CN103559828B - The advanced simulation factory that manufactures - Google Patents
The advanced simulation factory that manufactures Download PDFInfo
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- CN103559828B CN103559828B CN201310551985.2A CN201310551985A CN103559828B CN 103559828 B CN103559828 B CN 103559828B CN 201310551985 A CN201310551985 A CN 201310551985A CN 103559828 B CN103559828 B CN 103559828B
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- concealed light
- simulation
- production line
- conveyer
- discharge detection
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Abstract
The invention discloses a kind of advanced simulation factory that manufactures, comprise simulation production line and information engineering system, it is characterized in that: on described simulation production line, comprise conveyer (1) and engineering equipment, described conveyer (1) is provided with simulation mould, described conveyer is divided into multiple operation stations (2), operation station (2) side is provided with material supermarket (4), engineering equipment, conveyer scram button and general assembly concealed light system, is provided with product discharge detection system (5) at the afterbody of simulation production line; Described information engineering system, the present invention designs ingenious, rationally, can effectively utilize simulation mould to student, and workman carries out production line training, plays and neither hinders production line, avoids again the advantageous effect of damage of product.
Description
Technical field
The present invention relates to a kind of simulation production line equipment, specifically, relate to a kind of advanced simulation factory that manufactures.
Background technology
In the face of day by day fierce globalised economy competitive landscape, industrially developed country adjusts rapidly its technology policy, the basic assurance that advanced manufacturing technology is considered as to improve industrial competitiveness and strengthens overall national strength, numerous and confused Manufacturing Technology Development plan of formulating separately. In recent years, the manufacturing industry of China constantly adopts advanced manufacturing technology and advanced manufacturing management theory, but compared with industrially developed country, still have an interim gap on the whole, its development trend is: globalization, networking, virtual, automation, greenization. Simultaneously, the research institution of China and enterprise have dropped into a large amount of resources and have carried out advanced research and application of manufacturing, with respect to the enthusiasm of research and application aspect, the domestic global concept that not yet forms advanced manufacturing service system, relevant paper on professional journals is considerably less, and the information that can search from network is also very rare.
At present in enterprise and school, shop floor worker is giveed training, the mode adopting, all to adopt Practice in Mechanical Technology, the mode that enters enterprise with student is carried out entity training, then, and because real training student is not very skilled for operating process and mode, therefore easily cause the damage of workpiece and product, security incident also easily occurs. Therefore, this just needs a kind of reliability strong, easy to operate, is convenient to product that real training uses or method to address the above problem.
And our company has applied for that in 2012 nomination is for a kind of utility model patent of simulating factory, it discloses a kind of simulation factory, it is in a building, include the region, teams and groups field being separated out by spacer, material storage shipping region, product storage shipping region, quality Internal Audit Section and the production line etc. of comprehensive quality evaluation. Compared with this utility model is trained office worker with the real factory of employing, can solve in actual production factory on-site training training cost that personnel cause high, there is potential safety hazard, be difficult to the problem of the conversion training that realizes multiple productive organization, but this utility model does not incorporate the advanced persons' such as MES electronic chart method wherein, therefore has certain defect.
Summary of the invention
The present invention is directed to not science of existing line management, the shortcoming of real training employee's inconvenience, provides a kind of advanced simulation factory that manufactures, and to reach convenient training employee, improves the object of production line efficiency.
The solution of the present invention is by such realization: a kind of advanced simulation factory that manufactures of structure, comprise simulation production line and information engineering system, it is characterized in that: on described simulation production line, comprise conveyer and engineering equipment, described conveyer is provided with simulation mould, described conveyer is divided into multiple operation stations, operation station side is provided with material supermarket, engineering equipment, conveyer scram button and general assembly concealed light system, is provided with product discharge detection system at the afterbody of simulation production line; Described information engineering system, comprise for online, intuitively reflecting factory management information and for supporting the system of all MES application functions, comprise concealed light system and tracking of products system and MES electronic chart, described electronic board is connected with conveyer, general assembly concealed light system and product discharge detection system by communication device respectively with MES electronic chart.
The present invention program's know-why is: by adopting engineering equipment and simulation mould, and adopt advanced simulation plant produced line, allow trainee not contact existing equipment, avoid in the situation of device damage, can allow student have understanding intuitively to advanced production line. By simulating mould in the water running of conveyer upper reaches, start-up can on operation station, choose part by material supermarket or instrument is simulated assembling or repairs simulation mould, and general assembly concealed light system can make student recognize the effect in concealed light system, product discharge detection system can be identified time and the speed of discharging, and electronic board can allow student understand production line essential information from electronic board intuitively, MES electronic chart can allow student from computer screen, understand the concrete service data of production line.
