CN1979542A - Factory mfg. executing system combined standard operation programe - Google Patents
Factory mfg. executing system combined standard operation programe Download PDFInfo
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- CN1979542A CN1979542A CNA2005101257752A CN200510125775A CN1979542A CN 1979542 A CN1979542 A CN 1979542A CN A2005101257752 A CNA2005101257752 A CN A2005101257752A CN 200510125775 A CN200510125775 A CN 200510125775A CN 1979542 A CN1979542 A CN 1979542A
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 44
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- 238000010561 standard procedure Methods 0.000 abstract description 16
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Abstract
The invention provides a manufacturing execution system (MES) integrating with standard operation procedure (SOP), comprising: electronic standard operation procedure (ESOP) support system, for supporting assembly of the required operation information, which is stored in ESOP database to record operation information related with product assembly in production line; and a manufacturing execution system (MES), connected with ESOP and comprising an MES server, an MES database and information input device equipped in each unit in the manufacturing field, used to obtain statuses of factory activities and related data which at least includes a finished product or semi-finished ID,by which a manager can find corresponding material number in the MES database, thus able to obtain corresponding operation information in the ESOP database, so as to achieve ESOP and MES resources sharing and be convenient for the manager to obtain real-time information about factory activities.
Description
Technical field
(Manufacturing ExecutionSystem MES), particularly relates to a kind of standard operation back-up system (ESOP) with electronization and combines infosystem that can the share standard job information to the present invention relates to a kind of factory manufacturing execution system.
Background technology
For making the supvr assign the activity that effective order directs a factory, industry develop one the cover state and the information of plant area's activity can be passed to gerentocratic management system, this cover system is called factory's manufacturing execution system (Manufacturing Execution System, MES), be also referred to as " plant area's information integration system (Shop Floor Integrated System; SFIS) ", or " plant area's supervisory system (Shop Floor Control System, SFCS) ".For example: " the on-the-spot control infosystem " that No. the 200424891st, disclosed Taiwan patent announcement, wherein disclosed a kind of stand on-the-spot control infosystem of client computer of a Web server, an enterprise web site, a database, production control system an of enterprise and many client computer and worker that includes, be used for inquiry, analyze worker's on-the-spot control information and monitoring worker site work situation of standing of standing.
Aspect production operation, then by a kind of standard operating procedure (Standard OperationProcedure, SOP) execution reduces the fraction defective that mistake produces, and reach the homogeneity that the reduction of cost and quality are made, and SOP may be defined as: " for regular or repetitive work; for example various checks, operation, operation etc., for making program unification and standardization, and a kind of written document that its implementation is described in detail "; In other words, the key concept of standard operating procedure be exactly job information with the implementation of a certain operation give standardization and unification as.
In general, the executive mode of standard operating procedure (SOP) has some problems, includes:
1. the job information of standard operating procedure is with the Hard copy file logging, need spend the more time when planning and these Hard copy files of making, and the Hard copy file is difficult for preservation and manages.
2. the renewal of standard operating procedure content and unusual fluctuation speed are slow and inconvenient, in today of production line task diversification, information with Hard copy file logging standard operating procedure, if when running into production task change or some inching, be difficult to really promptly its job information of putting down in writing be upgraded or changed.
Disclosing a kind of Laboratory Information Management System (laboratory information system) among laid-open U.S. Patents 2001/0034756 A1, wherein having disclosed a kind of is the system architecture of guiding with SOP, utilizes this infosystem to assist scientist to experimentize and the relevant regular works and the management of file; Disclosing management system and the method that a kind of group works among the laid-open U.S. Patents 2002/0065704A1 in addition, be to be used to support that a plurality of workers carry out the co-development operation of manufacturing technology to the goods with a plurality of development procedures, the information of relevant development operation each technology developer be can be conveyed to rapidly by native system and method, the application software information of the required use of performance history and job scheduling information etc. also can be obtained simultaneously.
But, the still unexposed any solution that standard operating procedure (SOP) and plant area's information integration system (SFIS) can be combined of above-mentioned known technology.
Summary of the invention
The object of the present invention is to provide a kind of factory's manufacturing execution system of combined standard operation programe, make the standard operation information in the middle of the standard operation back-up system (ESOP) that factory's manufacturing execution system can shared electronization.
