CN103544874B - Method for building advanced manufacturing simulation factory - Google Patents
Method for building advanced manufacturing simulation factory Download PDFInfo
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- CN103544874B CN103544874B CN201310551848.9A CN201310551848A CN103544874B CN 103544874 B CN103544874 B CN 103544874B CN 201310551848 A CN201310551848 A CN 201310551848A CN 103544874 B CN103544874 B CN 103544874B
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Abstract
The invention discloses a method for building an advanced manufacturing simulation factory. The method includes the steps of building a simulation production line, building an information engineering system and building a dark lamp system. The method is ingenious and reasonable in design, simulation dies can be effectively utilized by the simulation factory established according to a specification of the method for building the advanced manufacturing simulation factory, students and workers can be trained about a production line, and therefore the good effects that the production line is not impeded and damage to products is avoided are achieved.
Description
Technical field
The present invention relates to a kind of method for designing of simulation production line equipment, is to be related to a kind of advanced manufacture specifically
The construction method of simulation factory.
Background technology
In the face of increasingly fierce globalised economy competitive landscape, industrially developed country adjusts rapidly its technology policy, will first
Enter manufacturing technology and be considered as the basic assurance for improving industrial competitiveness and strengthening overall national strength, respective manufacturing technology is formulated one after another and is sent out
Exhibition plan.In recent years, the manufacturing industry of China constantly adopts advanced manufacturing technology and advanced manufacturing management theory, but and industry prosperity
Country compares, however it remains the gap on the whole of a stage, and its development trend is：Globalization, networking, virtualization,
Automatization, greenization.Meanwhile, the research institution and enterprise of China have been put into substantial amounts of resource carry out advanced manufacture research and
Using relative to research and the enthusiasm of application aspect, the country not yet forms the total concept of advanced manufacturing service system, professional phase
Relevant paper on periodical is considerably less, and the information that may search for from network is also very rare.
At present in enterprise and school, shop floor worker is giveed training, be to adopt Practice in Mechanical Technology, band by the way of
Student enters the mode of enterprise carries out entity training, then, due to real training student for operating process and mode be not it is very skilled, because
This easily causes the damage of workpiece and product, is also susceptible to security incident.Therefore, this is accomplished by a kind of highly reliable, operation
It is convenient, it is easy to the product or method of real training to solve the above problems.
And it is a kind of utility model patent of simulation factory that our company applied nominating in 2012, a kind of mould is it discloses
Intend factory, it is in a building, to include the teams and groups field region being separated out by spacer, material storage shipping area
Domain, product storage despatch area, the quality Internal Audit Section of comprehensive quality evaluation and production line etc..The utility model and the real work of employing
Factory compares to office worker's training, can solve, in training cost height caused by actual production factory site start-up, there is safety
Hidden danger, it is difficult to realize the problem of the conversion training of various productive organizations, but the utility model does not have MES electronically
The advanced methods such as figure incorporate wherein, therefore there is certain defect.
The content of the invention
The present invention is directed to existing line management not science, the shortcoming of real training employee inconvenience, by disclosing a kind of first system
The construction method of factory is intended in modeling so that the simulation factory that can pass through to be built into reaches convenient training employee, improves production line
The purpose of efficiency.
The solution of the present invention is by being achieved in that：A kind of construction method of advanced manufacture simulation factory, including it is following
Step：
Step one, the structure of simulation production line：A set of simulation production line is set in Factory Building, and simulation production line includes transmission
Device and engineering equipment, and simulation mould is set on transporter, then transporter is divided into into multiple operation stations, and making
Industry station side is provided with material supermarket, engineering equipment, transporter scram button and concealed light system, sets in the afterbody of simulation production line
It is equipped with product discharge detecting system；
Step 2, the structure of information engineering system：Arranging one is used to show that the electronics of simulation production line overview situation is seen
Plate and the MES electronic charts for showing simulation production line carrying out practically data, task, and by electronic board and MES electronically
Figure is connected respectively by communication device with transporter, concealed light system and product discharge detecting system；
Step 3, the structure of concealed light system：Arrange in concealed light system with the one-to-one station concealed light of each operation station,
Each station concealed light is respectively connected with corresponding concealed light sound-producing device and concealed light actuation means, then setting concealed light shows in concealed light system
Show plate and concealed light server, each station concealed light is connected with concealed light server, concealed light server reflects station concealed light situation
On concealed light display panel.
