CN108389009A - A kind of door and window workshop fact monitoring system - Google Patents
A kind of door and window workshop fact monitoring system Download PDFInfo
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- CN108389009A CN108389009A CN201810333666.7A CN201810333666A CN108389009A CN 108389009 A CN108389009 A CN 108389009A CN 201810333666 A CN201810333666 A CN 201810333666A CN 108389009 A CN108389009 A CN 108389009A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06311—Scheduling, planning or task assignment for a person or group
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0633—Workflow analysis
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
- G06Q10/06395—Quality analysis or management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The present invention provides a kind of door and window workshop fact monitoring system, system is by automating door and window production equipment interface and employee's hand-held mobile terminal, obtain the data information in door and window production equipment operational process, the non-automatic station employee of door and window workshop connects the door and window work order information that door and window production monitoring server obtains distribution by hand-held mobile terminal, and automatic producing device obtains the door and window work order information of distribution by door and window production monitoring server interface.The operation that operation and equipment to personnel has been achieved has carried out comprehensively monitoring and distribution door and window work order information.The door and window production parameter of corresponding station, the working time section that door and window makes, the location information of door and window workshop employee and the intermediate materials placement position information in door and window manufacturing process are obtained by hand-held mobile terminal；It avoids door and window production process and carries out artificial detection, it is artificial to monitor, the efficiency for making door and window is improved in this way, reduces the error in artificial detection process and the time delay of detection.
Description
Technical field
The present invention relates to door and window production monitoring field more particularly to a kind of door and window workshop fact monitoring systems.
Background technology
Door and window is common device in daily life, is also widely used in a variety of applications in daily life.The door of high quality
Window needs, and perfect manufacture craft and quality control are realized.Instantly, the manufacturing process in door and window manufacturing process is distributed,
Door and window manufactured size and parameter need to give over producer to by designer.Later stage is to the control of technique still based on artificial
Mode is monitored.Making site setup quality inspection personnel to each technological parameter of door and window manufacturing process, technical process into
Row artificial detection, artificial to monitor, the efficiency of the making door and window not only limited in this way, the mistake being also easy to cause in artificial detection process
The time delay of difference and detection.
Although there is the monitoring that part information discloses manufacturing process at present, for example a kind of door and window produces managing and control system, including：
Production system, JXC System, processing system, bar code printing system, the JXC System are used for according to the production schedule and apply
Work plan carries out buying, storage and the sale of product of material, and generates report；The production system adds for production
Work；Printing of the bar code printing system for carrying out bar code in process of producing product；The processing system is ordered for purchasing
Single, material requistion automatic conversion simultaneously carries out whole process supervision according to bar code to product.The present invention realizes door and window enterprise goods entry, stock and sales industry
The whole management and control of business stream；Realize the enterprise managing integrated integration application of door and window；Task-driven generates material requirement inventory；It produced
Journey passes through bar code management；It is real time implementation that production task is assigned, with no paper.
Although it has carried out management and control to door and window production, its mode monitored is based on progress bar code in production process
Printing, to being the monitoring based on door and window raw materials, finished product based on the monitoring for generating the material used in door and window, but it is right
Manufacturing process, the monitoring of manufacture craft still do not have disclosure, to manufacturing process, the monitoring of manufacture craft be still based on manually come
It completes.
Although in door and window production process, many automation equipments, such as numerical control device are applied, can be got upper
The data of machine and execution.But since the size of door and window differs, shape is also according to needing diversified forms.In this way in manufacturing process
In relate to non-automated equipment.Such as wear adhesive tape, wear wool top, single spot welding, multidigit weldering, height cut saw, glass-cutting, glass envelope
Non- NC postprocessing equipment and the hand process such as dress and door and window assembly.Non-automated equipment can not get the data or work order of host computer
Information can only be gone work order personnel assigned to go to get by producer, and carry out an casual acquaintance generation in this way, both influence efficiency in this way, also
It is unfavorable for the trackability of work order.
Invention content
In order to overcome above-mentioned deficiency in the prior art, the present invention to provide a kind of door and window workshop fact monitoring system,
Including：Door and window production monitoring server and multiple hand-held mobile terminals；
Multiple hand-held mobile terminals and door and window production equipment are connect with door and window production monitoring server communication respectively；It is hand-held to move
Dynamic terminal is also communicated to connect by door and window production monitoring server and door and window production equipment；Door and window production equipment passes through communication network
It is connect with door and window production monitoring server communication；
Door and window production equipment is connect by communication network with door and window production monitoring server communication, communication mode using string
The modes such as mouth, industrial bus and LAN；
Hand-held mobile terminal passes through hand-held mobile whole for door and window workshop non-automated equipment or artificial station employee
End connection door and window production monitoring server obtains the door and window work order information of distribution, in door and window processing and making process, door and window production
Plant personnel obtains the door and window production parameter that manufacturing process is sent by door and window production monitoring server, door by hand-held mobile terminal
The working time section that window makes, the location information of door and window workshop employee and the intermediate materials in door and window manufacturing process are placed
Location information；For sawing center, nailing machine and welding machine door and window numerically controlled processing equipment, above- mentioned information is sent directly to set
It is standby；
Door and window work order information includes：Door and window production process title, door and window make name of product and quantity, door and window make raw material
Title and quantity, door and window, which make, executes time and door and window making apparatus distribution information；Door and window production monitoring server includes door
Window workshop monitors display module；
Door and window workshop monitors display module setting in door and window workshop, and door and window production monitoring server is obtained
Data information in door and window production equipment operational process and in door and window manufacturing process carries out real-time display；
Door and window production monitoring server is used to the production schedule data of other management information system in enterprise switching to work order letter
Breath is distributed to hand-held mobile terminal and automatic numerical control equipment, and system is obtained by hand-held mobile terminal and automation equipment interface
Make the door and window production parameter of process, the working time section that door and window makes, the location information and door and window of door and window workshop employee
Intermediate materials placement position information in manufacturing process；Door and window workshop, which monitors display module, believes the processing on real-time of work order
Breath, material allot information, status information of equipment carries out real-time display.