According to preferred embodiment of the present invention, this system includes:
The standard operation back-up system (ESOP) of one electronization is used to support production line required job information when carrying out the product assembling, and this job information is to be stored in the ESOP database, is used for writing down production line and the relevant job information of product assembling; And
One factory's manufacturing execution system (MES), online with ESOP, MES comprises a MES server, one MES database, and be configured in constituent parts (material in the factory scene, give birth to pipe, make, QC, storekeeper etc.) message input device, be used to obtain the state and the related data of plant area's activity, and have a finished product or half-finished identification code (ID) in the related data that obtains at least, utilize this identification code can in the MES database, find out corresponding item number, and then can in the ESOP database, obtain corresponding job information, can allow ESOP and MES share the purpose of job information to reach, and be convenient to the real-time information that the supvr obtains factory's activity.
According to one of preferred embodiment of the present invention, wherein be used for writing down the production line job information relevant and contain a bill of materials (Bill of Material at least with the product assembling, BOM), and in BOM, has an item number (part number) at least, the table of comparisons that in the MES database, then has an item number and identification code, utilize this identification code can in the MES database, find out corresponding item number, and then can in the ESOP database, obtain corresponding job information.
Relevant preferred embodiment of the present invention and advantage thereof can obtain by explanation hereinafter further to understand.
Description of drawings
Fig. 1 is the preferred embodiment of the method according to this invention.
Fig. 2 is the preferred embodiment according to the data structure of assignment database of the present invention.
Fig. 3 is the system architecture diagram according to another preferred embodiment of the present invention.
Fig. 4 is the system architecture diagram according to another preferred embodiment of the present invention.
Embodiment
At first ask Fig. 1, the preferred embodiment according to factory's manufacturing execution system of combined standard operation programe of the present invention includes:
The standard operation back-up system (ESOP) of one electronization, the preferred embodiment of its detailed architecture please refer to Fig. 2, required job information is sent to the predetermined workstation C of production line 10 by an information network 21 when including a product line 10, one standard operation servers 20 and being used for product assembled
x(x=1～n), and wherein job information is to be stored in the ESOP database 30, be used for writing down production line 10 with the relevant job information of product assembling; And
One factory's manufacturing execution system (MES), online by information network 21 with ESOP, MES holds Enterprise Resources Planning (Enterprise Resource Planning on generally speaking being, ERP), the bridge of following connected control system, comprise a MES server 40, one MES database 50, and the constituent parts that is configured in the factory scene, as the testing station, burning machine station, the QA station, the maintenance station, the information collection apparatus 60 of positions such as warehouse-in station, be used for obtaining the state of plant area's activity and related data and be stored in MES database 50, and have a finished product or half-finished identification code (ID) at least in the related data that obtains, utilize this identification code (ID) can in the MES database, find out corresponding item number.
According to preferred embodiment of the present invention, can adopt bar code (Barcode) or other similar mode recording medium as identification code (ID), the preferable form of implementation of information collection apparatus 60 then is a barcode reader, it is configured in the place, place of above-mentioned constituent parts in the factory scene, and the finished product in each production run, semi-manufacture or critical piece (KeyPart) are then given a bar code of putting down in writing identification code (ID) in advance, so above-mentioned constituent parts in the factory scene, all can utilize barcode reader to collect finished product, the semi-manufacture or the information of critical piece are transmitted back to MES server 40 by information network 21 then or are stored in the MES database 50.
Product line generally includes one or above workstation C
x(x=1～n), these workstations C
x(x=1～n) production routine according to product is arranged in a complete production line 10, and the assembling of entire product (can be semifinished or finished goods) or processing then are by these workstations C
x(x=1～n) operating personnel's collaborative assembling of finishing product under the guide of different job informations respectively of n; In other words, the job information of production operation implementation be by standard operation server 20 via information network 21, and then be assigned to the workstation C that is ranked in advance
x(x=1～n) is shown to the operating personnel by a display interface 70 with job information again, is used to guide the operating personnel to carry out the content of job information, is used to carry out the workstation C of some job informations certainly
x(x=1～n) can be or more than one group, the complete standard layout of job procedure decides.