The know-why of the present invention program is：By using engineering equipment and simulation mould, and using advanced simulation
Plant produced line, allows trainee not contacting existing equipment, it is to avoid in the case of device damage, can allow student to advanced life
Producing line has and intuitively recognizes.Water running is flowed on transporter by simulating mould, start-up can be on operation station
Either instrument is simulated assembling or repairing to simulating mould to choose part by material supermarket, and concealed light system is enabled to
Student recognizes the effect in concealed light system, and product discharge detecting system can recognize the time of discharging and speed, and electronics is seen
Plate can allow student that production line essential information is intuitively understood from electronic board, and concealed light system is used as a visual pipe
Science and engineering has, and student can be allowed to understand work on the spot situation in time, and when there is unusual condition to send signal, it is dark by identification
Lamp, solves a problem promptly so that production line is not because the error of a certain link is so as to affecting next link.
The above station concealed light include be operate one kind in concealed light, quality concealed light or logistics concealed light, equipment concealed light or
Its combination.Operation concealed light is the concealed light that people are generally seen, is mainly used for workshop or the life of the intensive pipeline system of operation
Producing line, when production line occurs problem, workman can continue to start by drawing concealed light to allow production line to suspend after Resolving probiems,
Avoid the problem diffusion of a station；Quality concealed light is, for the concealed light of reflection operation quality, mainly to find front end processing/dress
The quality problems matched somebody with somebody, are fed back in time to problem and are needed-the assistance of front-end person who to solve；Material concealed light is mainly used in reminding
Management personnel's spent material lacks a kind of concealed light that need to be supplemented；Equipment concealed light is mainly used in equipment and instrument to be made when breaking down
Concealed light.
In the present invention, as further improvement, MES electronic charts construction method in above-mentioned steps two is also disclosed, its
Step includes as follows：
The first step, sets up MES electronic chart field control servers and display, and controls to be installed additional in server at the scene
Project monitor and control analysis module and project treatment module；Field control server as electronic chart control brain, and display
Used as human-computer interaction interface, project monitor and control analysis module and project treatment module are used as digital signal processing module.
Second step, controls to install software for editing additional in server at the scene so that user interface is formed in display, by compiling
Collect software to arrange in electronic chart user interface and simulation production line, concealed light system and product discharge detecting system one-to-one corresponding
Control, and control is connected into into topological relation figure by association line；Being pulled through topological guard system can be with the control of the understanding of system scene
Control server situation.
3rd step, the insertion sign picture in each control, these sign pictures include that project monitor and control recognizes picture, load
Figure, run time figure and number of times figure on probation, the load diagram, run time figure and number of times figure on probation are passed for timely reflection to be corresponding
Send the running status and data of device, engineering equipment and product discharge detecting system；
4th step：Control at the scene to be respectively equipped with correspondence transporter, each engineering equipment and product discharge in server
The independent address of detecting system, it is right that the monitoring information of transporter, each engineering equipment and product discharge detecting system is stored in
In the independent address answered, there is linking relationship in each corresponding control with corresponding independent address, and control is provided with into correspondence
The button of independent address；
5th step, field control server is set by the transporter on sensor and simulation production line, each engineering
The data interface module connection of standby, concealed light system and product discharge detecting system, implements the parameters for collecting simulation production line,
The change of concealed light system and product discharge detecting system simultaneously carries out data storage；Project monitor and control analysis module by simulation production line,
Operation information in concealed light system and product discharge detecting system is sent to after being processed after project treatment module, and engineering is set
Standby profile information is displayed in time in corresponding control；Electronic board is connected with presence server, and simulated production is shown in time
Line carrying out practically overview.
The present invention improvement principle be：By arranging control and its topological relation in the user interface, for representing correspondence
Simulation production line and concealed light system, so as to facilitate management personnel by computer screen understand whole production line working order.
