CN111880498B - Intelligent electric saw chain production system and production method based on Internet of things - Google Patents
Intelligent electric saw chain production system and production method based on Internet of things Download PDFInfo
- Publication number
- CN111880498B CN111880498B CN202010731396.2A CN202010731396A CN111880498B CN 111880498 B CN111880498 B CN 111880498B CN 202010731396 A CN202010731396 A CN 202010731396A CN 111880498 B CN111880498 B CN 111880498B
- Authority
- CN
- China
- Prior art keywords
- production
- information
- electric saw
- saw chain
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 274
- 238000007689 inspection Methods 0.000 claims abstract description 53
- 230000006872 improvement Effects 0.000 claims abstract description 37
- 238000011161 development Methods 0.000 claims abstract description 34
- 238000004891 communication Methods 0.000 claims abstract description 31
- 238000000034 method Methods 0.000 claims abstract description 31
- 230000009133 cooperative interaction Effects 0.000 claims abstract description 28
- 238000011160 research Methods 0.000 claims abstract description 27
- 230000008569 process Effects 0.000 claims abstract description 25
- 230000003993 interaction Effects 0.000 claims abstract description 14
- 238000012544 monitoring process Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000001514 detection method Methods 0.000 claims description 59
- 230000007246 mechanism Effects 0.000 claims description 21
- 238000012827 research and development Methods 0.000 claims description 18
- 238000012360 testing method Methods 0.000 claims description 18
- 230000000712 assembly Effects 0.000 claims description 17
- 238000000429 assembly Methods 0.000 claims description 17
- 238000000227 grinding Methods 0.000 claims description 13
- 238000005070 sampling Methods 0.000 claims description 11
- 238000009713 electroplating Methods 0.000 claims description 10
- 230000005856 abnormality Effects 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000004080 punching Methods 0.000 claims description 9
- 238000005498 polishing Methods 0.000 claims description 8
- 238000004806 packaging method and process Methods 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 7
- 230000002159 abnormal effect Effects 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims 2
- 230000006855 networking Effects 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 9
- 238000007726 management method Methods 0.000 abstract description 7
- 238000013461 design Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000010295 mobile communication Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000007405 data analysis Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000013523 data management Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses an intelligent electric saw chain production system based on the Internet of things, which comprises a research, development and manufacturing cooperative interaction module, a quality inspection module, a production and manufacturing module and a cloud server, wherein the research, development and manufacturing cooperative interaction module, the quality inspection module and the production and manufacturing module are respectively in communication connection with the cloud server and perform information interaction; the research, development and manufacturing cooperative interaction module is suitable for inputting and storing project technology document information and production improvement suggestion information, the quality inspection module is suitable for inspecting warehousing materials and ex-warehouse products according to the project technology document information and the production improvement suggestion information, and the production and manufacturing module is suitable for monitoring the state of a production process according to the project technology document information and the production improvement suggestion information. The invention realizes the interconnection and intercommunication of data in the production management process, greatly improves the efficiency of cooperative work, obviously improves the automation degree of monitoring in production operation and reduces the labor cost of product monitoring.
Description
Technical Field
The invention relates to the field of industrial Internet of things, in particular to an intelligent electric saw chain production system and method based on the Internet of things.
Background
With the proposal and development of national policies, the construction of intelligent factories goes up the developed express way, and large, medium and small production enterprises in China are accelerating the upgrading and the transformation of product lines, and paperless production management data is a necessary development. How to apply the industrial internet of things to the whole process of production management to achieve production of products with higher quality and provide services with higher quality is the technical problem to be solved by the invention.
Disclosure of Invention
The invention aims to provide an intelligent electric saw chain production system based on the Internet of things, which realizes interconnection and intercommunication of data in a production management process and greatly improves the efficiency of cooperative work.
The invention also aims to provide an intelligent electric saw chain production method based on the Internet of things, which solves the problems of complexity and errors existing in the traditional manual monitoring, obviously improves the automation degree of monitoring in production operation, reduces the labor cost of product monitoring, and improves the production efficiency and the production quality.
In order to achieve the above object, the present invention provides an intelligent electric saw chain production system based on the internet of things, which includes:
the system comprises a research, development and manufacturing cooperative interaction module, a quality inspection module, a production and manufacturing module and a cloud server, wherein the research, development and manufacturing cooperative interaction module, the quality inspection module and the production and manufacturing module are respectively connected with the cloud server in a communication mode, and information interaction can be carried out among the research, development and manufacturing cooperative interaction module, the quality inspection module and the production and manufacturing module through the cloud server;
the research, development and manufacturing collaborative interaction module is suitable for inputting and storing project technical document information and production improvement suggestion information, the quality inspection module is suitable for inspecting warehousing materials and ex-warehouse products according to the project technical document information and the production improvement suggestion information, and the production and manufacturing module is suitable for monitoring the state of a production process according to the project technical document information and the production improvement suggestion information.
Preferably, the project technical document information includes a BOM, a drawing, a production instruction book, and corresponding software, and each of the project technical document information has a unique identification ID.
Preferably, the research, development and manufacturing cooperative interaction module includes a research and development unit and a production and manufacturing unit, the research and development unit outputs the project technical document information to the cloud server for publishing, the production and manufacturing unit can download the project technical document information from the cloud server and test the project technical document information, and the production improvement suggestion information is output to the cloud server according to a test result so as to feed back the research and development unit.