Preferably, door and window production monitoring server arranges the data information obtained in door and window manufacturing process, and right
The threshold value of the data information and setting that are obtained in door and window manufacturing process carries out comparison and forms door and window making statistical information, and will comparison
The door and window of formation makes statistical information and is sent to door and window workshop monitoring display module real-time display, and for production management, personnel look into
It sees；
Door and window production monitoring server integrates door and window and makes statistical information, pass through line map and table from data Angle
The form of figure is showed, and is allowed door and window to make the critical data in statistical information and is shown in door and window workshop monitoring display mould
Block makes door and window make monitoring personnel viewing door and window workshop monitoring display module and manufactures process into line trace to door and window；
Door and window production monitoring server makes data using the door and window that database storage obtains, and makes each hand-held movement eventually
Log database is held, the data information stored in database is inquired.
Preferably, hand-held mobile terminal setting is in each non-automated equipment machining area or manual station；
Door and window production monitoring server obtains the work order processing on real-time information returned by hand-held mobile terminal, and analysis in real time adds
Work information, door and window workshop monitoring display module graphically show that the work order currently waits for machined quantity, processing
Quantity, passing rate of processing, Board Lot process time and it is expected that completion date, and calculate employee's processing efficiency, equipment processing effect
Rate；And the truck for generating output product allots route, records the truck attaching relation of output product, facilitates looking for for next step nailing process
Material；
Door and window production monitoring server is additionally operable to compare employee's processing efficiency, and employee's processing efficiency alignments are：Employee
In a preset working time section, the workload of completion；And be compared the workload with default workload, it obtains
Whether threshold value is exceeded；
Compare equipment processing efficiency, equipment processing efficiency be equipment in a preset working time section, the work of completion
It measures；And be compared the workload with default workload, obtain whether exceed threshold value；
Door and window workshop monitoring display module shows that workload is compared with default workload as a result, employee processes effect
Rate and equipment processing efficiency.
Preferably, hand-held mobile terminal setting is in each non-automated equipment machining area or manual station；
The employee that hand-held mobile terminal is additionally operable to be responsible for door and window sawing logs in hand-held movement eventually by the account number cipher of oneself
End receives non-automated equipment processing tasks from door and window production monitoring server by hand-held mobile terminal, obtains non-automatic
Change facility information, door and window makes raw material name information, and quantity information, dimension information, executes temporal information and door and window makes
Raw material get location information；
Door and window makes employee and makes the Quick Response Code on raw material in door and window by hand-held mobile terminal scan setting, makes door and window
Production monitoring server obtains door and window and makes the door and window making raw material information that employee receives；Door and window makes employee and is moved by hand-held
Dynamic Quick Response Code of the terminal scan setting in non-automated equipment, so that door and window production monitoring server is obtained door and window making employee makes
Non-automated facility information；
Windows and door CAD personnel monitor display module acquisition plant layout by door and window workshop and show that the correspondence at interface is set
Standby image, checks current device working condition and door and window raw material information；
Quantity, length, width, the model that display module checks door and window raw material to be produced are monitored by door and window workshop
With each blowing radical parameter, the data such as material length, quantity, V mouthfuls of positions and depth, the cycle-index for needing to cut are calculated；
When door and window makes employee's one batch of material of completion, generates a two-dimension code label for every material and pass through hand-held mobile terminal
Automatically performance is sent back door and window production monitoring server, door and window workshop monitors display module and shows completion status.
Preferably, automation equipment connects door and window production monitoring server by data communication port and obtains machining information.
Preferably, door and window production monitoring server is additionally operable to that each door and window workshop employee login door and window production prison is arranged
The permission for controlling server is arranged each door and window workshop employee and is based on hand-held mobile terminal login door and window production monitoring server
Account and password；When door and window workshop employee logs in door and window production monitoring server, door and window workshop employee is judged
Whether the account and password of input match, after account and password match, according to the permission sign-on access of door and window workshop employee,
And different door and window production monitoring server operation interfaces is shown according to different permissions, it is set as the door and window production vehicle of administrator
Between employee's permission that door and window workshop employee is held material information is added, is changed；It is set as the door of administrator
Window workshop employee provides the addition to non-administrator's account, modification, deletion and to non-administrator's account for administrator
Priority assignation.
Preferably, door and window workshop monitoring server includes：Data relay module, universalized connection module, enterprise's pipe
Information system interface module is managed, all kinds of formatted datas that interface module uploads are changed into the format needed for system by data relay module
Data；Universalized connection module is received and processed total from serial port, parallel port, Special industrial by unified equipment I O, API
The data of line board and LAN；About the information of personnel, material information, plan information, other enterprises are passed through by the server
Other management information system in enterprise are gone in information system interface module.