In the present invention, described general assembly concealed light system comprises that station concealed light, each station concealed light are all connected with corresponding concealed light sound-producing device and concealed light actuation means one to one with each operation station, general assembly concealed light system also comprises concealed light display board and concealed light server, each station concealed light is connected with concealed light server, and concealed light server is reflected in station concealed light situation on concealed light display board. Visual management tool of work general assembly concealed light system job, allow people's a glance just can find out the operational situation of work, and at any signal that sends while having unusual condition, it is by thinking control concealed light, make administrative staff can recognize by vision and the sense of hearing disposition of different workshop sections in production line, thereby adjusting productive temp, thereby make production line not because the error of a certain link affects next link.
The above station concealed light comprises it being a kind of or its combination in operation concealed light, quality concealed light or logistics concealed light, equipment concealed light. Operation concealed light is common the seen concealed lights of people, is mainly used for operating workshop or the production line of intensive pipeline system, for fear of production line generation problem; workman can be by drawing concealed light; allow production line suspend, after problem solves, just continue to start, avoid the problem diffusion of a station; Quality concealed light is the concealed light for mirror operation quality, is mainly the quality problems of finding front end processing/assembling, in time problem is fed back and is needed-helping solve of front-end person who; Material concealed light is mainly used in reminding administrative staff's spent material to lack and needs supplementary a kind of concealed light; Equipment concealed light is mainly used in the concealed light using when equipment and instrument break down.
In the present invention, operation further improves, described MES electronic chart comprises project monitor and control analysis module, engineering processing module, user interface and field control server, user interface is by the topological relation corresponding simulation production line one by one of multiple controls and composition thereof, general assembly concealed light system and product discharge detection system, field control server is by the conveyer on sensor and simulation production line, each engineering equipment, general assembly concealed light system is connected with the data interface module of product discharge detection system, implement to collect the parameters of simulation production line, the variation of general assembly concealed light system and product discharge detection system is also carried out data storing, project monitor and control analysis module is presented at the profile information of engineering equipment in the corresponding control of institute after the running information in simulation production line, general assembly concealed light system and product discharge detection system is sent to and is processed after engineering processing module in time, electronic board is connected with presence server, the concrete operation situation of display simulation production line in time, improvement principle of the present invention is: by control and topological relation thereof are set in user interface, be used for representing corresponding simulation production line and general assembly concealed light system, thereby facilitate administrative staff to understand the working order of whole production line by computer screen. for example, simulation production line control can demonstrate the rotating speed of simulation production line, and station control can show the concealed light situation of corresponding station and the working order of engineering equipment. facilitate like this manipulation personnel to recognize the duty of each station, and electronic board is also connected with presence server, it can demonstrate some necessary information, for example, production line speed, time, the amount of finishing the work, completion rates etc. are data intuitively, to facilitate streamline personnel to understand job information.
In the present invention, the further scheme of operation, described control comprises project monitor and control identification picture, scheme load diagram, running time and try out number of times figure, scheme described load diagram, running time and try out number of times figure for reflecting in time running status and the data of corresponding conveyer, engineering equipment and product discharge detection system. By insert above-mentioned picture in control, can be so that engineering staff identifies, understands operating mode and status of equipment etc. to each control, wherein, above-mentioned user interface and control setting, can adopt and comprise visualgraph, InTouch or form based on high-level language editor, and identification figure and the list etc. that in above-mentioned instrument, all can insert reaction control content.
In the present invention, operation further improves, in described field control server, be respectively equipped with the independent address of corresponding conveyer, each engineering equipment and product discharge detection system, the monitor message of conveyer, each engineering equipment and product discharge detection system is stored in corresponding independent address, there is linking relationship with corresponding independent address in each corresponding control, control is provided with the button that enters corresponding independent address. The information of reacting due to control is timely information, therefore, in the time that engineering staff need to understand the concrete service data of certain workshop section, can enter corresponding network address and carry out data understanding, thereby can produce and have understanding more clearly whole piece.