Preferably, the quality inspection module comprises a cargo inlet inspection unit and an ex-factory sampling unit, the cargo inlet inspection unit is used for inspecting and quality inspecting warehoused materials according to the project technical document information and the production improvement suggestion information, generating quality inspection information and outputting the quality inspection information to the cloud server, and the ex-factory sampling unit is used for sampling and detecting ex-factory products according to the project technical document information and the production improvement suggestion information, generating detection information and outputting the detection information to the cloud server.
Preferably, the production manufacturing module comprises a collaborative manufacturing unit and an application unit, the collaborative manufacturing unit comprises a control device, an intelligent gateway and a sensor which is suitable for being arranged in an electric saw chain production line, the sensor is suitable for detecting the electric saw chain production line, communicating with the application unit through the control device and displaying the detection information on a display device, the control device verifies the received detection information according to the project technical document information and the production improvement suggestion information, and if the detection information does not match the project technical document information and the production improvement suggestion information, the control device automatically carries out control adjustment on the electric saw chain production line according to the project technical document information and the production improvement suggestion information;
the application unit is in communication connection with the collaborative manufacturing unit and comprises a display device, and the display device receives detection information from the sensor and displays the detection information in real time for an operator to check.
Preferably, the electric saw chain production line includes high-speed punching machine, thermal treatment equipment, high frequency equipment of polishing, electroplating device, equipment of whetting a knife, automatic rigging equipment and equipment for packing, high-speed punching machine heat treatment equipment the high frequency equipment of polishing electroplating device the equipment of whetting a knife automatic rigging equipment with equipment for packing all is equipped with sensor and intelligent gateway, the sensor is used for detecting the operating condition of electric saw chain production line, and pass through intelligent gateway with the high in the clouds server is connected and data interaction.
Preferably, the quality inspection module comprises a number of unit inspection modules associated with the electric saw chain production line.
Preferably, the automatic assembling device comprises a rivet blanking assembly, a plurality of workpiece blanking assemblies and a plurality of riveting mechanisms, the rivet blanking assembly and the workpiece blanking assemblies are sequentially arranged on an operation rack, and the riveting mechanisms are arranged on the operation rack and are positioned on one side of the workpiece blanking assemblies; the rivet blanking assembly and the workpiece blanking assemblies are provided with counting sensors; and a position sensor is arranged on the riveting mechanism and used for detecting whether a blade falling down from the workpiece blanking assembly is in place or not, and the position sensor is connected with the cloud server through the intelligent gateway and performs data interaction.
Preferably, the application unit further comprises an alarm device, and if the detection information does not match with the project technical document information and the production improvement suggestion information, the alarm device gives an alarm; the alarm device gives an alarm in the form of sound or light.
In order to achieve the above object, the present invention further provides a method for producing an electric saw chain based on the internet of things, comprising the following steps,
s1: carrying out initialization check, carrying out system state check on the control device, the intelligent gateway, the display device and the production line, checking whether abnormality exists, and if the abnormality exists, maintaining and processing; if there is no abnormality, go to step S2;
s2: the production and manufacturing module is connected with the control device of the manufacturing unit in cooperation with the intelligent gateway in an Ethernet mode, and the production line of the electric saw chain comprises the following parts: the automatic assembly device comprises a high-speed punching machine, heat treatment equipment, high-frequency polishing equipment, electroplating equipment, knife grinding equipment, automatic assembly equipment and packaging equipment; the automatic assembly equipment comprises a rivet blanking assembly, a plurality of workpiece blanking assemblies and a plurality of riveting mechanisms;
the rivet blanking assembly and the workpiece blanking assemblies are provided with counting sensors, and when a part or a rivet is blanked, the counting sensors detect and communicate with the control device to add 1 to the counting instruction content of the part or the rivet; the riveting mechanism is arranged on the operation table and is provided with a position sensor, when a blade falling down from the workpiece blanking assembly is detected to be in place, the rivet state is displayed as a normal output instruction 1, otherwise, an abnormal output instruction 0 is output; the control device is connected with a control motor, a switching track and a door switch, and outputs a command 1 if the detection state is normal, and outputs a command 0 if the detection state is abnormal; when the production of one electric saw chain is finished, the control device outputs the instruction content of a counter and adds 1;
the variable information required to be collected by the electric saw chain production line needs to be configured on a WEB interface of the intelligent gateway, and the variable information comprises the number of workpieces, the number of parts, the number of rivets, the state of a control motor, the state of a conversion track, the state of a door switch and a corresponding address; meanwhile, an IP connected with a cloud server is configured on a WEB interface of the intelligent gateway, and a display device of the application unit is connected with a control device in a 485 communication mode and used for displaying the state of each process on the electric saw chain production line detected by the sensor;
in each link of the electric saw chain production, if abnormity occurs, an alarm state can be displayed on a display device; starting chain production work after the steps are completed, starting the electric saw chain production system to complete each process, and acquiring variable information required to be acquired by each process on the electric saw chain production line in the database by the cloud server;
s3: after the step S2 is finished, after the chain of the electric saw is produced, the quality inspection is carried out, the complete chain is placed on a detection machine, a main controller of the detection machine is a platform PLC, an intelligent gateway is connected with a controller in a 485 communication mode, a second display device is arranged on the detection machine, and the detection machine is connected with the platform PLC in the 485 communication mode; similarly, the following information is configured on the gateway WEB interface: specification, order number, tension display, qualified number and unqualified number, and a cloud server IP is also required to be configured; starting chain detection work after the steps are finished, starting a detection machine, fixing the chain on gears at two ends for tension test, and displaying a test result on a screen interface through communication between the PLC and the Willon screen; if the chain breaks in the process of displaying the tension, the chain is unqualified, otherwise, the chain is qualified; in the detection process, the cloud server can acquire information for detecting the electric saw chain in the database;
s4: the research, development and manufacturing cooperative interaction module adopts a large screen mode, firstly, an IP of a cloud server needs to be acquired, then, a login interface is entered, and the login interface is divided into different levels of personnel; an operator can download project technical document information from a cloud server, wherein the project technical document information comprises a bill of material, a drawing, a production instruction book and corresponding software, and each project technical document information has a unique identification ID; meanwhile, the large screen is also used for displaying the orders, the yield, the qualified number and the unqualified number of the electric saw chain on the same day and each quarter;
s5: the intelligent gateway is connected with the cloud server, the cloud server is connected with the cloud platform, and the cloud platform subscribes through the configuration server, so that data of production and detection of the electric saw chain can be acquired in real time on the cloud platform.
