CN108389009B - Live monitored control system in door and window workshop - Google Patents

Live monitored control system in door and window workshop Download PDF

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Publication number
CN108389009B
CN108389009B CN201810333666.7A CN201810333666A CN108389009B CN 108389009 B CN108389009 B CN 108389009B CN 201810333666 A CN201810333666 A CN 201810333666A CN 108389009 B CN108389009 B CN 108389009B
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door
window
information
window production
equipment
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CN108389009A (en
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昃向博
曲一兵
刘征
曹士裴
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University of Jinan
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University of Jinan
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06311Scheduling, planning or task assignment for a person or group
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0633Workflow analysis
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0639Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • G06Q10/06395Quality analysis or management
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network arrangements or protocols for supporting network services or applications
    • H04L67/01Protocols
    • H04L67/12Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N7/00Television systems
    • H04N7/18Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

The invention provides a live monitoring system of a door and window production workshop, which acquires data information in the running process of the door and window production equipment through an automatic door and window production equipment interface and a staff handheld mobile terminal, wherein a non-automatic station staff of the door and window production workshop is connected with a door and window production monitoring server through the handheld mobile terminal to acquire allocated door and window work order information, and the automatic production equipment acquires the allocated door and window work order information through the door and window production monitoring server interface. Thus, comprehensive monitoring and distribution of door and window work order information are realized for personnel operation and equipment operation. Acquiring door and window manufacturing parameters of corresponding stations, a working time period of door and window manufacturing, position information of staff in a door and window production workshop and intermediate material placement position information in a door and window manufacturing process through a handheld mobile terminal; the manual detection and the manual monitoring during the door and window production process are avoided, so that the door and window manufacturing efficiency is improved, and the errors and the detection time delay in the manual detection process are reduced.

Description

Live monitored control system in door and window workshop
Technical Field
The invention relates to the field of door and window production monitoring, in particular to a live monitoring system for a door and window production workshop.
Background
Doors and windows are common devices in daily life and are widely used in daily life. High-quality doors and windows are needed, and the perfect manufacturing process and quality control are realized. When the manufacturing process of the door and window is distributed, the manufacturing size and parameters of the door and window need to be replaced by designers. Later control of the process is also monitored in an artificial manner. The quality inspection personnel are arranged on the manufacturing site to manually detect and manually monitor each technological parameter of the door and window manufacturing process, so that the efficiency of manufacturing the door and window is limited, and errors and detection delay in the manual detection process are easily caused.
Although some data currently discloses monitoring of manufacturing processes, such as a door and window production control system, the system includes: the system comprises a production system, a purchase and sale storage system, a processing system and a bar code printing system, wherein the purchase and sale storage system is used for purchasing and storing materials and selling products according to a production plan and a construction plan and generating a report; the production system is used for producing and processing products; the bar code printing system is used for printing bar codes in the production process of products; the processing system is used for automatic conversion of purchase orders and receiving orders and overall process monitoring of products according to the bar codes. The invention realizes the whole-course control of the business flow of the door and window enterprises in sale and stock; realizing the management and control integrated application of door and window enterprises; task driving to generate a bill of material requirements; the production process is managed by bar codes; real-time and paperless production task delivery.
The method is used for controlling the production of doors and windows, but the monitoring mode is based on the printing of bar codes in the production process, the monitoring of materials used for generating the doors and windows is based on the monitoring of raw materials and finished products used for the doors and windows, the monitoring of the manufacturing process and the manufacturing process is not disclosed, and the monitoring of the manufacturing process and the manufacturing process is finished based on manual work.
Although a number of automation devices, such as numerical control devices, are used in the door and window production process, data of an upper computer can be acquired and executed. However, the door and window have different sizes and shapes according to the needs. Thus, non-automated equipment is involved in the manufacturing process. Such as glue strip penetration, wool top penetration, single spot welding, multi-position welding, high cutting saw, glass cutting, glass packaging, door and window assembly and other non-numerical control equipment and manual working procedures. The non-automation equipment cannot acquire the data or work order information of the upper computer, so that the data or work order information can only be received by a manufacturer to work order assignment personnel and orally replaced, the efficiency is affected, and the traceability of the work order is not facilitated.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a live monitoring system for a door and window production workshop, which comprises the following components: the door and window production monitoring server and the plurality of handheld mobile terminals;
The plurality of handheld mobile terminals and the door and window production equipment are respectively in communication connection with the door and window production monitoring server; the handheld mobile terminal is also in communication connection with door and window production equipment through a door and window production monitoring server; the door and window production equipment is in communication connection with the door and window production monitoring server through a communication network;
the door and window production equipment is in communication connection with the door and window production monitoring server through a communication network, and the communication modes of a serial port, an industrial bus, a local area network and the like are adopted;
the hand-held mobile terminal is used for connecting non-automatic equipment or manual station staff in a door and window production workshop with the door and window production monitoring server through the hand-held mobile terminal to obtain distributed door and window work order information, and in the door and window processing and manufacturing process, the door and window production workshop staff obtains door and window manufacturing parameters sent by the door and window production monitoring server in the manufacturing process through the hand-held mobile terminal, the working time period of door and window manufacturing, the position information of the door and window production workshop staff and the intermediate material placement position information in the door and window manufacturing process; for numerical control machining equipment of sawing centers, nailing machines and welding machines for doors and windows, the information is directly sent to the equipment;
the door and window work order information comprises: name of door and window manufacturing procedure, name and quantity of door and window manufacturing products, name and quantity of door and window manufacturing raw materials, execution time of door and window manufacturing, and distribution information of door and window manufacturing equipment; the door and window production monitoring server comprises a door and window production workshop monitoring display module;
The door and window production workshop monitoring display module is arranged in a door and window production workshop and is used for displaying data information acquired by a door and window production monitoring server in the running process of door and window production equipment and in the door and window manufacturing process in real time;
the door and window production monitoring server is used for converting production plan data of other enterprise management information systems into work order information, distributing the work order information to the handheld mobile terminal and the automatic numerical control equipment, and acquiring door and window manufacturing parameters in the manufacturing process, the working time period of door and window manufacturing, the position information of staff in a door and window production workshop and the intermediate material placement position information in the door and window manufacturing process through the handheld mobile terminal and the automatic equipment interface; the door and window production workshop monitoring display module displays real-time processing information, material allocation information and equipment state information of the work order in real time.