Preferably, door and window workshop monitoring display module includes：Workshop is laid out display module, work order information management
Module, truck allot module；
Door and window workshop monitors display module and obtains work centre information by connecting door and window production monitoring server, sets
Standby information, employee information, truck information, material information and work order information, and obtain door and window from door and window production monitoring server
Making apparatus image document, door and window atelier passageway information, door and window make warehouse compartment information, partition wall layout information, pass through door and window
Workshop is laid out display module and carries out plant layout's two-dimensional simulation displaying, shows different types of skip position information, proximate matter
Skip position information, accessory skip position information and finished product skip position information are laid out in door and window workshop on displaying interface
It is labeled with different images；To adapt to the door and window condition of production, because of production plastic-steel door and window and aluminium door and window and inhomogeneity shape
The case where plant layout between steel casement door window caused by the difference of processing technology and process changes, the door and window of touch screen operation unit
Workshop layout designs module is supported to carry out inline graphics editor, including work centre, truck, equipment, mistake to plant layout
The information of the additions and deletions of road and partition information and position size editor, equipment picture editting and belonged to work centre is changed；
The operating status of equipment in door and window workshop, in operation, close and repairing information passed through by equipment operator
Hand-held mobile terminal is reported to door and window production monitoring server, door and window production monitoring server that equipment running status is sent to door
The workshop layout display module that window workshop monitors display module realizes real-time display；
Door and window workshop monitors the included workform management module of display module by connecting door and window production monitoring server
All work order informations are obtained, and work order information is loaded on corresponding hand-held mobile terminal and door and window production equipment；In door
The plant layout of window workshop layout designs and display module shows that pointing device image obtains hand-held mobile terminal on interface
With all work order informations distributed in door and window production equipment；
After work order starts, plant personnel is processed by hand-held mobile terminal control lathe, will also by hand-held mobile terminal
Work order is in progress, and has put into material, output product quantity, output quality, has started process time and machined time, has been sent in real time
Door and window production monitoring server, workform management module graphically show the work order by analyzing processing on real-time information
Currently wait for machined quantity, processing quantity, passing rate of processing, Board Lot process time and it is expected that completion date, and counter
The processing efficiency of work processing efficiency, equipment processing efficiency and work centre, when have same sash stuff, personnel, equipment processing work
Dan Shi calculates work order according to employee's processing efficiency, equipment processing efficiency and is expected the deadline；
Truck allots module and establishes workshop coordinate position system, and by equipment, truck, the location information of hand-held mobile terminal
It is shown in coordinate position system；
Truck allots module and looks for material and in real time positioning for realizing truck；GPS locator on truck is by radio communication
Location information is sent to door and window production monitoring server by network in real time, is obtained in workshop by door and window production monitoring server
Location information, door and window production monitoring server carry out real-time display in the coordinate position system of workshop；Truck is alloted module and is passed through
Input material information inquiry material place truck information and in the red display of the enterprising rower in interface；It is selected on plant layout's displaying interface
Machined work order information in equipment is selected, checks that the history of relevant raw materials and output product allots record, selects not start in equipment
Work order information, check the truck information of material needed for the work order, and discharging car is calculated by analyzing passageway and device location
Allot route.
Preferably, door and window production monitoring server is additionally operable to obtain each door and window component materials in door and window making work order information
Predetermined amount, and record door and window makes each door and window component materials usage amount for receiving in work order information in real time, judges each door
Whether window component materials usage amount exceeds predetermined amount；It is additionally operable to encode each door and window component materials setting door and window component material, if
Door and window component material title is set, shows that each door and window component material currently receives quantity, the door and window received makes work order information, receives
Door and window workshop employee information and the date is received, by the use state of each door and window component material and uses process real time push
To door and window production monitoring server；It establishes new door and window component materials application and submits examination ＆ approval, check that the door and window component having been filed on is used
Material application correlated condition；Work order information is made according to door and window and establishes each door and window component material list, determines each door and window component material
Place storage location.
As can be seen from the above technical solutions, the present invention has the following advantages：
Hand-held mobile terminal can obtain door and window workshop non-automated equipment and artificial station production run in this system
Data information in the process, and the data information in door and window production equipment operational process is uploaded to door and window production monitoring service
Device；Door and window workshop employee connects the door and window work order letter that door and window production monitoring server obtains distribution by hand-held mobile terminal
Breath, in door and window processing and making process, door and window workshop employee is by hand-held mobile terminal to door and window production monitoring server
Send the door and window production parameter of manufacturing process, the working time section that door and window makes, the location information of door and window workshop employee with
And the intermediate materials placement position information in door and window manufacturing process.The operation that the operation and equipment to personnel has been achieved carries out
Comprehensively monitoring and distribution door and window work order information.Door and window production monitoring server can distribute door and window work order to hand-held mobile terminal
Information obtains the door and window production parameter of manufacturing process, the working time section that door and window makes, door and window production by hand-held mobile terminal
The location information of plant personnel and the intermediate materials placement position information in door and window manufacturing process；It is whole by door and window production equipment
End obtains the data information in door and window production equipment operational process；Door and window production monitoring server will obtain in door and window manufacturing process
Data information arranged, and the threshold value of data information and setting to being obtained in door and window manufacturing process carry out comparison form door
Window makes statistical information, and the door and window making statistical information that comparison is formed is sent to door and window workshop monitoring display module and is supplied
Door and window workshop production management personnel check.
It avoids door and window production process and carries out artificial detection, it is artificial to monitor, the efficiency for making door and window is improved in this way,
Reduce the error in artificial detection process and the time delay of detection.
