CN111916967A - Automobile charging handle terminal assembly machine - Google Patents
Automobile charging handle terminal assembly machine Download PDFInfo
- Publication number
- CN111916967A CN111916967A CN202010777119.5A CN202010777119A CN111916967A CN 111916967 A CN111916967 A CN 111916967A CN 202010777119 A CN202010777119 A CN 202010777119A CN 111916967 A CN111916967 A CN 111916967A
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- Prior art keywords
- terminal
- platform
- feeding
- charging handle
- sealing ring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/055—Crimping apparatus or processes with contact member feeding mechanism
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention discloses an automobile charging handle terminal assembling machine which comprises a rack and a control module, wherein a terminal platform is arranged on the rack, a stamping device for stamping a terminal and a first CCD (charge coupled device) camera for photographing the terminal platform are arranged at the terminal platform, a multi-shaft manipulator is arranged on the rack, and a plurality of terminal feeding devices are arranged around the multi-shaft manipulator; the terminal is conveyed to the terminal platform from the terminal feeding device by the multi-axis manipulator, and then the terminal at the terminal platform is clamped by the stamping device; the control module analyzes the image collected by the first CCD camera, and controls the stamping device to compress the terminal according to a preset stroke to fix the terminal on the cable line under the conditions that the terminal is arranged on the terminal platform, the cable line is inserted into the terminal, the specification of the cable line is matched with that of the terminal, and the insertion depth of the cable line meets the set requirement. The invention has high automation degree, high efficiency and good quality.
Description
Technical Field
The invention belongs to the field of machinery, and particularly relates to an automobile charging handle terminal assembling machine.
Background
With the advancement of technology, the demands on the manufacturing industry are increasing, and the demands are reflected in efficiency and quality. The charging handle of the electric vehicle usually includes a plurality of cables, charging cables, data cables, etc., and these cables are required to be installed with metal terminals of different specifications. The operation of installation terminal, it is efficient to have the demand, and more importantly the terminal of installation need match every cable accurately, and simultaneously, the length of wire stripping in the cable, the degree of depth of inserting in the cable, the dynamics that the terminal compresses tightly to and the appearance of terminal all have strict specifications, and some terminals still need cup joint the sealing washer, and whether the sealing washer cup joints in place also has strict inspection standard. How to design automation equipment which meets the requirements and simultaneously realizes the feeding automation is a technical problem to be solved urgently at present.
Disclosure of Invention
In order to overcome the problems, the invention provides the automobile charging handle terminal assembling machine which is automatic in wiring, safe, reliable and efficient.
The technical scheme of the invention is to provide an automobile charging handle terminal assembling machine which is used for installing corresponding terminals on a plurality of cable wires of an automobile charging handle and comprises a rack and a control module, wherein a terminal platform for placing the terminals is arranged on the rack, a stamping device for stamping the terminals and a first CCD camera for taking pictures at the terminal platform are arranged at the terminal platform, a multi-shaft manipulator is arranged on the rack, and a plurality of terminal feeding devices are arranged around the multi-shaft manipulator; feeding the terminals from the terminal feeding device to the terminal platform by the multi-axis manipulator, and then clamping the terminals at the terminal platform by the stamping device; the stamping device, the multi-axis manipulator and the first CCD camera are all controlled by the control module, the control module analyzes images collected by the first CCD camera, and under the condition that a terminal is arranged on the terminal platform, a cable is inserted into the terminal, the specification of the cable is matched with that of the terminal, and the insertion depth of the cable meets the set requirement, the control module controls the stamping device to press the terminal tightly according to the preset stroke so as to fix the terminal on the cable.
Preferably, the stamping device has at least two strokes for each type of terminal under the control of the control module, the first stroke is used for clamping the terminal to fix the terminal, and the second stroke is used for pressing the terminal to deform the terminal to fix the terminal on the cable line.
Preferably, the stamping device comprises an upper pressing plate and a lower pressing plate, a round hole used as the terminal platform is arranged between the upper pressing plate and the lower pressing plate, and a plurality of protruding pressing blocks are arranged at the edge of the inner side of the round hole; and a servo motor drives the upper pressure plate to move up and down so as to clamp or compress the terminal by using the pressing block.
Preferably, the terminal feeding device comprises a terminal vibration disc and a terminal track connected with the terminal vibration disc, and the foremost end of the terminal track is provided with a discharging position.
Preferably, a second CCD camera is arranged in the rack, the multi-axis manipulator conveys the terminal on the terminal track to the second CCD camera for the second CCD camera to take a picture, the control module detects whether the appearance of the terminal is qualified or not, the qualified terminal is conveyed to the terminal platform by the multi-axis manipulator, and the unqualified terminal is put into a waste material frame arranged in the rack by the multi-axis manipulator.