The above and other objects, features, and advantages of the present invention will be further apparent from the following detailed description and the accompanying drawings.
Drawings
Fig. 1 is a schematic diagram of a framework of an intelligent internet of things-based electric saw chain production system according to a preferred embodiment of the present invention;
fig. 2 is a production flow chart of the electric saw chain production line according to the preferred embodiment of the present invention.
FIG. 3 is a flow chart of the production, detection and data transmission of the chain of the electric saw
In the figure: developing and manufacturing the collaborative interaction module 10; a development unit 11; producing the manufacturing unit 12; a quality inspection module 20; a stock check unit 21; a factory sampling unit 22; producing a manufacturing module 30; a cooperative manufacturing unit 31; an application unit 32; a cloud server 40.
Detailed Description
The invention is further described with reference to the drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art. The basic principles of the invention, as defined in the following description, may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the invention.
It will be understood by those skilled in the art that in the present disclosure, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for ease of description and simplicity of description, and do not indicate or imply that the referenced devices or components must be in a particular orientation, constructed and operated in a particular orientation, and thus the above terms are not to be construed as limiting the present invention.
It is understood that the terms "a" and "an" should be interpreted as meaning that a number of one element or element is one in one embodiment, while a number of other elements is one in another embodiment, and the terms "a" and "an" should not be interpreted as limiting the number.
Referring to fig. 1 of the drawings, an intelligent electric saw chain production system based on the internet of things according to a preferred embodiment of the present invention will be explained in the following description, which includes a development and manufacturing collaborative interaction module 10, a quality inspection module 20, a production and manufacturing module 30, and a cloud server 40.
The research, development and manufacturing cooperative interaction module 10, the quality inspection module 20, and the production and manufacturing module 30 are respectively connected to the cloud server 40 through an electronic communication network, and information interaction among the research, development and manufacturing cooperative interaction module 10, the quality inspection module 20, and the production and manufacturing module 30 can be performed through the cloud server 40.
Those skilled in the art will readily appreciate that the electronic communication network may be any electronic communication network that enables communication between the cloud server 40 and the development and manufacturing collaboration interaction module 10, the quality inspection module 20, and the production and manufacturing module 30, respectively. For example, the electronic communication network may be one of a Local Area Network (LAN), a Metropolitan Area Network (MAN), a Wide Area Network (WAN), and the like. The electronic communication network may also be other communication networks capable of implementing communication, such as GSM, 3G mobile communication network (CDMA, CDMA 200, TD-CDMA, WCDMA, etc.), 4G mobile communication network (TD-LTE, FDD-LTE, etc.), 5G mobile communication network, satellite communication, etc. In addition, the research, development, manufacturing and collaborative interaction module 10, the quality inspection module 20 and the production and manufacturing module 30 may also communicate with the cloud server 40 by accessing a Wireless Local Area Network (WLAN), a Bluetooth transmission network (Bluetooth) or a hotspot Point network, and then accessing or connecting to an electronic communication network through the wireless communication networks. Alternatively, the research, development, manufacturing and collaboration interaction module 10, the quality inspection module 20, and the production and manufacturing module 30 may also communicate with the cloud server 40 through a predefined customized communication data protocol.
The research, development and manufacturing collaborative interaction module 10 is suitable for inputting and storing project technical document information and production improvement suggestion information, the quality inspection module 20 is suitable for inspecting warehousing materials and ex-warehouse products according to the project technical document information and the production improvement suggestion information, and the production and manufacturing module 30 is suitable for monitoring the state of a production process according to the project technical document information and the production improvement suggestion information.
Specifically, the project technical document information comprises BOM, drawings, production instructions and corresponding software. Each item technical document information has a unique identification ID, and an operator can query the cloud server 40 for the BOM, drawings, production instructions and corresponding software associated with the identification ID according to the identification ID.
The production and manufacturing links of the product line are interconnected with the cloud server 40 through the production and manufacturing module 30. In order to improve the efficiency, the electric saw chain production lines are multi-product multiplexing product lines. When the electric saw chain production line switches products, the production manufacturing module 30 searches and outputs the information such as the BOM of the corresponding product through the product ID in the cloud server 40. The production manufacturing module 30 can be used for seamlessly switching the electric saw chain production line through the cloud server 40, so that the working efficiency is greatly improved.