Non-automated equipment is responsible for based on hand-held mobile terminal in this way due to can not be connect with door and window production monitoring server
The employee that door and window makes logs in hand-held mobile terminal by the account number cipher of oneself, is produced and is supervised from door and window by hand-held mobile terminal
Control server receives non-automated equipment processing tasks, obtains non-automated facility information, and door and window makes raw material title letter
Breath, quantity information, dimension information, execution temporal information and door and window making raw material get location information；
Door and window makes employee and makes the Quick Response Code on raw material in door and window by hand-held mobile terminal scan setting, makes door and window
Production monitoring server obtains door and window and makes the door and window making raw material information that employee receives；Door and window makes employee and is moved by hand-held
Dynamic Quick Response Code of the terminal scan setting in non-automated equipment, so that door and window production monitoring server is obtained door and window making employee makes
Non-automated facility information.
When door and window makes employee's one batch of material of completion, generates a two-dimension code label for every material and pass through hand-held mobile terminal
Automatically performance is sent back door and window production monitoring server, door and window workshop monitors display module and shows completion status.
Description of the drawings
In order to illustrate more clearly of technical scheme of the present invention, attached drawing needed in description will be made below simple
Ground introduction, it should be apparent that, drawings in the following description are only some embodiments of the invention, for ordinary skill
For personnel, without creative efforts, other drawings may also be obtained based on these drawings.
Fig. 1 is door and window workshop fact monitoring system overall schematic；
Fig. 2 is door and window workshop fact monitoring system embodiment schematic diagram.
Specific implementation mode
In order to make the invention's purpose, features and advantages of the invention more obvious and easy to understand, it will use below specific
Embodiment and attached drawing, the technical solution protected to the present invention are clearly and completely described, it is clear that implementation disclosed below
Example is only a part of the embodiment of the present invention, and not all embodiment.Based on the embodiment in this patent, the common skill in this field
All other embodiment that art personnel are obtained without making creative work belongs to the model of this patent protection
It encloses.
The present embodiment provides a kind of door and window workshop fact monitoring systems, as depicted in figs. 1 and 2, including：Door and window produces
Monitoring server 1 and multiple hand-held mobile terminals 2；
Multiple hand-held mobile terminals 2 and door and window production equipment are communicated to connect with door and window production monitoring server 1 respectively；It is hand-held
Mobile terminal 2 is also communicated to connect by door and window production monitoring server 1 and door and window production equipment 3；Door and window production equipment 3 passes through logical
Communication network is communicated to connect with door and window production monitoring server 1；
Door and window production equipment 3 is communicated to connect by communication network and door and window production monitoring server 1, communication mode can be with
Using modes such as serial ports, industrial bus and LANs.
Hand-held mobile terminal 2 passes through hand-held mobile whole for door and window workshop non-automated equipment or artificial station employee
2 connection door and window production monitoring server 1 of end obtains the door and window work order information of distribution, in door and window processing and making process, door and window life
It produces plant personnel and obtains the door and window making ginseng for sending manufacturing process by door and window production monitoring server 1 by hand-held mobile terminal 2
Number, the working time section that door and window makes, the location information and the intermediate wood in door and window manufacturing process of door and window workshop employee
Expect placement position information；For sawing center, nailing machine and welding machine door and window numerically controlled processing equipment, above- mentioned information directly transmits
To equipment；Door and window work order information includes：Door and window production process title, door and window make name of product and quantity, door and window make raw material
Title and quantity, door and window, which make, executes time and door and window making apparatus distribution information；And other necessary machining informations；Door
Window production monitoring server 1 includes that door and window workshop monitors display module；
Door and window workshop monitors display module and is arranged in door and window workshop, and door and window production monitoring server 1 is obtained
Door and window production equipment operational process in and door and window manufacturing process in data information carry out real-time display；Door and window production monitoring
Server 1 is used to the production schedule data of other management information system in enterprise switching to work order information, to hand-held mobile terminal 2 and
Automatic numerical control equipment is distributed, and the door and window that manufacturing process is obtained by hand-held mobile terminal 2 and automation equipment interface makes ginseng
Number, the working time section that door and window makes, the location information and the intermediate wood in door and window manufacturing process of door and window workshop employee
Expect placement position information；The processing on real-time information of work order, material are alloted information, set by door and window workshop monitoring display module 3
Standby status information carries out real-time display.
In the present embodiment, door and window production monitoring server 1 arranges the data information obtained in door and window manufacturing process,
And the threshold value of data information and setting to being obtained in door and window manufacturing process carries out comparison and forms door and window making statistical information, and will
The door and window that comparison is formed makes statistical information and is sent to door and window workshop monitoring 3 real-time display of display module, for production management
Personnel check；Door and window production monitoring server 1 integrates door and window and makes statistical information, pass through line map and table from data Angle
The form of trrellis diagram shape is showed, and is allowed door and window to make the critical data in statistical information and is shown in the monitoring display of door and window workshop
Module 3, make door and window make monitoring personnel viewing door and window workshop monitoring display module 3 to door and window manufacture process carry out with
Track；Door and window production monitoring server 1 makes data using the door and window that database storage obtains, and makes each hand-held mobile terminal 2
Log database inquires the data information stored in database.