Preferably, the door and window production monitoring server sorts the data information acquired in the door and window manufacturing process, compares the data information acquired in the door and window manufacturing process with a set threshold value to form door and window manufacturing statistical information, and sends the door and window manufacturing statistical information formed by comparison to a door and window production workshop monitoring display module for real-time display for production management staff to check;
The door and window production monitoring server integrates the door and window production statistical information from the data angle, and displays the information in the form of a circuit diagram and a table diagram, so that key data in the door and window production statistical information are displayed on a door and window production workshop monitoring display module, and door and window production monitoring personnel watch the door and window production workshop monitoring display module to track the door and window production process;
the door and window production monitoring server stores the acquired door and window production data by adopting a database, and enables each handheld mobile terminal to log in the database to inquire data information stored in the database.
Preferably, the handheld mobile terminal is arranged in each non-automatic equipment processing area or manual station;
the door and window production monitoring server acquires real-time processing information of a work order returned by the handheld mobile terminal, real-time analysis processing information is carried out, a door and window production workshop monitoring display module displays the current number to be processed, the processing number, the processing qualification rate, the unit number processing time and the predicted finishing time of the work order in a chart form, and staff processing efficiency and equipment processing efficiency are calculated; and a skip allocation route of the product is generated, and the attribution relation of the skip of the product is recorded, so that the material searching in the next nailing procedure is facilitated;
The door and window production monitoring server is also used for comparing employee processing efficiency, and the employee processing efficiency comparison method is as follows: the staff can complete the workload within a preset working time period; comparing the workload with a preset workload to obtain whether the workload exceeds a threshold value;
comparing the machining efficiency of the equipment, wherein the machining efficiency of the equipment is the finished workload of the equipment in a preset working time period; comparing the workload with a preset workload to obtain whether the workload exceeds a threshold value;
and the door and window production workshop monitoring display module displays the comparison result of the workload and the preset workload, and the staff machining efficiency and the equipment machining efficiency.
Preferably, the handheld mobile terminal is arranged in each non-automatic equipment processing area or manual station;
the handheld mobile terminal is also used for enabling staff responsible for door and window sawing to log in the handheld mobile terminal through own account passwords, receiving a non-automatic equipment processing task from a door and window production monitoring server through the handheld mobile terminal, and acquiring non-automatic equipment information, door and window production raw material name information, quantity information, size information, execution time information and acquisition position information of door and window production raw materials;
A door and window manufacturing staff scans two-dimensional codes arranged on door and window manufacturing raw materials through a handheld mobile terminal, so that a door and window production monitoring server obtains door and window manufacturing raw material information which is received by the door and window manufacturing staff; a door and window production monitoring server acquires information of non-automatic equipment used by a door and window production staff through scanning a two-dimensional code arranged on the non-automatic equipment by a handheld mobile terminal;
the door and window monitoring personnel acquire corresponding equipment images of a workshop layout display interface through a door and window production workshop monitoring display module, and view the current equipment working state and door and window raw material information;
checking the quantity, length, width and model of the door and window raw materials to be manufactured and the parameters of the number of the discharging materials each time through a monitoring display module of a door and window production workshop, and calculating the data such as the length, quantity, V-shaped opening position and depth, circulation times and the like of the materials to be cut;
when a door and window manufacturing staff completes a batch, a two-dimensional code label is generated for each material, the completion condition is automatically transmitted back to a door and window production monitoring server through a handheld mobile terminal, and a door and window production workshop monitoring display module displays the completion state.
Preferably, the automation device is connected with the door and window production monitoring server through the data communication port to acquire the processing information.
Preferably, the door and window production monitoring server is further used for setting authority of each door and window production workshop staff to log in the door and window production monitoring server, and setting account numbers and passwords of each door and window production workshop staff to log in the door and window production monitoring server based on the handheld mobile terminal; when a door and window production workshop staff logs in a door and window production monitoring server, judging whether an account number and a password input by the door and window production workshop staff are matched, logging in and accessing according to the authority of the door and window production workshop staff after the account number and the password are matched, displaying different operation interfaces of the door and window production monitoring server according to different authorities, and setting the authority of the door and window production workshop staff of an administrator to add and modify material information; door and window production plant personnel set as administrators provide administrators with permission settings for non-administrator accounts, including additions, modifications, deletions, and the like.