Further, the development and manufacturing cooperative interaction module 10 includes a development unit 11 and a production and manufacturing unit 12. After the research and development project is designed, developed, verified and tested, the research and development unit 11 outputs the project technical document information to the cloud server 40 for distribution. The production manufacturing unit 12 may download the project technical document information from the cloud server 40, perform a test on the project technical document information, and output production improvement suggestion information to the cloud server 40 according to a test result, thereby feeding back the research and development unit 11.
Through the above technical means, the production manufacturing unit 12 may issue to the cloud server 40 if a design problem is found in the production manufacturing process, or some method for improving the production efficiency is found in the normal manufacturing process. Meanwhile, the cloud server 40 has different test cases and schemes for different products, and tests according to the relevant test cases and schemes, so that the test efficiency can be greatly improved. The research and development unit 11 may obtain feedback in time, and may consider the last feedback problem in subsequent release, or some efficiency improvement method. The research and development unit 11 and the production and manufacturing unit 12 perform data interaction through the cloud server 40 to form an integrally working closed-loop system until the product is stable and meets the product definition, and the working efficiency of the integrated cooperation is greatly improved in such a mode.
In addition, the research and development end can perform cooperative work through the cloud server 40, and all personnel in the research and development center have account numbers of the cloud server 40 with different permissions. The cloud server 40 has different projects, and each project has related items such as different progress states, feedback problems, solution degrees, and the like. Each developer's development work, feedback condition handling, etc. are synchronized to the cloud server 40 in time and quickly. Through cloud cooperation, all research and development personnel establish a thread-in and tightly-cooperated working body by taking the cloud server 40 as a core.
Further, the cloud server 40 has strong storage capacity, research and development data are backed up at any time, and each time of synchronization, the research and development data are backed up, so that the research and development data are safer, and the loss prevention performance is stronger. In addition, the cloud server 40 has strong branch management capability, and for each software, hardware, structure and other related drawing design documents, a branch can be set for submission of each version, so that each historical version can be traced, and notes of the current version can be presented, and the historical tracing performance is extremely strong. Through the cloud server 40, the synchronous work of the department can be effectively coordinated, the work plan is promoted, the feedback information is updated in time, and the problem is handled in time. The system can also quickly react in a wider range among different departments of an enterprise, and timely process feedback among the departments, so that the departments of research and development, manufacture, quality and the like can orderly promote product production, and the working efficiency is greatly improved.
Before the collaborative interaction module 10 is deployed, an information island exists in the production and manufacturing process, the state of equipment can only be acquired through sampling inspection or offline debugging in the use process, the manufacturing process information of a product cannot be recorded, a manufacturing file cannot be formed, the manufacturing process cannot be optimized through a big data analysis method, and the production process is relatively isolated. Through the research, development and manufacturing of the collaborative interaction module 10, various links such as research, development and production can be effectively optimized, and a real linked and collaborative manufacturing system is formed.
Further, the quality inspection module 20 includes a shipment inspection unit 21 and a factory sampling unit 22. The incoming inspection unit 21 performs acceptance and quality inspection on the incoming materials according to the project technology document information and the production improvement suggestion information, generates quality inspection information and outputs the quality inspection information to the cloud server 40. The factory sampling unit 22 performs sampling detection on factory products according to the project technology document information and the production improvement suggestion information, generates detection information and outputs the detection information to the cloud server 40.
Further, the production manufacturing module 30 includes a collaborative manufacturing unit 31 and an application unit 32. The co-manufacturing unit 31 comprises control means, an intelligent gateway, and sensors adapted to be arranged in the electric saw chain production line. The sensor is suitable for detecting the electric saw chain production line and sending detection information to the control device through the intelligent gateway, the control device verifies the received detection information according to the project technology document information and the production improvement suggestion information, and if the detection information is not matched with the project technology document information and the production improvement suggestion information, the control device automatically controls and adjusts the electric saw chain production line according to the project technology document information and the production improvement suggestion information. The control device is an MC403 controller, the intelligent gateway is an MQTT intelligent gateway, and the display device is a Willon touch screen.
More specifically, as shown in fig. 2, the electric saw chain production line comprises a high-speed punching machine, a heat treatment device, a high-frequency polishing device, an electroplating device, a knife sharpening device, an automatic assembly device and a packaging device, wherein the high-speed punching machine, the heat treatment device, the high-frequency polishing device, the electroplating device, the knife sharpening device, the automatic assembly device and the packaging device are respectively provided with a sensor and an intelligent gateway, and the sensor is used for detecting the working state of the electric saw chain production line, and is connected with a cloud server through the intelligent gateway and performs data interaction. The key devices are provided with a plurality of data acquisition devices such as digital sensors and the like, intelligent gateways and embedded system control devices, so that the purposes of real-time state detection and control are achieved. The grinding device is an end face grinding machine, the structure of the grinding device is mainly gantry type, and the grinding device mainly aims at grinding of metal devices such as turning tools, drill bits, milling cutters, gravers, computer engraving machines, engraving milling machines, machining centers, CNC machining devices, carving machines, ruling machines, marking machines and the like. The automatic feed design is adopted when the grinding head is used for feeding in machining, so that the automation degree is improved, the manpower and time required by manual feeding are effectively saved, and the labor degree of an operator is improved.