Wherein be configured in each workstation C
x(display interface 70 of x=1～n), it can be in CRT monitor, LCD (LCD) or the touch control display any, and preferable implementation method also is included in workstation C
x(x=1～n) is provided with a voice output 71, and voice output 71 can be but be not limited to loudspeaker or the identical person of other function, can be used for guiding operating personnel's job content that the program that fulfils assignment is put down in writing with the content that the form of sound is play job procedure.
As shown in Figure 3, according to preferred embodiment of the present invention, in ESOP database 30, include a bill of materials 31 (Bill of Material at least, BOM), and in bill of materials 31, record an item number (part number) at least, and the job information file relevant (SOP File) with item number, and job information just is placed in this job information file (SOP File), and its content can be but be not limited to literal (text), picture (picture), assembly drawing (drawing), film (video), any or its combination in the multimedia messages that sound (audio) or other essence are identical (multimedia information), its major function is to provide any workstation C
x(guide and the reference information of the operating personnel of x=1～n) when carrying out operation is used to guide the operating personnel to finish and belongs to this workstation C
x(operation of x=1～n) should carry out, and then allow whole workstation C
x(operating personnel of x=1～n) is collaborative to finish a certain operation, as assembling operation or other task of product.The table of comparisons 51 that in MES database 50, then has an item number and identification code (ID) in addition, in case obtain the identification code (ID) on finished product or the semi-manufacture, just can in MES database 50, find out corresponding item number, and then in ESOP database 30, obtain corresponding job information file (SOP File) by this identification code (ID).
According to preferred embodiment of the present invention, wherein, as shown in Figure 4, comprising by the operation workflow of the job information in the middle of factory's manufacturing execution system (MES) share standard operation back-up system (ESOP):
(80) at first utilize information collection apparatus 60 (can be barcode reader), the bar code of finished product, semi-manufacture or critical piece (Key Part) in the scanning production run is to obtain the identification code (ID) of giving in advance;
(81) by the item number that finds out in MES server 40 to the MES databases 50 corresponding to identification code (ID);
(82) find out job information file (SOP File) again in the bill of materials 31 of ESOP database 30 corresponding to item number; And
(83) pass job information in the job information file (SOP File) back.
Therefore, above-mentioned constituent parts in the factory scene, all can utilize barcode reader to collect finished product, semi-manufacture or the information of critical piece, be transmitted back to MES server 40 by information network 21 then, can allow ESOP and MES share the purpose of job information to reach, and be convenient to the real-time information that the supvr obtains factory's activity.
The above is the preferred embodiments of the present invention only, is not limited to the present invention.In the above-described embodiments, the present invention can have various changes and variation.Within the spirit and principles in the present invention all, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (5)
1. factory's manufacturing execution system of a combined standard operation programe is characterized in that, comprising:
The standard operation back-up system (ESOP) of one electronization, be used to support job information required when production line carries out the product assembling, include a standard operation server, be used for job information required when product assembled and be sent to the predetermined workstation of described production line by an information network, described job information is stored in the ESOP database, be used for writing down described production line assembling operation with the relevant job information of product assembling; And
One factory's manufacturing execution system (MES), online by an information network and described ESOP, described MES comprises a MES server, a MES database and an information collection apparatus that is configured in the constituent parts in the factory scene, be used for obtaining the state of plant area's activity and related data and be stored in described MES database, and have a finished product or half-finished identification code (ID) at least in the described related data that obtains, can in described MES database, find out corresponding item number and corresponding to the job information file of described item number by described identification code (ID).
2. factory's manufacturing execution system of combined standard operation programe according to claim 1, it is characterized in that: described identification code (ID) is the form record with bar code (Barcode), and described information collection apparatus can be a barcode reader.
3. factory's manufacturing execution system of combined standard operation programe according to claim 1, it is characterized in that: contain a bill of materials (Bill of Material in the described ESOP database at least, BOM), at least record an item number (part number) and the job information file (SOPFile) related in the described bill of materials again, and described job information is to be placed in the described job information file (SOP File) with described item number.
4. factory's manufacturing execution system of combined standard operation programe according to claim 1 is characterized in that: the content of described job information for but be not limited to any or its combination in literal (text), picture (picture), assembly drawing (drawing), film (video), the sound (audio).