Preferably, the door and window production shop monitoring server includes: the system comprises a data transfer module, a generalized interface module and an enterprise management information system interface module, wherein the data transfer module converts various format data uploaded by the interface module into format data required by the system; the universal interface module receives and processes data from a serial port, a parallel port, a special industrial bus board card and a local area network through unified equipment IO and API; information about personnel, material information, planning information, and other enterprise management information systems are transferred by the server through other enterprise information system interface modules.
Preferably, the door and window production workshop monitoring display module includes: the production workshop layout display module, the work order information management module and the skip allocating module;
the door and window production workshop monitoring display module acquires working center information, equipment information, employee information, skip car information, material information and work order information through connecting with a door and window production monitoring server, acquires door and window manufacturing equipment image data, door and window manufacturing workshop passageway information, door and window manufacturing warehouse position information and partition wall layout information from the door and window production monitoring server, performs workshop layout two-dimensional simulation display through a door and window production workshop layout display module, displays different types of skip car position information, material skip car position information, accessory skip car position information and finished product skip car position information, and marks with different images on a door and window production workshop layout display interface; in order to adapt to the door and window production condition, the workshop layout change condition caused by different processing technologies and working procedures between the plastic steel door and window and the aluminum door and window of different types, a door and window production workshop layout design module of the touch screen operation unit supports on-line graphic editing of workshop layout, including addition and deletion of information of a working center, a skip car, equipment, a passageway and a partition wall, position size editing, equipment image editing and information modification of the belonging working center;
The method comprises the steps that the running state of equipment in a door and window production workshop is reported to a door and window production monitoring server by an equipment operator through a handheld mobile terminal, and the door and window production monitoring server sends the running state of the equipment to a production workshop layout display module of a door and window production workshop monitoring display module to realize real-time display;
the door and window production workshop monitoring display module comprises a work order management module which acquires all work order information through connecting with a door and window production monitoring server and loads the work order information to a corresponding handheld mobile terminal and door and window production equipment; clicking equipment images on a workshop layout display interface of a door and window production workshop layout design and display module to obtain all work order information distributed on the handheld mobile terminal and door and window production equipment;
after the work order starts, workshop staff controls the machine tool to process through the handheld mobile terminal, the work order is further processed through the handheld mobile terminal, input materials, output product quantity, output quality quantity, start processing time and processed time are sent to a door and window production monitoring server in real time, a work order management module displays the current quantity to be processed, the processing quantity, the processing qualification rate, the unit quantity processing time and the expected finishing time of the work order in a chart form through analyzing real-time processing information, and calculates staff processing efficiency, equipment processing efficiency and working center processing efficiency, and when the work order is processed by the same door and window materials, staff and equipment, the expected finishing time of the work order is calculated according to the staff processing efficiency and the equipment processing efficiency;
The skip allocating module establishes a workshop coordinate position system, and displays the position information of the equipment, the skip and the handheld mobile terminal on the coordinate position system;
the skip allocating module is used for realizing skip searching and real-time positioning; the GPS positioning device on the skip car sends the position information to the door and window production monitoring server in real time through a wireless communication network, the door and window production monitoring server obtains the position information in a workshop, and the door and window production monitoring server displays the position information on a workshop coordinate position system in real time; the skip allocation module inquires skip information of the material through inputting the material information and displays red marks on an interface; selecting the processed work order information on the equipment on a workshop layout display interface, checking the history transfer records of related raw materials and products, selecting the work order information which is not started on the equipment, checking the skip car information of the materials required by the work order, and calculating the transfer route of the skip car by analyzing the aisle and the equipment position.
Preferably, the door and window production monitoring server is further used for acquiring a preset amount of each door and window component material in the door and window manufacturing work order information, recording the usage amount of each door and window component material received in the door and window manufacturing work order information in real time, and judging whether the usage amount of each door and window component material exceeds the preset amount; the method is also used for setting door and window component material codes for each door and window component material, setting the names of the door and window component materials, displaying the current receiving quantity of each door and window component material, preparing work order information of the received door and window, receiving staff information of a door and window production workshop and receiving date, and pushing the using state and the using process of each door and window component material to a door and window production monitoring server in real time; establishing a new door and window part material application submission approval, and checking the related state of the submitted door and window part material application; and establishing a material list of each door and window part according to the door and window manufacturing work order information, and determining the storage position of each door and window part.