In the present invention, described engineering equipment comprises on simulation production line for welding, the plant equipment of dismounting, installation, for example bonding machine, automatic dismounting machine etc., and simulation mould comprises simulating vehicle, simulation workpiece and analog machine, these simulation moulds can be made with wooden tool, plastics or ironwork, play the effect of simulated operation.
The invention has the beneficial effects as follows:
1. the present invention designs ingeniously, rationally, can effectively utilize simulation mould to student, and workman carries out production line training, plays and neither hinders production line, avoids again the advantageous effect of damage of product.
2. theory advanced person of the present invention, by general assembly concealed light system is set, plays and regulates production line beat, promotes the smooth and easy operation of streamline, controls the object of the production line quality of production.
3. the present invention adopts the MES electronic chart of original creation, can show by control the details of whole piece simulation production line, be convenient to get information about production line dynamic, in addition, the present invention is by arranging field control server, can make the details of simulation production line be recorded in the independent webpage system of each control, be convenient to engineering staff's understanding condition of production of consulting the files.
4. the present invention is simple in structure, all can implement by this programme by existing equipment and software, is convenient to the industry and promotes the use.
Brief description of the drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of user interface in MES electronic chart in the present invention;
Fig. 3 is the structural representation of independent address webpage in the present invention;
Fig. 4 is the structural representation of electronic board of the present invention
Parts title and sequence number in figure:
Conveyer 1, operation station 2, station concealed light 3, material supermarket 4, product discharge detection system 5, electronic board 6, MES electronic map display 7.
Detailed description of the invention
Describe the present invention below in conjunction with drawings and Examples, following examples explain with invention optimal effectiveness.
Embodiment 1:
As Figure 1-4, the advanced simulation factory that manufactures of the present invention, comprise simulation production line and information engineering system, on simulation production line, comprise conveyer 1 and engineering equipment, wherein, on conveyer 1, be provided with simulation mould, these simulation moulds comprise it being wooden simulating vehicle, it can be supplied with real training student and carry out simulation assemblage use, be divided into 7 operation stations 2 at conveyer 1, be provided with 7 operation station 2 sides material supermarket 4 and engineering equipment that various parts are housed, these engineering equipments comprise electric welding machine, electric drill, automatic screw tightens machine etc. for dismounting, welding, the plant equipment of installing. in addition, be also provided with conveyer scram button and general assembly concealed light system at each station, be provided with product discharge detection system at the afterbody of simulation production line, general assembly concealed light system comprises that station concealed light 3, each station concealed light 3 are all connected with corresponding concealed light sound-producing device and concealed light actuation means one to one with each operation station, general assembly concealed light system also comprises concealed light display board and concealed light server, each station concealed light 3 is connected with concealed light server, concealed light server is reflected in station concealed light situation on concealed light display board, wherein, the station concealed light in embodiment is operation concealed light, product discharge detection system 7 is a kind of detection systems with contact plate, and in the time that simulation mould passes through conveyer afterbody, product discharge detection system 7 can be carried out record, thus the load of record simulation mould. information engineering system, comprise electronic board 6 for showing simulation production line overview situation and the MES electronic chart for the concrete service data of display simulation production line, task, described electronic board is connected with conveyer 1, general assembly concealed light system and product discharge detection system 7 by communication device respectively with MES electronic chart.
Computerized intelligent system of MES electronic chart operation, comprises project monitor and control analysis module, engineering processing module, user interface and field control server, and user interface shows that by MES electronic chart 7 are presented in display screen.