For example, simulation production line control can show the rotating speed of simulation production line, and station control can show the concealed light of correspondence station
The working order of situation and engineering equipment.Operator is so facilitated to recognize the working condition of each station, and electronics is seen
Plate is also connected with presence server, and it can show some necessary information, for example, production line speed, the time,
The intuitively data such as workload, completion rate are completed, to facilitate streamline personnel to understand job information.
By inserting above-mentioned picture in control, in order to engineering staff each control can be identified, understand operating mode
With status of equipment etc., wherein, above-mentioned user interface and control is arranged, can using include vi sual graph,
InTouch is formed based on high-level language editor, and in above-mentioned instrument may be inserted into reaction control content identification figure and
List etc..
The insertion in control represents picture, because the information that control is reacted is timely information, therefore, work as engineering staff
It should be understood that during the carrying out practically data of certain workshop section, data understanding can be carried out into corresponding network address, so as to whole piece
Production has apparent understanding.
In the present invention, the engineering equipment is included on simulation production line for the plant equipment welding, dismount, installing, example
Such as bonding machine, automatic dismounting machine etc., and simulating mould includes simulating vehicle, simulation workpiece and simulator, these simulation moulds
Can be made with wood tool, plastics or ironwork, play the effect of simulated operation.
The invention has the beneficial effects as follows：
1. present invention design is ingenious, rationally, is set up out according to the construction method of the advanced simulated factory of description of the invention
Simulation factory, can effectively using simulation mould to student, workman carries out production line training, play neither hinder production
Line, avoids the advantageous effect of damage of product again.
2. theory of the present invention is advanced, by arranging concealed light system, plays rapid field response function, promotes streamline smooth
Operation, controls the purpose of the production line quality of production.
3. the present invention can show the detailed feelings of whole piece simulation production line using the MES electronic charts of original creation by control
Condition, is easy to get information about production line dynamic, in addition, the present invention can cause to simulate by arranging field control server
The details of production line are recorded in the independent webpage system of each control, are easy to engineering staff to carry out understanding production feelings of consulting the files
Condition.
4. present configuration is simple, can be implemented by this programme by existing equipment and software, is easy to this
Industry is promoted the use.
Description of the drawings
Fig. 1 is that the advanced manufacture simulation factory structure that the construction method of the advanced manufacture simulation factory of the present invention is constituted is illustrated
Figure；
Fig. 2 is the structural representation of user interface in MES electronic charts in the present invention；
Fig. 3 is the structural representation of independent address webpage in the present invention；
Fig. 4 is that the structural formula of electronic board of the present invention is intended to
Parts title and sequence number in figure：
Transporter 1, operation station 2, station concealed light 3, material supermarket 4, product discharge detecting system 5, electronics are seen
Plate 6, MES electronic map displays 7.
Specific embodiment
Below in conjunction with the drawings and Examples description present invention, following examples are explained with invention optimal effectiveness.
Embodiment 1：
The construction method of this advanced manufacture simulation factory, comprises the following steps：
The structure of production line is simulated first：A set of simulation production line is set in Factory Building, and simulation production line includes passing
Device 1 and engineering equipment are sent, and simulation mould is set on transporter, then transporter is divided into into multiple operation stations 2, and
Material supermarket 4, engineering equipment, transporter scram button and concealed light system are provided with 2 sides of operation work, in simulation production line
Afterbody is provided with product discharge detecting system 5.
Next carries out the structure of information engineering system：Arranging one is used to show that the electronics of simulation production line overview situation is seen
Plate 6 and all MES application functions of support, such as the MES electronic charts of concealed light system, tracking of products system effectively operation, and will
Electronic board and MES electronic charts are connected respectively by communication device with transporter, concealed light system and product discharge detecting system
Connect, then can carry out the structure of concealed light system：Arrange in concealed light system with the one-to-one station concealed light 3 of each operation station,
Each station concealed light 3 is respectively connected with corresponding concealed light sound-producing device and concealed light actuation means, then arranges concealed light in concealed light system
Display panel and concealed light server, each station concealed light 3 is connected with concealed light server, and concealed light server is by the situation of station concealed light 3
It is reflected on concealed light display panel.