Preferably, terminal track both sides be provided with the baffle of terminal track terminal surface parallel and level, the baffle outside is hugged closely the baffle is provided with one and pushes away the material slider, and the drive push away the material slider and paste tightly what the baffle removed pushes away the material cylinder, it is close to push away the material slider correspond on the lateral wall of terminal track one side the terminal track is provided with a recess that can only hold a terminal.
Preferably, the sealing ring feeding device comprises a sealing ring vibration disc and a sealing ring rail connected with the sealing ring vibration disc, a pickup platform is arranged at the free end of the sealing ring rail, a through hole is formed in the pickup platform, the sealing ring rail is communicated with the through hole, a sealing ring cylinder is arranged at the bottom of the through hole, and a cylinder arm of the sealing ring cylinder is arranged in the through hole to push the sealing ring upwards; the clamping jaw mechanism is characterized in that a clamping jaw sliding block capable of moving up and down is arranged above the through hole, a rotatable rotary table is arranged on the clamping jaw sliding block, a clamping jaw is arranged on the rotary table, and the clamping jaw comprises a plurality of fingers which can be gathered together and opened around a center.
Preferably, the seal ring feeding device further comprises a third CCD camera for detecting whether the seal ring is present on the terminal.
Preferably, the rack comprises a front face facing an operator, the terminal platform is arranged on the front face, a feeding plate for stacking cables is arranged below the terminal platform, a feeding motor drives the feeding plate to move up and down, and a cable stripping device for stripping the cables is arranged on the side edge of the terminal platform; the front surface is also provided with a display screen for displaying prompt information.
Preferably, the terminal feeding device further comprises a funnel-shaped feeding bin for feeding the vibration plate, the feeding bin comprises a discharge port arranged above the vibration plate, and at least one pneumatic stop rod is arranged at the discharge port in a vertically movable manner.
The automobile charging handle terminal assembly machine realizes automatic feeding: the power supply cable, the terminal and the sealing ring are sequentially taken out, detected and sleeved by the manipulator positioned in the center and then sent to the terminal platform; and (4) manually inserting a cable into the terminal platform, and performing stamping after inspection to complete all operations. The invention realizes the automatic operation of the whole process flow and realizes the high-efficiency, high-quality and standardized production.
Drawings
Fig. 1 is a schematic perspective view of an assembly machine for a vehicle charging handle terminal according to a preferred embodiment of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a partial perspective view of FIG. 1;
FIG. 4 is a partial perspective view of FIG. 2;
FIG. 5 is a schematic perspective view of the back side of FIG. 4;
FIG. 6 is an enlarged view of a portion of FIG. 5 at A;
FIG. 7 is a schematic perspective view of a seal ring loading device;
FIG. 8 is a schematic view showing the structure of the terminal feeding device;
fig. 9 is a partial enlarged view at B in fig. 8;
fig. 10 is a schematic structural view of the second CCD camera.
Detailed Description
The following describes in further detail embodiments of the present invention.
As shown in fig. 1 to 10, the terminal assembling machine for the automobile charging handle of the present invention is used for installing corresponding terminals on a plurality of cables of the automobile charging handle. It comprises a frame 10 of frame construction, and partitions (not shown) may be provided on the frame 10 to form an enclosed structure for improved safety. Rollers may be provided under the frame 10 to facilitate movement or support the legs 13. A plate-shaped bracket 12 is vertically disposed on the housing 10, and a terminal platform 14 for placing a terminal is disposed on the bracket 12. A stamping device for stamping the terminal is arranged at the terminal platform 14, and a first CCD camera 16 for photographing the terminal platform 14 is arranged at the right side of the terminal platform 14. A multi-axis manipulator 18 is arranged at the center of the top of the rack 10 behind the support 12, and a plurality of terminal feeding devices 20 are arranged around the multi-axis manipulator 18 in the rack 10, so that the multi-axis manipulator 18 can conveniently take the terminals with a small stroke. The terminals are fed from the terminal feeding device 20 to the terminal platform 14 by the multi-axis robot 18, and then the terminals at the terminal platform 14 are clamped by the punching device; the stamping device, the multi-axis robot 18 and the first CCD camera 16 are all controlled by a control module (not shown). The control module analyzes the image acquired by the first CCD camera 16, and controls the punching device to press the terminal to be fixed on the cable wire according to a preset stroke under the condition that the terminal platform 14 has the terminal into which the cable wire has been inserted, the specification of the cable wire is matched with that of the terminal, and the insertion depth of the cable wire meets a set requirement. The control module can be a computer, a singlechip or other similar control chips which are mature in the market.
