inner side wall of the top end of each pressing block (4649) is tightly attached, the inner side wall of the top end of the pressing block (4649) is of a slope structure with the height gradually increasing from outside to inside.
3. The insulator surface glazing device according to claim 1, characterized in that: extrusion piece (45) divide into left right-of-center three parts, extrusion piece (45) middle part is the square structure, extrusion piece (45) are controlled two parts and are all connected with roof (2) through the bolt, extrusion piece (45) middle part is including basic piece (45a) and extension piece (45b), basic piece (45a) fixed block passes through the bolt and installs on roof (2), draw-in groove has been seted up to basic piece (45a) left and right sides symmetry, extension piece (45b) inboard is provided with the card strip, the card strip is connected through unsmooth cooperation mode with the draw-in groove, the card strip passes through the bolt fastening on basic piece (45a), the bar recess has been seted up in extension piece (45b) outside.
4. The insulator surface glazing device according to claim 2, characterized in that: the front-back width of the second fixing block (4647) is equal to the front-back width of the mounting ring (4642), and the front-back width of the first fixing block (4646) is larger than the front-back width of the second fixing block (4647).
5. The insulator surface glazing device according to claim 2, characterized in that: soak glaze case (3) whole for control both ends semicircular in shape middle part and be rectangular shape structure of returning font about, and soak glaze case (3) front side bilateral symmetry and install the baffle, soak glaze case (3) and divide into and soak glaze portion and recovery unit two parts, and soak glaze portion lower extreme and be provided with row's material pipe, recovery unit lower extreme is provided with the recovery tube.
6. The insulator surface glazing device according to claim 1, characterized in that: during the process that the fixing mechanism (46) moves from the highest point to the lowest point, the rotating gear (465) rotates one hundred and eighty degrees.
7. The insulator surface glazing device according to claim 1, characterized in that: the method for glazing the surface layer of the insulator by using the glazing equipment comprises the following steps:
s1 pretreatment: pretreating the surface of the blank body provided with the metal connecting piece to clean and wet the surface of the blank body;
s2 fixation: fixing the metal connecting pieces at two ends of the blank body through a feeding device (4) to enable the blank body to be in a transverse state;
s3 dipping glaze: the feeding device (4) is matched with the glaze dipping box (3) to carry out glaze dipping treatment on the blank body, so that the glaze slip is uniformly attached to the surface of the blank body;
s4 taking out and transferring: the blank body after S3 is driven to move out of the glaze dipping box (3) by the feeding device (4), and the blank body is transferred to the next designated working position;
s5 repeats the operation: and repeating the steps S1-S4, and glazing the blank of the next batch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010831873.2A CN111960859A (en) | 2020-08-18 | 2020-08-18 | Insulator surface layer glazing equipment and glazing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010831873.2A CN111960859A (en) | 2020-08-18 | 2020-08-18 | Insulator surface layer glazing equipment and glazing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111960859A true CN111960859A (en) | 2020-11-20 |
Family
ID=73388275
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010831873.2A Withdrawn CN111960859A (en) | 2020-08-18 | 2020-08-18 | Insulator surface layer glazing equipment and glazing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111960859A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114919046A (en) * | 2022-05-30 | 2022-08-19 | 中材江西电瓷电气有限公司 | Coating process for sand-bonding glaze of inner hole of porcelain insulator with cylindrical head |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1074554A (en) * | 1965-01-07 | 1967-07-05 | John Maddock And Sons Ltd | Apparatus for dipping ceramic ware in a liquid coating medium |
| CN205466689U (en) * | 2016-01-14 | 2016-08-17 | 泉州市德化县丰弘机械有限公司 | Automatic soak glaze machine |
| CN110614707A (en) * | 2019-10-15 | 2019-12-27 | 刘瑞华 | Automatic glazing device for building cup |
| CN110653392A (en) * | 2019-10-25 | 2020-01-07 | 盐城哈力动力传动及智能装备产业研究院有限公司 | Anti-skewing and aperture-adjustable punching device and punching method for gear machining |
| CN110843097A (en) * | 2019-11-26 | 2020-02-28 | 米浩然 | Glazing device for manufacturing building cup |
-
2020
- 2020-08-18 CN CN202010831873.2A patent/CN111960859A/en not_active Withdrawn
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1074554A (en) * | 1965-01-07 | 1967-07-05 | John Maddock And Sons Ltd | Apparatus for dipping ceramic ware in a liquid coating medium |
| CN205466689U (en) * | 2016-01-14 | 2016-08-17 | 泉州市德化县丰弘机械有限公司 | Automatic soak glaze machine |
| CN110614707A (en) * | 2019-10-15 | 2019-12-27 | 刘瑞华 | Automatic glazing device for building cup |
| CN110653392A (en) * | 2019-10-25 | 2020-01-07 | 盐城哈力动力传动及智能装备产业研究院有限公司 | Anti-skewing and aperture-adjustable punching device and punching method for gear machining |
| CN110843097A (en) * | 2019-11-26 | 2020-02-28 | 米浩然 | Glazing device for manufacturing building cup |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114919046A (en) * | 2022-05-30 | 2022-08-19 | 中材江西电瓷电气有限公司 | Coating process for sand-bonding glaze of inner hole of porcelain insulator with cylindrical head |
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Application publication date: 20201120 |