Wherein above-mentioned MES electronic charts build can be interspersed in the process of construction of whole simulation factory, and its method is as follows：
The first step, sets up MES electronic chart field control servers and MES electronic map displays 7, and controls at the scene
Install project monitor and control analysis module and project treatment module in server additional；
Second step, controls to install software for editing additional in server at the scene so that MES electronic map displays 7 form user
Interface, is arranged and the detection of simulation production line, concealed light system and product discharge by software for editing in electronic chart user interface
The one-to-one control of system, and control is connected into into topological relation figure by association line；
3rd step, the insertion sign picture in each control, these sign pictures include that project monitor and control recognizes picture, load
Figure, run time figure and number of times figure on probation, the load diagram, run time figure and number of times figure on probation are passed for timely reflection to be corresponding
Send the running status and data of device, engineering equipment and product discharge detecting system；
4th step：Control at the scene to be respectively equipped with correspondence transporter 1, each engineering equipment and product discharge in server
The independent address of detecting system 5, the monitoring information of transporter 1, each engineering equipment and product discharge detecting system 5 is stored in
In corresponding independent address, there is linking relationship in each corresponding control and corresponding independent address, and control is provided with into right
Answer the button of independent address；
5th step, field control server is set by the transporter 1 on sensor and simulation production line, each engineering
The data interface module connection of standby, concealed light system and product discharge detecting system 5, implements the every ginseng for collecting simulation production line
Number, the change of concealed light system and product discharge detecting system 5 simultaneously carries out data storage；Project monitor and control analysis module is by simulated production
Operation information in line, concealed light system and product discharge detecting system 5 is sent to after being processed after project treatment module, by work
The profile information of journey equipment is displayed in time in corresponding control；Electronic board is connected with presence server, and simulation is shown in time
Production line carrying out practically overview.
Wherein, the station concealed light 3 described above includes it being operation concealed light, and simulation mould is wooden simulating vehicle.
Below by way of simulation factory the further illustrating as the present embodiment for building.
As Figure 1-4, including simulation production line and information engineering system, the He of transporter 1 is included on simulation production line
Engineering equipment, wherein, simulation mould is provided with transporter 1, these simulation moulds include it being wooden simulating vehicle, and it can
Used with supplying real training student and being simulated dismounting, 1 point of transporter be 7 as station 2, be provided with 7 sides of operation station 2
Material supermarket 4 equipped with various parts, and engineering equipment, these engineering equipments include that electric welding machine, electric drill, automatic screw tighten machine
Deng the plant equipment for dismounting, welding, installing.In addition, being additionally provided with transporter scram button and concealed light system in each station
System, in the afterbody of simulation production line product discharge detecting system is provided with；Concealed light system includes being corresponded with each operation station
Station concealed light 3, each station concealed light 3 be respectively connected with corresponding concealed light sound-producing device and concealed light actuation means, concealed light system is also
Including concealed light display panel and concealed light server, each station concealed light 3 is connected with concealed light server, and concealed light server is by station concealed light
3 situations are reflected on concealed light display panel, wherein, the station concealed light 3 in embodiment is operation concealed light；Product discharge detecting system 7
It is a kind of detecting system with contact plate, when mould is simulated by transporter afterbody, product discharge detecting system 7 can be entered
Row record, so as to record the load of simulation mould.Information engineering system, including for showing simulation production line overview situation
Electronic board 6 and the MES electronic charts for showing simulation production line carrying out practically data, task, the electronic board and MES
Electronic chart is connected respectively by communication device with transporter 1, concealed light system and product discharge detecting system 7.
MES electronic charts are used as a Computerized intelligent system, including project monitor and control analysis module, project treatment module, use
Family interface and field control server, user interface shows that 7 are displayed in display screen by MES electronic charts.