In order to record the processing condition of each production link, as shown in the attached drawing 2, a detection link is arranged after each processing step, so that the quality inspection module comprises a plurality of unit inspection modules, the unit inspection modules are associated with the electric saw chain production line and used for detecting corresponding products after the processes of product stamping, heat treatment, electroplating, high-frequency polishing and the like, relevant data are recorded and uploaded to a cloud server, the whole process of chain production is recorded, and the tracing and the process improvement are convenient. It is to be noted that the specific inspection equipment included in the unit inspection unit is set according to different inspection standards for each process, and is not limited in this embodiment.
Preferably, the automatic assembly equipment comprises a rivet blanking assembly, a plurality of workpiece blanking assemblies and a plurality of riveting mechanisms, wherein the rivet blanking assembly and the workpiece blanking assemblies are sequentially arranged on the operation rack; the rivet blanking assembly and the workpiece blanking assemblies comprise counting sensors for recording the number of the blanked rivets and workpieces, and the riveting mechanism is arranged on the operation rack and positioned on one side of the workpiece blanking assembly; and a position sensor is arranged on the riveting mechanism and used for detecting whether a blade falling down from the workpiece blanking assembly is in place or not, and the position sensor is connected with a cloud server through an intelligent gateway and performs data interaction.
When production processing, rivet unloading subassembly makes the rivet fall to the rivet draw-in groove on the operation rack in proper order, two at least rivets are adjacent to be set up, then work piece unloading subassembly makes blade or blade connection piece whereabouts to the work piece draw-in groove in, and the cover is established on the rivet, the upper portion of rivet is arranged in the riveting through-hole of blade or connection piece, then the removal through the operation rack, make blade or connection piece take the rivet to move to riveting mechanism below, rivet through riveting mechanism, thereby make blade or connection piece and rivet connection, rivet through lasting like this, thereby realize the processing of electric saw chain. At this moment, the position sensor on the riveting mechanism links with the coupling mechanism of operation rack, and when the operation rack removed a position, riveting mechanism corresponded a not riveted blade or connection piece, and after position sensor detected blade or connection piece and targetting in place, riveting mechanism pushed down the riveting to upload to high in the clouds server with relevant data through communication device and take notes, thereby improve riveted rate of accuracy, guarantee the stability that the electric saw chain is connected, reduce the maloperation.
It is to be understood that the kind and number of the sensors may be arranged specifically according to different processes and different apparatuses, and are not limited in the present embodiment.
The application unit 32 is communicatively connected to the cooperative manufacturing unit 31, and the application unit 32 includes a display device that receives the detection information from the sensor and displays the detection information in real time for an operator to view. The main controller used by the quality detection module is a Taida PLC, and information detected by the chain is uploaded to the cloud server through the MQTT intelligent gateway of the communication device.
Preferably, the application unit 32 further comprises an alarm device for alarming if the detection information does not match with the project technology documentation information and the production improvement advice information.
Preferably, the alarm means alarms in the form of sound or light.
The method for producing the electric saw chain based on the Internet of things is characterized by comprising the following steps of: comprises the following steps of (a) carrying out,
s1: carrying out initialization check, carrying out system state check on the control device, the intelligent gateway, the display device and the production line, checking whether abnormality exists, and if the abnormality exists, maintaining and processing; if there is no abnormality, go to step S2;
s2: the production and manufacturing module is connected with the control device of the manufacturing unit in cooperation with the intelligent gateway in an Ethernet mode, and the production line of the electric saw chain comprises the following parts: the automatic assembly device comprises a high-speed punching machine, heat treatment equipment, high-frequency polishing equipment, electroplating equipment, knife grinding equipment, automatic assembly equipment and packaging equipment; the automatic assembly equipment comprises a rivet blanking assembly, a plurality of workpiece blanking assemblies and a plurality of riveting mechanisms;
the rivet blanking assembly and the workpiece blanking assemblies are provided with counting sensors, and when a part or a rivet is blanked, the counting sensors detect and communicate with the control device to add 1 to the counting instruction content of the part or the rivet; the riveting mechanism is arranged on the operation table and is provided with a position sensor, when a blade falling down from the workpiece blanking assembly is detected to be in place, the rivet state is displayed as a normal output instruction 1, otherwise, an abnormal output instruction 0 is output; the control device is connected with a control motor, a switching track and a door switch, and outputs a command 1 if the detection state is normal, and outputs a command 0 if the detection state is abnormal; when the production of one electric saw chain is finished, the control device outputs the instruction content of a counter and adds 1;
the variable information required to be collected by the electric saw chain production line needs to be configured on a WEB interface of the intelligent gateway, and the variable information comprises the number of workpieces, the number of parts, the number of rivets, the state of a control motor, the state of a conversion track, the state of a door switch and a corresponding address; meanwhile, an IP connected with a cloud server is configured on a WEB interface of the intelligent gateway, and a display device of the application unit is connected with a control device in a 485 communication mode and used for displaying the state of each process on the electric saw chain production line detected by the sensor;
in each link of the electric saw chain production, if abnormity occurs, an alarm state can be displayed on a display device; starting chain production work after the steps are completed, starting the electric saw chain production system to complete each process, and acquiring variable information required to be acquired by each process on the electric saw chain production line in the database by the cloud server;
s3: after the step S2 is finished, after the chain of the electric saw is produced, the quality inspection is carried out, the complete chain is placed on a detection machine, a main controller of the detection machine is a platform PLC, an intelligent gateway is connected with a controller in a 485 communication mode, a second display device is arranged on the detection machine, and the detection machine is connected with the platform PLC in the 485 communication mode; similarly, the following information is configured on the gateway WEB interface: specification, order number, tension display, qualified number and unqualified number, and a cloud server IP is also required to be configured; starting chain detection work after the steps are finished, starting a detection machine, fixing the chain on gears at two ends for tension test, and displaying a test result on a screen interface through communication between the PLC and the Willon screen; if the chain breaks in the process of displaying the tension, the chain is unqualified, otherwise, the chain is qualified; in the detection process, the cloud server can acquire information for detecting the electric saw chain in the database;