The stamping device has two strokes under the control of the control module for each type of terminal, wherein the first stroke is used for clamping the terminal to fix the terminal, and the second stroke is used for pressing the terminal to deform the terminal to fix the terminal on the cable wire.
In this embodiment, the stamping device includes an upper pressing plate 22 and a lower pressing plate 24, a circular hole 26 used as the terminal platform 14 is arranged between the upper pressing plate 22 and the lower pressing plate 24, and a plurality of protruding pressing blocks are arranged on the inner side edge of the circular hole 26; the lower press plate 24 is fixed and a servo motor (not shown) drives the upper press plate 22 up and down to clamp or press the terminals with the press blocks. The stroke of the stamping head can be accurately controlled through the servo motor, so that the clamping force and the pressing force on the terminal are controlled, and the problems that the damage is caused by excessive extrusion or the terminal is loosened due to insufficient clamping force or the terminal is not firmly installed due to insufficient pressing force and the like are avoided; the principle of the servo motor driving the upper pressure plate 22 to move is well known in the art, and a nut is usually arranged on a lead screw, and the nut drives the upper pressure plate 22 to move linearly; this is not shown in detail since it is a common technique and convention in the industry.
Each terminal feeding device 20 includes a terminal vibration plate 28 and a terminal rail 30 connected to the terminal vibration plate 28, and the terminals are vertically aligned by the terminal vibration plate 28 and then moved along the terminal rail 30. The terminal track 30 is provided with a discharge position at the foremost end, and a sensor for monitoring whether a terminal is arranged on the discharge position. In this embodiment, the discharge position is designed as follows: the terminal rail 30 is provided with two side baffles 32 which are flush with the end faces of the terminal rail 30, the outer side of the baffle 32 is provided with a pushing slider 34 closely attached to the baffle 32, and a pushing cylinder 36 for driving the pushing slider 34 to move closely attached to the baffle 32, and the side wall of the pushing slider 34 close to one side of the terminal rail 30 is provided with a groove 38 (or the groove 38 is formed by the S-shaped pushing slider 34 as shown in the figure) which is corresponding to the terminal rail 30 and can only accommodate one terminal. When the groove 38 is used as a material discharging position and a terminal is detected to enter, the material pushing cylinder 36 pushes the material pushing slide block 34 to move forwards, the edge of the material pushing slide block 34 blocks the terminal rail 30, and other terminals are prevented from moving forwards; and the present terminal advances with the groove 38 so that it protrudes and exists separately to facilitate gripping by the multi-axis robot 18. After the clamping is finished, the pushing cylinder 36 drives the pushing slider 34 to retreat until the groove 38 is aligned with the terminal rail 30, so that the next terminal enters the groove 38, and the process is repeated.
Further, a second CCD camera 40 is provided in the housing 10, and the second CCD camera 40 is provided on the two-axis movable support 41 for detecting the appearance of the terminal, particularly, the blooming structure of the terminal end surface. The multi-axis manipulator 18 sends the terminals on the terminal rails 30 to the second CCD camera 40 for the second CCD camera 40 to take pictures, the appearance of the terminals is detected by the control module to determine the types of the terminals, and meanwhile, whether the terminals are qualified is detected; the acceptable terminals are fed to the terminal platform 14 by the multi-axis robot 18, and the unacceptable terminals are placed in a scrap box (not shown) provided in the rack 10 by the multi-axis robot 18.
Further, in the case that some or all of the terminals are required to be provided with sealing rings, a sealing ring feeding device 42 is further included in the present embodiment. The sealing ring feeding device 42 comprises a sealing ring vibration disc 44 and a sealing ring rail 46 connected with the sealing ring vibration disc 44, wherein a piece taking platform 48 is arranged at the free end of the sealing ring rail 46, a through hole 50 is formed in the piece taking platform 48, and the sealing ring rail 46 is communicated with the through hole 50. The gasket vibration disc 44 vibrates, thereby driving the gaskets in turn through the gasket tracks 46 into the through-holes 50, with only one gasket being received in the through-hole 50. A gasket cylinder 52 is disposed at the bottom of the through hole 50, and a cylinder arm of the gasket cylinder 52 is disposed in the through hole 50 to hold the incoming gasket. The cylinder arm may push the seal ring upward so that it is flush with the pickup platform 48. A jaw sliding block 54 capable of moving up and down is arranged above the through hole 50, a rotatable rotating disc 56 is arranged on the jaw sliding block 54, a jaw 58 is arranged on the rotating disc 56, and the jaw 58 comprises a plurality of fingers 59 capable of gathering and stretching around a center. Fingers 59 extend down into the interior of the grommet on the cylinder arm of the grommet cylinder 52 and then the fingers 59 are opened to fit the grommet over the fingers with the terminals inserted between the fingers by the multi-axis robot 18. The claw is also provided with an outward pushing cylinder (not shown), and the sealing ring on the finger is pushed out of the finger through the outward pushing cylinder so as to be directly sleeved on the terminal.