From the above technical scheme, the invention has the following advantages:
the handheld mobile terminal in the system can acquire data information in the production and operation processes of non-automatic equipment and manual stations of the door and window production workshop, and upload the data information in the operation process of the door and window production equipment to the door and window production monitoring server; the door and window production workshop staff is connected with the door and window production monitoring server through the handheld mobile terminal to acquire distributed door and window work order information, and in the door and window processing manufacturing process, the door and window production workshop staff sends door and window manufacturing parameters of the manufacturing process to the door and window production monitoring server through the handheld mobile terminal, and the working time period of door and window manufacturing, the position information of the door and window production workshop staff and the intermediate material placement position information in the door and window manufacturing process. Thus, comprehensive monitoring and distribution of door and window work order information are realized for personnel operation and equipment operation. The door and window production monitoring server can distribute door and window work order information to the handheld mobile terminal, and acquire door and window manufacturing parameters in the manufacturing process, the working time period of door and window manufacturing, the position information of staff in a door and window production workshop and the intermediate material placement position information in the door and window manufacturing process through the handheld mobile terminal; acquiring data information in the running process of door and window production equipment through a door and window production equipment terminal; the door and window production monitoring server sorts the data information acquired in the door and window production process, compares the data information acquired in the door and window production process with a set threshold value to form door and window production statistical information, and sends the door and window production statistical information formed by comparison to a door and window production workshop monitoring display module for checking by door and window production workshop production management staff.
The manual detection and the manual monitoring during the door and window production process are avoided, so that the door and window manufacturing efficiency is improved, and the errors and the detection time delay in the manual detection process are reduced.
The non-automatic equipment cannot be connected with the door and window production monitoring server, so that staff responsible for door and window production logs in the handheld mobile terminal through own account passwords based on the handheld mobile terminal, receives a processing task of the non-automatic equipment from the door and window production monitoring server through the handheld mobile terminal, acquires information of the non-automatic equipment, name information, quantity information, size information, execution time information and acquisition position information of door and window production raw materials;
a door and window manufacturing staff scans two-dimensional codes arranged on door and window manufacturing raw materials through a handheld mobile terminal, so that a door and window production monitoring server obtains door and window manufacturing raw material information which is received by the door and window manufacturing staff; the door and window production monitoring server obtains information of the non-automatic equipment used by the door and window production staff through scanning a two-dimensional code arranged on the non-automatic equipment by the handheld mobile terminal.
When a door and window manufacturing staff completes a batch, a two-dimensional code label is generated for each material, the completion condition is automatically transmitted back to a door and window production monitoring server through a handheld mobile terminal, and a door and window production workshop monitoring display module displays the completion state.
Drawings
In order to more clearly illustrate the technical solutions of the present invention, the drawings that are needed in the description will be briefly introduced below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is an overall schematic diagram of a live monitoring system for a door and window production plant;
FIG. 2 is a schematic diagram of an embodiment of a live monitoring system for a door and window production plant.
Detailed Description
In order to make the objects, features and advantages of the present invention more comprehensible, embodiments accompanied with specific embodiments and figures are described in detail below, wherein the embodiments are described only in part but not in all embodiments. All other embodiments, based on the embodiments in this patent, which would be within the purview of one of ordinary skill in the art without the particular effort to make the invention are intended to be within the scope of the patent protection.
The embodiment provides a live monitoring system for a door and window production workshop, as shown in fig. 1 and 2, including: a door and window production monitoring server 1 and a plurality of hand-held mobile terminals 2;
The plurality of handheld mobile terminals 2 and the door and window production equipment are respectively in communication connection with the door and window production monitoring server 1; the hand-held mobile terminal 2 is also in communication connection with door and window production equipment 3 through a door and window production monitoring server 1; the door and window production equipment 3 is in communication connection with the door and window production monitoring server 1 through a communication network;
the door and window production equipment 3 is in communication connection with the door and window production monitoring server 1 through a communication network, and the communication modes of serial ports, industrial buses, local area networks and the like can be adopted.
The hand-held mobile terminal 2 is used for connecting non-automatic equipment or manual station staff in a door and window production workshop with the door and window production monitoring server 1 through the hand-held mobile terminal 2 to obtain distributed door and window work order information, and in the door and window processing and manufacturing process, the door and window production workshop staff obtains door and window manufacturing parameters sent by the door and window production monitoring server 1 in the manufacturing process, the working time period of door and window manufacturing, the position information of the door and window production workshop staff and the intermediate material placement position information in the door and window manufacturing process through the hand-held mobile terminal 2; for numerical control machining equipment of sawing centers, nailing machines and welding machines for doors and windows, the information is directly sent to the equipment; the door and window work order information comprises: name of door and window manufacturing procedure, name and quantity of door and window manufacturing products, name and quantity of door and window manufacturing raw materials, execution time of door and window manufacturing, and distribution information of door and window manufacturing equipment; other necessary processing information; the door and window production monitoring server 1 comprises a door and window production workshop monitoring display module;
The door and window production workshop monitoring display module is arranged in a door and window production workshop and is used for displaying data information acquired by the door and window production monitoring server 1 in the running process of door and window production equipment and in the door and window manufacturing process in real time; the door and window production monitoring server 1 is used for converting production plan data of other enterprise management information systems into work order information, distributing the work order information to the handheld mobile terminal 2 and the automatic numerical control equipment, and acquiring door and window production parameters in the production process, the working time period of door and window production, the position information of staff in a door and window production workshop and the intermediate material placement position information in the door and window production process through the handheld mobile terminal 2 and an automatic equipment interface; the door and window production workshop monitoring display module 3 displays real-time processing information, material allocation information and equipment state information of the work order in real time.