As shown in Figure 2, corresponding simulation production line, general assembly concealed light system and product discharge detect 7 systems to the topological relation of user interface by multiple controls and composition thereof one by one, field control server is connected with the data interface module of conveyer 1, each engineering equipment, general assembly concealed light system and product discharge detection system 7 on simulation production line by sensor, the parameters of implementing to collect simulation production line, the variation of general assembly concealed light system and product discharge detection system is also carried out data storing; Project monitor and control analysis module is presented at the profile information of engineering equipment in the corresponding control of institute after the running information in simulation production line, general assembly concealed light system and product discharge detection system is sent to and is processed after engineering processing module in time; Electronic board 6 is connected with presence server, the concrete operation situation of display simulation production line in time, in the present embodiment, represents according to different station and the difform control of employing, on control, be provided with the identification picture for representing different displaying contents, in control, be also provided with the load demonstration figure of column, and the running time, operation job number, concealed light shows situation, engineering equipment service condition, like this can be so that understand the situation of current station. For example, conveyer 1 control represents with square, and centre is provided with the corresponding icon of conveyer 1, the bar shaped histogram graph representation rate of load condensate of sidepiece, and illustrate that by tables of data load is 40%; The first station control adopts and represents with the square of chamfering, in the middle of it, adopt the picture relevant to electric welding machine to represent this control, in control, be provided with operation concealed light reality figure, for representing to operate the situation of concealed light, as shown in the first station control, this station has moved 1 hour at present, and user's job number is A12, and electric welding machine access times are 90 times, wherein, the access times of electric welding machine can calculate according to different situations, can be to calculate electric welding machine spot welding number of times, or the number of starts etc. As shown in the second station control, this station manipulation concealed light is lighted, and station belongs to time-out situation, need to wait for that people carries out issue handling; As shown in control in the 4th station, this station is in suspended state, and nobody operates; As
In field control server, be respectively equipped with the independent address of corresponding conveyer, each engineering equipment and product discharge detection system, the monitor message of conveyer, each engineering equipment and product discharge detection system is stored in corresponding independent address, there is linking relationship with corresponding independent address in each corresponding control, control is provided with the button that enters corresponding independent address.
With the operation of the first workshop section for example, the network address that the first workshop section is set in Control Server is at the scene: http://localhost:2020/diyigongduan/DispatchServlet/action=therm al-1
Then in this network address, add timer, refresh time is 1 second, in the time that the equipment in the first workshop section moves, data are delivered in the webpage of this independent address in the following way, as: 10:21 divides, employee A12 is to swiping the card and enter operation in the first workshop section, information sends http, through the processing of server request function, server end uses servlet to accept HTTP request, data are sent in webpage, in addition, as electric welding machine starts, switch with concealed light, also be to adopt same principle to be presented at independently in webpage, can refresh once every 1 minute webpage, refresh time is determined by timer.
In addition, different workshop sections, in different independent addresses, can show different contents, for example, exist, and in the independent webpage of product discharge detection system 5, can show the quantity of discharging etc.
As described in Figure 4, for the structural representation of electronic board 6, it is from reflecting substantially the time of production line, efficiency and requirement, its content can be by field control server is arranged, in electronic board 6, show task object number, station type, the operation general plan time etc., can convenient operation personnel intuitively understand operation conditions.
Embodiment 2:
Difference from Example 1 is, the station concealed light in general assembly concealed light system is quality concealed light, and simulation tool is wooden plant equipment, and all the other operation principles are identical with embodiment 1.
In above-described embodiment, be connected and can adopt existing technology to install additional to form by the data excuse of presence server and simulation production line and engineering equipment, and the equipment that does not have data to make an excuse, can be by installing electric shock equipment additional and conventional electronic edition completes, thus realize the effect that operation is connected with server. In addition, the independent address construction of server can adopt existing agreement to realize.
Finally it should be noted that: obviously, above-described embodiment is only used to clearly illustrate example of the present invention, and not to the restriction of implementing. For the those of ordinary skill in described field, can also make other changes in different forms on the basis of the above description. Here without also cannot be to all embodiment with exhaustive. And the apparent variation of being amplified out thus or variation are still among protection scope of the present invention.