As shown in Fig. 2 user interface corresponds simulation production line, dark by the topological relation of multiple controls and its composition
Lamp system and product discharge detect 7 systems, field control server by the transporter 1 on sensor and simulation production line,
The data interface module connection of each engineering equipment, concealed light system and product discharge detecting system 7, implements to collect simulation production line
Parameters, the change of concealed light system and product discharge detecting system simultaneously carries out data storage；Project monitor and control analysis module will
Operation information in simulation production line, concealed light system and product discharge detecting system is sent to after project treatment module and is processed
Afterwards, the profile information of engineering equipment is included in time in corresponding control；Electronic board 6 is connected with presence server, in time
Simulation production line carrying out practically overview is shown, in the present embodiment, is represented according to different station and using control of different shapes,
On control, the identification picture for representing different display contents is provided with, in control, the load for being additionally provided with column shows
Figure, and running time, operate job number, concealed light to show situation, engineering equipment service condition, so can be in order to understanding current work
The situation of position.For example, the control of transporter 1 represents that centre is provided with the corresponding icon of transporter 1, sidepiece with square
Bar shaped histogram graph representation rate of load condensate, and with data load is represented for 40%；First station control is using the pros with chamfering
Shape represents, the control is represented using the picture related to electric welding machine in the middle of it, operation concealed light reality is provided with control and is schemed, and is used for
The situation of operation concealed light is represented, as shown in the first station control, the station has run at present 1 hour, and user job number is
A12, electric welding machine access times are 90 times, wherein, the access times of electric welding machine can be calculated according to different situations, Ke Yishi
Calculating electric welding machine spot welding number of times, or the number of starts etc..As shown in the second station control, the station manipulation concealed light is lighted,
Station belongs to time-out situation, needs to wait people to carry out issue handling；As shown in control in the 4th station, the station is in shut-down shape
State, nobody is operated.
Correspondence transporter, each engineering equipment and product discharge detecting system are respectively equipped with field control server
Independent address, the monitoring information of transporter, each engineering equipment and product discharge detecting system is stored in corresponding separate mesh
In location, there is linking relationship in each corresponding control with corresponding independent address, and control is provided with into correspondence independent address
Button.
With the first workshop section as an example, the network address for controlling to be arranged in server the first workshop section at the scene is：http:// localhost:2020/diyigongduan/DispatchServlet/action=thermal-1
Then intervalometer is added in the network address, refresh time is 1 second, when the equipment in the first workshop section runs, data
In delivering to the webpage of the independent address in the following way, such as：10：21 points, employee A12 in the first workshop section to carrying out entrance of swiping the card
Operation, information sends http, and through the process of server request function, server end receives HTTP request using servlet, by number
According to being sent in webpage, in addition, as electric welding machine starts, and the switch of concealed light, be also be displayed in using same principle it is independent
In webpage, can refresh once every 1 minute webpage, depending on refresh time is by intervalometer.
In addition, different workshop sections is in different independent addresses, different contents can be shown, for example, be existed, product discharge
In the independent webpage of detecting system 5, quantity of discharging etc. can be shown.
As described in Figure 4, be that the structural formula of electronic board is intended to, its from the time for generally reflecting production line, efficiency and
Require, its content can be by being configured to field control server.
Embodiment 2：
Difference from Example 1 is that the station concealed light 3 in concealed light system is quality concealed light, and simulation tool is wooden
Plant equipment, and remaining operation principle is same as Example 1.
In above-described embodiment, being connected with the data-interface of engineering equipment with simulation production line by presence server to adopt
Installed additional with existing technology and formed, without the equipment of data-interface, can be by installing electric shock equipment and conventional circuit board additional
Complete, so as to realize operating the effect being connected with server.In addition, the independent address construction of server can adopt existing
Protocol realization.
Finally it should be noted that：Obviously, above-described embodiment is used for the purpose of clearly explanation example of the present invention, and
The not restriction to implementing.For the those of ordinary skill in the field, can also make on the basis of the above description
The change or variation of other multi-forms.There is no need to all of embodiment party's formula with exhaustion.And thus amplified
Among the obvious change for going out or variation are still in protection scope of the present invention.