In this embodiment, the door and window production monitoring server 1 collates the data information acquired in the door and window manufacturing process, compares the data information acquired in the door and window manufacturing process with a set threshold value to form door and window manufacturing statistical information, and sends the door and window manufacturing statistical information formed by comparison to the door and window production workshop monitoring display module 3 for real-time display for production management personnel to check; the door and window production monitoring server 1 integrates the door and window production statistical information from the data angle, and displays the key data in the door and window production statistical information in a form of a circuit diagram and a table diagram, so that door and window production monitoring personnel can watch the door and window production workshop monitoring display module 3 to track the door and window production process; the door and window production monitoring server 1 stores the acquired door and window production data by adopting a database, and enables each handheld mobile terminal 2 to log in the database to inquire data information stored in the database.
In this embodiment, the handheld mobile terminal 2 is disposed in each of the non-automation device processing areas 4; the monitoring and control guidance are carried out for the working procedures of the door and window production process in the non-automatic equipment processing area 4,
the door and window production monitoring server 1 acquires real-time processing information of a work order returned by the handheld mobile terminal 2, real-time analysis processing information is carried out, and the door and window production workshop monitoring display module 3 displays the current quantity to be processed, the processing quantity, the processing qualification rate, the unit quantity processing time and the predicted finishing time of the work order in a chart form, and calculates the processing efficiency of staff and the processing efficiency of equipment; and a skip allocation route of the product is generated, and the attribution relation of the skip of the product is recorded, so that the material searching in the next nailing procedure is facilitated;
the door and window production monitoring server 1 is also used for comparing employee processing efficiency, and the employee processing efficiency comparison method is as follows: the staff can complete the workload within a preset working time period; comparing the workload with a preset workload to obtain whether the workload exceeds a threshold value; comparing the machining efficiency of the equipment, wherein the machining efficiency of the equipment is the finished workload of the equipment in a preset working time period; and comparing the workload with a preset workload to obtain whether the threshold value is exceeded. The door and window production workshop monitoring display module 3 displays the comparison result of the workload and the preset workload, and the staff machining efficiency and the equipment machining efficiency.
In this embodiment, the handheld mobile terminal 2 is disposed in each of the non-automation device processing areas 4;
the hand-held mobile terminal 2 is also used for enabling staff responsible for door and window sawing to log in the hand-held mobile terminal 2 through own account passwords, receiving a non-automatic equipment processing task from the door and window production monitoring server 1 through the hand-held mobile terminal 2, and acquiring non-automatic equipment information, door and window manufacturing raw material name information, quantity information, size information, execution time information and acquisition position information of door and window manufacturing raw materials; a door and window manufacturer scans two-dimensional codes arranged on door and window manufacturing raw materials through a handheld mobile terminal 2, so that a door and window production monitoring server 1 obtains door and window manufacturing raw material information which is received by the door and window manufacturer; the door and window production monitoring server 1 acquires information of the non-automatic equipment used by the door and window production staff by scanning a two-dimensional code arranged on the non-automatic equipment through the handheld mobile terminal 2; the door and window monitoring personnel acquire corresponding equipment images of a workshop layout display interface through a door and window production workshop monitoring display module 3, and view the current equipment working state and door and window raw material information; checking the quantity, length, width and model of raw materials of the door and window to be manufactured and the parameters of the number of discharging materials each time through a monitoring display module 3 of a door and window production workshop, and calculating the data such as the length, quantity, V-shaped opening position and depth, circulation times and the like of the materials to be cut; when a door and window manufacturing staff completes a batch, a two-dimensional code label is generated for each material, the completion condition is automatically transmitted back to the door and window production monitoring server 1 through the handheld mobile terminal 2, and the door and window production workshop monitoring display module 3 displays the completion state.
The automation equipment is connected with the door and window production monitoring server 1 through a data communication port to acquire processing information. The automatic processing equipment comprises a sawing center, a numerical control milling machine, a numerical control nailing machine, a four-corner welding machine, a hexagonal welding machine, an I-shaped welding machine, a cross welding machine, an automatic corner assembling line and the like. The non-automated equipment includes: adhesive tape penetration, wool top penetration, single spot welding, multi-position welding, high cutting saw, glass cutting, glass packaging, door and window assembly and the like.
In this embodiment, in order to ensure the use safety of the door and window production monitoring server 1, the door and window production monitoring server 1 is further configured to set the authority of each door and window production workshop staff to log in the door and window production monitoring server 1, and set the account number and the password of each door and window production workshop staff to log in the door and window production monitoring server 1 based on the handheld mobile terminal 2; when a door and window production workshop staff logs in the door and window production monitoring server 1, judging whether an account number and a password input by the door and window production workshop staff are matched, logging in and accessing according to the authority of the door and window production workshop staff after the account number and the password are matched, displaying different operation interfaces of the door and window production monitoring server 1 according to different authorities, and setting the authority of the door and window production workshop staff of an administrator to add and modify material information; door and window production plant personnel set as administrators provide administrators with permission settings for non-administrator accounts, including additions, modifications, deletions, and the like.
