CN1979542A - Factory Manufacturing Execution System Combined with Standard Operating Procedures - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种工厂制造执行系统(Manufacturing ExecutionSystem,MES),特别是涉及一种与电子化的标准作业支持系统(ESOP)结合,可以共享标准作业信息的信息系统。The present invention relates to a factory manufacturing execution system (Manufacturing Execution System, MES), in particular to an information system that can share standard operation information in combination with an electronic standard operation support system (ESOP).
背景技术Background technique
为使管理者下达有效的命令而管理工厂的活动,业界发展出了一套能将厂区活动的状态及信息传递给管理者的管理系统,这套系统称为工厂制造执行系统(Manufacturing Execution System,MES),也称为“厂区信息整合系统(Shop Floor Integrated System,SFIS)”,或是“厂区监控系统(Shop Floor Control System,SFCS)”。例如:已公开的台湾专利公告第200424891号的“现场管制信息系统”,其中披露了一种包括有一Web服务器、一企业网站、一数据库、一企业生产管制系统、以及多台客户机和工站客户机的现场管制信息系统,用于查询、分析工站现场管制信息及监控工站现场作业情况。In order to enable managers to issue effective orders and manage factory activities, the industry has developed a management system that can transmit the status and information of factory activities to managers. This system is called the Manufacturing Execution System (Manufacturing Execution System, MES), also known as "Shop Floor Integrated System (SFIS)", or "Shop Floor Control System (SFCS)". For example: the "on-site control information system" of the published Taiwan Patent Announcement No. 200424891, which discloses a system that includes a Web server, an enterprise website, a database, an enterprise production control system, and multiple clients and workstations. The on-site control information system of the client is used to query and analyze the on-site control information of the workstation and monitor the on-site operation of the workstation.
在生产作业方面,则通过一种标准作业程序(Standard OperationProcedure,SOP)的施行来减少人为错误产生的不良率,并达到成本的降低与品质制作的均一性,而SOP可定义为:“对于经常性或重复性的工作,例如各种检验、操作、作业等,为使程序一致化与标准化,而将其执行过程予以详细描述的一种书面文件”;换句话说,标准作业程序的基本概念就是将某一作业的执行过程的作业信息予以标准化与一致化的作为。In terms of production operations, through the implementation of a standard operating procedure (Standard Operation Procedure, SOP) to reduce the defect rate caused by human error, and to achieve cost reduction and uniformity of quality production, and SOP can be defined as: "For regular It is a written document that describes the execution process in detail in order to make the program consistent and standardized, such as various inspections, operations, operations, etc., for repetitive or repetitive work; in other words, the basic concept of standard operating procedures It is to standardize and unify the job information in the execution process of a certain job.
一般来说,标准作业程序(SOP)的执行方式存在有一些问题,包括有:In general, there are some issues with the way Standard Operating Procedures (SOPs) are implemented, including:
1.标准作业程序的作业信息是以纸本文件记录,在规划与制作这些纸本文件时需要花费较多的时间,而且纸本文件不易保存与管理。1. The operation information of standard operating procedures is recorded in paper documents. It takes a lot of time to plan and make these paper documents, and paper documents are not easy to save and manage.
2.标准作业程序内容的更新与异动速度慢且不方便,在生产线任务多元化的今天,以纸本文件记录标准作业程序的信息,如果遇到生产任务改变或是有些微调整时,实在难以迅速地对其所记载的作业信息进行更新或变动。2. The update and change of the content of the standard operating procedure is slow and inconvenient. In today’s diversified production line tasks, it is difficult to record the information of the standard operating procedure in paper documents if the production task changes or there are some minor adjustments. Quickly update or change the recorded operation information.
在已公开的美国专利2001/0034756 A1中披露了一种实验室信息管理系统(laboratory information system),其中披露了一种以SOP为导向的系统架构,利用这个信息系统协助科学家进行实验及其相关的例行工作及文件的管理;另外在已公开的美国专利2002/0065704A1中披露了一种群组工作的管理系统及方法,是用于支持多个工作者对具有多个开发步骤的制品进行制造技术的协同开发作业,通过本系统及方法可将有关开发作业的情报迅速传达给各技术开发者,同时也可取得开发过程所需使用的应用软件情报及作业进度情报等。A laboratory information management system (laboratory information system) is disclosed in the published U.S. Patent 2001/0034756 A1, which discloses a SOP-oriented system architecture, using this information system to assist scientists in experiments and related management of routine work and documents; in addition, a management system and method for group work is disclosed in the published US Patent 2002/0065704A1, which is used to support multiple workers to carry out products with multiple development steps For the collaborative development of manufacturing technology, the system and method can quickly convey the information about the development work to each technology developer, and at the same time, can obtain the application software information and operation progress information required for the development process.