Claims (3)
1. the advanced simulation factory that manufactures, comprise simulation production line and information engineering system, it is characterized in that: described simulation production line comprises conveyer (1) and engineering equipment, described conveyer (1) is provided with simulation mould, described conveyer is divided into multiple operation stations (2), operation station (2) side is provided with material supermarket (4), engineering equipment, conveyer scram button and general assembly concealed light system, is provided with product discharge detection system (5) at the afterbody of simulation production line; Described information engineering system, comprise for online, intuitively reflecting factory management information and for supporting the system of all MES application functions, comprise general assembly concealed light system and tracking of products system and MES electronic chart, electronic board (6) is connected with conveyer, general assembly concealed light system and product discharge detection system (5) by communication device respectively with MES electronic chart
Described general assembly concealed light system comprises that station concealed light (3), each station concealed light (3) are all connected with corresponding concealed light sound-producing device and concealed light actuation means one to one with each operation station (2), by concealed light server, each station concealed light is connected with concealed light server, and relevant information is reflected on concealed light display screen and electronic board
Described station concealed light (3) comprises a kind of or its combination in operation concealed light, quality concealed light or logistics concealed light,
Described MES electronic chart comprises project monitor and control analysis module, engineering processing module, user interface and field control server, user interface is by the topological relation corresponding simulation production line one by one of multiple controls and composition thereof, general assembly concealed light system and product discharge detection system (5), field control server is by the conveyer on sensor and simulation production line (1), each engineering equipment, general assembly concealed light system is connected with the data interface module of product discharge detection system (5), the parameters of real-time collecting simulation production line, the variation of general assembly concealed light system and product discharge detection system (5) is also carried out data storing, project monitor and control analysis module is presented at the profile information of engineering equipment in the corresponding control of institute after the running information in simulation production line, general assembly concealed light system and product discharge detection system (5) is sent to and is processed after engineering processing module in time, electronic board (6) is connected with presence server, the concrete operation situation of display simulation production line in time,
Described control comprises project monitor and control identification picture, load diagram, running time figure and try out number of times figure, scheme described load diagram, running time and try out number of times figure for reflecting in time running status and the data of corresponding conveyer (1), engineering equipment and product discharge detection system (5)
In described field control server, be respectively equipped with the independent address of corresponding conveyer (1), each engineering equipment and product discharge detection system (5), the monitor message of conveyer, each engineering equipment and product discharge detection system (5) is stored in corresponding independent address, there is linking relationship with corresponding independent address in each corresponding control, control is provided with the button that enters corresponding independent address.
2. the advanced simulation factory that manufactures according to claim 1, is characterized in that: described engineering equipment comprises on simulation production line for welding, the plant equipment of dismounting, installation.
3. the advanced simulation factory that manufactures according to claim 1, is characterized in that: described simulation mould comprises simulating vehicle, simulation workpiece and analog machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310551985.2A CN103559828B (en) | 2013-11-10 | 2013-11-10 | The advanced simulation factory that manufactures |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310551985.2A CN103559828B (en) | 2013-11-10 | 2013-11-10 | The advanced simulation factory that manufactures |
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| Publication Number | Publication Date |
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| CN103559828A CN103559828A (en) | 2014-02-05 |
| CN103559828B true CN103559828B (en) | 2016-05-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310551985.2A Expired - Fee Related CN103559828B (en) | 2013-11-10 | 2013-11-10 | The advanced simulation factory that manufactures |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105374272A (en) * | 2015-12-17 | 2016-03-02 | 广西柳工路创制造科技有限公司 | Advanced manufacture simulation training factory |
| CN105427736A (en) * | 2015-12-17 | 2016-03-23 | 广西柳工路创制造科技有限公司 | Lean simulation plant |
| CN107340750A (en) * | 2017-02-20 | 2017-11-10 | 苏州市职业大学 | Producing line monitoring system is used in one kind teaching |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202332056U (en) * | 2011-10-13 | 2012-07-11 | 桂林易创精益信息技术有限公司 | Analog training platform of manufacturing enterprise information system |
| CN202383920U (en) * | 2011-11-24 | 2012-08-15 | 广西路创投资有限公司 | Simulation factory |
| CN102819982A (en) * | 2012-08-10 | 2012-12-12 | 桂林易创精益信息技术有限公司 | Electronic map for manufacturing execution system (MES) and using method of electronic map |
| CN203085062U (en) * | 2013-01-22 | 2013-07-24 | 桂林易创精益信息技术有限公司 | Simulation factory of manufacture enterprise for training |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102222270B (en) * | 2010-04-15 | 2015-11-25 | 苏州凌犀物联网技术有限公司 | Manufacture and perform management system and production curves device |
| CN201867639U (en) * | 2010-11-03 | 2011-06-15 | 唐志勇 | Wireless data collector for manufacturing execution management system |
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2013
- 2013-11-10 CN CN201310551985.2A patent/CN103559828B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202332056U (en) * | 2011-10-13 | 2012-07-11 | 桂林易创精益信息技术有限公司 | Analog training platform of manufacturing enterprise information system |
| CN202383920U (en) * | 2011-11-24 | 2012-08-15 | 广西路创投资有限公司 | Simulation factory |
| CN102819982A (en) * | 2012-08-10 | 2012-12-12 | 桂林易创精益信息技术有限公司 | Electronic map for manufacturing execution system (MES) and using method of electronic map |
| CN203085062U (en) * | 2013-01-22 | 2013-07-24 | 桂林易创精益信息技术有限公司 | Simulation factory of manufacture enterprise for training |
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