In this embodiment, the door and window production shop monitoring server 1 includes: the system comprises a data transfer module, a generalized interface module and an enterprise management information system interface module, wherein the data transfer module converts various format data uploaded by the interface module into format data required by the system; the universal interface module receives and processes data from a serial port, a parallel port, a special industrial bus board card and a local area network through unified equipment IO and API; information about personnel, material information, planning information, and other enterprise management information systems are transferred by the server through other enterprise information system interface modules.
The door and window workshop monitor display module 3 includes: the production workshop layout display module, the work order information management module and the skip allocating module; the door and window production workshop monitoring display module 3 acquires working center information, equipment information, employee information, skip information, material information and work order information through connecting with the door and window production monitoring server 1, acquires door and window production equipment image information, door and window production workshop passageway information, door and window production warehouse position information and partition wall layout information from the door and window production monitoring server 1, performs workshop layout two-dimensional simulation display through the door and window production workshop layout display module, displays skip position information of different types, skip position information of a section bar, skip position information of a fitting and skip position information of a finished product, and marks with different images on a door and window production workshop layout display interface; in order to adapt to the door and window production condition, the workshop layout change condition caused by different processing technologies and working procedures between the plastic steel door and window and the aluminum door and window of different types, a door and window production workshop layout design module of the touch screen operation unit supports on-line graphic editing of workshop layout, including addition and deletion of information of a working center, a skip car, equipment, a passageway and a partition wall, position size editing, equipment image editing and information modification of the belonging working center; the running state of equipment in a door and window production workshop, closing and repairing information in running is reported to a door and window production monitoring server 1 by an equipment operator through a handheld mobile terminal 2, and the door and window production monitoring server 1 sends the running state of the equipment to a production workshop layout display module of a door and window production workshop monitoring display module 3 to realize real-time display; the door and window production workshop monitoring display module 3 comprises a work order management module which acquires all work order information through connecting with the door and window production monitoring server 1 and loads the work order information to the corresponding handheld mobile terminal 2 and door and window production equipment; clicking equipment images on a workshop layout display interface of a door and window production workshop layout design and display module to obtain all work order information distributed on the handheld mobile terminal 2 and door and window production equipment;
After the work order starts, workshop staff controls machine tool processing through the handheld mobile terminal 2, the work order is further processed through the handheld mobile terminal 2, input materials, output product quantity, output quality quantity, starting processing time and processing time are sent to the door and window production monitoring server 1 in real time, a work order management module displays the current quantity to be processed, the processing quantity, the processing qualification rate, the unit quantity processing time and the expected finishing time of the work order in a chart form through analyzing real-time processing information, and calculates staff processing efficiency, equipment processing efficiency and working center processing efficiency, and when the work order is processed by the same door and window materials, staff and equipment, the expected finishing time of the work order is calculated according to staff processing efficiency and equipment processing efficiency.
The skip transfer module establishes a workshop coordinate position system, and displays the position information of the equipment, the skip and the handheld mobile terminal 2 on the coordinate position system;
the skip allocating module is used for realizing skip searching and real-time positioning; the GPS positioning device on the skip car sends the position information to the door and window production monitoring server 1 in real time through a wireless communication network, the door and window production monitoring server 1 acquires the position information in a workshop, and the door and window production monitoring server 1 displays the position information on a workshop coordinate position system in real time; the skip allocation module inquires skip information of the material through inputting the material information and displays red marks on an interface; selecting the processed work order information on the equipment on a workshop layout display interface, checking the history transfer records of related raw materials and products, selecting the work order information which is not started on the equipment, checking the skip car information of the materials required by the work order, and calculating the transfer route of the skip car by analyzing the aisle and the equipment position.
In this embodiment, the door and window production monitoring server 1 is further configured to obtain a preset amount of each door and window component material in the door and window manufacturing work order information, record, in real time, a usage amount of each door and window component material that is used in the door and window manufacturing work order information, and determine whether the usage amount of each door and window component material exceeds the preset amount; the method is also used for setting door and window component material codes for each door and window component material, setting the names of the door and window component materials, displaying the current receiving quantity of each door and window component material, preparing work order information of the received door and window, receiving staff information of a door and window production workshop and receiving date, and pushing the using state and the using process of each door and window component material to a door and window production monitoring server 1 in real time; establishing a new door and window part material application submission approval, and checking the related state of the submitted door and window part material application; and establishing a material list of each door and window part according to the door and window manufacturing work order information, and determining the storage position of each door and window part.