s4: the research, development and manufacturing cooperative interaction module adopts a large screen mode, firstly, an IP of a cloud server needs to be acquired, then, a login interface is entered, and the login interface is divided into different levels of personnel; an operator can download project technical document information from a cloud server, wherein the project technical document information comprises a bill of material, a drawing, a production instruction book and corresponding software, and each project technical document information has a unique identification ID; meanwhile, the large screen is also used for displaying the orders, the yield, the qualified number and the unqualified number of the electric saw chain on the same day and each quarter;
s5: the intelligent gateway is connected with the cloud server, the cloud server is connected with the cloud platform, and the cloud platform subscribes through the configuration server, so that data of production and detection of the electric saw chain can be acquired in real time on the cloud platform.
Besides the steps, the research, development and manufacturing collaborative interaction module can also test the project technical documents, and output production improvement suggestion information to the cloud server according to the test result, so that the research and development unit is fed back. The supervisor can issue the project technical document to the cloud server.
In the invention, the research, development and manufacturing cooperative interaction module 10, the quality inspection module 20 and the production and manufacturing module 30 realize interaction and sharing of data information through the cloud server 40, thereby improving the working efficiency and the information circulation efficiency; the research, development and manufacturing cooperative interaction module 10 can improve the cooperative matching efficiency of the research end and the production end and can accelerate the setting time of the product; the quality inspection module 20 can ensure that both the warehousing materials and the ex-warehouse products can meet the standards and requirements determined by project technical document information and production improvement suggestion information; the production manufacturing module 30 can realize the omnibearing whole-process real-time monitoring and control of the production process through an automatic means, manual monitoring is replaced by machine monitoring, the direct contact of management personnel in the production process with production equipment is reduced to a great extent, the monitoring automation degree and the management efficiency in production operation are obviously improved, the problem of complexity in the manual monitoring process is solved, the follow-up data management and analysis are ensured to be safer and more reliable, and the workshop production plan can be developed more efficiently.
It will be appreciated by persons skilled in the art that the embodiments of the invention described above and shown in the drawings are given by way of example only and are not limiting of the invention. The objects of the invention have been fully and effectively accomplished. The functional and structural principles of the present invention have been shown and described in the embodiments, and any variations or modifications may be made to the embodiments of the present invention without departing from the principles.
Claims (7)
1. The utility model provides an intelligent electric saw chain production system based on thing networking which characterized in that includes:
the system comprises a research, development and manufacturing cooperative interaction module, a quality inspection module, a production and manufacturing module and a cloud server, wherein the research, development and manufacturing cooperative interaction module, the quality inspection module and the production and manufacturing module are respectively connected with the cloud server in a communication mode, and information interaction can be carried out among the research, development and manufacturing cooperative interaction module, the quality inspection module and the production and manufacturing module through the cloud server;
the research, development and manufacturing collaborative interaction module is suitable for inputting and storing project technical document information and production improvement suggestion information, the quality inspection module is suitable for inspecting warehousing materials and ex-warehouse products according to the project technical document information and the production improvement suggestion information, and the production and manufacturing module is suitable for monitoring the state of a production process according to the project technical document information and the production improvement suggestion information; wherein the content of the first and second substances,
the research, development and manufacturing cooperative interaction module comprises a research and development unit and a production and manufacturing unit, the research and development unit outputs the project technical document information to the cloud server for issuing, the production and manufacturing unit can download the project technical document information from the cloud server and test the project technical document information, and the production improvement suggestion information is output to the cloud server according to a test result so as to feed back the research and development unit;
the production manufacturing module comprises a collaborative manufacturing unit and an application unit, the collaborative manufacturing unit comprises a control device, an intelligent gateway and a sensor which is suitable for being arranged in an electric saw chain production line, the sensor is suitable for detecting the electric saw chain production line and communicating with the application unit through the control device, the control device verifies the received detection information according to the project technical document information and the production improvement suggestion information, and if the detection information is not matched with the project technical document information and the production improvement suggestion information, the control device automatically controls and adjusts the electric saw chain production line according to the project technical document information and the production improvement suggestion information; wherein the content of the first and second substances,
the electric saw chain production line comprises a high-speed punching machine, heat treatment equipment, high-frequency grinding equipment, electroplating equipment, knife grinding equipment, automatic assembly equipment and packaging equipment, wherein the high-speed punching machine, the heat treatment equipment, the high-frequency grinding equipment, the electroplating equipment, the knife grinding equipment, the automatic assembly equipment and the packaging equipment are all provided with sensors and intelligent gateways, and the sensors are used for detecting the working state of the electric saw chain production line and are connected with the cloud server through the intelligent gateways and perform data interaction;
the automatic assembling device comprises a rivet blanking assembly, a plurality of workpiece blanking assemblies and a plurality of riveting mechanisms, wherein the rivet blanking assembly and the workpiece blanking assemblies are sequentially arranged on an operation rack, and the riveting mechanisms are arranged on the operation rack and are positioned on one side of the workpiece blanking assemblies; the rivet blanking assembly and the workpiece blanking assemblies are provided with counting sensors; and a position sensor is arranged on the riveting mechanism and used for detecting whether a blade falling down from the workpiece blanking assembly is in place or not, and the position sensor is connected with the cloud server through the intelligent gateway and performs data interaction.