The seal ring feeding device 42 further comprises a third CCD camera 60 for detecting whether a seal ring is present on the terminals. The terminals that are qualified for inspection are placed into the terminal platform 14 by the multi-axis robot 18, and the terminals that are not qualified are placed into a scrap box.
The rack 10 comprises a front face facing an operator, a terminal platform 14 is arranged on the front face, a feeding plate 64 for stacking cables is arranged below the terminal platform 14, a feeding motor drives the feeding plate 64 to move up and down, and a cable stripping device 66 for stripping the cables is arranged on the side edge of the terminal platform 14; the front surface is also provided with a display screen 68 for displaying prompt information, so that an operator can conveniently put in the corresponding cable according to the prompt information.
Further, the terminal feeding device 20 further includes a funnel-shaped feeding chamber 70 for feeding the terminal vibration plate 28, the feeding chamber 70 includes a discharge port 72 disposed above the terminal vibration plate 28, and a pneumatic stopper 74 is disposed at the discharge port 72 to be movable up and down. Terminal vibratory plate 28 may be fed through feed hopper 70 in conjunction with a sensor (not shown) that monitors the material of terminal vibratory plate 28, thereby allowing for extended use. Upward or downward movement of the pneumatic lever 74 controls the opening and closing of the discharge port 72.
The operation flow of the invention is that the multi-axis manipulator 18 clamps the terminal from the terminal feeding device 20, and after the inspection, the qualified terminal is placed on the terminal platform 14; meanwhile, some terminals are also sleeved with sealing rings; the upper press plate 22 is driven by a servo motor to move downward to clamp the terminals with the press blocks. The operator then removes a cable from the supply plate 64, wherein the cable includes a plurality of cables that are distinguished from each other by color; according to the prompt on the display screen 68, a cable is fed into the wire stripping machine for wire stripping. The wire stripping machine is a mature product on the market at present, and can be selected according to needs. The operator inserts the stripped cable into the terminals on the terminal platform 14. The first CCD camera 16 shoots the color and the inserting depth of the cable, the color and the terminal of the cable are matched through analysis of the control chip, the inserting depth meets the requirement, the servo motor drives the upper pressing plate 22 to move downwards to press the terminal, and the terminal deforms, so that the cable is fixed on the cable, and one-time assembly operation is completed.
The above embodiment is only one embodiment of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. The utility model provides an automobile charging handle terminal assembly machine which is used for installing corresponding terminal on the many cable wires of giving automobile charging handle which characterized in that: the terminal feeding device comprises a rack and a control module, wherein a terminal platform for placing a terminal is arranged on the rack, a stamping device for stamping the terminal and a first CCD camera for photographing the terminal platform are arranged at the terminal platform, a multi-axis manipulator is arranged on the rack, and a plurality of terminal feeding devices are arranged around the multi-axis manipulator; feeding the terminals from the terminal feeding device to the terminal platform by the multi-axis manipulator, and then clamping the terminals at the terminal platform by the stamping device; the stamping device, the multi-axis manipulator and the first CCD camera are all controlled by the control module, the control module analyzes images collected by the first CCD camera, and under the condition that a terminal is arranged on the terminal platform, a cable is inserted into the terminal, the specification of the cable is matched with that of the terminal, and the insertion depth of the cable meets the set requirement, the control module controls the stamping device to press the terminal tightly according to the preset stroke so as to fix the terminal on the cable.
2. The vehicle charging handle terminal assembly machine as claimed in claim 1, wherein: the stamping device has at least two strokes for each type of terminal under the control of the control module, wherein the first stroke is used for clamping the terminal to fix the terminal, and the second stroke is used for pressing the terminal to deform the terminal to fix the terminal on the cable wire.
3. The vehicle charging handle terminal assembly machine as claimed in claim 2, wherein: the stamping device comprises an upper pressing plate and a lower pressing plate, a round hole used as the terminal platform is arranged between the upper pressing plate and the lower pressing plate, and a plurality of protruding pressing blocks are arranged on the edge of the inner side of the round hole; and a servo motor drives the upper pressure plate to move up and down so as to clamp or compress the terminal by using the pressing block.
4. The vehicle charging handle terminal assembly machine as claimed in claim 1, wherein: the terminal feeding device comprises a terminal vibration disc and a terminal track connected with the terminal vibration disc, and the foremost end of the terminal track is provided with a discharging position.
5. The vehicle charging handle terminal assembly machine as claimed in claim 4, wherein: the machine frame is internally provided with a second CCD camera, the multi-axis manipulator conveys the terminal on the terminal track to the second CCD camera for the second CCD camera to shoot, the control module detects whether the appearance of the terminal is qualified or not, the qualified terminal is conveyed to the terminal platform by the multi-axis manipulator, and the unqualified terminal is put into a waste material frame arranged in the machine frame by the multi-axis manipulator.
6. The vehicle charging handle terminal assembly machine as claimed in claim 4, wherein: terminal track both sides be provided with the baffle of terminal track terminal surface parallel and level, the baffle outside is hugged closely the baffle is provided with one and pushes away the material slider, and the drive it pastes tightly to push away the material slider push away the material cylinder that the baffle removed, it is close to push away the material slider correspond on the lateral wall of terminal track one side the terminal track is provided with a recess that can only hold a terminal.
7. The vehicle charging handle terminal assembly machine as claimed in claim 1, wherein: the sealing ring feeding device comprises a sealing ring vibrating disc and a sealing ring rail connected with the sealing ring vibrating disc, a pickup platform is arranged at the free end of the sealing ring rail, a through hole is formed in the pickup platform, the sealing ring rail is communicated with the through hole, a sealing ring air cylinder is arranged at the bottom of the through hole, and an air cylinder arm of the sealing ring air cylinder is arranged in the through hole to push the sealing ring upwards; the clamping jaw mechanism is characterized in that a clamping jaw sliding block capable of moving up and down is arranged above the through hole, a rotatable rotary table is arranged on the clamping jaw sliding block, a clamping jaw is arranged on the rotary table, and the clamping jaw comprises a plurality of fingers which can be gathered together and opened around a center.
8. The vehicle charging handle terminal assembly machine as claimed in claim 7, wherein: the seal ring feeding device further comprises a third CCD camera for detecting whether the seal ring is arranged on the terminal.
9. The vehicle charging handle terminal assembly machine as claimed in claim 1, wherein: the machine frame comprises a front face facing an operator, the terminal platform is arranged on the front face, a feeding plate for stacking cables is arranged below the terminal platform, a feeding motor drives the feeding plate to move up and down, and a cable stripping device for stripping the cables is arranged on the side edge of the terminal platform; the front surface is also provided with a display screen for displaying prompt information.
10. The vehicle charging handle terminal assembly machine as claimed in claim 4, wherein: the terminal feeding device further comprises a funnel-shaped feeding bin for feeding the vibration disc, the feeding bin comprises a discharge hole arranged above the vibration disc, and at least one pneumatic stop rod is arranged at the discharge hole in a vertically movable mode.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010777119.5A CN111916967B (en) | 2020-08-05 | 2020-08-05 | Automobile charging handle terminal assembly machine |
| PCT/CN2020/113698 WO2022027766A1 (en) | 2020-08-05 | 2020-09-07 | Terminal assembly machine for vehicle charging handle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010777119.5A CN111916967B (en) | 2020-08-05 | 2020-08-05 | Automobile charging handle terminal assembly machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111916967A true CN111916967A (en) | 2020-11-10 |
| CN111916967B CN111916967B (en) | 2021-08-27 |
Family
ID=73287574
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010777119.5A Active CN111916967B (en) | 2020-08-05 | 2020-08-05 | Automobile charging handle terminal assembly machine |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN111916967B (en) |
| WO (1) | WO2022027766A1 (en) |
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| JP3950278B2 (en) * | 2000-03-14 | 2007-07-25 | 矢崎総業株式会社 | Wire harness manufacturing equipment |
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| CN101051726A (en) * | 2006-04-07 | 2007-10-10 | 矢崎总业株式会社 | Terminal crimping apparatus and method of crimping a terminal |
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| JP2014235809A (en) * | 2013-05-31 | 2014-12-15 | 新明和工業株式会社 | Crimp terminal detection mechanism and wire processing device equipped with the same |
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| CN210838405U (en) * | 2019-09-19 | 2020-06-23 | 宗智辉 | Servo terminal machine |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2022027766A1 (en) | 2022-02-10 |
| CN111916967B (en) | 2021-08-27 |
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