In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are mutually referred.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (7)

1. A live monitored control system in door and window production facility, characterized by comprising: a door and window production monitoring server (1) and a plurality of handheld mobile terminals (2);
the plurality of handheld mobile terminals (2) and the door and window production equipment are respectively in communication connection with the door and window production monitoring server (1); the hand-held mobile terminal (2) is used for connecting non-automatic equipment or manual station staff in a door and window production workshop with the door and window production monitoring server (1) through the hand-held mobile terminal (2) to obtain distributed door and window work order information, and in the door and window processing and manufacturing process, the door and window production workshop staff obtains door and window manufacturing parameters sent by the door and window production monitoring server (1) through the hand-held mobile terminal (2), the working time period of door and window manufacturing, the position information of the door and window production workshop staff and the intermediate material placement position information in the door and window manufacturing process; for sawing centers, nailing machines and welding machine door and window numerical control processing equipment, directly acquiring door and window manufacturing parameters from a door and window production monitoring server (1), and acquiring the working time period of door and window manufacturing, the position information of staff in a door and window production workshop and the position information of intermediate material placement in the door and window manufacturing process;
The door and window work order information comprises: name of door and window manufacturing procedure, name and quantity of door and window manufacturing products, name and quantity of door and window manufacturing raw materials, execution time of door and window manufacturing, and distribution information of door and window manufacturing equipment; the door and window production monitoring server (1) comprises a door and window production workshop monitoring display module;
the door and window production workshop monitoring display module is arranged in a door and window production workshop and is used for displaying data information in the running process of door and window production equipment and in the door and window manufacturing process, which are acquired by the door and window production monitoring server (1);
the door and window production monitoring server (1) is used for converting production plan data of other enterprise management information systems into work order information, distributing the work order information to the handheld mobile terminal (2) and the automatic numerical control equipment, and acquiring door and window production parameters in the production process, the working time period of door and window production, the position information of staff in a door and window production workshop and the intermediate material placement position information in the door and window production process through the handheld mobile terminal (2) and an automatic equipment interface; the door and window production workshop monitoring display module (3) displays real-time processing information, material allocation information and equipment state information of the work order in real time;
the door and window production monitoring server (1) sorts the data information acquired in the door and window production process, compares the data information acquired in the door and window production process with a set threshold value to form door and window production statistical information, and sends the door and window production statistical information formed by comparison to the door and window production workshop monitoring display module (3) for real-time display for production management staff to check;
The door and window production monitoring server (1) integrates the door and window production statistical information from the data angle, and displays the key data in the door and window production statistical information in a form of a circuit diagram and a table diagram, so that door and window production monitoring personnel can watch the door and window production workshop monitoring display module (3) to track the door and window production process;
the door and window production monitoring server (1) stores the acquired door and window production data by adopting a database, and enables each handheld mobile terminal (2) to log in the database to inquire data information stored in the database;
the handheld mobile terminals (2) are arranged in each non-automatic equipment processing area (4) or manual stations;
the door and window production monitoring server (1) acquires real-time processing information of a work order returned by the handheld mobile terminal (2), real-time analysis processing information is carried out, and the door and window production workshop monitoring display module (3) displays the current quantity to be processed, the processing quantity, the processing qualification rate, the unit quantity processing time and the predicted finishing time of the work order in a chart form, and calculates the processing efficiency of staff and the processing efficiency of equipment; and a skip allocation route of the product is generated, and the attribution relation of the skip of the product is recorded, so that the material searching in the next nailing procedure is facilitated;
The door and window production monitoring server (1) is also used for comparing employee processing efficiency, and the employee processing efficiency comparison method is as follows: comparing the completed workload with the preset staff workload in a preset working time period to obtain whether the workload exceeds the preset staff workload;
comparing the machining efficiency of equipment, wherein the machining efficiency of the equipment is as follows: comparing the completed workload of the equipment with the preset equipment workload in a preset working time period to obtain whether the workload exceeds the preset equipment workload;
the door and window production workshop monitoring display module (3) displays the comparison result of the workload and the preset workload, and the staff machining efficiency and the equipment machining efficiency.
2. The live monitoring system of a door and window production plant according to claim 1, wherein,
the handheld mobile terminals (2) are arranged in each non-automatic equipment processing area (4) or manual stations;
the hand-held mobile terminal (2) is also used for enabling staff responsible for door and window sawing to log in the hand-held mobile terminal (2) through own account passwords, receiving a non-automatic equipment processing task from the door and window production monitoring server (1) through the hand-held mobile terminal (2), acquiring non-automatic equipment information, door and window raw material name information, quantity information, size information, execution time information and acquisition position information of door and window raw material;
A door and window manufacturing staff scans two-dimensional codes arranged on door and window manufacturing raw materials through a handheld mobile terminal (2), so that a door and window production monitoring server (1) obtains door and window manufacturing raw material information which is received by the door and window manufacturing staff; a door and window production monitoring server (1) acquires information of non-automatic equipment used by a door and window production staff through scanning a two-dimensional code arranged on the non-automatic equipment by a handheld mobile terminal (2);
a door and window monitoring person acquires a corresponding equipment image of a workshop layout display interface through a door and window production workshop monitoring display module (3) and checks the current equipment working state and door and window raw material information;
checking the quantity, length, width and model of raw materials of the door and window to be manufactured and the parameters of the number of discharging materials each time through a monitoring display module (3) of a door and window production workshop, and calculating the data of the length, quantity, V-shaped opening position and depth and circulation times of the materials to be cut;
when a door and window manufacturing staff completes a batch, a two-dimensional code label is generated for each material, the completion condition is automatically transmitted back to the door and window production monitoring server (1) through the handheld mobile terminal (2), and the door and window production workshop monitoring display module (3) displays the completion state.
3. The live monitoring system of a door and window production plant according to claim 1, wherein,
the automatic equipment is connected with a door and window production monitoring server (1) through a data communication port to acquire processing information.