2. The intelligent electric saw chain production system based on the internet of things as claimed in claim 1, wherein the project technical document information comprises BOM, drawing, production instruction book and corresponding software, and each project technical document information has a unique identification ID.
3. The intelligent electric saw chain production system based on the internet of things as claimed in claim 1, wherein the quality inspection module comprises a cargo inlet inspection unit and a delivery sampling unit, the cargo inlet inspection unit performs inspection and quality inspection on warehoused materials according to the project technical document information and the production improvement suggestion information, generates quality inspection information and outputs the quality inspection information to the cloud server, and the delivery sampling unit performs sampling detection on delivered products according to the project technical document information and the production improvement suggestion information, generates detection information and outputs the detection information to the cloud server.
4. The intelligent electric saw chain production system based on the internet of things as claimed in claim 1, wherein: the application unit is in communication connection with the collaborative manufacturing unit and comprises a display device, and the display device receives detection information from the sensor and displays the detection information in real time for an operator to check.
5. The intelligent electric saw chain production system based on the internet of things as claimed in claim 1, wherein: the quality inspection module comprises a plurality of unit inspection modules associated with the electric saw chain production line.
6. The intelligent electric saw chain production system based on the internet of things of claim 1, wherein the application unit further comprises an alarm device which gives an alarm if the detection information does not match the project technical document information and the production improvement suggestion information; the alarm device gives an alarm in the form of sound or light.
7. The method for producing the electric saw chain based on the Internet of things is characterized by comprising the following steps of: the intelligent electric saw chain production system suitable for any one of the claims 1 to 6,
the method comprises the following steps of,
s1: carrying out initialization check, carrying out system state check on the control device, the intelligent gateway, the display device and the production line, checking whether abnormality exists, and if the abnormality exists, maintaining and processing; if there is no abnormality, go to step S2;
s2: the production and manufacturing module is connected with the control device of the manufacturing unit in cooperation with the intelligent gateway in an Ethernet mode, and the production line of the electric saw chain comprises the following parts: the automatic assembly device comprises a high-speed punching machine, heat treatment equipment, high-frequency polishing equipment, electroplating equipment, knife grinding equipment, automatic assembly equipment and packaging equipment; the automatic assembly equipment comprises a rivet blanking assembly, a plurality of workpiece blanking assemblies and a plurality of riveting mechanisms; the rivet blanking assembly and the workpiece blanking assemblies are provided with counting sensors, and when a part or a rivet is blanked, the counting sensors detect and communicate with the control device to add 1 to the counting instruction content of the part or the rivet; the riveting mechanism is arranged on the operation table and is provided with a position sensor, when a blade falling down from the workpiece blanking assembly is detected to be in place, the rivet state is displayed as a normal output instruction 1, otherwise, an abnormal output instruction 0 is output; the control device is connected with a control motor, a switching track and a door switch, and outputs a command 1 if the detection state is normal, and outputs a command 0 if the detection state is abnormal; when the production of one electric saw chain is finished, the control device outputs the instruction content of a counter and adds 1; the variable information required to be collected by the electric saw chain production line needs to be configured on a WEB interface of the intelligent gateway, and the variable information comprises the number of workpieces, the number of parts, the number of rivets, the state of a control motor, the state of a conversion track, the state of a door switch and a corresponding address; meanwhile, an IP connected with a cloud server is configured on a WEB interface of the intelligent gateway, and a display device of the application unit is connected with a control device in a 485 communication mode and used for displaying the state of each process on the electric saw chain production line detected by the sensor; in each link of the electric saw chain production, if abnormity occurs, an alarm state can be displayed on a display device; starting chain production work after the steps are completed, starting the electric saw chain production system to complete each process, and acquiring variable information required to be acquired by each process on the electric saw chain production line in the database by the cloud server;
s3: after the step S2 is finished, after the chain of the electric saw is produced, the quality inspection is carried out, the complete chain is placed on a detection machine, a main controller of the detection machine is a platform PLC, an intelligent gateway is connected with a controller in a 485 communication mode, a second display device is arranged on the detection machine, and the detection machine is connected with the platform PLC in the 485 communication mode; similarly, the following information is configured on the gateway WEB interface: specification, order number, tension display, qualified number and unqualified number, and a cloud server IP is also required to be configured; starting chain detection work after the steps are finished, starting a detection machine, fixing the chain on gears at two ends for tension test, and displaying a test result on a screen interface through communication between the PLC and the Willon screen; if the chain breaks in the process of displaying the tension, the chain is unqualified, otherwise, the chain is qualified; in the detection process, the cloud server can acquire information for detecting the electric saw chain in the database;