In the present embodiment, hand-held mobile terminal 2 is arranged in each non-automated equipment machining area 4；For non-automated
The process of 4 door and window production process of equipment machining area is monitored and manipulates guidance,
Door and window production monitoring server 1 obtains the work order processing on real-time information returned by hand-held mobile terminal 2, analyzes in real time
Machining information, door and window workshop monitoring display module 3 graphically show that the work order currently waits for machined quantity, adds
Number amount, passing rate of processing, Board Lot process time and it is expected that completion date, and calculate employee's processing efficiency, equipment processing
Efficiency；And the truck for generating output product allots route, records the truck attaching relation of output product, facilitates next step nailing process
Look for material；
Door and window production monitoring server 1 is additionally operable to compare employee's processing efficiency, and employee's processing efficiency alignments are：Employee
In a preset working time section, the workload of completion；And be compared the workload with default workload, it obtains
Whether threshold value is exceeded；Compare equipment processing efficiency, equipment processing efficiency be equipment in a preset working time section, complete
Workload；And be compared the workload with default workload, obtain whether exceed threshold value.Door and window workshop monitors
Display module 3 shows that workload is compared with default workload as a result, employee's processing efficiency and equipment processing efficiency.
In the present embodiment, hand-held mobile terminal 2 is arranged in each non-automated equipment machining area 4；
The employee that hand-held mobile terminal 2 is additionally operable to be responsible for door and window sawing logs in hand-held movement eventually by the account number cipher of oneself
End 2 receives non-automated equipment processing tasks by hand-held mobile terminal 2 from door and window production monitoring server 1, and acquisition is non-certainly
Dynamicization facility information, door and window make raw material name information, quantity information, and dimension information executes temporal information and door and window system
That makees raw material gets location information；Door and window makes employee and makes raw material in door and window by 2 scan setting of hand-held mobile terminal
On Quick Response Code, so that door and window production monitoring server 1 is obtained door and window and is made the door and window received of employee and make raw material information；Door and window
Quick Response Code of the employee by 2 scan setting of hand-held mobile terminal in non-automated equipment is made, door and window production monitoring service is made
Device 1 obtains door and window and makes the non-automated facility information that employee uses；Windows and door CAD personnel are monitored aobvious by door and window workshop
Show that module 3 obtains the correspondence equipment image at plant layout's displaying interface, checks current device working condition and door and window raw material
Information；By door and window workshop monitor display module 3 check the quantity of door and window raw material to be produced, length, width, model and
Each blowing radical parameter calculates the data such as material length, quantity, V mouthfuls of positions and depth, the cycle-index for needing to cut；Door
When window makes employee's one batch of material of completion, a two-dimension code label is generated and by hand-held mobile terminal 2 automatically complete for every material
Door and window production monitoring server 1 is sent back at situation, door and window workshop monitors display module 3 and shows completion status.
Automation equipment connects door and window production monitoring server 1 by data communication port and obtains machining information.It is automatic to add
Construction equipment include sawing center, CNC milling machine, numerical control nailing machine, four angle welders, hexagonal welding machine, I-shaped welding machine, cross welding machine and
Automation group linea angulata etc..Non-automated equipment includes：Wear adhesive tape, wear wool top, single spot welding, multidigit weldering, height cut saw, glass-cutting,
Glass-encapsulated and door and window assembly etc..
In the present embodiment, in order to ensure the safety in utilization of door and window production monitoring server 1, door and window production monitoring server
1 is additionally operable to that the permission that each door and window workshop employee logs in door and window production monitoring server 1 is arranged, and each door and window production is arranged
Plant personnel logs in the account and password of door and window production monitoring server 1 based on hand-held mobile terminal 2；In door and window workshop person
When work logs in door and window production monitoring server 1, judge whether the account of door and window workshop employee input and password match, account
After password match, according to the permission sign-on access of door and window workshop employee, and different doors is shown according to different permissions
1 operation interface of window production monitoring server is set as the door and window workshop employee of administrator to door and window workshop employee institute
The permission held is added material information, changes；The door and window workshop employee for being set as administrator provides for administrator
To the addition of non-administrator's account, modification, deletion and priority assignation to non-administrator's account.
In the present embodiment, door and window workshop monitoring server 1 includes：Data relay module, universalized connection module, enterprise
Industry management information system interface module, data relay module change into all kinds of formatted datas that interface module uploads needed for system
Formatted data；Universalized connection module is received and processed by unified equipment I O, API from serial port, parallel port, special tool
The data of industry bus board drawn game domain net；About the information of personnel, material information, plan information, other are passed through by the server
Other management information system in enterprise are gone in enterprise information system interface module.
Door and window workshop monitors display module 3：Workshop layout display module, work order information management module,
Truck allots module；Door and window workshop monitors display module 3 and obtains work centre by connecting door and window production monitoring server 1
Information, facility information, employee information, truck information, material information and work order information, and from door and window production monitoring server 1
It obtains door and window making apparatus image document, door and window atelier passageway information, door and window and makes warehouse compartment information, partition wall layout information,
It is laid out display module by door and window workshop and carries out plant layout's two-dimensional simulation displaying, shows different types of skip position letter
Breath, proximate matter skip position information, accessory skip position information and finished product skip position information are laid out in door and window workshop and show
It is labeled with different images on interface；To adapt to the door and window condition of production, because of production plastic-steel door and window and aluminium door and window and difference
The case where plant layout between type plastic-steel door and window caused by the difference of processing technology and process changes, touch screen operation unit
Door and window workshop layout designs module support to carry out inline graphics editor to plant layout, including work centre, truck, set
The information of the additions and deletions of standby, passageway and partition information and position size editor, equipment picture editting and belonged to work centre
Modification；The operating status of equipment in door and window workshop, in operation, close and repairing information passed through by equipment operator it is hand-held
Mobile terminal 2 is reported to door and window production monitoring server 1, door and window production monitoring server 1 that equipment running status is sent to door
The workshop layout display module that window workshop monitors display module 3 realizes real-time display；The monitoring of door and window workshop is aobvious
Show that 3 included workform management module of module obtains all work order informations by connecting door and window production monitoring server 1, and by work order
Information is loaded into corresponding hand-held mobile terminal 2 and door and window production equipment；In door and window workshop layout designs and displaying
Pointing device image obtains the institute distributed in hand-held mobile terminal 2 and door and window production equipment on plant layout's displaying interface of module
There is work order information；
After work order starts, plant personnel is processed by 2 control lathe of hand-held mobile terminal, also passes through hand-held mobile terminal 2
Work order is in progress, material has been put into, output product quantity, output quality, has started process time and machined time, to send in real time
To door and window production monitoring server 1, workform management module graphically shows the work by analyzing processing on real-time information
It is single currently to wait for machined quantity, processing quantity, passing rate of processing, Board Lot process time and it is expected that completion date, and calculate
The processing efficiency of employee's processing efficiency, equipment processing efficiency and work centre, when the processing for having same sash stuff, personnel, equipment
When work order, work order is calculated according to employee's processing efficiency, equipment processing efficiency and is expected the deadline.
Truck allots module and establishes workshop coordinate position system, and by equipment, and the position of truck, hand-held mobile terminal 2 is believed
Breath is shown in coordinate position system；
Truck allots module and looks for material and in real time positioning for realizing truck；GPS locator on truck is by radio communication
Location information is sent to door and window production monitoring server 1 by network in real time, is obtained in workshop by door and window production monitoring server 1
Location information, door and window production monitoring server 1 carries out real-time display in the coordinate position system of workshop；It is logical that truck allots module
Cross input material information inquiry material place truck information and in the red display of the enterprising rower in interface；On plant layout's displaying interface
Machined work order information in equipment is selected, checks that the history of relevant raw materials and output product allots record, selects not open in equipment
The work order information of beginning checks the truck information of material needed for the work order, and calculates discharging car by analyzing passageway and device location
Allot route.
In the present embodiment, door and window production monitoring server 1 is additionally operable to obtain each door window section in door and window making work order information
The predetermined amount of part materials, and record door and window makes each door and window component materials usage amount received in work order information in real time, judges
Whether each door and window component materials usage amount exceeds predetermined amount；It is additionally operable to compile each door and window component materials setting door and window component material
Code is arranged door and window component material title, shows that each door and window component material currently receives quantity, and the door and window received makes work order letter
Breath, receives door and window workshop employee information and receives the date, by the use state of each door and window component material and uses process
Real time push is to door and window production monitoring server 1；It establishes new door and window component materials application and submits examination ＆ approval, check the door having been filed on
Window component materials application correlated condition；Work order information is made according to door and window and establishes each door and window component material list, determines each door
Storage location where window component material.
Each embodiment is described by the way of progressive in this specification, the highlights of each of the examples are with other
The difference of embodiment, identical similar portion refers to mutually between each embodiment.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest range caused.
Claims (9)
1. a kind of door and window workshop fact monitoring system, which is characterized in that including：Door and window production monitoring server (1) and
Multiple hand-held mobile terminals (2)；
Multiple hand-held mobile terminals (2) and door and window production equipment are communicated to connect with door and window production monitoring server (1) respectively；It is hand-held
Mobile terminal (2) is connected for door and window workshop non-automated equipment or artificial station employee by hand-held mobile terminal (2)
Door and window production monitoring server (1) obtains the door and window work order information of distribution, in door and window processing and making process, door and window workshop
Employee obtains the door and window production parameter that manufacturing process is sent by door and window production monitoring server (1) by hand-held mobile terminal (2),
The working time section that door and window makes, the location information and the intermediate materials in door and window manufacturing process of door and window workshop employee are put
Seated position information；For sawing center, nailing machine and welding machine door and window numerically controlled processing equipment, above- mentioned information is sent directly to set
It is standby；
Door and window work order information includes：Door and window production process title, door and window make name of product and quantity, door and window make material name
And quantity, door and window make and execute time and door and window making apparatus distribution information；Door and window production monitoring server (1) includes door and window
Workshop monitors display module；
Door and window workshop monitors display module setting in door and window workshop, and door and window production monitoring server (1) is obtained
Data information in door and window production equipment operational process and in door and window manufacturing process carries out real-time display；
Door and window production monitoring server (1) is used to the production schedule data of other management information system in enterprise switching to work order letter
Breath distributes to hand-held mobile terminal (2) and automatic numerical control equipment, passes through hand-held mobile terminal (2) and automation equipment interface
Obtain the door and window production parameter of manufacturing process, the working time section that door and window makes, the location information of door and window workshop employee with
And the intermediate materials placement position information in door and window manufacturing process；Door and window workshop monitors display module (3) by the reality of work order
When machining information, material allot information, status information of equipment carries out real-time display.
2. door and window workshop fact monitoring system according to claim 1, which is characterized in that
Door and window production monitoring server (1) arranges the data information obtained in door and window manufacturing process, and is made to door and window
The threshold value of the data information and setting that obtain in the process carries out comparison and forms door and window making statistical information, and the door that comparison is formed
Window makes statistical information and is sent to door and window workshop monitoring display module (3) real-time display, and for production management, personnel check；
Door and window production monitoring server (1) integrates door and window and makes statistical information, pass through line map and tabular drawing from data Angle
The form of shape is showed, and is allowed door and window to make the critical data in statistical information and is shown in door and window workshop monitoring display module
(3), make door and window make monitoring personnel viewing door and window workshop monitoring display module (3) to door and window manufacture process carry out with
Track；
Door and window production monitoring server (1) makes data using the door and window that database storage obtains, and makes each hand-held movement eventually
(2) log database is held, the data information stored in database is inquired.
3. door and window workshop fact monitoring system according to claim 1, which is characterized in that
Hand-held mobile terminal (2) setting is in each non-automated equipment machining area (4) or manual station；
Door and window production monitoring server (1) obtains the work order processing on real-time information returned by hand-held mobile terminal (2), analyzes in real time
Machining information, door and window workshop monitoring display module (3) graphically show the work order currently wait for machined quantity,
Processing quantity, passing rate of processing, Board Lot process time and it is expected that completion date, and calculate employee's processing efficiency, equipment adds
Work efficiency rate；And the truck for generating output product allots route, records the truck attaching relation of output product, facilitates next step nailing process
Look for material；
Door and window production monitoring server (1) is additionally operable to compare employee's processing efficiency, and employee's processing efficiency alignments are：Employee exists
In one preset working time section, the workload of completion；And be compared the workload with default workload, obtaining is
It is no to exceed threshold value；
Compare equipment processing efficiency, equipment processing efficiency be equipment in a preset working time section, the workload of completion；
And be compared the workload with default workload, obtain whether exceed threshold value；
Door and window workshop monitoring display module (3) shows that workload is compared with default workload as a result, employee processes effect
Rate and equipment processing efficiency.
4. door and window workshop fact monitoring system according to claim 1, which is characterized in that
Hand-held mobile terminal (2) setting is in each non-automated equipment machining area (4) or manual station；
The employee that hand-held mobile terminal (2) is additionally operable to be responsible for door and window sawing logs in hand-held mobile terminal by the account number cipher of oneself
(2), non-automated equipment processing tasks are received from door and window production monitoring server (1) by hand-held mobile terminal (2), obtained
Non-automated facility information, door and window make raw material name information, quantity information, and dimension information executes temporal information, Yi Jimen
Window making raw material get location information；
Door and window makes employee and makes the Quick Response Code on raw material in door and window by hand-held mobile terminal (2) scan setting, makes door and window
Production monitoring server (1) obtains door and window and makes the door and window making raw material information that employee receives；Door and window makes employee and passes through hand
Quick Response Code of mobile terminal (2) scan setting in non-automated equipment is held, door and window production monitoring server (1) is made to obtain door and window
Make the non-automated facility information that employee uses；
Windows and door CAD personnel monitor display module (3) by door and window workshop and obtain the correspondence equipment that plant layout shows interface
Image checks current device working condition and door and window raw material information；
Quantity, length, width, the model that display module (3) checks door and window raw material to be produced are monitored by door and window workshop
With each blowing radical parameter, the data such as material length, quantity, V mouthfuls of positions and depth, the cycle-index for needing to cut are calculated；
When door and window makes employee's one batch of material of completion, generates a two-dimension code label for every material and pass through hand-held mobile terminal (2)
Automatically performance is sent back door and window production monitoring server (1), door and window workshop monitors display module (3) and shows completion
State.
5. door and window workshop fact monitoring system according to claim 1, which is characterized in that
Automation equipment connects door and window production monitoring server (1) by data communication port and obtains machining information.
6. door and window workshop fact monitoring system according to claim 1, which is characterized in that
Door and window production monitoring server (1) is additionally operable to that each door and window workshop employee login door and window production monitoring server is arranged
(1) permission is arranged each door and window workshop employee and is based on hand-held mobile terminal (2) login door and window production monitoring server
(1) account and password；When door and window workshop employee logs in door and window production monitoring server (1), judge that door and window produces vehicle
Between employee input account and password whether match, after account and password match, stepped on according to the permission of door and window workshop employee
Record accesses, and different door and window production monitoring server (1) operation interfaces is shown according to different permissions, is set as administrator's
The permission that door and window workshop employee holds door and window workshop employee is added material information, changes；It is set as
The door and window workshop employee of administrator provides the addition to non-administrator's account, modification, deletion and to non-pipe for administrator
The priority assignation of reason person's account.
7. door and window workshop fact monitoring system according to claim 1 or 2, which is characterized in that
Door and window workshop monitoring server (1) includes：Data relay module, universalized connection module, enterprise management information system
All kinds of formatted datas that interface module uploads are changed into the formatted data needed for system by system interface module, data relay module；It is logical
It is received and processed from serial port, parallel port, Special industrial bus board by unified equipment I O, API with interface module is changed
With the data of LAN；About the information of personnel, material information, plan information, other company information systems are passed through by the server
Other management information system in enterprise are gone in system interface module.
8. door and window workshop fact monitoring system according to claim 1 or 2, which is characterized in that
Door and window workshop monitors display module (3)：Workshop is laid out display module, work order information management module, material
Vehicle allots module；
Door and window workshop monitor display module (3) by connect door and window production monitoring server (1) obtain work centre information,
Facility information, employee information, truck information, material information and work order information, and obtained from door and window production monitoring server (1)
Door and window making apparatus image document, door and window atelier passageway information, door and window make warehouse compartment information, partition wall layout information, pass through
Door and window workshop is laid out display module and carries out plant layout's two-dimensional simulation displaying, shows different types of skip position information,
Proximate matter skip position information, accessory skip position information and finished product skip position information are laid out displaying circle in door and window workshop
It is labeled with different images on face；To adapt to the door and window condition of production, because of production plastic-steel door and window and aluminium door and window and inhomogeneity
The case where plant layout between type plastic-steel door and window caused by the difference of processing technology and process changes, touch screen operation unit
Door and window workshop layout designs module is supported to carry out inline graphics editor to plant layout, including work centre, truck, sets
The information of the additions and deletions of standby, passageway and partition information and position size editor, equipment picture editting and belonged to work centre
Modification；
The operating status of equipment in door and window workshop, in operation, close and repairing information passed through by equipment operator it is hand-held
Mobile terminal (2) is reported to door and window production monitoring server (1), door and window production monitoring server (1) to send out equipment running status
The workshop layout display module for being sent to door and window workshop monitoring display module (3) realizes real-time display；
Workform management module obtains all work order informations by connecting door and window production monitoring server (1), and work order information is added
It is downloaded in corresponding hand-held mobile terminal (2) and door and window production equipment；In door and window workshop layout designs and display module
Plant layout displaying interface on pointing device image obtain hand-held mobile terminal (2) and door and window production equipment on distribute own
Work order information；
After work order starts, plant personnel is processed by hand-held mobile terminal (2) control lathe, also passes through hand-held mobile terminal (2)
Work order is in progress, material has been put into, output product quantity, output quality, has started process time and machined time, to send in real time
To door and window production monitoring server (1), workform management module graphically shows this by analyzing processing on real-time information
Work order currently waits for machined quantity, processing quantity, passing rate of processing, Board Lot process time and it is expected that completion date, and counts
Calculate employee processing efficiency, the processing efficiency of equipment processing efficiency and work centre, when have same sash stuff, personnel, equipment plus
When work work order, work order is calculated according to employee's processing efficiency, equipment processing efficiency and is expected the deadline；
Truck allots module and establishes workshop coordinate position system, and by equipment, truck, the location information of hand-held mobile terminal (2)
It is shown in coordinate position system；
Truck allots module and looks for material and in real time positioning for realizing truck；GPS locator on truck network by radio communication
Location information is sent to door and window production monitoring server (1) in real time, is obtained in workshop by door and window production monitoring server (1)
Location information, door and window production monitoring server (1) carries out real-time display in the coordinate position system of workshop；Truck allots module
Material place truck information is inquired by inputting material information and in the red display of the enterprising rower in interface；Interface is shown in plant layout
Machined work order information in upper selection equipment is checked that the history of relevant raw materials and output product allots record, is selected in equipment not
The work order information of beginning checks the truck information of material needed for the work order, and calculates discharging by analyzing passageway and device location
Vehicle allots route.
9. door and window workshop fact monitoring system according to claim 1 or 2, which is characterized in that
Door and window production monitoring server (1) is additionally operable to obtain door and window and makes the default of each door and window component materials in work order information
Amount, and record door and window makes each door and window component materials usage amount received in work order information in real time, judges each door and window component
Whether materials usage amount exceeds predetermined amount；It is additionally operable to encode each door and window component materials setting door and window component material, door and window is set
Component material title shows that each door and window component material currently receives quantity, and the door and window received makes work order information, receives door and window life
It produces plant personnel information and receives the date, by the use state of each door and window component material and use process real time push to door and window
Production monitoring server (1)；It establishes new door and window component materials application and submits examination ＆ approval, check the door and window component materials Shen having been filed on
It please correlated condition；Work order information is made according to door and window and establishes each door and window component material list, determines each door and window component material place
Storage location.
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| CN201810333666.7A CN108389009B (en) | 2018-04-13 | 2018-04-13 | Live monitored control system in door and window workshop |
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| CN201810333666.7A CN108389009B (en) | 2018-04-13 | 2018-04-13 | Live monitored control system in door and window workshop |
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| CN108389009B CN108389009B (en) | 2023-08-11 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110020832A (en) * | 2019-03-29 | 2019-07-16 | 国网山东省电力公司梁山县供电公司 | A kind of business hall intelligent management system |
| CN112859756A (en) * | 2019-11-12 | 2021-05-28 | 珠海格力电器股份有限公司 | Monitoring method for working quality of target area and storage medium |
| CN113043107A (en) * | 2021-03-17 | 2021-06-29 | 深圳南玻应用技术有限公司 | Edging machine control method and system based on mobile terminal |
| WO2022103376A1 (en) * | 2020-11-15 | 2022-05-19 | Dogus Bilgi Islem Ve Teknoloji Hiz. A.S. | Performance evaluation system based on work pace |
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| CN101140455A (en) * | 2007-10-22 | 2008-03-12 | 广东工业大学 | Real time monitoring system for production processes and monitoring method |
| CN106952007A (en) * | 2016-09-26 | 2017-07-14 | 浙江省武林建筑装饰集团有限公司 | Door and window produces management and control system and method |
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| CN101140455A (en) * | 2007-10-22 | 2008-03-12 | 广东工业大学 | Real time monitoring system for production processes and monitoring method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110020832A (en) * | 2019-03-29 | 2019-07-16 | 国网山东省电力公司梁山县供电公司 | A kind of business hall intelligent management system |
| CN112859756A (en) * | 2019-11-12 | 2021-05-28 | 珠海格力电器股份有限公司 | Monitoring method for working quality of target area and storage medium |
| CN112859756B (en) * | 2019-11-12 | 2022-04-08 | 珠海格力电器股份有限公司 | Monitoring method for working quality of target area and storage medium |
| WO2022103376A1 (en) * | 2020-11-15 | 2022-05-19 | Dogus Bilgi Islem Ve Teknoloji Hiz. A.S. | Performance evaluation system based on work pace |
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| CN108389009B (en) | 2023-08-11 |
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