Claims (3)
1. the construction method of factory is simulated in a kind of advanced manufacture, it is characterised in that comprised the following steps：
Step one, the structure of simulation production line：A set of simulation production line is set in Factory Building, and simulation production line includes transporter
And engineering equipment, and simulation mould is set on transporter, then transporter is divided into into multiple operation stations, and in operation work
Position side is provided with material supermarket, engineering equipment, transporter scram button and concealed light system, is provided with the afterbody of simulation production line
Product discharge detecting system；
Step 2, the structure of information engineering system：One electronic board for being used for reflection factory management information online, directly perceived is set
With for supporting the MES electronic charts of the concealed light system and product discharge detecting system effectively operation of all MES application functions, and
Electronic board and MES electronic charts are connected respectively by communication device with transporter, concealed light system, product discharge detecting system
Connect；
Step 3, the structure of concealed light system：Arrange in concealed light system and the one-to-one station concealed light of each operation station, each
Station concealed light is respectively connected with corresponding concealed light sound-producing device and concealed light actuation means, by concealed light server by each station concealed light
It is connected with concealed light system, and relevant information is reflected on concealed light display screen and electronic board,
The station concealed light includes it being to operate one kind or its combination in concealed light, quality concealed light, material concealed light or equipment concealed light,
MES electronic chart construction methods in the step 2 are as follows,
The first step, sets up MES electronic chart field control servers and display, and controls to install engineering additional in server at the scene
Monitoring analysis module and project treatment module；
Second step, controls to install software for editing additional in server at the scene so that form user interface in display, soft by editing
Part is arranged in electronic chart user interface and controlled correspondingly with simulation production line, concealed light system and product discharge detecting system
Part, and control is connected into into topological relation figure by association line；
3rd step, in each control insertion sign picture, these sign pictures include project monitor and control identification picture, load diagram,
Run time figure and number of times figure on probation, the load diagram, run time figure and number of times figure on probation are transmitted for timely reflection to be corresponding
The running status and data of device, engineering equipment and product discharge detecting system；
4th step：Control at the scene to be respectively equipped with the inspection of correspondence transporter (1), each engineering equipment and product discharge in server
The independent address of examining system (5), the monitoring information storage of transporter, each engineering equipment and product discharge detecting system (5)
In corresponding independent address, there is linking relationship in each corresponding control, control is provided with entrance with corresponding independent address
The button of correspondence independent address；
5th step, by field control server by the transporter on sensor and simulation production line, each engineering equipment, dark
The data interface module connection of lamp system and product discharge detecting system, collects the parameters of simulation production line, according to concealed light
The change of system and product discharge detecting system (5) carries out data storage；Project monitor and control analysis module is by simulation production line, concealed light
Operation information in system and product discharge detecting system is sent to after being processed after project treatment module, by engineering equipment
Profile information is displayed in time in corresponding control；Electronic board is connected with field control server, and simulated production is shown in time
Line carrying out practically overview.
2. the construction method of factory is simulated in advanced manufacture according to claim 1, it is characterised in that：The engineering equipment bag
Include the plant equipment for being used to weld, dismount, install on simulation production line.
3. the construction method of factory is simulated in advanced manufacture according to claim 1, it is characterised in that：The simulation mould bag
Include simulating vehicle, simulation workpiece and simulator.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310551848.9A CN103544874B (en) | 2013-11-10 | 2013-11-10 | Method for building advanced manufacturing simulation factory |
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| CN103544874B true CN103544874B (en) | 2017-05-10 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103956108A (en) * | 2014-05-21 | 2014-07-30 | 敖四江 | Numerical control machining technology and programming practical teaching system |
| CN104793577A (en) * | 2014-06-04 | 2015-07-22 | 合肥星服信息科技有限责任公司 | Configurable Andon controller |
| CN106847056B (en) * | 2017-03-22 | 2019-03-26 | 北京奇步自动化控制设备有限公司 | Auto assembly factory Dynamic Simulation Model actual training device |
| CN107665331A (en) * | 2017-08-15 | 2018-02-06 | 苏州席正通信科技有限公司 | A kind of production line Intelligent Recognition and automatic transmission system and method |
| CN110401684A (en) * | 2018-04-24 | 2019-11-01 | 深圳富桂精密工业有限公司 | Monitor terminal and monitoring method |
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| CN1783129A (en) * | 2004-11-15 | 2006-06-07 | 国际商业机器公司 | Enterprise factory control method and system |
| CN1797446A (en) * | 2004-12-22 | 2006-07-05 | 财团法人工业技术研究院 | Synchronized system and method of using identification technique in wireless radio frequency for supply chain in real time |
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| CN103544874A (en) | 2014-01-29 |
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