但是,上述已知技术仍未公开任何可以将标准作业程序(SOP)与厂区信息整合系统(SFIS)整合在一起的解决方案。However, the above known art still does not disclose any solution that can integrate the Standard Operating Procedure (SOP) with the Plant Information Integration System (SFIS).
发明内容Contents of the invention
本发明的目的在于提供一种结合标准作业程序的工厂制造执行系统,使工厂制造执行系统可以共享电子化的标准作业支持系统(ESOP)当中的标准作业信息。The purpose of the present invention is to provide a factory manufacturing execution system combined with a standard operating procedure, so that the factory manufacturing execution system can share the standard operation information in the electronic standard operation support system (ESOP).
根据本发明的较佳实施例,该系统包括有:According to a preferred embodiment of the present invention, the system includes:
一电子化的标准作业支持系统(ESOP),用于支持生产线在进行产品组装时所需的作业信息,这个作业信息是储存在ESOP数据库中,用于记录生产线中与产品组装相关的作业信息;以及An electronic standard operation support system (ESOP), which is used to support the operation information required by the production line for product assembly. This operation information is stored in the ESOP database and is used to record the operation information related to product assembly in the production line; as well as
一工厂制造执行系统(MES),与ESOP联机,MES包括一MES服务器、一MES数据库、以及配置在工厂现场中的各单位(物料、生管、制造、品管、仓管等)的信息输入装置,用于取得厂区活动的状态及相关资料,而得到的相关资料中至少具有一成品或半成品的识别码(ID),利用该识别码可在MES数据库中查找出对应的料号,进而可在ESOP数据库中取得对应的作业信息,以达到可让ESOP与MES共享作业信息的目的,并且便于管理者取得工厂活动的实时信息。A factory Manufacturing Execution System (MES), connected with ESOP, MES includes an MES server, an MES database, and the information input of each unit (material, production management, manufacturing, quality control, warehouse management, etc.) configured on the factory site The device is used to obtain the status and relevant information of factory activities, and the obtained relevant information has at least an identification code (ID) of a finished product or semi-finished product. Using this identification code, the corresponding material number can be found in the MES database, and then can be Obtain the corresponding operation information in the ESOP database to achieve the purpose of allowing ESOP and MES to share operation information, and to facilitate managers to obtain real-time information on factory activities.
根据本发明的较佳实施例之一,其中用于记录生产线中与产品组装相关的作业信息至少含有一用料清单(Bill of Material,BOM),而在BOM中又至少具有一料号(part number),而在MES数据库中则具有一料号与识别码的对照表,利用该识别码可在MES数据库中查找出对应的料号,进而可在ESOP数据库中取得对应的作业信息。According to one of the preferred embodiments of the present invention, wherein it is used to record the operation information related to product assembly in the production line and contains at least one bill of material (Bill of Material, BOM), and there is at least one part number (part number) in the BOM. number), and in the MES database, there is a comparison table between the material number and the identification code. Using the identification code, the corresponding material number can be found in the MES database, and then the corresponding operation information can be obtained in the ESOP database.
有关本发明的较佳实施例及其优点,可通过下文的说明获得进一步的了解。A further understanding of preferred embodiments of the present invention and their advantages can be obtained through the following descriptions.
附图说明Description of drawings
图1是根据本发明的方法的较佳实施例。Figure 1 is a preferred embodiment of the method according to the invention.
图2是根据本发明的任务数据库的数据结构的较佳实施例。Fig. 2 is a preferred embodiment of the data structure of the task database according to the present invention.
图3是根据本发明的另一较佳实施例的系统架构图。Fig. 3 is a system architecture diagram according to another preferred embodiment of the present invention.
图4是根据本发明的又一较佳实施例的系统架构图。Fig. 4 is a system architecture diagram according to another preferred embodiment of the present invention.
具体实施方式Detailed ways
首先请图1,根据本发明的结合标准作业程序的工厂制造执行系统的较佳实施例,包括有:First, please refer to Fig. 1, according to a preferred embodiment of the factory manufacturing execution system combined with the standard operating procedure of the present invention, it includes:
一电子化的标准作业支持系统(ESOP),其详细架构的较佳实施例请参照图2,包括有一产品生产线10,一标准作业服务器20用于将产品组装时所需的作业信息通过一信息网络21发送至生产线10中预定的工作站Cx(x=1~n),而其中作业信息是储存在一ESOP数据库30中,用于记录生产线10中的与产品组装相关的作业信息;以及An electronic standard operation support system (ESOP), please refer to Fig. 2 for a preferred embodiment of its detailed architecture, including a product production line 10, and a standard operation server 20 is used to pass the operation information required for product assembly through an information The network 21 sends to predetermined workstations Cx (x=1~n) in the production line 10, and wherein the operation information is stored in an ESOP database 30, which is used to record the operation information related to product assembly in the production line 10; and
一工厂制造执行系统(MES),通过信息网络21与ESOP联机,MES一般而言是上承企业资源规划(Enterprise Resource Planning,ERP)、下接控制系统的桥梁,包括一MES服务器40、一MES数据库50、以及配置在工厂现场的各单位,如测试站、烧机站、QA站、维修站、入库站等位置的信息收集装置60,用于取得厂区活动的状态及相关资料并且储存在MES数据库50中,而获得的相关资料中至少具有一成品或半成品的识别码(ID),利用该识别码(ID)可在MES数据库中查找出对应的料号。A manufacturing execution system (MES) of a factory is connected to the ESOP through the information network 21. Generally speaking, the MES is a bridge connecting the enterprise resource planning (Enterprise Resource Planning, ERP) and the control system, including an MES server 40 and an MES The database 50, and the information collection devices 60 arranged in various units on the factory site, such as the testing station, burn-in station, QA station, maintenance station, storage station, etc., are used to obtain the state of factory activities and related data and store them in the In the MES database 50, the relevant information obtained has at least one identification code (ID) of the finished product or semi-finished product, and the corresponding material number can be found in the MES database by using the identification code (ID).
根据本发明的较佳实施例,可以采用条形码(Barcode)或是其它类似的方式作为识别码(ID)的记录介质,而信息收集装置60的较佳实施形式则是条形码读取器,它被配置在工厂现场中上述各单位的所在处,而每一个生产过程中的成品、半成品或是主要部件(KeyPart)则被预先赋予一记载着识别码(ID)的条形码,因此在工厂现场中的上述各单位,全都可利用条形码读取器收集成品、半成品或是主要部件的信息,然后通过信息网络21传回至MES服务器40或是储存在MES数据库50中。According to a preferred embodiment of the present invention, a barcode (Barcode) or other similar methods can be used as the recording medium of the identification code (ID), and the preferred implementation form of the information collection device 60 is a barcode reader, which is used It is configured at the locations of the above-mentioned units on the factory site, and each finished product, semi-finished product or key part (KeyPart) in the production process is given a barcode with an identification code (ID) in advance, so the Each of the above-mentioned units can use barcode readers to collect information on finished products, semi-finished products or main components, and then send them back to the MES server 40 through the information network 21 or store them in the MES database 50 .
产品生产线通常包括一个或以上的工作站Cx(x=1~n),这些工作站Cx(x=1~n)根据产品的生产程序排列成一个完整的生产线10,而整个产品(可为半成品或成品)的组装或加工则是由这些工作站Cx(x=1~n)n的作业人员分别在不同的作业信息的指引下协同完成产品的组装;换句话说,生产作业执行过程的作业信息是由标准作业服务器20经由信息网络21,进而分配到预先排定的工作站Cx(x=1~n),再通过一显示界面70将作业信息显示给作业人员,用于指引作业人员执行作业信息的内容,当然用于执行某一个作业信息的工作站Cx(x=1~n)可为一个或是一个以上的群组,全凭标准作业程序的编排来决定。The product production line usually includes one or more workstations C x (x=1~n), these workstations C x (x=1~n) are arranged into a complete production line 10 according to the production procedure of the product, and the whole product (which can be a semi-finished product or finished products) are assembled or processed by the operators of these workstations C x (x=1~n)n respectively under the guidance of different operation information to complete the product assembly; in other words, the operation of the production operation execution process The information is distributed to the pre-scheduled workstation C x (x=1~n) by the standard operation server 20 via the information network 21, and then the operation information is displayed to the operator through a display interface 70, which is used to guide the operator to execute The content of the operation information, of course, the workstations C x (x=1˜n) used to execute a certain operation information can be one or more than one group, which is determined by the arrangement of the standard operating procedure.
其中配置在每一个工作站Cx(x=1~n)的显示界面70,其可为CRT显示器、液晶显示器(LCD)或是触控显示器中的任一种,而较佳实施方法还包括在工作站Cx(x=1~n)设置一声音输出装置71,而声音输出装置71可为但不限于喇叭或其它功能相同者,能以声音的形式播放作业程序的内容用于导引作业人员完成作业程序中所记载的作业内容。Wherein, the display interface 70 configured on each workstation C x (x=1~n) can be any one of a CRT display, a liquid crystal display (LCD) or a touch display, and a preferred implementation method also includes in Workstation Cx (x=1~n) is equipped with a sound output device 71, and the sound output device 71 can be but not limited to a loudspeaker or other devices with the same function, which can play the content of the operation program in the form of sound to guide the operator Complete the work content recorded in the work procedure.
如图3所示,根据本发明的较佳实施例,在ESOP数据库30中至少包含有一用料清单31(Bill of Material,BOM),而在用料清单31中又至少记载有一料号(part number)、以及与料号相关的作业信息文件(SOP File),而作业信息就被放在这个作业信息文件(SOP File)中,而其内容可为但不限于文字(text)、图片(picture)、组装图(drawing)、影片(video)、声音(audio)或其它实质相同的多媒体信息(multimedia information)中的任一种或其组合,其主要功能在于提供任一个工作站Cx(x=1~n)的作业人员在执行作业时的指南与参考信息,用于引导作业人员完成属于该工作站Cx(x=1~n)应执行的作业,进而让全部工作站Cx(x=1~n)的作业人员协同完成某一作业,如产品的组装作业或其它任务。另外在MES数据库50中则具有一料号与识别码(ID)的对照表51,一旦取得成品或是半成品上的识别码(ID),就可以通过该识别码(ID)在MES数据库50中查找出对应的料号,进而在ESOP数据库30中取得对应的作业信息文件(SOP File)。As shown in Figure 3, according to a preferred embodiment of the present invention, in ESOP database 30 at least include a bill of materials 31 (Bill of Material, BOM), and in bill of materials 31 at least record a material number (part number), and the operation information file (SOP File) related to the material number, and the operation information is placed in this operation information file (SOP File), and its content can be but not limited to text (text), picture (picture ), assembly diagram (drawing), film (video), sound (audio) or other substantially identical multimedia information (multimedia information) or any combination thereof, its main function is to provide any workstation C x (x= 1~n) the guideline and reference information when the operator performs the operation, which is used to guide the operator to complete the operation that should be performed by the workstation C x (x=1~n), and then make all the workstations C x (x=1 ~n) operators cooperate to complete a certain operation, such as product assembly or other tasks. In addition, in the MES database 50, there is a comparison table 51 of a material number and an identification code (ID). Find the corresponding material number, and then obtain the corresponding operation information file (SOP File) in the ESOP database 30 .
据本发明的较佳实施例,其中通过工厂制造执行系统(MES)共享标准作业支持系统(ESOP)当中的作业信息的运作流程,如图4所示,包括:According to a preferred embodiment of the present invention, the operation process of sharing the operation information in the Standard Operation Support System (ESOP) through the factory Manufacturing Execution System (MES), as shown in Figure 4, includes:
(80)首先利用信息收集装置60(可为条形码读取器),扫描生产过程中的成品、半成品或是主要部件(Key Part)的条形码,以取得预先赋予的识别码(ID);(80) First use the information collection device 60 (which can be a barcode reader) to scan the barcode of the finished product, semi-finished product or key part (Key Part) in the production process to obtain the pre-assigned identification code (ID);
(81)由MES服务器40至MES数据库50中查找出对应于识别码(ID)的料号;(81) Find the material number corresponding to the identification code (ID) from the MES server 40 to the MES database 50;
(82)再到ESOP数据库30的用料清单31中查找出对应于料号的作业信息文件(SOP File);以及(82) find out the operation information file (SOP File) corresponding to the material number in the list of materials 31 of the ESOP database 30; and
(83)传回作业信息文件(SOP File)中的作业信息。(83) Return the job information in the job information file (SOP File).
因此,在工厂现场中的上述各单位,全都可利用条形码读取器收集成品、半成品或是主要部件的信息,然后通过信息网络21传回至MES服务器40,以达到可让ESOP与MES共享作业信息的目的,并且便于管理者取得工厂活动的实时信息。Therefore, all the above-mentioned units in the factory site can use barcode readers to collect information on finished products, semi-finished products or main components, and then send them back to the MES server 40 through the information network 21, so as to allow ESOP and MES to share operations The purpose of the information, and it is convenient for managers to obtain real-time information on factory activities.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明。在上述实施例中,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. In the above-described embodiments, various modifications and changes are possible to the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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CN108171448A (en) * | 2018-02-09 | 2018-06-15 | 京东方科技集团股份有限公司 | A kind of production management-control method, station processing equipment system and manufacture management and control devices system |
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CN110060110A (en) * | 2019-04-28 | 2019-07-26 | 锋泾(中国)建材集团有限公司 | A kind of the determination method, apparatus and computer readable storage medium of product cost |
CN110060110B (en) * | 2019-04-28 | 2021-06-15 | 锋泾(中国)建材集团有限公司 | A method, device and computer-readable storage medium for determining product cost |
CN112306002A (en) * | 2019-07-26 | 2021-02-02 | 三菱电机自动化(中国)有限公司 | Production auxiliary system and operation platform thereof |
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