5. factory's manufacturing execution system of combined standard operation programe according to claim 1, it is characterized in that: the table of comparisons that has an item number and identification code (ID) in the described MES database, by in the table of comparisons of item number and identification code (ID), finding out item number, and then in described ESOP database, obtain corresponding job information file according to described item number corresponding to described identification code (ID).
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| Application Number | Priority Date | Filing Date | Title |
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| CNA2005101257752A CN1979542A (en) | 2005-12-01 | 2005-12-01 | Factory mfg. executing system combined standard operation programe |
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| CNA2005101257752A CN1979542A (en) | 2005-12-01 | 2005-12-01 | Factory mfg. executing system combined standard operation programe |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103544874A (en) * | 2013-11-10 | 2014-01-29 | 广西柳工路创制造科技有限公司 | Method for building advanced manufacturing simulation factory |
| CN108171448A (en) * | 2018-02-09 | 2018-06-15 | 京东方科技集团股份有限公司 | A kind of production management-control method, station processing equipment system and manufacture management and control devices system |
| CN108171464A (en) * | 2017-12-04 | 2018-06-15 | 广州樱泰汽车饰件有限公司 | A kind of integrated review of operations method, apparatus, electronic equipment and storage medium |
| CN108564474A (en) * | 2018-04-16 | 2018-09-21 | 通联支付网络服务股份有限公司山东分公司 | A kind of employee inspiration system |
| CN110060110A (en) * | 2019-04-28 | 2019-07-26 | 锋泾（中国）建材集团有限公司 | A kind of the determination method, apparatus and computer readable storage medium of product cost |
| CN110716524A (en) * | 2019-11-13 | 2020-01-21 | 四川长虹电器股份有限公司 | WEB-based ESOP system |
| CN112306002A (en) * | 2019-07-26 | 2021-02-02 | 三菱电机自动化(中国)有限公司 | Production auxiliary system and operation platform thereof |
| CN113211042A (en) * | 2021-05-11 | 2021-08-06 | 广西玉柴机器股份有限公司 | Automatic press-fitting process flow of engine cylinder sleeve |
| CN113806098A (en) * | 2020-06-16 | 2021-12-17 | 英业达科技有限公司 | Synchronous display system and method for electronic standard operation program |
-
2005
- 2005-12-01 CN CNA2005101257752A patent/CN1979542A/en active Pending
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103544874A (en) * | 2013-11-10 | 2014-01-29 | 广西柳工路创制造科技有限公司 | Method for building advanced manufacturing simulation factory |
| CN103544874B (en) * | 2013-11-10 | 2017-05-10 | 温州市正立建筑设计有限公司 | Method for building advanced manufacturing simulation factory |
| CN108171464A (en) * | 2017-12-04 | 2018-06-15 | 广州樱泰汽车饰件有限公司 | A kind of integrated review of operations method, apparatus, electronic equipment and storage medium |
| CN108171448A (en) * | 2018-02-09 | 2018-06-15 | 京东方科技集团股份有限公司 | A kind of production management-control method, station processing equipment system and manufacture management and control devices system |
| CN108564474A (en) * | 2018-04-16 | 2018-09-21 | 通联支付网络服务股份有限公司山东分公司 | A kind of employee inspiration system |
| CN110060110A (en) * | 2019-04-28 | 2019-07-26 | 锋泾（中国）建材集团有限公司 | A kind of the determination method, apparatus and computer readable storage medium of product cost |
| CN110060110B (en) * | 2019-04-28 | 2021-06-15 | 锋泾（中国）建材集团有限公司 | Method and device for determining product cost and computer readable storage medium |
| CN112306002A (en) * | 2019-07-26 | 2021-02-02 | 三菱电机自动化(中国)有限公司 | Production auxiliary system and operation platform thereof |
| CN110716524A (en) * | 2019-11-13 | 2020-01-21 | 四川长虹电器股份有限公司 | WEB-based ESOP system |
| CN113806098A (en) * | 2020-06-16 | 2021-12-17 | 英业达科技有限公司 | Synchronous display system and method for electronic standard operation program |
| CN113211042A (en) * | 2021-05-11 | 2021-08-06 | 广西玉柴机器股份有限公司 | Automatic press-fitting process flow of engine cylinder sleeve |
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Open date: 20070613 |