s4: the research, development and manufacturing cooperative interaction module adopts a large screen mode, firstly, an IP of a cloud server needs to be acquired, then, a login interface is entered, and the login interface is divided into different levels of personnel; an operator can download project technical document information from a cloud server, wherein the project technical document information comprises a bill of material, a drawing, a production instruction book and corresponding software, and each project technical document information has a unique identification ID; meanwhile, the large screen is also used for displaying the orders, the yield, the qualified number and the unqualified number of the electric saw chain on the same day and each quarter;
s5: the intelligent gateway is connected with the cloud server, the cloud server is connected with the cloud platform, and the cloud platform subscribes through the configuration server, so that data of production and detection of the electric saw chain can be acquired in real time on the cloud platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010731396.2A CN111880498B (en) | 2020-07-27 | 2020-07-27 | Intelligent electric saw chain production system and production method based on Internet of things |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010731396.2A CN111880498B (en) | 2020-07-27 | 2020-07-27 | Intelligent electric saw chain production system and production method based on Internet of things |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111880498A CN111880498A (en) | 2020-11-03 |
| CN111880498B true CN111880498B (en) | 2021-10-29 |
Family
ID=73201666
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010731396.2A Active CN111880498B (en) | 2020-07-27 | 2020-07-27 | Intelligent electric saw chain production system and production method based on Internet of things |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111880498B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4345706A1 (en) * | 2022-09-29 | 2024-04-03 | Orgatex GmbH | Method for optimizing a production process |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113034096B (en) * | 2021-02-03 | 2022-09-06 | 浙江富安莱科技有限公司 | Intelligent research and development and production information system |
| EP4345707A1 (en) * | 2022-09-29 | 2024-04-03 | Orgatex GmbH | Esl tag for data transmission |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20120310397A1 (en) * | 2011-06-06 | 2012-12-06 | Paramit Corporation | System and method for managing tool calibration in computer directed assembly and manufacturing |
| CN104444229A (en) * | 2014-10-08 | 2015-03-25 | 苏州顺革智能科技有限公司 | Intelligentized chain detection production line information statistics and performance monitoring system |
| CN105834350B (en) * | 2016-06-14 | 2018-03-02 | 苏州椿盟智能科技有限公司 | A kind of Automatic Production System of chain |
| WO2018052972A1 (en) * | 2016-09-15 | 2018-03-22 | Bext Holdings, Inc. | Systems and methods of use for commodities analysis, collection, resource-allocation, and tracking |
| CN107626883B (en) * | 2017-08-14 | 2020-01-07 | 郑海宁 | Automatic chain manufacturing device and manufacturing method |
| CN107861490A (en) * | 2017-12-25 | 2018-03-30 | 长沙智能制造研究总院有限公司 | Based on industrial cloud platform intelligence manufacture bearing assembling line |
-
2020
- 2020-07-27 CN CN202010731396.2A patent/CN111880498B/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4345706A1 (en) * | 2022-09-29 | 2024-04-03 | Orgatex GmbH | Method for optimizing a production process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111880498A (en) | 2020-11-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111880498B (en) | Intelligent electric saw chain production system and production method based on Internet of things | |
| CN104766147B (en) | Intelligent device management method and management system | |
| CN107942966A (en) | Production information management system, numerically-controlled machine tool and production management system | |
| CN109079497A (en) | Engineering machinery assemble production line online awareness and flexible assembly system | |
| CN103116821A (en) | Whole course tracking method and whole course tracking system of discrete manufacturing workshop production process quality | |
| CN103286634A (en) | Tool and workpiece matching verification system and machining and controlling method of numerically-controlled machine tool | |
| CN102681504A (en) | Industrial data collection and feedback system | |
| US20180101144A1 (en) | Method for the utilization of data from a plurality of machines | |
| CN107168256B (en) | Data collection station towards medium-sized and small enterprises Discrete Production Workshop | |
| CN109754227A (en) | Intelligent precise forging operation management system | |
| CN105204463A (en) | Marking machine system based on Internet of things and marking method thereof | |
| CN110109425A (en) | Intelligent control platform driven by process digital model based on expert knowledge base | |
| CN114202985A (en) | Flexible intelligent manufacturing and production teaching training system | |
| CN112462702A (en) | Intelligent monitoring and intelligent scheduling system based on industrial internet | |
| CN105389610B (en) | A kind of method that intelligent manufacturing system is realized using memory-type RFID label tag | |
| CN108389009B (en) | Live monitored control system in door and window workshop | |
| CN109284941A (en) | A kind of intelligence process for cold stamping shaping | |
| KR20090073643A (en) | Manufacturing line information serving system and method | |
| CN214067660U (en) | Monitoring system based on Internet of things | |
| CN105843193A (en) | Electrode processing unmanned control system and control method | |
| CN113820998A (en) | Cutter management method and related device | |
| CN114290073A (en) | Intelligent management system of steel rail welding production line and steel rail welding production line | |
| CN206393156U (en) | A kind of standard assemblied that detection is assembled for automotive wire bundle | |
| CN103676872B (en) | A kind of method and system of production management | |
| Huang et al. | RFID-enabled real-time PBS monitoring for automobile assembly factory |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |