CN207223328U - A CCD machine assembled with copper parts - Google Patents

A CCD machine assembled with copper parts Download PDF

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CN207223328U
CN207223328U CN201720741403.0U CN201720741403U CN207223328U CN 207223328 U CN207223328 U CN 207223328U CN 201720741403 U CN201720741403 U CN 201720741403U CN 207223328 U CN207223328 U CN 207223328U
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copper
ccd
cylinder
cap
detection device
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胡启彬
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Dongguan Signal Origin Precision Connector Co ltd
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Dongguan Signal Origin Precision Connector Co ltd
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Abstract

The utility model discloses a copper spare equipment CCD machine, including support and carousel, install the carousel in the support, install the air clamp anchor clamps on the carousel, air clamp anchor clamps circular array is on the carousel, the support has set gradually copper needle pan feeding device, copper needle pre-compaction device, copper cap assembly device, first CCD degree top to one side detection device, throat device, pre-insertion depth detection device, plug power detection device, CCD top detection device, second CCD degree top to one side detection device, CCD side detection device and ejection of compact manipulator clockwise along the carousel; the utility model discloses realize the automatic equipment of copper spare, adopt mechanical automatic processing to replace traditional manual processing, its automation, intelligent operation degree are high, efficient, and the equipment is effectual, and is with low costs, convenient to use, swift, is fit for the demand that contemporary industrial development requires batch production, and the productivity is high.

Description

一种铜件组装CCD机A CCD machine assembled with copper parts

技术领域technical field

本实用新型涉及加工设备领域,具体是一种铜件组装CCD机。The utility model relates to the field of processing equipment, in particular to a CCD machine for assembling copper parts.

背景技术Background technique

传统的铜件组装是通过人手将铜针和铜帽组装起来的,人手组装效率低,效果差,劳务成本高,良品率低。因此,针对传统的铜针和铜帽组装方法存在上述技术问题的不足,本申请人研发一种铜件组装CCD机,包括支架和转盘,所述支架内安装有转盘,转盘上安装有气夹夹具,气夹夹具环形阵列在转盘上,支架沿转盘顺时针依次设置有铜针入料装置、铜针预压装置、铜帽组装装置、第一CCD度顶斜检测装置、缩口装置、预插深度检测装置、插拔力检测装置、CCD顶检测装置、第二CCD度顶斜检测装置、CCD侧面检测装置和出料机械手,其实现了全自动对铜针和铜帽完成组装和一系列检测的操作,其自动化、智能化操作程度高,效率高,组装效果好,成本低,使用方便、快捷,适合当代工业发展要求批量生产的需求,产能高的铜件组装CCD机确属必要。The traditional assembly of copper parts is to assemble the copper pins and copper caps by hand. The efficiency of manual assembly is low, the effect is poor, the labor cost is high, and the yield rate is low. Therefore, in view of the deficiencies of the above-mentioned technical problems in the traditional copper needle and copper cap assembly method, the applicant has developed a CCD machine for assembling copper parts, including a bracket and a turntable, a turntable is installed in the support, and an air clip is installed on the turntable. Fixtures and air clamps are arranged in a circular array on the turntable, and the support is provided with a copper needle feeding device, a copper needle preloading device, a copper cap assembly device, a first CCD degree tilt detection device, a necking device, and a preloading device clockwise along the turntable. The insertion depth detection device, the insertion force detection device, the CCD top detection device, the second CCD top tilt detection device, the CCD side detection device and the discharge manipulator, which realize the automatic assembly of copper needles and copper caps and a series of The detection operation has a high degree of automation and intelligent operation, high efficiency, good assembly effect, low cost, convenient and fast use, and is suitable for the needs of mass production required by contemporary industrial development. A copper assembly CCD machine with high production capacity is indeed necessary.