4. The live monitoring system of a door and window production plant according to claim 1, wherein,
the door and window production monitoring server (1) is also used for setting the authority of each door and window production workshop staff to log in the door and window production monitoring server (1), and setting the account number and the password of each door and window production workshop staff to log in the door and window production monitoring server (1) based on the handheld mobile terminal (2); when a door and window production workshop staff logs in a door and window production monitoring server (1), judging whether an account number and a password input by the door and window production workshop staff are matched, logging in and accessing according to the authority of the door and window production workshop staff after the account number and the password are matched, displaying different operation interfaces of the door and window production monitoring server (1) according to different authorities, and setting the authorities held by the door and window production workshop staff of an administrator to add and modify material information; door and window production plant personnel set as administrators provide administrators with permission settings for non-administrator accounts, including additions, modifications, deletions, and the like.
5. The live monitoring system of a door and window production plant according to claim 1, wherein,
the door and window production workshop monitoring server (1) comprises: the system comprises a data transfer module, a generalized interface module and an enterprise management information system interface module, wherein the data transfer module converts various format data uploaded by the interface module into format data required by the system; the universal interface module receives and processes data from a serial port, a parallel port, a special industrial bus board card and a local area network through unified equipment IO and API; information about personnel, material information, planning information, and other enterprise management information systems are transferred by the server through other enterprise information system interface modules.
6. The live monitoring system of a door and window production plant according to claim 1, wherein,
the door and window workshop monitoring display module (3) includes: the production workshop layout display module, the work order information management module and the skip allocating module;
the door and window production workshop monitoring display module (3) acquires work center information, equipment information, employee information, skip car information, material information and work order information through connecting with the door and window production monitoring server (1), acquires door and window production equipment image information, door and window production workshop passageway information, door and window production warehouse position information and partition wall layout information from the door and window production monitoring server (1), performs workshop layout two-dimensional simulation display through the door and window production workshop layout display module, displays skip car position information of different types, material car position information, accessory skip car position information and finished product skip car position information, and marks with different images on a door and window production workshop layout display interface; in order to adapt to the door and window production condition, the workshop layout change condition caused by different processing technologies and working procedures between the plastic steel door and window and the aluminum door and window of different types, a door and window production workshop layout design module of the touch screen operation unit supports on-line graphic editing of workshop layout, including addition and deletion of information of a working center, a skip car, equipment, a passageway and a partition wall, position size editing, equipment image editing and information modification of the belonging working center;
The running state of equipment in a door and window production workshop, closing and repairing information in running is reported to a door and window production monitoring server (1) by an equipment operator through a handheld mobile terminal (2), and the door and window production monitoring server (1) sends the running state of the equipment to a production workshop layout display module of a door and window production workshop monitoring display module (3) to realize real-time display;
the work order management module acquires all work order information through connecting with the door and window production monitoring server (1), and loads the work order information to the corresponding handheld mobile terminal (2) and door and window production equipment; clicking equipment images on a workshop layout display interface of a door and window production workshop layout design and display module to obtain all work order information distributed on the handheld mobile terminal (2) and door and window production equipment;
after a work order starts, workshop staff controls machine tool processing through a handheld mobile terminal (2), the work order is further processed through the handheld mobile terminal (2), materials, the quantity of products, the starting processing time and the processing time are input into a door and window production monitoring server (1), a work order management module displays the current quantity to be processed, the processing quantity, the processing qualification rate, the unit quantity processing time and the expected finishing time of the work order in a chart form through analyzing real-time processing information, and calculates the processing efficiency of staff, the processing efficiency of equipment and the processing efficiency of a working center;
The skip transfer module establishes a workshop coordinate position system, and displays the position information of the equipment, the skip and the handheld mobile terminal (2) on the coordinate position system;
the skip allocating module is used for realizing skip searching and real-time positioning; the GPS positioning device on the skip car sends the position information to the door and window production monitoring server (1) in real time through a wireless communication network, the door and window production monitoring server (1) acquires the position information in a workshop, and the door and window production monitoring server (1) displays the position information on a workshop coordinate position system in real time; the skip allocation module inquires skip information of the material through inputting the material information and displays red marks on an interface; selecting the processed work order information on the equipment on a workshop layout display interface, checking the history transfer records of related raw materials and products, selecting the work order information which is not started on the equipment, checking the skip car information of the materials required by the work order, and calculating the transfer route of the skip car by analyzing the aisle and the equipment position.
7. The live monitoring system of a door and window production plant according to claim 1, wherein,
the door and window production monitoring server (1) is also used for acquiring the preset amount of each door and window part material in the door and window manufacturing work order information, recording the usage amount of each door and window part material received in the door and window manufacturing work order information in real time, and judging whether the usage amount of each door and window part material exceeds the preset amount; the method is also used for setting door and window component material codes for each door and window component material, setting the names of the door and window component materials, displaying the current receiving quantity of each door and window component material, preparing work order information of the received door and window, receiving staff information of a door and window production workshop and receiving date, and pushing the using state and the using process of each door and window component material to a door and window production monitoring server (1) in real time; establishing a new door and window part material application submission approval, and checking the related state of the submitted door and window part material application; and establishing a material list of each door and window part according to the door and window manufacturing work order information, and determining the storage position of each door and window part.
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