实用新型内容Utility model content

本实用新型的目的在于提供一种铜件组装CCD机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a CCD machine assembled with copper parts to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种铜件组装CCD机,包括支架和转盘,所述支架内安装有转盘,转盘上安装有气夹夹具,气夹夹具环形阵列在转盘上,支架沿转盘顺时针依次设置有铜针入料装置、铜针预压装置、铜帽组装装置、第一CCD度顶斜检测装置、缩口装置、预插深度检测装置、插拔力检测装置、CCD顶检测装置、第二CCD度顶斜检测装置、CCD侧面检测装置和出料机械手。A CCD machine assembled with copper parts, including a bracket and a turntable. A turntable is installed in the bracket. Air clamps are installed on the turntable. The air clamps are arranged in a circular array on the turntable. The support is sequentially provided with copper needle feeding along the turntable clockwise device, copper needle preloading device, copper cap assembly device, first CCD degree top tilt detection device, necking device, pre-insertion depth detection device, insertion force detection device, CCD top detection device, second CCD top tilt detection device device, CCD side detection device and discharge manipulator.

进一步的,所述支架前端设有CCD操作键盘,CCD操作键盘上方的支架前端上依次安装有测力精密仪器、操作界面和CCD操作显示屏,支架前端的顶端安装有工作指示灯,支架底部安装有电箱。Further, the front end of the bracket is provided with a CCD operating keyboard, and the front end of the bracket above the CCD operating keyboard is sequentially installed with force-measuring precision instruments, an operation interface and a CCD operating display screen, a working indicator light is installed on the top of the front end of the bracket, and a There is an electrical box.

进一步的,所述铜针入料装置包括铜针震动盘、铜针直震器、铜针夹紧气动手指、导向块、铜针旋转换位气缸、滑轨滑块机构、铜针上下气缸、第一缓冲器和铜针入料安装板,所述铜针入料安装板安装在支架上,铜针入料安装板上通过滑轨滑块机构滑动安装有铜针旋转换位气缸,且铜针旋转换位气缸与铜针上下气缸驱动连接铜针上下气缸顶部设有第一缓冲器,铜针旋转换位气缸顶部安装有铜针夹紧气动手指,铜针夹紧气动手指对称设有两组,导向块与支架固定连接。Further, the copper needle feeding device includes a copper needle vibrating plate, a copper needle straight vibrator, a copper needle clamping pneumatic finger, a guide block, a copper needle rotary transposition cylinder, a slide rail slider mechanism, a copper needle up and down cylinder, The first buffer and the copper needle feeding mounting plate, the copper needle feeding mounting plate is installed on the bracket, the copper needle feeding mounting plate is slid and installed with a copper needle rotary transposition cylinder through a slide rail slider mechanism, and the copper needle The needle rotation and transposition cylinder is driven and connected with the copper needle upper and lower cylinders. There is a first buffer on the top of the copper needle upper and lower cylinders. The top of the copper needle rotation and transposition cylinder is equipped with a copper needle clamping pneumatic finger. group, the guide block is fixedly connected with the bracket.

进一步的,所述铜针预压装置包括组装板,组装板通过滑轨和滑块滑动连接有组装件,组装件与组装板之间设有第二缓冲器,组装板顶部安装有下压气缸,下压气缸驱动连接组装件,组装件前端设有托块,组装件上海设有测力感应头和测力感应器。Further, the copper needle preloading device includes an assembly plate, the assembly plate is slidably connected with an assembly through a slide rail and a slider, a second buffer is provided between the assembly and the assembly plate, and a downward pressure cylinder is installed on the top of the assembly plate , The lower pressure cylinder is driven to connect the assembly, the front end of the assembly is provided with a bracket, and the assembly Shanghai is provided with a force-measuring sensor head and a force-measuring sensor.

进一步的,所述铜帽组装装置包括铜帽震动盘、铜帽夹具、铜帽移位气缸、铜帽入盘气缸、伺服马达、分割器、铜帽导向气缸、组装铜帽气缸和安装挂板,安装挂板与支架固定连接,安装挂板上安装有铜帽夹具、铜帽移位气缸、铜帽入盘气缸、伺服马达、分割器、铜帽导向气缸、组装铜帽气缸,其中伺服马达驱动连接分割器。Further, the copper cap assembly device includes a copper cap vibrating plate, a copper cap fixture, a copper cap shifting cylinder, a copper cap inserting cylinder, a servo motor, a divider, a copper cap guiding cylinder, a copper cap assembly cylinder, and a mounting plate , the installation hanging plate is fixedly connected with the bracket, and the installation hanging plate is equipped with a copper cap fixture, a copper cap shifting cylinder, a copper cap entering cylinder, a servo motor, a divider, a copper cap guiding cylinder, and an assembled copper cap cylinder, among which the servo motor Drive connection splitter.

与现有技术相比,本实用新型实现铜件的自动组装,采用机械自动加工替代传统的手动加工,其自动化、智能化操作程度高,效率高,组装效果好,成本低,使用方便、快捷,适合当代工业发展要求批量生产的需求,产能高。Compared with the prior art, the utility model realizes the automatic assembly of copper parts, adopts mechanical automatic processing to replace the traditional manual processing, and has high degree of automation and intelligent operation, high efficiency, good assembly effect, low cost, convenient and fast use , suitable for the needs of mass production required by contemporary industrial development, with high production capacity.

附图说明Description of drawings

图1为铜件组装CCD机的结构示意图。Figure 1 is a schematic diagram of the structure of a CCD machine assembled with copper parts.

图2为铜件组装CCD机的主视图。Figure 2 is the front view of the CCD machine assembled with copper parts.

图3为铜件组装CCD机的左视图。Figure 3 is the left view of the CCD machine assembled with copper parts.

图4为铜件组装CCD机的右视图。Figure 4 is the right view of the CCD machine assembled with copper parts.

图5为铜件组装CCD机的俯视图。Fig. 5 is a top view of a CCD machine assembled with copper parts.

图6为铜件组装CCD机中铜针入料装置的结构示意图。Fig. 6 is a structural schematic diagram of a copper needle feeding device in a CCD machine for assembling copper parts.

图7为铜件组装CCD机中铜针入料装置的结构示意图。Fig. 7 is a structural schematic diagram of a copper needle feeding device in a CCD machine for assembling copper parts.

图8为铜件组装CCD机中铜针预压装置的结构示意图。Fig. 8 is a structural schematic diagram of a copper needle preloading device in a CCD machine for assembling copper parts.

图9为铜件组装CCD机中铜针预压装置的结构示意图。Fig. 9 is a structural schematic diagram of a copper needle preloading device in a CCD machine for assembling copper parts.

图10为铜件组装CCD机中铜帽组装装置的结构示意图。Fig. 10 is a schematic structural view of the copper cap assembly device in the copper assembly CCD machine.

图11为铜件组装CCD机中铜帽组装装置的结构示意图。Fig. 11 is a schematic structural view of the copper cap assembly device in the copper assembly CCD machine.

具体实施方式Detailed ways

下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.

请参阅图1-11,一种铜件组装CCD机,包括支架000和转盘008,所述支架000前端设有CCD操作键盘001,CCD操作键盘001上方的支架000前端上依次安装有测力精密仪器002、操作界面003和CCD操作显示屏004,支架000前端的顶端安装有工作指示灯005,支架000底部安装有电箱006;Please refer to Figure 1-11, a CCD machine assembled with copper parts, including a bracket 000 and a turntable 008, the front end of the bracket 000 is provided with a CCD operation keyboard 001, and the front end of the bracket 000 above the CCD operation keyboard 001 is sequentially installed with force measuring precision The instrument 002, the operation interface 003 and the CCD operation display screen 004, the working indicator light 005 is installed on the top of the front end of the bracket 000, and the electric box 006 is installed on the bottom of the bracket 000;

所述支架000内安装有转盘008,转盘008上安装有气夹夹具007,气夹夹具007环形阵列在转盘008上,支架000沿转盘008顺时针依次设置有铜针入料装置101、铜针预压装置102、铜帽组装装置103、第一CCD45度顶斜检测装置104、缩口装置105、预插深度检测装置106、插拔力检测装置107、CCD顶检测装置108、第二CCD45度顶斜检测装置109、CCD侧面检测装置110和出料机械手111;A turntable 008 is installed in the support 000, and an air clamp fixture 007 is installed on the turntable 008. The air clamp fixture 007 is arranged in a circular array on the turntable 008. The support 000 is sequentially provided with a copper needle feeding device 101 and a copper needle feed device 101 clockwise along the turntable 008. Pre-pressing device 102, copper cap assembly device 103, first CCD 45-degree top tilt detection device 104, necking device 105, pre-insertion depth detection device 106, insertion force detection device 107, CCD top detection device 108, second CCD 45-degree Top tilt detection device 109, CCD side detection device 110 and discharge manipulator 111;

所述铜针入料装置101包括铜针震动盘1011、铜针直震器1012、铜针夹紧气动手指1013、导向块1014、铜针旋转换位气缸1015、滑轨滑块机构1016、铜针上下气缸1017、第一缓冲器1018和铜针入料安装板1019,所述铜针入料安装板1019安装在支架000上,铜针入料安装板1019上通过滑轨滑块机构1016滑动安装有铜针旋转换位气缸1015,且铜针旋转换位气缸1015与铜针上下气缸1017驱动连接铜针上下气缸1017顶部设有第一缓冲器1018,铜针旋转换位气缸1015顶部安装有铜针夹紧气动手指1013,铜针夹紧气动手指1013对称设有两组,导向块1014与支架000固定连接,铜针入料装置101工作时,铜针从铜针震动盘1011垂直出料到铜针直震器1012上,铜针上下气缸1017下行,铜针夹紧气动手指1013夹紧铜针,铜针上下气缸1017上行,铜针旋转换位气缸1015旋转180度,铜针上下气缸1017下行,铜针顺着导向块1014放入到气夹夹具007上,动作循环;The copper needle feeding device 101 includes a copper needle vibration plate 1011, a copper needle straight vibrator 1012, a copper needle clamping pneumatic finger 1013, a guide block 1014, a copper needle rotary transposition cylinder 1015, a slide rail slider mechanism 1016, a copper needle Needle up and down cylinder 1017, first buffer 1018 and copper needle feeding mounting plate 1019, said copper needle feeding mounting plate 1019 is installed on the bracket 000, copper needle feeding mounting plate 1019 slides through slide rail slider mechanism 1016 The copper needle rotary transposition cylinder 1015 is installed, and the copper needle rotary transposition cylinder 1015 is connected with the copper needle upper and lower cylinder 1017 by driving. Copper needle clamping pneumatic fingers 1013, two sets of copper needle clamping pneumatic fingers 1013 are symmetrically arranged, the guide block 1014 is fixedly connected with the bracket 000, when the copper needle feeding device 101 is working, the copper needles are discharged vertically from the copper needle vibrating plate 1011 On the copper needle straight shock device 1012, the copper needle up and down cylinder 1017 goes down, the copper needle clamps the pneumatic finger 1013 to clamp the copper needle, the copper needle up and down cylinder 1017 goes up, the copper needle rotary transposition cylinder 1015 rotates 180 degrees, and the copper needle goes up and down the cylinder 1017 goes down, the copper needle is placed on the air clamp fixture 007 along the guide block 1014, and the action cycle;

所述铜针预压装置102包括组装板1121,组装板1121通过滑轨和滑块滑动连接有组装件1122,组装件1122与组装板1121之间设有第二缓冲器1123,组装板1121顶部安装有下压气缸1124,下压气缸1124驱动连接组装件1122,组装件1122前端设有托块1125,组装件1122上海设有测力感应头1126和测力感应器1127;The copper needle preloading device 102 includes an assembly plate 1121, the assembly plate 1121 is slidably connected with an assembly 1122 through a slide rail and a slider, a second buffer 1123 is arranged between the assembly 1122 and the assembly plate 1121, and the top of the assembly plate 1121 A down-pressing cylinder 1124 is installed, and the down-pressing cylinder 1124 drives and connects the assembly part 1122. The front end of the assembly part 1122 is provided with a supporting block 1125, and the assembly part 1122 is equipped with a force-measuring sensor head 1126 and a force-measuring sensor 1127;

所述铜帽组装装置103包括铜帽震动盘1131、铜帽夹具1132、铜帽移位气缸1133、铜帽入盘气缸1134、伺服马达1135、分割器1136、铜帽导向气缸1137、组装铜帽气缸1138和安装挂板1139,安装挂板1139与支架000固定连接,安装挂板1139上安装有铜帽夹具1132、铜帽移位气缸1133、铜帽入盘气缸1134、伺服马达1135、分割器1136、铜帽导向气缸1137、组装铜帽气缸1138,其中伺服马达1135驱动连接分割器1136;铜帽组装装置103工作时,首先铜帽从铜帽震动盘1131垂直出料到铜帽夹具1132上,铜帽移位气缸1133动作把铜帽移位到另一工位,铜帽入盘气缸1134动作把铜帽送入转盘内,伺服马达1135带动分割器1136把转盘旋转90度(转盘内前面一工位已有铜帽),铜帽导向气缸1137及组装铜帽气缸1138动作,把铜帽组装到气夹上的铜针孔内,动作循环;The copper cap assembly device 103 includes a copper cap vibrating plate 1131, a copper cap clamp 1132, a copper cap displacement cylinder 1133, a copper cap disc entry cylinder 1134, a servo motor 1135, a divider 1136, a copper cap guiding cylinder 1137, and an assembled copper cap Cylinder 1138 and installation hanging plate 1139, installation hanging plate 1139 is fixedly connected with bracket 000, and installation hanging plate 1139 is equipped with copper cap fixture 1132, copper cap displacement cylinder 1133, copper cap into disk cylinder 1134, servo motor 1135, divider 1136, copper cap guiding cylinder 1137, assembling copper cap cylinder 1138, wherein servo motor 1135 drives and connects divider 1136; when copper cap assembly device 103 works, firstly copper cap is vertically discharged from copper cap vibrating plate 1131 onto copper cap fixture 1132 , the copper cap displacement cylinder 1133 acts to shift the copper cap to another station, the copper cap entry cylinder 1134 acts to send the copper cap into the turntable, and the servo motor 1135 drives the divider 1136 to rotate the turntable 90 degrees (the front of the turntable There is already a copper cap at a station), the copper cap guiding cylinder 1137 and the assembly copper cap cylinder 1138 act, and the copper cap is assembled into the copper pinhole on the air clamp, and the action cycle;

本实用新型工作时:When the utility model works:

a.确保震动盘中有足够的物料,启动机器;a. Make sure that there is enough material in the vibration plate and start the machine;

b.铜针来料从震动盘出来组装到转盘气夹夹具中;b. The copper needle incoming material comes out of the vibrating plate and is assembled into the turntable air clamp fixture;

c.转盘转到下一工位铜针预压到位;c. The turntable is transferred to the next station, and the copper needle is pre-pressed in place;

d.转盘转到下一工位组装铜帽到位;d. Turn the turntable to the next station to assemble the copper cap in place;

e.转盘转到下一工位CCD45度顶斜检测;e. Turn the turntable to the next station for CCD 45-degree top tilt detection;

f.转盘转到下一工位铜针缩口;f. The turntable is transferred to the next station, and the copper needle shrinks;

g.转盘转到下一工位预插深度检测;g. Turn the turntable to the next station for pre-insertion depth detection;

h.转盘转到下一工位插拔力检测;h. Turn the turntable to the next station for insertion and extraction force detection;

i.转盘转到下一工位CCD顶检测;i. Turn the turntable to the next station for CCD top detection;

j.转盘转到下一工位CCD45度顶斜检测;j. Turn the turntable to the next station for CCD 45-degree top tilt detection;

k.转盘转到下一工位CCD侧面检测;k. Turn the turntable to the side of the CCD at the next station for detection;

l.转盘转到下一工位出料机械手动作,OK工件出料到OK收集盒中,下一工位NG工件出料到NG收集盒中;l. Turn the turntable to the next station for the discharge manipulator to move, the OK workpiece is discharged into the OK collection box, and the next station NG workpiece is discharged into the NG collection box;

n.转盘转到下一工位,动作循环。n. Turn the turntable to the next station, and the action cycle.

上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation, and within the knowledge of those of ordinary skill in the art, it can also be made without departing from the purpose of this patent. Variations.

Claims (5)

1. a kind of copper piece assembles CCD machines, including stent(000)And turntable(008), the stent(000)Turntable is inside installed (008), it is characterised in that the turntable(008)On be provided with gas folder fixture(007), gas folder fixture(007)Annular array is turning Disk(008)On, stent(000)Along turntable(008)It is disposed with copper pin feeding device clockwise(101), copper pin prepressing device (102), copper cap assembling device(103), the first oblique detection device in CCD45 degree top(104), reducing device(105), the inspection of pre-inserted depth Survey device(106), plug force checking device(107), CCD top detection device(108), the 2nd oblique detection device in CCD45 degree top (109), CCD sides detection device(110)With discharging manipulator(111).
2. copper piece according to claim 1 assembles CCD machines, it is characterised in that the stent(000)Grasped equipped with CCD front end Make keyboard(001), CCD operation keyboards(001)The stent of top(000)Dynamometry precision instrument is sequentially installed with front end(002)、 Operation interface(003)With CCD operating display(004), stent(000)The top of front end is provided with work light(005), branch Frame(000)Bottom is provided with electronic box(006).
3. copper piece according to claim 1 assembles CCD machines, it is characterised in that the copper pin feeding device(101)Including copper Pin vibrating disc(1011), copper pin directly shake device(1012), copper pin clamp pneumatic-finger(1013), guide pad(1014), copper pin rotation Replace cylinder(1015), sliding-rail sliding mechanism(1016), copper pin upper and lower air cylinders(1017), the first buffer(1018)Enter with copper pin Expect installing plate(1019), the copper pin pan feeding installing plate(1019)Installed in stent(000)On, copper pin pan feeding installing plate(1019) It is upper to pass through sliding-rail sliding mechanism(1016)It is slidably fitted with copper pin rotation transposition cylinder(1015), and copper pin rotation transposition cylinder (1015)With copper pin upper and lower air cylinders(1017)It is drivingly connected copper pin upper and lower air cylinders(1017)Top is equipped with the first buffer(1018), Copper pin rotation transposition cylinder(1015)Top is provided with copper pin and clamps pneumatic-finger(1013), copper pin clamping pneumatic-finger(1013) Two groups are arranged with, guide pad(1014)With stent(000)It is fixedly connected.
4. copper piece according to claim 1 assembles CCD machines, it is characterised in that the copper pin prepressing device(102)Including group Loading board(1121), assembled plate(1121)Assembly is slidably connected by slide and sliding block(1122), assembly(1122)With group Loading board(1121)Between be equipped with the second buffer(1123), assembled plate(1121)Top is provided with lower air cylinder(1124), push Cylinder(1124)It is drivingly connected assembly(1122), assembly(1122)Front end is equipped with tray(1125), assembly(1122)On Sea is equipped with dynamometry inductive head(1126)With dynamometry inductor(1127).
5. copper piece according to claim 1 assembles CCD machines, it is characterised in that the copper cap assembling device(103)Including copper Cap vibrating disc(1131), copper cap fixture(1132), copper cap displacement cylinder(1133), copper cap enter disk cylinder(1134), servo motor (1135), dispenser(1136), copper cap guide cylinder(1137), assembling copper cap cylinder(1138)With installation hanging plate(1139), peace Fill hanging plate(1139)With stent(000)It is fixedly connected, hanging plate is installed(1139)On copper cap fixture is installed(1132), copper cap displacement Cylinder(1133), copper cap enter disk cylinder(1134), servo motor(1135), dispenser(1136), copper cap guide cylinder(1137)、 Assemble copper cap cylinder(1138), wherein servo motor(1135)It is drivingly connected dispenser(1136).
CN201720741403.0U 2017-06-23 2017-06-23 A CCD machine assembled with copper parts Active CN207223328U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107116358A (en) * 2017-06-23 2017-09-01 东莞市迅颢原精密连接器有限公司 A kind of copper pin and copper cap automatic assembling and its assemble method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107116358A (en) * 2017-06-23 2017-09-01 东莞市迅颢原精密连接器有限公司 A kind of copper pin and copper cap automatic assembling and its assemble method

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